From fork to farm We convert food waste into gas, electrical power, hotwater, and compost We recycle organic waste Potato peels and food residues are full of energy and nutrients. Since organic waste contains between 70 and 80 per cent of water, its calorific value for incineration is poor. Therefore, at our facility we convert the waste into eco-friendly biogas and nutrient-rich compost. 2 1 1. Separation at home Just about all types of food waste can be separated for recycling. This goes for vegetables, fruit, and leftovers of meat and cold cuts. Milk cartons, nappies and disposable tableware and other non organic kitchen waste cannot be converted into compost and should be put in the domestic waste bin. It is important that waste is separated correctly at the source. Organic waste is picked up by a multiple-compartment waste collection truck or on separate collection routes to prevent mixing with other types of waste. 2. Pretreatment at the facility At Bio Vækst waste is tipped from the collection vehicle in the reception hall. It is then mixed in a large mixer, ripping up the waste bags. If the waste is not separated correctly it may be necessary to screen it in a trommel to separate all large items. To give waste the right structure hard plant materials such as branches or wood chips are then added. 4 3 3. Treatment in closed module The mixed waste is taken to a treatment module where it is unloaded with a conveyor belt placed at the back of the mixer – piling it all the way up to the ceiling. When the module is full, the air and water tight door is closed and the waste is watered with liquid from the biogas tank. This kicks off the biological decomposition process. To accelerate the process the liquid is circulated in pipes between the biogas tank and the waste in the treatment module. 4. Generation of biogas The liquid and the juices from the waste, which are full of nutrients, are pumped to the biogas tank. Here, bacteria convert these waste juices into biogas using a natural process. The biogas is fed either to a gas engine, thus generating electrical power and heat, or it is cleaned and pumped to the natural gas grid. 5. Composting When no more nutrients for biogas can be extracted from the waste it remains in the closed module. The recirculation of the liquid is halted and the composting process is started by sucking air through the waste. The air from the process is filtered in a biofilter before it is expelled from the module, thus 5 6 6. Fertilisation of agricultural land The finished compost is screened to remove any remaining inorganic residues. Now the compost is ready to be spread as a fertiliser on agricultural land. avoiding odour nuisances. During the composting process the temperature in the waste mass goes up to 70 degrees Celsius, killing any unwanted bacteria and sanitizing the material for safe agricultural use. When the process is over the module is emptied and the compost is placed in large windrows for maturing. From food waste to gas, power, heating, and compost Each Dane generates more than 100 kg of food waste per year. In our facility this can be turned into: Compost 100 kg of food waste can be converted into 40 kg of compost. The compost contains 400 g of nitrogen, 200 g of phosphorous, 200 g of potassium, and 25 kg of organic matter. Power 100 kg of food waste can be converted into just about 25 kWh of power. This corresponds to the consumption of a new refrigerator for one month. Heating 100 kg of food waste can be converted into 100 MJ of heating, which can raise the temperature of 1,000 litres of water by 25 degrees Celsius. AIKAN system The AIKAN system combines the biogasification and the composting of organic waste. This means that it is possible to both recover energy from waste, and produce compost, in one and the same system. Without moving the material In the AIKAN system, wastes’ can is treated in separate modules. Therefore, the facility is able to treat different types of waste at simultaneously and independently from each other. In addition, treatment can be planned according to the desired result: highest possible energy recovery (biogasification) or fastest possible processing time (composting). Since the process takes place in a closed system, emissions to the environment are limited and therefore so are potential odour nuisances. Waste is not moved about during treatment. Only the liquid (leachate) is conveyed by robust pumps. This makes the AIKAN system very reliable. The result is the generation of methane gas, electrical power, hotwater, and a fine compost product that can be used as a fertiliser in agriculture. In addition to the fertilizer benefits the compost has a soil improving effect on both light and heavy soils. Sandy soils become better at retaining water in dry periods, and heavy soils become easier to work before sowing. Hagesholmvej 7 DK-4520 Svinninge Phone: +45 4399 5020 E-mail: [email protected] Bio Vækst is owned by Solum A/S. © www.tankegang.dk 06/2016 16.0289 At Bio Vækst we treat organic waste by using biological conversion and decomposition. We manage food waste from municipal collection schemes, commercial food processors, packaged food, and other biological residues.
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