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CCU - MC4

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Bologna 18 marzo 2014
Control technology by SEW-EURODRIVE
Bologna 18 marzo 2014
Contents
Automation concept of SEW
Overview of performance classes
CCU
Multimotion
Handling Kinematics
Safety
Bologna 18 marzo 2014
Motion Control automation concept
with SEW-Eurodrive
- Open for non-SEW PLC
- Connection via standard interfaces (fieldbus,
Industrial Ethernet)
Ethernet
PLC
Fieldbus
SEW Controller
Application software
- Module controller: Transition to SEW world
- Programmable or configurable
- Application software
- Engineering access
- Data storage
EtherCaT® System bus
- Drive electronics
- Scalable functionality with uniform interface
- EtherCaT ® based SBUSPLUS® system bus
Bologna 18 marzo 2014
Complete automation with SEW-Eurodrive
Ethernet
SEW Controller
Application software
- Stationary and mobile DOP operator panels
- OPC server for connection to PC-based
visualization systems
- Driver for non-SEW panels
- MOVI-PLC programmable in IEC61131-3
- Extensive motion control functions
- Standard PLC functionality
- Great number of interfaces for connecting
peripherals
- Remote maintenance via Ethernet
EtherCaT® System bus
- Drive electronics
- Scalable functionality with uniform interface
- modular IP20 I/O system
- EtherCaT ® based SBUSPLUS® system bus
Bologna 18 marzo 2014
Extensive modular control system for all automation
solutions
Controller (Hardware)
-
Various performance classes (basic, standard, advanced)
-
Various type (IP20 as option card, master module or in the UOH housing, integrated in MOVIFIT or
MOVIPRO)
-
Peripherals lie IO system, remote maintenance modem
CCU: configurable application
MultiMotion
controller
freely programmable motion and
logic controller
-
SD card OMC41B-Tx
-
SD card OMH41B-Tx
-
Application modules
-
IEC61131-3 programming
-
No programming tool
-
Libraries / program modules
-
Programming tool
Bologna 18 marzo 2014
Overview of performance classes
Advanced performance class
-
Used as module controller or for complete automation of sophisticated automation tasks with high-end
motion control functions such as electronic gear unit, electronic cam, robotics with short response times and
max. 64 axes
-
Comprehensive range of engineering interfaces (USB, Ethernet) and periphery
(CAN, RS485, SBUSPLUS)
-
Convenient data management and serviceability via SD card
Standard performance class
-
Used as module controller or for complete automation of sophisticated automation tasks with motion control
functions such as positioning, register loop control with medium response times and max. 16 axes
-
Comprehensive range of engineering interfaces (USB, Ethernet) and periphery
(CAN, RS485)
-
Convenient data management and serviceability via SD card
Basic performance class
-
Used as local module controller in stationary material handling applications
-
Ideal for simple automation tasks with speed and positioning applications
Bologna 18 marzo 2014
Overview of performance classes
Power performance class
-
Used as module controller or for complete automation of sophisticated automation tasks with highend motion control functions such as electronic gear unit, electronic cam, robotics with extremely
short response times and max. 64 axes
-
Fast EtherCaT® based system bus SBUSPLUS
-
Comprehensive engineering and periphery interfaces
-
High-End Motion & Logic Control
-
Controller for complete machines / cells automation
-
Windows 7 Embedded based visualization
-
Open interfaces to third party panels (DVI + USB)
-
Ethernet for Windows  Connection IT networks
-
USB for Windows  Windows devices as a printer, memory sticks…
Bologna 18 marzo 2014
CCU and Application Configurator
Bologna 18 marzo 2014
CCU: Configurable controller unit
Ethernet
Application program runs on the controller
Parameterizable solution
Graphical startup and diagnostics by means of application configurator
Simple and fast engineering via USB or Ethernet
Fieldbus
Data management via SD card for entire module
Controller + memory card OMC41B-Tx = CCU
CCU
Systembus
Bologna 18 marzo 2014
CCU: Configurable controller unit
Bologna 18 marzo 2014
CCU: Configurable controller unit
effiSRS application software example
The "energy-efficient storage/retrieval system" application module was developed to operate energy-efficient pallet racks in high-bay warehouses.
The innovative application module enables energy savings of up to 25% due to optimized travel cycles of vertical lifting drive and horizontal travel
drive. A simple interface allows for specifying the target positions and dynamic parameters for the lifting and travel axes. The package is
completed by an integrated function for buffer travel and slack rope detection.
Functionality:
Coordination of lifting and travel axes
Entries can be made in user-defined units
Graphical configuration and diagnostics
Up to 2 hoist drives are supported
Slack rope detection
Buffer travel
Regeneration is supported as option
Requirements:
Configurable Control Unit advanced
Technology level T2
Drive electronics:
MOVIDRIVE inverter
MOVIAXIS multi-axis servo inverter
Bologna 18 marzo 2014
CCU: Configurable controller unit
effiSRS application software example
Bologna 18 marzo 2014
CCU: Configurable controller unit
effiSRS application software example
Bologna 18 marzo 2014
CCU: Configurable controller unit
effiSRS application software example
Bologna 18 marzo 2014
CCU: Configurable controller unit
effiSRS application software example
Bologna 18 marzo 2014
Advantages of the Application Configurator
Parameterizable solution for sophisticated
motion control applications
Application modules can be used for all SEW
drive electronics products
PLC
Fieldbus /
Industrial Ethernet
Easy graphical configuration
Convenient module diagnostics with control mode for
quick startup without higher-level PLC
CCU advanced Application
software
Process data monitor with control mode to support
fieldbus startup
Integrated trace for drive optimization and
process data diagnostics
MOVIAXIS
MOVITRAC
MOVIDRIVE MOVIGEAR
SUS
MOVITRAC
LTX
Bologna 18 marzo 2014
MultiMotion
Bologna 18 marzo 2014
MultiMotion:freely programmable motion and
logic controller
Ethernet
Program template (project file)
Graphical tool
PLC
Configurator for parameter setting
Monitor for controlling/monitoring purposes
Fieldbus
Handling like for the application module (parameterizable)
Loading program template into MOVI-PLC
Parameterizing the motion functions of the axes using the configurator
(parameters are loaded to the SD card as xml files)
Testing parameterized functions in control mode
Free programming is necessary
SEW Controller
Application software
EtherCaT® System bus
Bologna 18 marzo 2014
MultiMotion:freely programmable motion and
logic controller
“MultiMotion” is the ideal program module for applications where several axes are connected by
synchronous operation or electronic cam.
The functionality of the program module is entirely independent of the drive electronics used
(e.g. MOVIDRIVE inverter or MOVIAXIS multi-axis servo inverter).
The result can be simulated at the office desk without drive electronics with virtual axes.
Bologna 18 marzo 2014
MultiMotion:freely programmable motion and
logic controller
Advantages:
Universal (MDX, MX, MOVITRAC LTX, MCB)
Applications can be easily migrated from MDX to MX
Real and virtual axes are treated the same
Function can be tested in the office without physical axes
Comprehensive functionality
Synchronous operation, electronic cam, touch probe, external encoder,
cam controller, etc.
Curve is started automatically
Overlaying of profiles
Ideal as motion platform for the entire machine spectrum of an OEM
Graphical configuration and diagnostics without programming tool
Bologna 18 marzo 2014
MultiMotion
Handling Kinematics
Bologna 18 marzo 2014
MultiMotion: Handling Kinematics technology
module
Ethernet
Creation of a sequential program for specific robot programming
Numerous default sample kinematics programs
PLC
Path points and parameters are entered in the user:
during startup or machine operation via operator terminal
(teach-in)
via calculation directly in the program of the MOVI-PLC
data transfer to a process data interface from a higher-level PLC
A graphical user interface with a monitor for monitoring and control
simplifies startup.
Specific customer kinematics can be integrated
Kinematics can be changed easily through configuration
Continuous path with automatic blending
Target path types with automatically limited path acceleration
Tracking of moving tools
Fieldbus
SEW Controller
Application software
EtherCaT® System bus
Bologna 18 marzo 2014
MultiMotion: Handling Kinematics technology
module
A list of standard kinematics is available
Convenient program sequence test with the 3D
simulation integrated in MOVITOOLS MotionStudio:
in parallel to real operation of the machine,
or
entirely without drives using PC and MOVIPLC in the office
Bologna 18 marzo 2014
MultiMotion:freely programmable motion and
logic controller
Advantages:
Simple startup via wizard tool for editing configurations
Universal (MDX, MX)
Applications can be easily migrated from MDX to MX
Function can be tested in the office without physical axes
Comprehensive functionality
Numerous default sample kinematics programs
Overlaying of profiles
Specific customer kinematics can be integrated
Kinematics can be changed easily through configuration
Graphical configuration and diagnostics without programming tool
Bologna 18 marzo 2014
Safety
Bologna 18 marzo 2014
Functional Safety Management
In 2010 TÜV (German technical control
board) attested that SEW-EURODRIVE has
successfully implemented a "Functional
Safety Management" (FSM) and applies it in
the development department as well as in
the sales department.
This means that SEW has installed various
processes and developed various products
that are a prerequisite for processing safetyrelated projects.
Bologna 18 marzo 2014
Portfolio Overview
Safe evaluation
MOVIDRIVE
DCS21B
MOVIDRIVE
DCS31B
MOVIFIT S11
UCS..B 1-2
axis modules
UCS..B multi-axis
Safe communication
Field distributor
MQS..
MOVIDRIVE
DFS11B
MOVIDRIVE
DFS21B
MOVIDRIVE
DFS12B
MOVIDRIVE
DFS22B
UCS..B-PS
Safe brake/
safe encoders
BST module
BE(FS) brake
DR motors
AK0H / AK1H
CMP motor
ES7S/EG7S
DR motor
AS7W/AG7W
DR motor
AS7Y/AG7Y
DR motor
Services
PL calculation
validation
Bologna 18 marzo 2014
MOVISAFE UCS..B Properties
Position and velocity control of up to 2 axes
Safe inputs and outputs
STO, SS1, SS2, SOS, SDI, SLS, SLI, SLP according to EN 61800-5-2
Safe stop and protection against restart
PL e according to EN ISO 13849-1
SIL 3 according to IEC 61508
Sin/Cos, SSI and TTL encoders can be connected
Safe analog signal processing
Logic processing and safe fieldbus connection available
Bologna 18 marzo 2014
MOVISAFE UCS..B Safety Functions
Stop Functions
Bologna 18 marzo 2014
MOVISAFE UCS..B Safety Functions
Moving Functions
Bologna 18 marzo 2014
MOVISAFE UCS..B Safety Functions
Positioning Functions
Bologna 18 marzo 2014
SRS Application Solution With UCS..B
Profibus or Profinet
Example:
safely reduced speed at the
travel and hoist axis
Profisafe
CAN-S
SBus
UCS12B/PS
STO
PL "d"
Trolley
Hoist
Brake
Encoder
Encoder
Bologna 18 marzo 2014
SRS Application Solution With UCS..B
Manual operation and end
boundaries (buffer)
reduced to 70%
requirements:
Ensure the maximum nominal
speed in the various operating
modes
Speed ​reduction from 100% to
70% is necessary before buffer
ride
Safe cams in the end regions
Speed ​limit in the end positions
Direction of rotation-dependent
retraction of the end positions
Bologna 18 marzo 2014
SRS Application Solution With UCS..B
Manual operation and end
boundaries (buffer)
reduced to 70%
Motion profile in normal operation
Response upon triggering of a safety
function
Worst-case scenario: Coast of
the axis from 100% to 70%
Bologna 18 marzo 2014
brake test
Brake test with CCU
for MOVIDRIVE
DC = 99% = high
(EN ISO 13849-1)
accessible
Standardized test brakes in the CCU
Surface for easy parameterization and diagnosis
Meet the Nachweißpflicht by data logger in the SD card of the CCU or reading the result data
from PLC
Simplified maintenance of the brake by automating the testing
Combined with application module "Energy-saving storage and retrieval system"
Bologna 18 marzo 2014
Communication option MOVISAFE® UCS
UCS26B
+
Diagnostic via Profibus DP
& Profinet
UCS26B
UCS12B
UCS27B
UCS11B
UCS27B
UCS10B
DFSx2B
UCS12B/PS
UCS11B/PS
UCS10B/PS
+
-
PROFISAFE via
Profibus DP & Profinet
-
Diagnostic via
MOVILINK
-
Engineering
DHF/R/21/41B
(CCU)
Bologna 18 marzo 2014
Control technology by SEW-EURODRIVE
Thank you for your attention.
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