procedure qualifiction record asme ix butt-weld

PROCEDURE QUALIFICTION RECORD ASME IX
BUTT-WELD
MATERIAL
ASTM A516 GR 60
ASTM A516 GR 70
ASTM A182 F316L
ASTM A182 F316L
ASTM A106 GR B
ASTM A312 TP 316L
ASTM A350 LF2
ASTM A333 GR 6
ASTM A350 LF6
ASTM A350 LF6
ASTM A182 F51
ASTM A182 F51
ASTM A694 F60
ASTM A694 F60
ASTM A106 GR B
ASTM A106 GR B
ASTM A516 GR 60
ASTM A516 GR 70
ASTM A350 LF2
ISO 3183-3 Gr L415 QCS
ASTM A350 LF2
ISO 3183-3 Gr L 415 QCS
ASTM A350 LF2
ASTM A694 F60
ASTM A350 LF2
ALLOY 625 UNS-N06625
UNS N06625
UNS N06625
UNS N06625
UNS N08825
ASTM A350 LF2
ASTM A333 GR 6
ASTM A350 LF2
ASTM B564-UNS N06625
04/06/2014
PQR
STANDARD
PN-GN
POSIT.
MAX THK. RANGE
[mm]
001/99
ASME
1-1 TO 1-2
1G
4.78÷203
GTAW+SMAW
+SAW
RB
002/99
ASME
8-1 TO 8-1
1G
1.58÷12
GTAW+SMAW
RB
003/99
ASME
1-1 TO 8-1
1G
1.58÷12
GTAW+SMAW
RB
R/4
ASME
1-2 TO 1-2
1G
16÷44
-46
R/7
ASME
1-3 TO 1-3
1G
15.9÷60
-50
R/08
ASME
10H-1 TO
10H-1
1G
15.9÷203.2
-46
R/10
ASME
1-2 TO 1-2
1G
16÷72
-46
13/2005
ASME
1-1 TO 1-1
1G
4.75÷25.4
14/05
ASME
1-1 TO 1-2
1G
16÷200
-46
016/07
ASME
1G
14.2÷28.4
-46
GTAW+SMAW
RB
017/07
ASME
1G
16÷35
-46
GTAW+SMAW
RB
018/07
ASME
1-2 TO 1-2
1G
16÷75
-46
GTAW+SMAW
+SAW
DL-RB
19/2008
ASME
1-2 TO 43
1G
4.5÷200
GTAW
RB
20/09
ASME
43 TO 43
2G
3÷12.7
-46
GTAW
RB
20/09/A
ASME
43 TO 45
2G
3÷12.7
-46
GTAW
RB
21/10/A
ASME
1-2 TO 1-1
6G
2.77÷11.08
-46
GTAW
GC
22/10/A
ASME
1-2 TO 43
6G
2.95÷11.8
-46
GTAW
GC
1-2 TO ISO
3183 L415
1-2 TO ISO
3183 L415
KV
PROCESS
GTAW+FCAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
PWHT
610°C
WELDER
STAMP
RB
RB
DL
DL
DL
RB-DL
mod. 109 Rev. 00
PROCEDURE QUALIFICTION RECORD ASME IX
BUTT-WELD
MATERIAL
ASTM A516 GR 60
ASTM A516 GR 70
ASTM A350 LF2
ASTM A694 F52
ASTM A352 LCC
ASTM A694 F60
ASTM A240-UNS S31803
ASTM A240-UNS S31803
ASTM A240-UNS S31803
ASTM A240-UNS S31803
ASTM A451 - CPF3M
ASTM A451 - CPF3M
ASTM A516 GR 60
ASTM A516 GR 70
ASTM A350 LF2
ASTM A312 TP 316L
ASTM A351-06 CF8
ASTM A182 F316L
ASTM A352 LCB
ASTM A350 LF2
ASTM A516 GR 60
ASTM A350 LF3
ASTM A694 F52
API 5L X70
ASTM A694 F52
ASTM A350 LF2
ASTM A694 F52
ASTM A350 LF2
ASTM A694 F60
ASTM A333 GR 6
ASTM A694 F60
ASTM A333 GR 6
ASTM A694 F60
ASTM A333 GR 6
04/06/2014
PQR
STANDARD
PN-GN
POSIT.
MAX THK. RANGE
[mm]
KV
24/10
ASME
1-1 TO 1-2
2G-1G
16÷200
-46
24/10/A
ASME B31.3
1-1 TO 1-2
1G
14÷34
-46
24/10/B
ASME B31.3
1-2 TO 1-2
2G-1G
24,5÷49
-46
25/10
ASME
2G-1G
16÷200
-50
25/10/A
ASME
2G
3÷12.7
-50
GTAW
GC
01/10
ASME
8-1 TO 8-1
1G
16÷200
-50
GTAW+SMAW
+SAW
RB
26/A/2010
ASME
1-1 TO 1-2
1G
16÷40
-46 GTAW +GMAW
BG
27/12/A
ASME
1-2 TO 8-1
6G
3÷11.08
28/A/2012
ASME
8-1 TO 8-1
1G
5÷200
29/A/2012
ASME
1-1 TO 1-2
1G
16÷200
-46
30/A/2012
ASME
1-1 TO 9B-1
1G
16÷200
-46
31/12/A
ASME
1-1 TO 1-3
1G
16÷46
-40
32/12/A
ASME
1-1 TO 1-2
1G
16÷200
-60
33/12/A
ASME
1-1 TO 1-2
1G
16÷200
-60
34/12/A
ASME - API 1104
1-1 TO 1-2
2G-1G
7.5÷21
-50
35/12/A
ASME - API 1104
1-1 TO 1-2
2G-1G
20÷46
-50
36/12/A
ASME B31.3
1-1 TO 1-2
2G-1G
41.5÷89
-50
10H-1 TO
10H-1
10H-1 TO
10H-1
-46
PROCESS
PWHT
GTAW+SMAW
596-600°C
+SAW
GTAW+SMAW
600°C
+SAW
GTAW+SMAW
615±5°C
+SAW
GTAW+SMAW
+SAW
GTAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
WELDER
STAMP
GC
GC
GC
GC
GC-BR
BL-DE
BL-DE
BL-DE
KP-IN
BL-PV
605°C
BL-PV
620°C
GC
620°C
GC
620°C
GC
mod. 109 Rev. 00
PROCEDURE QUALIFICTION RECORD ASME IX
BUTT-WELD
MATERIAL
ASTM A694 F65
API 5L X65
ASTM A694 F52
API 5L X70
ASTM A694 F60
API 5L X70
ASTM A333 Gr. 6
ASTM A350 LF2
ASTM A694 F52
API 5L X70
ASTM A694 F60
API 5L X70
ASTM A182-09A F44
ASTM A182-09A F44
ASTM A182-09A F44
ASTM A182-09A F44
ASTM A350 LF2
ISO 3183-3 GRL415QCS
ASTM A350 LF2
ISO 3183-3 GRL415QCS
ASTM A350 LF2
ASTM A694 F 60
ASTM A995 GR 5A
ASTM A182 F53
ASTM A516 GR 60
ASTM A516 GR 70
ASTM A694 F65
DNV OS F101 450 SFUD
ASTM A694 F65
+ UNS NO6625
DNV OS F101 450 SFUD
+ UNS NO6625
ASTM A350 LF2
ASTM A694 F65
04/06/2014
PQR
STANDARD
PN-GN
POSIT.
MAX THK. RANGE
[mm]
KV
37/12/A
ASME
1-2 TO 1-2
1G
16.65÷33.3
-49
38/12/A
ASME
1-1 TO 1-3
1G
8÷16
-40
39/12/A
ASME
1-2 TO 1-3
1G
15.5÷60
-40
40/12/A
ASME
1-1 TO 1-2
1G-2G
8÷16
-46
42/12/A
ASME
1-1 TO 1-3
1G
16÷46
-40
43/12/A
ASME
1-1 TO 1-3
1G
8÷16
-40
44/13/A
ASME
8-4 TO 8-4
1G
5÷30
-50
GTAW+SMAW
GM-GC
46/13/A
ASME
8-4 TO 8-4
1G
5÷30
-50
GTAW+SAW
BI-GC
01/EN
ISO 15614-1
1-1 TO 1-3
PA
7.1÷28.4
-46
GTAW+SMAW
RB
02/EN
ISO 15614-1
1-1 TO 1-3
PA
8.75÷35
-46
GTAW+SMAW
RB
03/EN
ISO 15614-1
1-1 TO 1-3
PA
18.75÷75
-46
GTAW+SMAW
+SAW
RB-LD
26/10/A
ISO 15614-1
10-1 TO 10-2
ALL
1.4÷4 (141)
14÷46(111)
-49
GTAW+SMAW
RB
04/EN
ISO 15614-1
1-1 TO 1-1
ALL
25÷100
-46
GTAW+SMAW
+SAW
BL
05/EN
DNV OS F101
11-1 TO 11-1
PA-PB
9.52÷15.87
-40
GTAW+SMAW
BL
06/EN
DNV OS F101
11.1 TO 11.1
PA-PB
18.75÷31.75
-40
GTAW+SMAW
LD
07/EN
ISO 15614-1
11.1 TO 11.1
PA
18.75÷75
-20
GTAW+SMAW
+SAW
LD
PROCESS
PWHT
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
+SAW
GTAW+SMAW
600-620°C
+SAW
GTAW+SMAW
+SAW
WELDER
STAMP
GC
MP-PV
BL-PV
BL-GC
IN-KP
IM-MP
mod. 109 Rev. 00
PROCEDURE QUALIFICTION RECORD ASME IX
BUTT-WELD
MATERIAL
ASTM A352 LCB
ASTM A694 F70
ASTM A182 F316L
ASTM A182 F316L
ASTM A516 GR 70
+ UNS NO6625
ASTM A516 GR 70
+ UNS NO6625
04/06/2014
PQR
STANDARD
PN-GN
POSIT.
MAX THK. RANGE
[mm]
KV
PROCESS
45/13
BS4515-1
\
2G-1G
45÷90
-40
GTAW+SMAW
+SAW
BL
47/14/A
ASME B31.3
8-1 TO 8-1
1G
3÷12
-196 GTAW+SMAW
BA
48/14/A
ASME
1.2 TO 1.2
2G-1G
15÷30
-46
BA
GTAW+SMAW
PWHT
WELDER
STAMP
mod. 109 Rev. 00
PROCEDURE QUALIFICTION RECORD ASME IX
CLADDING - REPAIR
BASE MATERIAL
ASTM A516 GR 60
WELD OVERLAY
ASTM A516 GR 60
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF3
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF2
OVERLAY REPAIR
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF2
OVERLAY REPAIR
ASTM A516 GR 70
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
ASTM A240 10B
WELD OVERLAY
DEPOSITED
MATERIAL
ER 309L-Mo
ER 316L-Si
ER Ni Cr Mo3
ER 309L-Mo
ER 316L-Si
ER Ni Cr Mo3
ER Ni Cr Mo3
ER Ni Cr Mo3
ER Ni Cr Mo3
ER 309L-Mo
ER 316L-Si
ER 309L-Mo
ER 316L-Si
ER Ni Cr Mo3
ER Ni Cr Mo3
EQ Ni Cr Mo3
EQ Ni Cr Mo3
Single Layer
ER 2209
EQ 309L-Mo
EQ 309L-Mo
ER Ni Cr Mo4
PQR
STANDARD
PN-GN
POSIT.
P-03-WO/07
ASME
1-2
1G
P-04-WO/07
ASME
1-2
1G
R/10
ASME
1-2
1G
R/11
ASME
1-2
1G
R/15
ASME
1-2
1G
R/17
ASME
1-2
1G
R/17/A
ASME
1-2
1G
R/18/A
ASME
1-2
1G
R/18/REP
ASME
1-2
3G
R/19/A
ASME
1-2
1G
R/19/REP
ASME
1-2
3G
R/020/A
ASME
1-2
1G
R/021/A
ASME
1-2
1G
R/022
ASME
1-2
1G
R/023/A
ASME
1-2
1G
R/024/A
ASME
1-2
1G
R/025
ASME
10H-1
1G
MAX THK. RANGE
[mm]
>=25 mm
WO >= 3 mm
>=25 mm
WO >= 3 mm
>=25 mm
WO >= 3.5 mm
>=25 mm
WO >= 3.5 mm
>=25 mm
WO >= 3 mm
>=25 mm
WO >= 3 mm
>=25 mm
WO >= 3 mm
>=25 mm
WO >= 2 mm
>=25 mm
WO >= 2 mm
>=25 mm
WO >= 2 mm
>=25 mm
WO >= 2.5 mm
>=25 mm
WO >= 3.5 mm
>=25 mm
WO >= 3 mm
>=25 mm
WO >= 2.5 mm
>=25 mm
WO >= 3.5 mm
>=25 mm
WO >= 4 mm
>=25 mm
WO >= 3.5 mm
04/06/2014
PROCESS
WELDER
STAMP
GMAW
DL
GMAW
VM
-46
GMAW
RB
-46
GMAW
RB
-46
GMAW
SV
GMAW
GC-SV
GMAW
GC-SV
GMAW
MP-SV
-46
GTAW
GC-SV
-46
GMAW
SV
-46
GTAW
RB-SV
-46
ESW
BL
-46
ESW
BL
-46
GMAW
DE-CL
-46
ESW
BL
-46
ESW
BL
-46
GMAW
DE-CL
KV
PWHT
PROCEDURE QUALIFICTION RECORD ASME IX
CLADDING - REPAIR
BASE MATERIAL
ASTM A182 F316
WELD OVERLAY
ASTM B446 GR 1
WELD OVERLAY
ASTM A516 GR 60
WELD OVERLAY
ASTM A564 F60
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
AISI 4130 DIN 25CrMo4
WELD OVERLAY
AISI 4130 DIN 25CrMo4
OVERLAY REPAIR
AISI 4130 DIN 25CrMo4
OVERLAY REPAIR
ASTM A240 UNS S31803
WELD OVERLAY
UNI EN 10025-2 S355J2
WELD OVERLAY
UNI EN 10025-2 S355J2
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
DEPOSITED
MATERIAL
ER CCoCr-A
ER CCoCr-A
ER CCoCr-A
EQ 309L-Mo
EQ 309L-Mo
ER 309L-Mo
ER 316L-Si
ER Ni Cr Mo3
ER Ni Cr Mo3
ER Ni Cr Mo3
ER Ni Cr Mo3
ER Ni Cr Mo3
ER 309L-Mo
ER 316L-Si
CuAl9Ni5Fe3Mn2
ER 309L-Mo
ER 316L-Si
ER Ni Cr Mo3
MAX THK. RANGE
[mm]
>=25 mm
WO >= 3.5 mm
>=25 mm
WO >= 3.5 mm
>=25 mm
WO >= 3.5 mm
04/06/2014
PROCESS
WELDER
STAMP
GMAW
CL-VP
GMAW
CL-LB
GMAW
KP
ESW
CL-DE
615°C
ESW
IB-IM
>=25 mm
WO >= 3.5 mm
615°C
GMAW
IN
1G
>=25 mm
WO >= 3.5 mm
615°C
GMAW
IB-IM
N/A
1G
>=12.5 mm
WO >= 3.2 mm
-60
635°C
GTAW
RB-LM-VP
ASME
N/A
1G
>=12.5 mm
WO >= 3.2 mm
-60
GTAW
CL-VP
R/33-REP-2
ASME
N/A
1G
>=12.5 mm
WO >= 3.2 mm
-60
GTAW
BL-LD
R/35/A
ASME
10H-1
1G
>=25 mm
WO >= 2 mm
-46
GMAW
RB-GC
R/36/EN-A
ISO 15614-7
1-2
PA
>=25 mm
WO >= 3 mm
GMAW
LD
R/37/EN-A
ISO 15614-7
1-2
PA
>=25 mm
WO >= 3 mm
GMAW
LC
R/38
ASME
1-2
1G
>=25 mm
WO >= 1.5 mm
-50
GMAW
ZM
R/39
ASME
1-2
1G
>=25 mm
WO >= 1.5 mm
-50
GMAW
BA-MI
PQR
STANDARD
PN-GN
POSIT.
R/026/A
ASME
8-1
1G
R/027/A
ASME
43
UNS
1G
R/028/A
ASME
1-1
1G
R/029
ASME
1-2
1G
>=25 mm
WO >= 2 mm
R/30
ASME
1-2
1G
>=25 mm
WO >= 3.5 mm
R/31
ASME
1-2
1G
R/32
ASME
1-2
R/33
ASME
R/33-REP-1
KV
PWHT
-46
635°C
PROCEDURE QUALIFICTION RECORD ASME IX
CLADDING - REPAIR
BASE MATERIAL
EN 10222-4 P420QH
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF2
WELD OVERLAY
ASTM A350 LF3
WELD OVERLAY
ASTM A335 P22
WELD OVERLAY
UNI EN 10025-2 S355J2
WELD OVERLAY
ASTM A335 P22
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
ASTM A516 GR 70
WELD OVERLAY
DEPOSITED
MATERIAL
ER 309L-Mo
ER 316L-Si
ER 309L-Mo
ER 316L-Si
ER Ni Cr Mo3
ER Ni Cr Mo3
ER 309L-Si
ER 347
CuAl8
ER Ni Cr Mo3
ER 309L-Mo
ER 316L-Si
ER 309L-Mo
ER 316L-Si
MAX THK. RANGE
[mm]
>=25 mm
WO >= 3 mm
04/06/2014
PROCESS
WELDER
STAMP
GTAW
VP
-50
GTAW
IB
>=10 mm
WO >= 2.5 mm
-50
GTAW
IB
1G
>=10 mm
WO >= 2.5 mm
-50
GTAW
IB
5A-1
1G
>=12 mm
WO >= 3 mm
GTAW
IB
ISO 15614-7
1-2
PA
>=25 mm
WO >= 3 mm
GMAW
LD
R/45
ASME
5A-1
1G
>=12 mm
WO >= 2.5 mm
690°C
GTAW
IB
R/47/A
ASME
1-2
1G
>=20 mm
WO >= 3 mm
620640°C
GMAW
LD
R/47/B
ASME
1-2
1G
>=20 mm
WO >= 3 mm
620640°C
GMAW
LD
PQR
STANDARD
PN-GN
POSIT.
ITA-B-14/1440
ISO 15614-7
3-1
PA
R/41
ASME
1-2
1G
>=10 mm
WO >= 2.5 mm
R/42
ASME
1-2
1G
R/43
ASME
1-2
R/44
ASME
ITA-B-14/4564
KV
PWHT
690°C
-50
PROCEDURE QUALIFICTION RECORD ASME IX
FILLET - MOCK UP
MATERIAL
ASTM A 312 TP 316L
ASTM A182 F51
ASTM A240 TP 304L
ASTM A333 GR 3
ASTM A105
FE 430 EN 10025
ASTM A240 TP 316L
ASTM B 446 UNS N06625
ASTM A350 LF2
ASTM A333 GR 6
ASTM A350 LF2
ASTM B564 UNS N06625
ASTM A350 LF2
ASTM A182 F51
ASTM A694 F52
ASTM A350 LF2
04/06/2014
PQR
STANDARD
PN-GN
POSIT.
MAX THK. RANGE
[mm]
F/01
ASME
8-1 TO 10H-1
2F
UNLIMITED
GTAW+SMAW
FF
F2/2005
ASME
8-1 TO 9B-1
2F
UNLIMITED
GTAW+SMAW
DL
F/04
ASME
1-2 TO N/A
2F
UNLIMITED
GMAW
RD
F12/A
ASME
8-1 TO 45-1
2F
UNLIMITED
GTAW
RB
ASME
1-2 TO 1-1
2G
2.95 TO 11.8
GTAW
GC
ASME
1-2 TO 43
1G-2F
UNLIMITED
GTAW
GC
F/05
ASME
1-2 TO 10H-1
2F
UNLIMITED
GTAW
LC
21/10
Mockup 2
ASME
1-1 TO 1-2
2F
UNLIMITED
GTAW
DL
21/10
Mockup
22/10
Mockup
KV
PROCES.
PWHT
WELDER
STAMP