A novel two-module integrated aerobic-anaerobic bioreactor for denitrification using H2S from biogas L.H.P. Garbossa 1, J.A. Rodriguez 2, K.R. Lapa 1 and E. Foresti 1 1 Department of Hidráulica e Saneamento, Escola de Engenharia e São Carlos, Universidade de São Paulo, Av. do trabalhador são carlense, 400 – CEP. 13560-970, São Carlos – SP – Brazil (E-mail: [email protected]) 2 Escuela de ingeniería de recursos naturales y del ambiente, Universidad del Valle, Ciudad Universitaria Meléndez, Calle 13 No. 100-00, A.A. 25360 – Cali – Colombia (E-mail: [email protected]) Abstract The biogas produced in an UASB reactor treating domestic sewage was utilized for the evaluation of its effectiveness as alternative source of electron donor for denitrification. The experiment was carried out in a posttreatment unit consisting of a bench scale horizontal flow aerobic-anaerobic immobilized reactor fed with the UASB reactor effluent and supplied with air (for nitrification) and biogas (for denitrification) in separate modules aiming the removal of nitrogen. The experiment lasted five months. Complete denitrification was obtained and the results permit to affirm that H2S instead of CH4 was preferable used as electron donor. Although the reasons for this preference are not clear, some hypotheses are presented. More studies should be developed to provide a better understanding of the mechanisms involved in the use of H2S and elemental sulfur as electron donor for denitrification. The results obtained permit to consider the novel system configuration a promising reactor alternative for biological nitrogen removal and also for the treatment of the biogas produced in anaerobic reactors utilized for domestic sewage treatment. Keywords: Biogas; denitrification; nitrogen removal; sulfur; wastewater Introduction Biological nitrogen removal from wastewaters is normally carried out in two sequential steps, nitrification and denitrification. Denitrification is generally the last step of wastewater treatment, occurring when the major easily degradable organic matter has been already oxidized. Therefore, denitrification depends on the availability of an efficient electron donor, and exogenous carbon sources such as methanol, ethanol, and volatile fatty acids have been normally used. Recently, the search for electron donors produced during the wastewater treatment processes has deserved special attention of the researchers aiming to lower the costs of denitrification. The literature suggests that methane or sulfur by its properties could be a possible and interesting alternative exogenous electron donor (Islas-Lima et al., 2004; Santos et al., 2004, Costa et al., 2000; Thalasso et al., 1997; Rajapakse and Scutt, 1999; Lampe and Zhang, 1996; Soares, 2002). On one hand, the anaerobic treatment plant produces a biogas which contains significantly percentages of CH4 and H2S. Consequently, there is a great source of low cost and efficient electron donors readily useable. The anoxic methane oxidation coupled to heterotrophic denitrification could be described by the following equation, which is thermodynamically favorable (Islas-Lima, 2004): 5CH4 + 8NO3- → 5CO2 + 4N2 + 8OH- + 6H2O (1) According to the literature (Thalasso et al.,1997), if methane is to be used as electron donor the stoichiometry of the reaction indicates that each mole of nitrate needs 5/6 mole of methane (equation (2a) and (2b)). However, this calculation does not take into account a wasteful methane oxidation (equation (2c)). According to Werner and Kayser (1991), this can represent up to 90% of the total methane oxidation. Consequently, the wasteful methane oxidation step presents a serious bottleneck which must be overcome. 5CH4 + 5/2 O2 → 5CH3OH 5CH3OH + 6NO3- → 3N2 + 6OH- + 7H2O + 5CO2 5CH4 + 10O2 → 10H2O + 5CO2 (2a) (2b) (2c) The autotrophic denitrification processes utilize autotrophic denitrifiers, such as Thiobacillus denitrificans and Thiomicrospira denitrificans, to reduce nitrate to nitrogen gas. The energy source of the autotrophic denitrifying microorganisms is derived from inorganic oxidation-reduction reactions with elements such as hydrogen or various reduced-sulfur compounds (as electron donors). Autotrophic denitrification has been divided into hydrogen-based and sulfur-based processes (Lampe and Zhang, 1996). Because it is difficult to generate hydrogen gas from low-strength wastewater, more attention has been concentrated on sulfur-based autotrophic denitrification. Under oxygen-limiting conditions, H2S is oxidized into elemental sulphur, according to the following reaction (Kuenen, 1975, apud Janssen et al. 1999): H2S + 0,5O2 → So↓ + H2O (3a) The elemental sulphur produced is suitable for use as electron donor in autotrophic denitrification. The overall reaction for S-dependent denitrification can be summarized as (Soares, 2002): 5So + 6NO3- + 2H2O → 3N2 + 5SO42- + 4H+ and including the production of biomass 55S + 20CO2 + 50NO3- + 38H2O + 4NH4+ → 4C5H7O2N + 25N2 + 55SO42- + 64H+ (3b) (3c) Additionally the hydrogen sulfide can be directly used as an electron donor for denitrification. 5H2S + 8NO3- → 5SO42- + 4N2 + 4H2O + 2H+ (4) The values of the standard Gibbs free energy clearly demonstrate the feasibility of the process wherein nitrates, nitrites and oxygen accept electrons coming from reduced sulfurous compounds. In the presence of oxygen, sulfur oxidation is preferentially coupled with oxygen reduction, as reported by Sublette et al. (1998) indicating that denitrification using hydrogen sulfide as electron donor only occurs for dissolved oxygen levels below 1 mg.l-1. In addition, biological nutrient removal from wastewater may be performed by adopting various systems configurations. Recently, a number of new processes and configurations were developed. Immobilized biomass reactors have been increasingly used for nitrogen removal, achieving high performance and stability due to their capacity of maintaining high cellular retention time. The HAAIS (Horizontal flow aerobic anaerobic immobilized sludge) is a novel, promising, lowcost alternative to biological nitrogen removal, which may improve the biochemical process occurrence and enhance the liquid-gas contact due to its hydraulic behavior. The conception of this novel reactor was based in the previous studies of HAIS reactor developed by Zaiat et al. (1997). The denitrification process using immobilized biomass reactor has been studied using different electron donors including methane. However, the contribution of H2S from the biogas generated in anaerobic treatment plants in denitrification has not been well studied so far. The objective of this paper is to present the preliminary evaluation of the start-up, performance and effectiveness of a novel two-module integrated aerobic-anaerobic bioreactor for denitrification. The bench-scale treatment system used a biogas containing H2S as electron donor for denitrification. Methods Reactor description The HAAIS bench-scale bioreactor is composed of 2 modules of 1.5 m long PVC tube and 0.15 m diameter. Each module is provided with 5 openings, 2 on the side for sampling and 3 on the top for air supplying tubes in the first module and biogas supplying tubes in the second module (Figure 1). Three porous stones of 10 cm each uniformly distributed along the modules were used for air and biogas distribution. INTERNAL TUBE -> AIR SUPPLY EXTERNAL TUBE -> EXCESS AIR COLLECTION INFLUENT MODULE 1 SP1 SP2 EXTERNAL TUBE -> EXCESS BIOGAS COLLECTION INTERM. SP INTERNAL TUBE -> BIOGAS SUPPLY EFFLUENT SP4 POROUS STONE MODULE 2 SP3 SUPPORT MEDIA Figure 1 Schematic diagram of the HAAIS reactor The total reactor volume is 53.0 l and the void volume is 21.2 l. The HAAIS reactor was filled with polyurethane foam cubic matrices (10 mm side) seeded with anaerobic and aerobic biomass. The first module was meant to obtain nitrification and second module to obtain denitrification. The reactor was inoculated with 20 l of sludge taken from full-scale up-flow anaerobic sludge blanket reactor (UASB) treating domestic sewage and 8 l of sludge from full-scale activated sludge nitrifying reactor treating domestic sewage. The reactor was continuously fed with an effluent from an UASB reactor treating domestic wastewater with a medium inflow of 1.8 l.h-1 corresponding to a total HRT of 11.8 h. The average wastewater composition is summarized in Table 1. Table 1 Average influent wastewater composition COD mg.l-1 142 + 33 CODf mg.l-1 90 + 23 N-TKN mg.l-1 40.82 + 8.45 N-Ammon mg.l-1 36.74 + 7.48 Alkalinity mg.l-1 107 + 16 pH 7.3 + 0.5 Temperature °C 21.9 + 2.7 The air supplying for the first module was provided by an air pump. The air flow was 2 l.min-1 approximately. The biogas was continuously flushed to the second module thru a tube from the UASB reactor directly connected to the HAAIS reactor with a mean flow of 1.25 l.min-1. The biogas composition is summarized in Table 2. Table 2 Mean biogas composition CH4 376 mg.l-1 CO2 112 mg.l-1 H2S 493 mg.m-3 Sodium Bicarbonate was added to the feed tank to guarantee enough alkalinity for nitrification. Analytical Methods Monitoring consisted of collecting samples in different points of the reactor. The samples were analyzed to determine COD (Chemical Oxygen Demand), CODf (Chemical Oxygen Demand of filtered sample), total nitrogen, ammonium, nitrate, sulfate, sulphide and pH. The analyses were carried out according to the Standard Methods for the Examination of Water and Wastewater (1998), except for alkalinity. The alkalinity was determined by the Dilallo & Albertson’s (1961) method, modified by Ripley et al. (1986). Results and Discussion The reactor was operated for five months. This experimental period was divided in 3 operational conditions. The first condition was the reactor start-up for biomass adaptation and process stabilization. In the second condition the reactor was operated with air supply and without biogas supply aiming to obtain nitrate in the first and second module. Then rule out the possibility of denitrification occurrence in the second module by the use of biomass or other unknown electron donor. Once the nitrification process was established, the third condition started with biogas supplying in the second module. The operational conditions are presented in Table 3. Table 3 Operational conditions Condition Start-up First Second Flow rate (l.h-1) 1.2 1.9 1.9 HRT (h) 18 11 11 Time (weeks) 2 10 8 Biogas flow (l.min-1) 0 0 1.25 Start-up. Once the reactor was seeded, the start-up readily occurred. This fact was attributed mainly to the inoculum characteristic and the reactor configuration that allowed adequate biomass retention. Module 1. As can be seen in Figure 2 the nitrification had been established in the 7 th week of operation and the nitrate mean concentration in the effluent was 17,8 mg.l-1 corresponding to about 75% of ammonium conversion. It may be argued that there was no more ammonium conversion due to limitations in the air distribution system to supply and transfer oxygen to the biomass. On the other hand, it is believed that a partial nitrate concentration was converted to nitrogen gas due to the existence of anaerobic zones between the aeration points. This phenomenon may be related to the organic matter consumption used as carbon source for denitrifying bacteria and observed by the CODf decrease. Meanwhile, nitrite concentrations were below 1 mg.l-1. Module 2. There were no significant changes in the reactor behavior concerning the nitrogen compounds before starting the biogas supply. There was no air supply and consequently the environmental conditions were not favorable for the growth of nitrifying bacteria. Therefore, the ammonium nitrogen concentration remained constant along this module. At the same time, denitrification did not occur due to the inexistence of appropriate electron donors. As shown in Figure 2, the denitrification process occurred and the nitrate concentration rapidly decayed just after biogas supply has been started (12nd week). 50 25 No biogas supplying Biogas supplying 40 20 30 15 20 10 10 5 0 -1 N-NO3 [mg.l ] N-Amon [mg.l-1] Start-up 0 0 2 4 6 8 10 12 14 16 18 20 Time [weeks] Figure 2 Variation of nitrogen compounds during the three operational conditions: N-Ammon influent, ▲ N-Ammon effluent and ○ N-NO3- effluent. 40 60 30 45 20 30 10 15 0 Sulfate [mg.l -1] -1 N-Compounds [mg.l ] In order to understand the reactor behavior, a profile of nitrogen compounds along the reactor was performed, as shown in Figure 3. 0 Influent SP 1 SP 2 Intermediate SP SP 3 SP 4 Effluent Reactor length Figure 3 Nitrogen profile along the reactor, N-Ammon , ○ N-NO3-, – N-N2 and ▲Sulfate. Simultaneously to the denitrification occurrence, an increase of sulfate concentration was observed. Therefore, it is suggested that the electron donor used for denitrification was not methane, but the hydrogen sulfide present in the biogas. In order to verify this supposition, a trap containing a NaOH solution (30%) was prepared for removing the sulfide from the biogas. As can be seen in Figure 4, the denitrification efficiency decreased. Besides that, the sulfate production and nitrate conversion were according to the stoichiometry reactions reported by Soares (2002), indicating that the electron donor was the elemental sulfur produced by the oxidation of the hydrogen sulfide from biogas in this case. Additionally, it was observed an increase in the sulfate effluent concentration over the influent, which was the sole source of sulfate. Consequently, this excess sulfate was produced by the oxidation of the elemental sulfur accumulated in the support media. This might have happened because the support media has given favorable conditions to the contact between the elemental sulfur and the denitrifying bacteria, improving the denitrification as reported by Soares (2002). 45 30 30 20 15 10 0 Sulfate [mg.l -1] -1 N-Compounds [mg.l ] 40 0 Influent SP 1 SP 2 Intermediate SP SP 3 SP 4 Effluent Reactor length Figure 4 Nitrogen profile along the reactor without hydrogen sulfide from biogas, N-Ammon , ○ N-NO3-, – N-N2 and ▲Sulfate. The accumulation of the elemental sulfur occurred during the biogas supplying with hydrogen sulfide, which entered in contact with the remaining DO from the first module, as can be seen in Figure 5. Figure 5 Elemental sulfur adhered to the support medium As observed in this research and reported in the literature (Houbron, et al., 1999), there are indications that the denitrification occurs more easily by using sulfur compounds than methane. For the denitrification using methane as electron donor to occur, an association of methanotrophic and heterotrophic bacteria is necessary. The methanotrophic bacteria oxidize methane and produce a carbon intermediate (methanol) used as carbon source by the denitrifying bacteria. Another hypothesis is the existence of sulfate-reducing bacteria utilizing methanol, diminishing the possibility of denitrification occurrence using this electron donor. Meanwhile, the denitrifying bacteria may directly use sulfur compounds. Conclusions The use of biogas from anaerobic wastewater treatment plants offers an inexpensive and considerable source of electron donors for denitrification. This study confirms the possibility of using H2 S instead of CH4 as electron donor when using biogas produced in anaerobic reactors. However, more studies should be developed to provide a better understanding of the mechanisms associated to the use of H2S and elemental sulfur as electron donors for denitrification. The novel reactor configuration presents promising results for biological nitrogen removal and biogas treatment from domestic wastewater. However, the development of a more efficient system for air and biogas supply is necessary to permit its full-scale application. Acknowledgements The authors thank the Brazilian agency FAPESP (Fundação de Amparo à Pesquisa do Estado de São Paulo) for the grants conceded and also for the financial support given to the Thematic Project. Nomenclature COD – Chemical oxygen demand CODf – Chemical oxygen demand of filtered sample DO – Dissolved oxygen HDT – Hydraulic retention time N-Ammon – Ammonium nitrogen SP – Sampling point UASB – Up flow anaerobic sludge blanket References Costa, C., Dijkema, C., Friedrich, M., Garcia-Encina, P., Fernandez-Polanco, F. and Stams, A.J.M. (2000). Denitrification with methane as electron donor in oxygen-limited bioreactors. Applied Microbiology Biotechnology, 53, 754-762. Dilallo, R.and Alberton, O.E. (1961). 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