Biomaterials 30 (2009) 1–7 Contents lists available at ScienceDirect Biomaterials journal homepage: www.elsevier.com/locate/biomaterials The fabrication of elastin-based hydrogels using high pressure CO2 Nasim Annabi a, Suzanne M. Mithieux b, Anthony S. Weiss b, Fariba Dehghani a, * a b School of Chemical and Biomolecular Engineering, University of Sydney, Sydney, NSW 2006, Australia School of Molecular and Microbial Biosciences, University of Sydney, Sydney, NSW 2006, Australia a r t i c l e i n f o a b s t r a c t Article history: Received 13 July 2008 Accepted 2 September 2008 Available online 8 October 2008 The aim of this study was to investigate the effect of high pressure CO2 on the crosslinking of elastinbased polymers and the characteristics of the fabricated hydrogels. A hydrogel was fabricated by chemically crosslinking a-elastin with glutaraldehyde at high pressure CO2. The effects of pressure, reaction time, and crosslinker concentration on the characteristics of the fabricated hydrogels were determined. The reaction time had negligible effect on either the swelling ratio or the pore size of the fabricated hydrogels. Increasing the processing pressure from 30 bar to 150 bar resulted in a 60% increase in the hydrogel swelling ratio. The crosslinked hydrogels displayed stimuli-responsive characteristics towards temperature and salt concentration. The dense gas process facilitated coacervation, expedited the crosslinking reaction, and dramatically affected the micro- and macrostructures of pores within the sample. The results of micro-CT scan and SEM images demonstrated that pore interconnectivity was substantially enhanced for a-elastin hydrogels fabricated using high pressure CO2. Dense gas CO2 reduced the wall thickness and size of the pores and importantly induced channels within the structure of the a-elastin hydrogels. In vitro cell culture studies demonstrated that the channels facilitated fibroblast penetration and proliferation within a-elastin structures. Ó 2008 Elsevier Ltd. All rights reserved. Keywords: Elastin Hydrogel Crosslinking Glutaraldehyde High pressure CO2 Fibroblast cells 1. Introduction Tissue engineering seeks to replace damaged organs with viable tissues, which can grow in the body. These constructs can be cultivated in vitro and then transplanted into the patient or they can be created in vivo by implanting a scaffold into the patient’s body and allowing cellular infiltration. In both approaches the requirements are cells that proliferate and make extracellular matrix, growth factors to enhance cellular growth, and scaffolds to deliver and support healthy cell development in a defective organ [1]. Highly porous, interconnected, biocompatible scaffolds are particularly desirable for the regeneration of such organs as they allow enhanced nutrient and oxygen transfer, cell migration and proliferation within the 3D structure [1,2]. Polymeric hydrogels are highly attractive for tissue engineering and scaffold fabrication due to their hydrophilicity and high permeability to oxygen and nutrients [3,4]. Elastin and elastin-like polypeptides (ELPs) have been explored as hydrogels due to their capacity for self-assembly and phase transition behaviour; they also mimic many features of the extracellular matrix and have the potential to guide the migration, * Corresponding author. Tel.: þ61 2 9351 4794; fax: þ61 2 9351 2854. E-mail address: [email protected] (F. Dehghani). 0142-9612/$ – see front matter Ó 2008 Elsevier Ltd. All rights reserved. doi:10.1016/j.biomaterials.2008.09.031 growth and organization of cells during regeneration processes [5,6]. Elastin is an extremely insoluble biopolymer due to its massively polymerised state and consequently it is difficult to process into new biomaterials. Therefore, a-elastin, an oxalic acidsolubilised derivative of elastin is often used to produce elastinbased hydrogels. Similar to the formation of elastin from its precursor tropoelastin, a-elastin hydrogel fabrication involves two steps: coacervation and crosslinking. a-Elastin molecules coacervate in an aqueous solution by intermolecular hydrophobic associations [7]. The protein molecules are then chemically crosslinked to increase mechanical integrity and form hydrogels for tissue engineering applications. Various cross-linkers such as glutaraldehyde (GA) [8–10], disuccinimidyl glutarate (DSG) [10], bis(sulfosuccinimidyl) suberate (BS3) [11–14], copper sulfate and pyrroloquinoline quinone (PPQ) [15], ethylene glycol diglycidyl ether (EGDE) [16], hexamethylene diisocyanate (HMDI) [17], trissuccinimidyl aminotriacetate (TSAT) [18], disuccinimidyl suberate (DSS) [13,14], and b-[tris(hydroxymethyl) phosphino] propionic acid (THPP) [19] have been used to crosslink genetically engineered ELPs [9–11,13,14,17–19], tropoelastin [8,12] and a-elastin [16] in aqueous solution or organic solvent. Deficiencies associated with these crosslinking approaches include the persistence of small pore sizes and inadequately communicating channels. Dense gas carbon dioxide is particularly useful for biomaterial processing as an alternative to organic solvent and a gas foaming 2 N. Annabi et al. / Biomaterials 30 (2009) 1–7 agent to fabricate porosity in polymeric matrices [20]. Dense gases (DGs) are fluids with their pressure and temperature close to the critical point. Beyond the critical point, the substance is called a supercritical fluid (SCF) and has solvation strength and diffusivity approaching that of liquids and gases, respectively. The most commonly used DG is carbon dioxide because it has low critical parameters (Tc ¼ 31.1 C, Pc ¼ 73.8 bar), is inexpensive and nontoxic [21]. Remarkable progress has been made in the application of DGs to the processing of polymers over the last decade [22,23]. Gas foaming technology [1,20,24–26], crosslinking reactions at high pressure CO2 [27–30], and supercritical CO2-water emulsion techniques [31–33] have been used to fabricate porous hydrogels or scaffolds from different kinds of polymers. However, limited studies have been carried out on the preparation of porous hydrophilic biomaterials using biopolymers in combination with supercritical CO2 without using organic solvents or any other additives such as surfactant [27,32]. In this study, the effect of dense gas CO2 on the crosslinking of a-elastin using glutaraldehyde (GA) as a crosslinking agent was investigated. Our recent study confirmed that high pressure CO2 did not disrupt a-elastin coacervation and had no detrimental effect on the secondary structure of a-elastin [34]. Following exposure to high pressure CO2 an a-elastin solution was maintained in a coacervated state for a longer time due to the interaction between protein and CO2 [34]. These results led us to use high pressure CO2 to fabricate a-elastin hydrogels. The properties of fabricated hydrogels using high pressure CO2 including swelling ratio, pore morphology, and cell proliferation in 3D microstructure were compared with materials fabricated at atmospheric conditions. 2. Materials and methods 2.1. Materials a-Elastin extracted from bovine ligament was obtained from Elastin Products Co. (Missouri, USA). All aqueous solutions were prepared in MilliQ water. a-Elastin was dissolved in PBS (phosphate-buffered saline) (10 mM sodium phosphate pH 7.4, 1.35 M NaCl). Glutaraldehyde (GA) was purchased from Sigma. Food grade carbon dioxide (99.99% purity) was supplied by BOC. GM3348 cell line was obtained from the Coriell Cell Repository. Cells were maintained in Dulbecco’s Modified Eagle’s Medium (DMEM) supplemented with 10% v/v fetal bovine serum (FBS), penicillin and streptomycin. All tissue culture reagents were obtained from Sigma. 100 mg/ml, respectively. At low concentrations of GA and a-elastin, thin films of crosslinked a-elastin were formed at the bottom of the mould due to insufficient degree of crosslinking, while at high concentrations non-homogenous hydrogels were formed due to the high viscosity of the solution and inadequate mixing. Consequently, in this study, 100 mg/ml of a-elastin solution and two different crosslinker concentrations, 0.5 and 0.25% (v/v) GA, were used to produce hydrogels. 2.2.2. Dense gas in hydrogel formation A schematic diagram of the apparatus used to fabricate a-elastin hydrogels using dense gas CO2 is shown in Fig. 1. A syringe pump (ISCO, Model 500D) was used to transfer CO2 into the high pressure vessel (Thar, 100 ml, view cell). The vessel comprised of a temperature and pressure controller that allowed for temperature adjustments and the monitoring of both variables accurately. A peristaltic pump (MHRE 200) was used for cold water recirculation in the jacket of the syringe pump to condense CO2 into liquid when the pump was filled with CO2. a-Elastin solution containing the crosslinker was injected into a custom-made Teflon mould placed inside the high pressure vessel. After the vessel was sealed and approached thermal equilibrium at a specific temperature, the system was pressurised with CO2 to the desired level, isolated and maintained at these conditions for a set period of time. The system was then depressurised and samples were collected. Crosslinked structures were immediately washed repeatedly in MilliQ water, and then placed in 100 mM Tris in PBS for 1 h. After Tris treatment, the hydrogels were washed twice in MilliQ water and stored in PBS for further analysis. All experiments were conducted at 37 C. The effects of pressure, reaction time, and crosslinker concentration on the characteristics of the hydrogel were assessed. Different concentrations of GA (i.e. 0.25 and 0.5% (v/v)) were mixed with 100 mg/ml a-elastin and the solutions were pipetted into the mould, containing two individual wells, placed inside the high pressure vessel. The system was then pressurized to a desired pressure for a certain period of time. Preliminary experiments demonstrated that the reaction time had no significant effect on the properties of fabricated hydrogels. Therefore, in this study reaction time was kept constant at 30 min. The pressure was varied from 30 bar to 150 bar in order to investigate the effect of pressure on the properties of fabricated hydrogels. Samples were prepared in triplicate at each condition. 2.2.3. Swelling property The swelling property of hydrogels can be correlated to the degree of crosslinking through the hydrogel matrices. The crosslinked hydrogels were placed in liquid nitrogen for 5 min and then lyophilised for 20 h using a freeze dryer. The swelling properties were measured at four different conditions: 37 C and 4 C using either PBS or MilliQ water. Under each set of conditions, at least three samples were placed in the media overnight. The excess liquid was then removed from the swollen samples and the swollen mass was recorded. The swelling ratio was calculated using the following equation: Swelling Ratio ¼ Weight of wet sample Weight of dry sample Weight of dry sample 2.3. Environmental SEM (ESEM) 2.2. Hydrogel formation 2.2.1. Hydrogel fabrication at atmospheric pressure a-Elastin solution was mixed with GA and the solution was immediately pipetted into a custom-made Teflon mould. The mould was then placed at 37 C for a period of time ranging from 15 min to 24 h, to fabricate a hydrogel. The crosslinked hydrogels were washed in MilliQ water, then placed in 100 mM Tris((HOCH2)3CNH2) in PBS for 1 h to inhibit further crosslinking and stored in PBS for characterisation. A preliminary set of experiments were conducted to determine the required amount of GA and a-elastin for the hydrogel fabrication. The concentration of a-elastin solution was varied between 5 mg/ml and 200 mg/ml and GA between 0.1 and 2% (v/v). The solutions were pipetted into a 24-well plate and then placed at 37 C oven for 1 h. The results demonstrated in Table 1, shows that the hydrogels were formed when the GA and a-elastin concentration were above 0.25% (v/v) and Table 1 Optimization of protein and GA concentration for a-elastin hydrogel fabrication a-Elastin concentration (mg/ml) 5 10 50 100 200 Environmental SEM analysis using an FEI Quanta 200 at 15 KV was performed on wet hydrogels to characterise the structure of the fabricated hydrogels without the potential impact of lyophilisation or coatings that are required for other microscopic analyses. 2.4. Micro-CT analysis (3D image analysis) Lyophilised a-elastin hydrogels were analysed using a Skyscan 1072 (Skyscan, Belgium) high-resolution desktop X-ray CT scanner at 2.94 mm voxel resolution, X-ray tube current 160 mA and voltage 62 KV to obtain 3D reconstructed images. The samples were mounted vertically on a plastic support and rotated through 360 around the z-axis of the sample. 3D reconstruction of the samples was carried out using axial bitmap images and analysed by VG Studio Max software (Volume Graphics GmbH, Heidelberg, Germany). 2.5. Scanning electron microscopy (SEM) GA concentration % (v/v) 0.1 0.25 0.5 1 2 – – – – – – – – U U – – – U – – – – U – – – – U – U: Hydrogel was formed, –: no hydrogel formed at low concentrations (thin films were formed) or non-homogenous gel at higher concentrations. The SEM images of samples were obtained using a Philips XL30 at 15 KV to determine the pore characteristics of the fabricated hydrogels and to examine cellular infiltration and adhesion. Lyophilised a-elastin hydrogels were mounted on aluminium stubs using conductive carbon paint then gold coated prior to SEM analysis. Cell-seeded hydrogels were fixed with 2% GA in 0.1 M Na-cacodylate buffer with 0.1 M sucrose for 1 h at 37 C. Samples underwent post-fixation with 1% osmium in 0.1 M Na-cacodylate for 1 h and were then dehydrated in ethanol solutions at 70%, 80%, 90% and 3 times 100% for 10 min each. For drying, the samples were immersed for 3 min in 100% hexamethyldisilazane (HMDS) then transferred to a desiccator for 25 min to avoid water contamination. Finally they were mounted on stubs and sputter coated with 10 nm gold. N. Annabi et al. / Biomaterials 30 (2009) 1–7 3 Fig. 1. Experimental set-up for the fabrication of hydrogels using high pressure CO2. 2.6. In vitro cell culture The ability of human skin fibroblast cells (GM3348) to grow into the hydrogels 3D structure was assessed. Following crosslinking, hydrogels were transferred into a 24-well plate and washed twice with ethanol to sterilise the materials. The hydrogels were then washed at least twice with culture media to remove any residual ethanol and equilibrated in culture media (DMEM, 10% FBS, pen–strep) at 37 C overnight. The cells were then seeded onto the hydrogels at 3 105 cells/well. An unseeded hydrogel was also kept in a well as a control sample. The cells were cultured in a CO2 incubator for 2 days at 37 C, after which the hydrogels were fixed to assess cell proliferation and infiltration using SEM analysis. 3. Result and discussion In this study, the effect of high pressure CO2 on the crosslinking of a-elastin hydrogels was investigated. a-Elastin was crosslinked in the presence of high pressure CO2 using GA, an amine-reactive chemical crosslinker. The effect of the variation of pressure and crosslinker concentration on swelling properties and pore sizes of fabricated hydrogels was assessed. 3.1. Visual comparison of hydrogels formed at high pressure CO2 and atmospheric condition Visual comparison of fabricated a-elastin hydrogels demonstrated that gels produced at high pressure CO2 were more rigid than those produced at atmospheric pressure. a-Elastin hydrogels fabricated at high pressure CO2 were easily handled. However, the hydrogels produced at atmospheric pressure were very fragile. Increasing the processing time from 1 h to 24 h had negligible effect on promoting the macrostructure of the elastin formed at atmospheric condition. This may be due to an insufficient degree of crosslinking throughout the hydrogel matrices produced at atmospheric condition. High pressure CO2 promoted the coacervation of a-elastin and accelerated the crosslinking of a-elastin. No additional crosslinking was observed for the fabricated hydrogel at high pressure CO2 and atmospheric condition after washing and storage in PBS. 3.2. Hydrogel swelling a-Elastin hydrogels fabricated in this study exhibited high swelling ratios in the range of 21–35 g H2O/g protein. Typical a-elastin hydrogels produced at high pressure CO2, before and after swelling in water are shown in Fig. 2. Both hydrogels produced at high pressure CO2 and atmospheric pressure displayed stimuliresponsive characteristic towards temperature and salt concentrations when they were swelled in PBS and water at 4 C and 37 C. The swelling ratio of the hydrogels in water was greater than those swelled in PBS at 4 C. The fabricated hydrogels swelled more in both water and PBS at lower temperature as indicated in Table 2. Hydrogels produced at 60 bar CO2 pressure with 0.5% (v/v) GA absorbed 33.2 0.8 g and 28.6 1.6 g liquid/g protein at 4 C and 37 C, respectively, when they were hydrated in water. However, they absorbed 18.3 4.6 g and 7 3.2 g liquid/g protein at 4 C and 37 C, respectively, when they were swelled in PBS. Elevated temperature and the presence of salt in PBS resulted in a contraction of the material due to water expulsion. As exhibited in Table 2, the swelling behaviour of the GA crosslinked a-elastin hydrogels produced at high pressure CO2 was either considerably greater or comparable with other elastin-based hydrogels fabricated using various crosslinkers. The variation of pressure and crosslinker concentration had a substantial effect on the swelling behaviour of fabricated hydrogels. The swelling ratio of fabricated hydrogels was enhanced by increasing the pressure and reduced by enhancing the crosslinker concentration. As shown in Table 3, the swelling ratio of the samples exposed to high pressure CO2 was increased from 21.4 0.7 g to 35.2 2.5 g H2O/g protein as pressure increased from 30 bar to 150 bar at 0.5% (v/v) GA concentration. Using a higher concentration of crosslinker resulted in a higher degree of crosslinking through the hydrogel matrices which can contribute to a reduction in the swelling ratio. 3.3. Pore structure of the a-elastin hydrogel Fig. 2. Hydrogels produced at 60 bar CO2 before and after swelling in water at 4 C. Pore size and interconnectivity are critical hydrogel properties that influence the ability of cells to infiltrate and proliferate 4 N. Annabi et al. / Biomaterials 30 (2009) 1–7 Table 2 Swelling ratios of fabricated hydrogels using high pressure CO2 and conventional methods Protein Crosslinker Swelling ratio (g liquid/g protein) PBS MilliQ water a-Elastin produced at GA high pressure CO2 Natural elastin 33.2 0.8a 28.6 1.6b – This study [42] Synthetic tropoelastin BS3 GA HMDI THPP a-Elastin Engineered ELPs EGDE TSAT 63 5a 33 4b 7–80 at 25 C 0.37a 12.3 0.5a 3.7 0.2b 8.4–24 – [12] Synthetic tropoelastin Engineered ELPs Engineered ELPs 18.3 4.6a 7 3.2b 0.8 at 2 C 0.5 at 36 C 6.9 0.5a 3.8 0.8b – – – a b – w2–3.5a w0.2–0.6b Reference [8] [17] [19] [16] [18] Swelling temperature: 4 C. Swelling temperature: 37 C. Table 3 Effect of pressure and crosslinker concentration on the swelling ratio of fabricated hydrogels using high pressure CO2 Pressure (bar) GA concentration (%) (v/v) Swelling ratio (g H2O/g protein) 30 60 150 30 60 150 0.25 0.25 0.25 0.5 0.5 0.5 34.5 1.3 38.4 6 54 9.2 21.4 0.7 33.2 0.8 35.2 2.5 within 3D structures. In this study, ESEM, SEM, and Micro-CT analysis were used to characterise the pore morphology of fabricated a-elastin hydrogels. ESEM analysis demonstrated that a-elastin hydrogels fabricated under high pressure CO2 (Fig. 3a) were highly porous yet robust structures. ESEM images of a-elastin hydrogels produced under atmospheric pressure could not be obtained because the wet constructs disintegrated prior to examination. SEM images of a-elastin hydrogels fabricated under high pressure (Fig. 3b) were similar to those obtained by ESEM which indicated that the pores observed in the SEM images were formed during the hydrogel fabrication and were not introduced into the matrix during lyophilisation or sample preparation for SEM analysis. At the microscopic level, comparison of SEM images of a-elastin hydrogels produced under either high pressure CO2 or atmospheric conditions (Fig. 3c) indicated that high pressure CO2 reduced the pore size of the fabricated hydrogels. Equivalent circle diameter (ECD) of the pores and the thickness of the walls between pores were calculated using Image J software. The average pore size of hydrogels decreased from 14.3 3.3 mm to 4.9 4.3 mm as the pressure increased from 1 bar to 60 bar. In hydrogels fabricated by the dense gas CO2 the pore wall thickness was dramatically diminished to 0.5 0.1 mm compared to 4.3 5.5 mm for a-elastin hydrogels fabricated under atmospheric conditions. The organisation of the matrix produced under high pressure is similar to that seen in some natural elastin microstructures within the body [35,36]. The 10-fold reduction in pore wall thickness of a-elastin hydrogels fabricated at high pressure CO2 compared with the samples produced at atmospheric pressure can be explained by reference to the mechanism of pore formation in porous membrane [37]. Various techniques such as freeze drying, phase inversion, solvent casting-particulate leaching and gas foaming have been used to produce porous membranes and scaffolds [38]. In all these methods pores are fabricated when a homogeneous multi-component system is separated into a multi-phase system in order to decrease the system free energy [39]. Two phases are generally separated out; a polymer-rich phase (e.g. a high polymer concentration phase) and a polymer-lean phase (e.g. a low polymer concentration solution) [39]. The porous structure is then formed when the polymer-lean phase is Fig. 3. (a) ESEM image of a wet a-elastin hydrogel produced at 60 bar CO2 pressure. SEM images of an a-elastin hydrogel fabricated at (b) 60 bar CO2 pressure and (c) atmospheric pressure. N. Annabi et al. / Biomaterials 30 (2009) 1–7 5 Fig. 4. Skyscan images of a fabricated hydrogel using (a) high pressure CO2 and (b) atmospheric pressure. removed. The physical structure of the pores is governed by the kinetics of the phase separation in each system. It is possible to form powders, closed-pore foams or open-pore foams with thick or thin-fibrous wall structures depending on the rate of the phase separation [39]. Generally, porous matrices fabricated by using freeze drying and phase inversion techniques give rise to non-homogenous pores with thick walls [40]. Crosslinked a-elastin hydrogels fabricated under atmospheric conditions consisted of polyhedral shaped pores with thick walls. However, highly interconnected pores with thin walls were formed when a-elastin was crosslinked under high pressure CO2. Similar pore microstructures comprising highly interconnected pores with thin walls were formed using high pressure CO2 in studies by Le et al. for chitosan [41]; Palocci et al. for dextran [32]; Lee et al. for poly vinyl alcohol (PVA), blended PVA/poly ethylene glycol (PEG) and chitosan [33]; and Partap et al. for alginate [31]. Palocci et al. reported that thin wall-porous matrices of dextran that were highly interconnected were formed using CO2–water emulsion polymerisation templating, known as high internal phase emulsion templating technique [32]. The average pore sizes of the fabricated porous dextran were reported in the range of 6–25.7 mm [32]. This highly porous structure was fabricated through the formation of numerous CO2 bubbles (polymer-lean phase) in the polymer-rich phase. As a result the polymer rich phase was distributed over a large interfacial area with a simultaneous thinning of the film of the continuous phase during the crosslinking or polymerisation stage [32]. A similar phenomenon to that reported by Palocci et al. is likely to have occurred for the solution of a-elastin and GA at high pressure CO2. However, unlike the CO2–water emulsion polymerisation templating method a surfactant was not used to stabilise the a-elastin structure or enhance the dissolution of CO2 in an aqueous phase. 3.3.1. Effect of cross-linker concentration on hydrogel pore morphology The effect of GA concentration on the pore morphology of a-elastin hydrogels fabricated at both atmospheric and high pressure was assessed. Increasing the concentration of GA at both atmospheric and high pressures slightly increased the pore sizes. At atmospheric pressure when the concentration of GA was increased from 0.25 to 0.5% (v/v), the average pore size of the a-elastin hydrogel slightly increased from 10 1.7 mm to 14.5 3.3 mm. This effect was more noticeable in the CO2 system. The pore sizes in the samples produced at 60 bar CO2 pressure increased 2.5-fold from 3.6 1.3 mm to 9 5.4 mm when the GA concentration was changed from 0.25 to 0.5% (v/v). 3.3.2. Pore interconnectivity The pore interconnectivity of hydrogels fabricated at atmospheric and high pressure CO2 was compared using micro-CT scan analysis. As depicted in Fig. 4a, a highly homogenous interconnected-porous structure was detected for a-elastin hydrogels acquired using high pressure CO2. In comparison a-elastin hydrogels produced at atmospheric pressure showed an internal non-uniform porous structure covered by an impermeable layer (Fig. 4b). This skin-like formation on the top layer and less pores in the matrix of samples fabricated at atmospheric condition was expected to impede cell proliferation in 3D matrices. However, the hydrogels produced at high pressure CO2 were expected to support cellular growth due to porosity-facilitated oxygen and nutrient transport throughout the structures. A unique feature of crosslinking elastin under high pressure CO2 is the formation of channels throughout the 3D structure of the hydrogels as demonstrated in Fig. 5. These channels were most likely induced during the depressurisation stage. At a microscopic Fig. 5. SEM images of GA cross-linked hydrogels produced at 60 bar (0.5% GA) demonstrating the presence of channels throughout the constructs. 6 N. Annabi et al. / Biomaterials 30 (2009) 1–7 Fig. 6. SEM images of fibroblast cells attached to a-elastin hydrogel fabricated with high pressure CO2 using 0.5% (v/v) GA. (a) top surface, (b) to (g) internal surfaces of channel obtained by cross sectioning the sample, (h) control unseeded hydrogel. Sheets of cells are in images (a)–(d) and individual cells in images (e)–(g). level, the size of the pores fabricated at both atmospheric and high pressure CO2 was smaller than 15 mm as indicated in Fig. 3. Whilst these pore sizes are suitable for the diffusion of nutrients, oxygen, and waste from cells they are not large enough to allow for cells such as fibroblast to penetrate and grow into the matrices. However, the presence of communicating larger channels was expected to allow for cell infiltration and proliferation into the 3D microstructure. 3.4. In vitro fibroblast cell proliferation using elastin hydrogels Cellular growth and proliferation in a-elastin hydrogels were examined by SEM to demonstrate the feasibility of using the processed material for tissue engineering applications. Cells were able to attach and proliferate on the surface of a-elastin hydrogels fabricated at atmospheric pressure but could not penetrate into the structure due to the skin formation on the top surface, lack of channels and undesirable pore size. However, encouragingly cells were able to colonise both the top surface (Fig. 6a) and the internal surfaces of larger channels (Fig. 6b–g) within a-elastin hydrogels produced under high pressure CO2. These preliminary studies lay the foundation for future experiments to investigate the use of these hydrogels as tissue engineering scaffolds. Extensive analysis of cellular interaction with the scaffold including extracellular matrix deposition is required whilst fabrication techniques that lead to uniform distribution of channels throughout the hydrogel would be desirable. 4. Conclusions Our study demonstrates the feasibility of fabricating elastin hydrogels in an aqueous solution using high pressure CO2. There N. 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