Setting Guide
ver. 1.00
CONTENT
1. Set up
1.1 Initialize
1.2 Smart Monitor Installation
1.3 Smart Monitor Functions
SET-UP
2. Measure
2.1 General setting
Paper / Plastic / Non-shiny Metal
GENERAL
2.2 Black (dark color) material
Rubber / Paint
BLACK
2.3 Shiny material
Mirror / Shiny Metal
SHINY
2.4 Half clear material
PCB / Glue
HALF
CLEAR
3.1 Multi-Task Mode
MULTI
TASK
3.2 Communication by
Hyper Terminal
HYPER
TERMINAL
3.3 ZS-MDC / ZS-DSU
MDC
DSU
3. Special
CLEAR
2.5 Clear material
Glass / Liquid
SET-UP
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
1. SET UP
SET-UP
SET-
1.1 Initialize
By Smart Monitor
GENERAL
(1)
(2)
BLACK
SHINY
(3)
HALF
CLEAR
By Controller
CLEAR
MULTI
TASK
(1) Change FUN MODE
(2) Push “right” button
(3) Push “3” button
(4) Push “2” button
(5) Push “1” button
(6) Push “1” button
HYPER
TERMINAL
MDC
DSU
1
SET-UP
SET-
1.2 Smart Monitor Installation
Software install to PC
GENERAL
(1) Double click “setup.exe” -> Installer starts
BLACK
SHINY
HALF
CLEAR
CLEAR
(2) Check “Accept”
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
2
(3) You can change
install folder
(Please remember
the folder location! )
USB driver installation
(2) Windows will find new hardware
GENERAL
(1) Connect ZS to the PC with USB
SET-UP
SET-
1.2 Smart Monitor Installation
BLACK
(3) Select “Assign by user”
SHINY
HALF
CLEAR
MDC
DSU
* Sometimes not happen
HYPER
TERMINAL
(7) Wait few second then you see
“new hardware found” again! *
MULTI
TASK
(5) Select “usb” folder in
“SmartMonitor ZS3”
(6) Finish installing USB driver.
CLEAR
(4) Check “Assign folder”
(8) Do the same process from 3 to 6.
3
SET-UP
SET-
1.2 Smart Monitor Installation
Trouble shooting (1) Check COM port Number
GENERAL
(1) Right click at my computer
(2) Choose “Property”
BLACK
SHINY
(3)
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
4
(5)
(4)
(3) Click Hardware TAB
(4) Click “Device Manager”
(5) Check COM port number
Trouble shooting (2) Smart Monitor shows “Error”
(2) Right click at the
“SpecialCharacter.ini”
BLACK
(3) Select “Property”
GENERAL
(1) Go to Smart Monitor installed folder
SET-UP
SET-
1.2 Smart Monitor Installation
SHINY
HALF
CLEAR
CLEAR
(4) Remove “Read-only” check
(7) Save file
HYPER
TERMINAL
(6) Re-write as following
MULTI
TASK
(5) Open “SpecialCharacter.ini” file
MDC
DSU
5
SET-UP
SET-
1.2 Smart Monitor Installation
Trouble shooting (3) Manual USB driver installation
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
6
(1) Go to Smart Monitor installed folder
(2) See “usb” folder
(3) Run “setup.exe”
SET-UP
SET-
1.3 Smart Monitor Functions
Graph
GENERAL
BLACK
(3) (5)
(1)
SHINY
HALF
CLEAR
(4)
(2)
CLEAR
(2) Check “plot” mark
(4) Push “Auto-scale”
HYPER
TERMINAL
(3) Push “START” and then push “STOP” soon
MULTI
TASK
(1) Push “Graph edit” button
(5) Push “START” again
MDC
DSU
* It is not possible to change setting in plotting process
7
SET-UP
SET-
1.3 Smart Monitor Functions
Logging (simple logging setting)
GENERAL
BLACK
(2)
(1)
SHINY
(3)
HALF
CLEAR
(4)
(5)
CLEAR
(1) Start trigger setting “None”
(2) End trigger setting “None”
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
8
(3) Sampling interval “100ms”
(4) Elapsed time “20s” or more
(5) Push “Standby” and start logging
2. MEASURE
BLACK
*To set Regular position:
Set the angle which LD-Power becomes minimum.
GENERAL
Regular Reflection Type : Regular
Diffuse Reflection Type : Diffuse ( normal )
: Regular ( glass, mirror, shiny )
SET-UP
2.1 General Setting
SHINY
HALF
CLEAR
CLEAR
*Be careful with the head direction
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
9
SET-UP
Controller Setting
Change for customers request ( speed, resolution )
GENERAL
Sampling time
Hi-speed
standard
Hi-reso
110us
500us
2ms
Hi-sens
4ms
BLACK
Check the “measurement cycle”(sampling time)
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
10
If LD-power is always
80%, you should
change Measurement
Mode.
Set the sensor head
setting
To measure actual value, PLEASE DO SCALING !
e.g. 2 point scaling
2. Push scaling button
GENERAL
1. Function settings
SET-UP
Scaling
BLACK
SHINY
HALF
CLEAR
3. Choose “Actual Scaling”
MULTI
TASK
Enter real value ( point 2 )
CLEAR
Enter real value ( point 1 )
4. Push scaling
HYPER
TERMINAL
MDC
DSU
11
SET-UP
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
12
2.2 Black material
SET-UP
Sensor Head Setting
Regular Reflection Type : Regular
Diffuse Reflection Type : Diffuse
GENERAL
Controller Setting
BLACK
Change for customers request ( speed, resolution )
If customer doesn’t care sampling speed, set “Hi-sens”.
SHINY
HALF
CLEAR
Set the sensor head
setting
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
13
Trouble shooting
SET-UP
CASE : “Incident Level 0”,”LD power 80%”
GENERAL
1. Change “Sensor Head Setting” to Regular
to get more incident level.
*To set Regular position:
Set the angle which LD-Power
becomes minimum.
BLACK
2. Change “Gain Setting” to bigger.
*”incident gain setting”
Bigger value causes worse resolution.
SHINY
HALF
CLEAR
Set the sensor head
setting
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
14
Increase the Gain
Setting value until
LD power is lower
than 80%.
1(small) to 5(high
gain)
2.3 Shiny material
Set the angle which LD-Power
becomes minimum.
Change for customers request ( speed, resolution )
BLACK
Controller Setting
GENERAL
Sensor Head setting is very important at MIRROR !
Please set exact position.
Regular Reflection Type : Regular
Diffuse Reflection Type : Regular *To set Regular position :
SET-UP
Sensor Head Setting
SHINY
CLEAR
Change to “Mirror”
HALF
CLEAR
Set the sensor head
setting
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
15
Trouble shooting
SET-UP
CASE : “ERROR” ( 2 peaks on the area )
GENERAL
1. Set “Measure Area”
Or change “Measuring Object” to GLASS.
*ZS can measure “some peaks” only GLASS mode.
ERROR
BLACK
SHINY
HALF
CLEAR
CLEAR
2 peaks
MULTI
TASK
(2)
HYPER
TERMINAL
MDC
DSU
16
(1)
(3)
Set Measure Area
2.4 Half clear material
SET-UP
Sensor Head Setting
Regular Reflection Type : Regular
Diffuse Reflection Type : Diffuse
GENERAL
Controller Setting
BLACK
Change for customers request ( speed, resolution )
SHINY
CLEAR
Change to “PCB”
HALF
CLEAR
Set the sensor head
setting
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
17
Trouble shooting
SET-UP
CASE1 : “Incident Level 0”,”LD power 80%”
GENERAL
1. Change “Sensor Head Setting” to Regular
to get more incident level.
*To set Regular position :
Set the angle which LD-Power
becomes minimum.
BLACK
2. Change “Gain Setting” to bigger.
*”incident gain setting”
Bigger value causes worse resolution.
SHINY
HALF
CLEAR
Set the sensor head
setting
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
18
Increase the Gain
Setting value until
LD power is lower
than 80%.
1(small) to 5(high
gain)
Trouble shooting
1. Set “Measure Area”.
*ZS can measure “some peaks” only GLASS mode.
GENERAL
ERROR
SET-UP
CASE2 : “ERROR” ( 2 peaks on the area )
BLACK
SHINY
HALF
CLEAR
CLEAR
2 peaks
MULTI
TASK
(2)
HYPER
TERMINAL
(3)
Set Measure Area
MDC
DSU
(1)
19
Trouble shooting
SET-UP
CASE3 : Strange Value ( during peaks )
1. Set “Measure Area”.
*ZS assumes continuous peaks as 1 peak.
So, measuring value is calculated as the center of the peak.
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
During
peaks
MULTI
TASK
(2)
HYPER
TERMINAL
MDC
DSU
20
(1)
(3)
Set Measure Area
2.5 Clear material
Set the angle which LD-Power
Controller Setting
GENERAL
Sensor Head setting is very important at GLASS !
Please set exact position.
Regular Reflection Type : Regular
Diffuse Reflection Type : Regular *To set Regular position :
SET-UP
Sensor Head Setting
becomes minimum.
BLACK
Change for customers request ( speed, resolution )
SHINY
CLEAR
Change to “Glass”
Or “Glass Thickness”
Or “Glass Gap”
HALF
CLEAR
Set the sensor head
setting
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
21
Trouble shooting
SET-UP
“GLASS” CASE1 :
Reflection level of first surface is too small
GENERAL
1. Change “Adjustment … incident level”
to the “First surface”
*ZS controls LD-power to stable seeing
“peak of all incident level” as default setting.
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
22
Change settings
Trouble shooting
SET-UP
“GLASS” CASE2 :
To measure another surface
GENERAL
1. Change “Measure Area”
e.g. to measure 2nd peak
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
(2)
HYPER
TERMINAL
(3)
Set Measure Area
MDC
DSU
(1)
23
Trouble shooting
SET-UP
“GLASS” CASE3 :
LD-Power is not stable
1. Change “Laser Intensity” to “Fixed”.
GENERAL
2. Write “Emitted Light Amount” to stabilize Incident Level.
*target “Incident Level” 1000 (If Hi-speed, 280)
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
24
Change settings
White value
Trouble shooting
GENERAL
1. Do “Scaling”.
*ZS needs to do “scaling” because it doesn’t know
the transmittance of glass.
SET-UP
“GLASS THICKNESS” “GLASS GAP” CASE1 :
Strange Value ( too small, too big )
e.g. 2 point scaling
2. Push scaling button
BLACK
1. Function settings
SHINY
HALF
CLEAR
CLEAR
3. Choose “Actual Scaling”
4. Push scaling
MULTI
TASK
Enter real value ( point 2 )
HYPER
TERMINAL
Enter real value ( point 1 )
MDC
DSU
25
Trouble shooting
SET-UP
“GLASS THICKNESS” “GLASS GAP” CASE2 :
Too thin to measure.
GENERAL
1. Change “Back ground level before add”
*This value means changing ground level.
BLACK
SHINY
HALF
CLEAR
60
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
26
Set value 110
= 50(default) + 60
Trouble shooting
SET-UP
“GLASS THICKNESS” “GLASS GAP” CASE3 :
2nd Reflection is too small
Method1. Change reference peak to “second surface”.
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
Method2. Change to “fixed” LD-power
and set bigger LD-power.
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
27
SET-UP
Method3. 2 area measurement :
* 2nd area’s LD-power is automatically changed
GENERAL
1. Change these setting as following
( You can choose “Glass Thickness” or “Glass Gap”
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
28
2. Check box ON
7. Check box OFF
3. Push “Area Teach”
5. Set “Start and End pos.”
6. Push “set measure Area”
4. Set area only to 2nd peak
3. SPECIAL
SET-UP
3.1 Multi-Task mode
Controller Setting
GENERAL
BLACK
SHINY
HALF
CLEAR
Multi-Task mode “ON”
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
29
SET-UP
GENERAL
Task1 : Peak
Task2 : Bottom
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
30
Peak
Bottom
Task3 : Calculation “Task1 – Task2” = STEP
3.2 Communication by Hyper Terminal
BLACK
Change COM setting to “NORMAL” at Function mode.
FUN mode > system > com > mode
GENERAL
ZS pre-setting (ZS-H doesn’t need to be set)
SET-UP
* We don’t use “Compoway/F protocol”
* We use HyperTerminal as example
* Please use “capital character” ( not “m” but “M”)
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
31
Hyper Terminal Setting
SET-UP
GENERAL
(1) Change ZS to RUN mode
(2) Connect ZS to PC with USB cable
(3) Boot Hyper Terminal
(4) Name any name
BLACK
SHINY
HALF
CLEAR
(5) Change COM setting to certain number
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
32
This number
depends on the PC
(6) Set these value
SET-UP
8
GENERAL
38400 **(default setting)
None
BLACK
1
None
SHINY
HALF
CLEAR
CLEAR
** ONLY need to set for RS-232C connection.
You can change speed MAX 115200 bps.
This case you have to change controller setting also.
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
33
(7) Change property
SET-UP
GENERAL
Property
BLACK
SHINY
HALF
CLEAR
CLEAR
Check these 3 marks
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
34
File
ASCII setup
SET-UP
(8) Try to type “M(return)”.
so you will get measurement value.
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
35
Command Explanation
SET-UP
These are some of important commands.
M
: get measurement data
DATAGET : get setting information
DATASET : set setting information
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
36
These are some of important parameters.
Command Examples
MDC
CH1
LDC
CH2
LDC
CH3
LDC
CH4
SET-UP
CH0
LDC
GENERAL
** CH information comes after “Data.No” or “Task.No”
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
(1) Get measurement value from CH0 Task1
M00
(2) Get measurement value from CH2 Task2
M12
(3) Get measurement value from CH4 Task4
M34
(4) Check CH0 measurement mode
DATAGET 0 0 0
(5) Check CH1 measurement mode
DATAGET 0 0 1
(6) Change CH3 measurement mode to Hi-Speed
DATASET 0 0 2 3
( It takes around 10sec)
(7) Check CH4 Average number
DATAGET 43 2 4
(8) Change CH1 Average number to 4096
DATASET 43 2 12 1
MDC
DSU
37
SET-UP
GENERAL
BLACK
SHINY
HALF
CLEAR
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
38
3.3 ZS-MDC / ZS-DSU
Case 1 : Thickness measurement
SET-UP
ZS-MDC
GENERAL
BLACK
MDC LDC LDC
0CH 1CH 2CH
SHINY
HALF
CLEAR
Set input data.
CLEAR
MULTI
TASK
MDC
DSU
Set reference
thickness.
HYPER
TERMINAL
Set ”Calculation”,
“Thickness”,
parameters
39
SET-UP
ZS-MDC
Case 2 : gap measurement
GENERAL
BLACK
MDC LDC LDC
0CH 1CH 2CH
SHINY
HALF
CLEAR
Set input data.
CLEAR
MULTI
TASK
HYPER
TERMINAL
MDC
DSU
40
Set ”Calculation”,
“Step”, parameters
*We can’t use Smart monitor ZERO for ZS-DSU.
GENERAL
BLACK
-SETTING ORDER EXAMPLE
1. SOURCE
2. START TRIGGER
3. END TRIGGER
4. SAMPLE (sampling)
> LOGGING !
SET-UP
ZS-DSU
SHINY
HALF
CLEAR
-To use log data 1 ( CF card > PC )
1. Remove CF memory card and get data
2. Use CSVconverter
3. Open csv file
CLEAR
MULTI
TASK
-To use log data 2 ( USB )
Send compoway/F command to a controller
HYPER
TERMINAL
MDC
DSU
41