CIP Eco-innovation First application and market replication projects Call 2009 Call Identifier: CIP-EIP-Eco-Innovation-2009 Increasing the use of recycled carbon nanotube (CNT) compounds for technical applications RECYTUBE Contract ECO/09/256152 Deliverable 8.1 Project Information Sheet (PIS) Initial (M2, August 2010) and updated (M10, April2011) Due date of deliverable: Month 2-10 [August/2010 - April/2011] Actual submission date: Month 2- 10 [August/2010 - April/2011] Accessibility of Deliverable X PU Public, to be freely accessible, e.g. via the project website CO Confidential, only for members of the consortium including the Commission/EACI Services Project coordinator: AIMPLAS Project website: http://www.recytube.eu/ Project Information Sheet Increasing the use of recycled carbon nanotube (CNT) compounds for technical applications (RECYTUBE) Programme area: CIP Eco-Innovation First Application and market replication projects Call 2009 Coordinator: Mrs. Maria-José Moretó Badia AIMPLAS (Technological Institute of plastics), Spain E-mail: [email protected] Tel: 00 34 961366040 Partners: 1- ASOCIACIÓN DE INVESTIGACIÓN DE MATERIALES PLÁSTICOS Y CONEXAS – Spain 2- FAPERIN, S.L. – Spain 3- NANOCYL, S.A. – Belgium 4.- COLOREX MASTER BACH b.v. – Netherlands Website: www.recytube.eu Benefits (max. 150 characters incl. space): The CNT plastic industry will be reinforced, being able to offer more competitive prices for conductive parts from sectors as electric & electronic. Keywords: Sector: Type of solution Recycling, carbon nanotube (CNT), scrap C22.2 - Manufacture of plastics products Process Duration: Budget: Contract number: 01/07/2010 – 31/12/2012 € 918,929 (EU contribution: 50%) ECO/09/256152/SI2.567587 Summary RECYTUBE project proposes the reutilization of scraps containing carbon nanotubes (CNT) generated during masterbach, compounding or injection moulding production processes to produce new plastic nanocomposites with commercial value. 1 Based on the previous expertise gained in PolyCond project , in RECYTUBE it is proposed to reintroduce this waste in the value chain to obtain new polymer nanocomposites with good electrical properties, to be used in the injection moulding of plastic pieces for different applications, depending on the final properties, such as electromagnetic interference (EMI) shielding or electrostatic discharge (ESD) protection, replacing metal pieces with added benefits such as reduced weight or design flexibility, among others. It will be no necessity of machinery modifications or new investments to adapt this new concept to the existing machines already in production, enabling its easy reproducibility and replication. The consortium is composed of 4 partners representing all the steps of the value chain: AIMPLAS (coordinator, plastic sector expert), NANOCYL (CNT masterbatch producer), COLOREX (CNT compound producer) and FAPERIN (injection moulding using CNT scrap). 1 PolyCond “Creating competitive edge for the European polymer processing industry driving new added-value products with conducting polymers”: FP6 project, contract nº NMP2-CT-2005-515835. Page 1 Expected and/or achieved results • Methodology to reuse the CNT-containing scraps in the masterbatch production, compounding and injection moulding conductive plastic parts. • No need of machinery modifications or new investments to adapt this new concept to the existing machines already in production, enabling its easy reproducibility and replication. • Important savings in money for plastic processors producing CNT containing products; reduction or elimination of the associated CNT waste management. • Gas emissions and energy consumption reduction because of the potential reduction of CNT production and transports. • Apart from the electrical sector, RECYTUBE outcome could be utilized in medical, automotive, construction, communications, aeronautical, sports and other applications to dissipate electrostatic discharge. The information sheet will be published in the Eco-Innovation website. The EACI reserves the right to edit the information sheet for content and length Page 2 Project Information Sheet Increasing the use of recycled carbon nanotube (CNT) compounds for technical applications (RECYTUBE) Programme area: CIP Eco-Innovation First Application and market replication projects Call 2009 Coordinator: Mrs. Maria-José Moretó Badia AIMPLAS (Technological Institute of plastics), Spain E-mail: [email protected] Tel: 00 34 961366040 Partners: 1- ASOCIACIÓN DE INVESTIGACIÓN DE MATERIALES PLÁSTICOS Y CONEXAS – Spain 2- FAPERIN, S.L. – Spain 3- NANOCYL, S.A. – Belgium 4.- COLOREX MASTER BACH b.v. – Netherlands Website: www.recytube.eu Benefits (max. 150 characters incl. space): The CNT plastic industry will be reinforced, being able to offer more competitive prices for conductive parts from sectors as electric & electronic. Keywords: Sector: Type of solution Recycling, carbon nanotube (CNT), scrap C22.2 - Manufacture of plastics products Process. Duration: Budget: Contract number: 01/07/2010 – 31/12/2012 € 918,929 (EU contribution: 50%) ECO/09/256152/SI2.567587 Summary RECYTUBE project proposes the reutilization of scraps containing carbon nanotubes (CNT) generated during masterbach, compounding or injection moulding production processes to produce new plastic nanocomposites to be used for plastic pieces for different applications, depending on the final properties, such as electromagnetic interference (EMI) shielding or electrostatic discharge (ESD) protection. It will be no necessity of machinery modifications or new investments to adapt this new concept to the existing machines already in production, enabling its easy reproducibility and replication. Initially several quick methods have been identified to be used in the manufacturing plant. Those methods are intended for the quantification of the CNT to predict the final material properties. Among the several studied techniques, a selection was made having into account the easiness, low price and repeatability. The consortium is composed of 4 partners representing all the steps of the value chain: AIMPLAS (coordinator, plastic sector expert), NANOCYL (CNT masterbatch producer), COLOREX (CNT compound producer) and FAPERIN (injection moulding using CNT scrap). Expected and/or achieved results • Methodology to reuse the CNT-containing scraps in the masterbatch production, compounding and injection moulding conductive plastic parts. • No need of machinery modifications or new investments to adapt this new concept to the existing machines already in production, enabling its easy reproducibility and replication. Page 1 • Important savings in money for plastic processors producing CNT containing products; reduction or elimination of the associated CNT waste management. • Gas emissions and energy consumption reduction because of the potential reduction of CNT production and transports. • Apart from the electrical sector, RECYTUBE outcome could be utilized in medical, automotive, construction, communications, aeronautical, sports and other applications to dissipate electrostatic discharge. The information sheet will be published in the Eco-Innovation website. The EACI reserves the right to edit the information sheet for content and length "The RECYTUBE project is an Eco-Innovation project supported by funding under the Competitiveness and Innovation Framework Programme (CIP, 2007-2013) managed by the Executive Agency for Competitiveness and Innovation (EACI). Contract nº ECO/09/256152/SI2.567587." The information reflects the consortiums' view and the Union is not liable for any use that may be made of the information contained therein. Page 2
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