48TECHNIQUETEC Constant force: more than just torque David Chokron Constant force is attracting renewed interest as a means of improving the rate of a watch, with no fewer than five new developments in less than a year. They take us back to the dawn of time measurement. It’s all because of a curve, the diminishing power of the unwinding mainspring. The force that powers a watch is most irregular. A fully wound spring delivers a lot of energy in the first few hours, levelling off for much of the time that the spring unwinds. Then, with about twothirds of the power reserve used up, the force drops off sharply and comes to an end. However for a mechanical movement to work properly, the balance must be isochronous, which in theory means that the period of each oscillation must be identical. To convert that into practice – constant amplitude in equal periods – the balance needs nothing to change, especially not the energy it receives. There are three ways to provide a constant force to the balance. The first uses the fusee to compensate for the declining power of the barrel. The second constitutes a buffer store of energy in a remontoir, and the third equalises the impulses at the level of the escapement. 48 | watch around no 015 spring-summer 2013 It’s an ancient conundrum. The sages of antiquity noticed that in their clepsydras or water clocks the water ran out faster when the tank was full and the pressure high. They soon set up intermediate tanks to equalise the pressure. In the Middle Ages, long before the invention of the pendulum, the amount of torque was the major issue in the precision of clocks. In those days of primitive metallurgy it was essential to devise ingenious methods to compensate for the poor efficiency and reliability of the driving springs. Gearshift. “The fusee and chain system is designed to compensate for the loss of power by increasing the torque,” is watchmaker Romain Gauthier’s definition. Torque is that rather abstract value denoting the leverage of a force causing rotation as in a gear train. It can be increased or decreased by gear ratios. The first example of a fusee seems to go back to 1430 in a clock owned by Philippe the Good, Duke of Burgundy. The device was to endure through the ages to accompany subsequent CHNIQUETECHNIQU (Left) Chain, fusee and barrel: A. Lange & Söhne makes ample use of this "gearbox" in its Pour le Mérite models. (Centre) The Breguet 7047BR places its tourbillon with fusee and chain firmly in the foreground of its threedimensional architecture (Right) Romain Gauthier replaces the chain by a snail cam and fits ruby articulations in the fusee chains of his Logical One. horological developments. It was soon to be connected to the barrel with a metal chain, which although stiff and badly lubricated was far superior to the unpredictable elasticity of catgut. It works like a variable-speed gearbox. When the barrel is fully wound, it pulls the chain off the narrow top of the fusee cone. When the barrel’s force has diminished, it takes the chain off the much larger diameter of the base of the cone, thus maintaining the torque through increased leverage. This is the classic constant-force device, being easy to design but difficult to make, for the links of the chain are half a millimetre thick in a wristwatch. Breguet, DeWitt and Cabestan have been using the fusee for years. Even Zenith has taken it up, having it made by an independent watchmaker, Vianney Halter. It must nevertheless be recognised that in a good mainspring the power curve remains flat for a long period, which makes the fusee mostly redundant. The system needs big barrels and a lot of force for a limited running time. To tip the balance in his favour, Romain Gauthier has fitted ruby articulations 49 watch around no 015 spring-summer 2013 | TECHNIQUETECHN 16 14 12 10 8 6 4 Couple du barillet sans force constante Couple avec force constante 2 0 0 Christophe Claret presents a torque curve. Above and shown in blue, the irregular disarming of the barrel. In red, the stability provided by a remontoir. in the fusee chains of his Logical One model to reduce friction. Instead of a cone, he employs a flat snail cam with an increasing diameter, similar to that used in retrograde indications – with a marked reduction in height. Buffer dam. The most popular way of equalising the torque works on the same principle as the buffer reservoir of the ancient water clock. The remontoir is a subsidiary power drive that fits in near the escape-wheel. It comprises a blade spring or coiled spring with a lock and release mechanism – effectively an escapement. At regular intervals it stocks up with enough energy to maintain the balance at a constant amplitude. The higher the frequency at which the remontoir spring is re-armed the more constant the torque, as shown in the curve supplied by Christophe Claret (fig.), who has devised a new type of remontoir for his Kantharos chronograph. It aims to reduce the inevitable friction in an escapement, which for him is the number one problem. “It’s a question of the energy used to 50 | watch around no 015 spring-summer 2013 2 4 5.06 5.05 5.04 5.03 5.02 5.01 5.00 4.99 0.6 6 8 10 12 14 16 Variation couple force constante (rapporter au barillet) 0.62 0.64 0.66 0.68 0.7 operate the remontoir,” adds Stephen Forsey, cofounder of Greubel Forsey. “Every complex system produces unwanted side-effects.” Thus the frequency at which the remontoir is recharged is a matter of choice. Watchmakers usually settle for once a second. The jumping seconds thus produced are an interesting by-product of this option, as in François-Paul Journe’s Tourbillon à Remontoir d’Egalité and Optimum models. Flood control Saxon style. A. Lange & Söhne is the company applying the most constant-force devices. In 1994, the brand, newly revived from the wasteland of the Eastern Bloc, was already offering a tourbillon with fusee and chain, which has since been implemented in four other models. However some of its inventions leave it no choice but to use a remontoir to make them work. The month-going Lange 31 has two 1.85-metre mainsprings housed in a massive barrel. “If that power were unleashed directly it would break the escapement,” explains Anthony DeHaas, head of product development. NIQUETECHNIQUE The remontoir serves to provide a force that is not only constant but also bearable – “with an amplitude variation of more or less two degrees,” Mr DeHaas points out. Lange’s Zeitwerk model needs constant force to govern the three discs that indicate the hours and minutes. With between one and three jumps every 60 seconds it needs to accumulate a lot of energy, which it releases all at once. The combination of a remontoir and a centrifugal governor – as used in minute-repeaters – mitigates the torque and protects the escapement from its strength. In both cases the supply of constant energy to the balance is a collateral benefit. (Left) The Tourbillon Souverain by François-Paul Journe uses a blade-type remontoir rather than a spiral spring. (Right). To avoid excessive tension, A. Lange & Söhne equips its chains with a stopwork. It should be pointed out that they are just 0.4 mm thick! (Below) Heritage Watch Manufacture has patented a constant force escapement featuring three pallet levers and two balance-springs. Constant impulse at the heart. The third solution is perhaps the most aristocratic, but like open-heart surgery, it is also fraught with risk. A precise amount of energy is directly supplied to each impulse of the balance within the escapement itself. Taking this device as a reference, no other solution in current production can truly claim to supply constant force. The device by Heritage Manufacture Watch, although ingenious 51 watch around no 015 spring-summer 2013 | TECHNIQUETECHN The new silicon Echappement Constant by Girard Perregaux, which achieves concomitant constancy of energy and of rate. with its three pallet levers and a second coiled spring rearmed at each impulse, is not in series production. Nor does IWC’s effort meet the strict constant-force requirement. Although the remontoir is fitted within the tourbillon carriage of its calibres 94800 and 94900, it is not rearmed at each impulse but at every second, which means that it jumps. Even worse, it needs so much energy that it is only effective for the first 48 hours of the 96-hour power reserve. Thereafter the tourbillon carriage no longer jumps but returns to its conventional pace. “But during those 48 hours the torque curve is perfectly smooth,” remarks Stefan Ihnen, co-manager of R&D at IWC. He nonetheless admits that the running time would be 25 to 30% longer without the constant-force device. “The problem with this sort of mechanism is the accuracy to friction ratio. If you solve one problem, you create another,” he concludes. Finally Girard-Perregaux’s Echappement Constant was on show at Baselworld 2013 after several years in gestation, representing the most inventive solution to date. Two torsion blades within a large 52 | watch around no 015 spring-summer 2013 butterfly-shaped component in silicon provide resistance to the force delivered through the going train. When the force reaches a peak the two blades bend the other way in a fraction of a second to allow the escape-wheel to advance. The constancy of the energy and of the rate together is thus maintained at each impulse. Overloading the camel. Controlling energy is a complex and counter-intuitive process. Watchmaking is supposed to progress by minimising the friction and mass of escapements, and here they are burdened with a complexity of secondary mechanisms. The barrels put into service are huge and none gives more than 100 hours of running time. Yet energy can be managed more economically by straightening the high and the low ends of the torque curve. IWC uses the well-tried stopping mechanism. Its 51000 movement series will run for eight days, but after seven days indicated on the dial a planetary gear stops the barrel before its power drops to an insufficient level. Journe has a NIQUETECHNIQUE Richard Mille carefully controls the state of wind of its RM030. Its rotor disengages for 10 hours when the power reserve reaches 50 hours. similar idea. The power-reserve indicator on his Octa watches shows 120 hours, although the movement will keep going for 160. Greubel Forsey is working on the rate and force of the unwinding barrels. “Instead of having a gear ratio of around 4000 as in a conventional movement, our ratio in the Double Tourbillon 30° is between 1700 and 1800,” Stephen Forsey explains. “The reduction is lower, there’s less loss thanks to weaker springs and our curves are much lower at the start (0 hours) and flatter overall.” The simple solution is too difficult. But there’s an even simpler way to achieve constant force with a device that is both efficient and yet so commonplace as to escape notice: automatic winding. When worn by an active person, the selfwinding movement stays fully wound, thus providing constant torque. To capitalise on the optimum state of wind, Richard Mille uses winding rotors fitted with variable-inertia vanes to govern the energy generated by the wearer. His RM030 model is further equipped with an automatic clutch that disengages the rotor for 10 hours when the power reserve reaches 50 hours. It thus avoids the exponential peak in torque when the barrel is fully wound, as well as the variations caused by the mainspring slipping in the barrel. Although the constancy of force is not as clear-cut as in the other options, the minimal cost and complexity of this solution makes it unbeatable. But as tradition and marketing would have it, the most precise chronometers are always manually wound, and have to be kept at an optimum state of wind. This level of attention can be tiresome, even for the chronometrical purists, especially if they have several watches to look after. Constant torque also comes at the cost of squandering energy. Yet ensuring constant force demonstrates watchmaking mastery. Its timekeeping value, is not, as is often the case, the main consideration, however real it may be. And because of this, a constant force-watch is not subject to market criteria any stricter than for any other watch. The most difficult thing in watchmaking is evidently simplicity. • 53 watch around no 015 spring-summer 2013 |
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