WARRANTY AND INSTRUCTION MANUAL FOR 25 WATT 120V FO25T8 INDUSTRIAL LIGHT (LESS POWER BEYOND) Care & Operation of your New 25W 120V FO25T8 Industrial Lite CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge fixture in liquids. 3. Do not use in areas requiring explosion-proof fixtures. 4. Disconnect light from power source before relamping. 5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting brackets. 6. Take care not to bend fixture excessively - damage may result to lamp. 7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand held tools. 8. Do not drop this fixture as damage may result to the lamp or the outer tube. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. RELAMPING INSTRUCTIONS Note: for relamping instructions, refer to label located inside the outer tube of the lamp. Note: When ordering replacement parts, please furnish light model number located on label of light. Note: We recommend you use ONLY original replacement parts. Parts - 25W 120V FO25T8 Industrial Lite 1 22 17 50 16 7 23 20 21 5 9 2 8 25 22 20 19 2A 49 25 48 6 18 8 48 3A 3 9 10 49 14 7 7 4 7 15 13 6 6 6 49 6 6 6 49 7 16 50 Parts List - 25W 120V FO25T8 Industrial Lite Item Part No. 1 *2 2A *3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5000-0566 5000-0568 5000-0887 5000-0294 5000-0230 5000-0295 5000-0231 5000-0232 5000-0233 5000-0234 5000-0235 5000-0236 5000-0237 5000-0238 5000-0239 5000-0240 5166-3555 5000-0244 5000-0245 5000-0311 5000-2011 5000-0247 5000-0249 5000-0570 5000-0572 5000-0576 5000-0257 Description Outer tube tough shield Outer tube chem shield Outer tube chip shield Endplug, closed, locking Endplug, closed Endplug, cord, locking Endplug, cord Innerplug, cord Innerplug, closed end 10-24 hex nut 10-24 x 1/2” pan head screw 10-32 x 3/4” SS pan head screw O-ring 1-7/8” ID Strain relief Ring terminal #10 stud Closed end connector Ballast Sleeve terminal Terminal, lamp pin Socket - FO25T8 lamp Lamp, FO25T8 Plastic reflector, STL Ballast mount Aluminum backbone (ballast in hd) Aluminum reflector, white Impact Ring Retainer button, reflector Item Part No. Description 24 5000-6020 5000-6015 25 5000-0275 26 5000-0472 27 5000-0276 28 5000-0277 29 5000-0278 30 5000-0563 31 5000-0280 5000-1088 32 5000-0282 33 5000-0283 34 5000-0284 35 5000-0285 36 5000-0286 37 5000-0289 41 5000-0291 42 5000-1049 5000-1047 43 5000-0292 44 5000-1077 5000-1078 45 5000-0591 46 5000-1056 47 5000-1055 48 5000-0748 49 5000-1156 50 5000-0565 25’ 16/3 cordset. yellow 25’ 16/3 cordset. black End cap, yellow End cap handle, yellow Switch housing Switch plate, 2 pc Switch, on/off Switch, rubber boot Mounting bracket Mounting bracket - chip shield Plastic hook Spacer, hook bracket Clamp hook bracket 10 x 24 x 1 1/4 SS mach screw 10-24 SS hex nut Hook bracket Pop rivet 82 lb. Magnet 110 lb. Magnet Washer, #10 Magnet mount 82 lb., assy. ** Magnet mount 110 lb., assy. ** Inline switch & housing assy. ** Vertical hook assy. ** Horizontal hook assembly ** End cap locking screw #10 Star washer 2-Pin Lamp Holder Note: other lengths are available for item #24. *To be used with item #25 & 26 *Please supply part # when ordering. ** Options (see diagram on page 4) Magnet Mount assy shown below Magnet Mount 82lb. assembly option 25W 120V FO25T8 Parts - Options 38 46 47 One Year Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within one year from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacting Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the product. General Manufacturing Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: a brief description of your problem and your return address. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7207 (2-06) Available with Scratch and Chemical Resistant X-Treme Shield Outer Tube. TM 1 5000-0411 Bumper 2 5000-0158 Welded tube assembly (items 1,2,9) 5000-0955 X-Treme Shield tube assy (Items 1,2,9) 5000-0412 Welded tube assembly (items 2,9) 19 5000-0479 Watertight clamp, lg. (for sealing @ tube) 5000-0759 X-Treme Shield tube assy (Items 2,9) 20 5000-0480 Watertight clamp, sm. (for sealing @ cord) 5000-0031 Welded tube assembly (items 1,2,9,11) 21 5000-0016 Tool Tap assembly, yellow, 18 ga. cord 5000-0885 X-Treme Shield tube asy (Items 1,2,9,11) 3 5000-0402 Screw, finish 4 5000-0460 Hook, twin spring steel, with tips 5000-6084 Cordset assembly,25’,16/3 SJTOW, ylw 5 5000-0471 Hook, with clip 5000-6088 Cordset assembly,25’,16/3 SJTOW, blk 6 5000-0040 “M” grip, less magnet 5000-6085 Cordset assembly,50’,18/2 SJTOW, ylw 7 5000-1065 Magnet, 58# 8 5000-0470 Pop Rivet 9 5000-0413 Lamp Cushion (included with item 2) 10 5000-2003 Lamp, PL-13W/41 11 5000-0476 Reflector, Stubby II 12 5000-0415 Lamp socket,sm.,18/2 SVT cord 5000-0416 Lamp socket,med.,( 18/2 & 18/3 SJTOW cord) 5000-6093 Reel cordset, 35’,18/2 SJO, blk 5000-0425 Lamp socket,lrg., 16/3 SJTO cord 5000-6094 Reel cordset, 35’,18/3 SJO, blk 13 ----- Screw (included with item 12) 5000-6091 Reel cordset, 40’,18/2 SJTOW, ylw 14 5000-0477 Switch assembly (includes item 15) 15 5000-0050 Pin terminal, female 16 5000-0400 Connector, closed-end, insulated 17 5166-3545 Ballast, 13 watt, for units w/switch 18 5000-0418 End cap, sm. yellow (18 ga.SVT) 5000-0419 End cap, med. yellow (18 ga. SJTOW) 5000-0478 End cap, lrg. yellow (16 ga. SJTO) 5000-0017 Tool Tap assembly, yellow, 16 ga. cord 22 5000-6082 Cordset assembly,25’,18/2 SJTOW, ylw 5000-6087 Cordset assembly,50’,16/3 SJTO, blk 23 5000-6089 Reel assembly, 20’,18/2 SVT, blk 5000-6090 Reel assembly, 40’,18/2 SJTOW, ylw 24 5000-0653 Mounting hardware, 20’ reel 5000-0654 Mounting hardware, 40’ reel 25 5000-6096 Reel cordset, 20’,18/2 SVT, blk 5000-6092 Reel cordset, 40’,18/3 SJTOW, ylw 26 5166-3544 Ballast box, small for 18/3 SVT 5166-3550 Ballast box, large for 16/3 SJTOW 27 5166-3516 Ballast (for models w/ballast at the reel) (ballast in handle on both models) 5166-3546 18 2 Ballast, 13 watt, for units less switch End cap, sm. yellow (18ga. SVT) Form # 9032-7000 (09/05) ® e th n m s o at: co u . e t e t Se rne aftli e t In w. s ww WARRANTY AND INSTRUCTION MANUAL Care and Operation of Your New Stubby® Fluorescent Worklight Read this manual before attempting to operate or service this unit CAUTION 1. 2. 3. 4. Do not use your Stubby® worklight in hazardous areas under UL specifications 335. Inspect cord regularly for damage and replace if necessary for user safety. Do not submerge When hanging reel on ceiling: • By Hook: Close hook with pliers to prevent reel from falling down. • By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from falling out. • Read mounting instructions carefully before installing. (below) 5. See caution statement regarding the polarized plug on back page. OPERATION AND MAINTENANCE 1. Plug the unit into a 120V AC outlet. The Stubby® power supply cord is UL listed and meets OSHA standards. 2. To start, depress and release switch in handle of worklight. The lamp will flicker as the automatic starter lights the lamp. To turn off depress, and release again. 3. Disconnect the power supply before servicing. 4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or waterless hand cleaner. This removes dirt from scratches in the outer tube and will provide the best light output at all times. If the tube is damaged or badly scratched, it is easily replaced and is available as a replacement part. (see the back page for contact information) 5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not allow brake fluid to contact the outer tube as it will cause permanent damage. 6. Regular cleaning of cord will prolong cord life. LAMP SPECIFICATIONS - Phillips PL13/41 The lamp in your new Stubby® has undergone an additional process to make it an improved impact lamp. We recommend that you use only a genuine Stubby® lamp which can be purchased from an authorized Stubby® dealer. PARTS LIST AND Ite Item 15. 16. 17. No. 18. 19. 20. 21. 22. 23. 24. Part No. 5000-0040 5000-0471 5000-1065 5000-0470 5000-0466 5000-0467 5000-6076 5000-6077 5000-6078 5000-6079 5000-6080 5000-6081 25. 5000-6070 5000-6071 5000-6072 5000-6073 5000-6102 5000-6103 26. 5166-3516 27. 5166-3544 5000-0119 Description "M" Grip (less magnet) Hook Assembly (w ith clip) Magnet, 58# Pop Riv et Moisture Tight Clamp, Large, Each Moisture Tight Clamp, Small, Each Cord, 25' Assembly , Black Cord, 25' Assembly , Yellow Cord, 50' Assembly , Black Cord, 50' Assembly , Yellow Reel, 20' Assembly Reel, 40' Assembly Cord, 25' SJTO, Yellow Cord, 25' SJTO, Black Cord, 50' SJTO, Yellow Cord, 50' SJTO, Black Reel Cord, 20' SVT, Black Reel Cord, 40' SJT, Yellow Ballast, 13 w att Stubby Ballast Box & Lid (w /4 screw s), Yellow Ballast Box & Lid (w /4 screw s), Black all items in dotted lines Description Sw itch Cap, Commercial Sw itch Thumb Nut Plastic Sw itch Washer Sw itch Assembly (inlcudes: 2,3,5,6,7) Pin Terminal, Female Sleev e, Female Connector, Closed End Insulated Screw Strain Relief Lampholder Lamp, 13 Watt, Rough Serv ice Reflector, Stubby , 120V End Cap, Cord End, Yellow End Cap, Cord End, Black End Cap, Sw itch End, Yellow End Cap, Sw itch End, Black Outer Tube Hanger, Spring Steel, Tw in, Yellow Tips Hanger, Spring Steel, Tw in, Black Tips Hanger, Steel, Single, Yellow Tips Hanger, Steel, Single, Black Tips cord only L / ballast 14. Part No. 5000-0397 5000-0398 5000-0399 5000-0469 5000-0245 5000-0244 5000-0400 5000-0402 5000-0403 5000-0404 5000-2003 5000-0459 5000-0408 5000-0464 5000-0462 5000-0463 5000-0465 5000-0460 5000-0461 5000-0409 5000-0468 reel only L / ballast m No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. NOTE: Complete Replacement Headkits are Available. Please Call the Phone Number on the Back of this Manual for More Information. "CAUTION, IMPORTANT SAFETY INSTRUCTIONS - This portable lamp has a polarized plug (one blade is wider than the other) as a feature to reduce the risk of electric shock. This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician. Never use an extension cord unless plug can be fully inserted. Do not alter the plug." "ATTENTION,INSTRUCTIONS IMPORTANTES DE SECURITE -CETTE LAMPE PORTATIVE A UNE FICHE POLARISANTE (UNE LAME EST PLUS GRANDE QUE L'AUTRE) COMME CARACTERISTIQUE POUR REDUIRE LE RISQUE DE CHOC ELECTRIQUE. CETTE FICHE N'ENGAGE Q'UNE PRISE POLARISANTE. SI LA FICHE N'ENGAGE PAS COMPLETEMENT LA PRISE, ALORS RENVERSER LA, SI ELLE N'ENGAGE TOUJOURS PAS, METTER VOUS EN RAPPORT AVEC UN ELECTRICIEN QUALIFIE. NE JAMAIS UTILISER AVEC UN PROLONGATEUR SI LA FICHE N'ENGAGE PAS COMPLETEMENT. NE CHANGER PAS LA FICHE." RELAMPING INSTRUCTIONS 1. DISCONNECT THE UNIT FROM ITS POWER SOURCE (UNPLUG). 2. Lamp will be removed from cord end so it is not necessary to do anything at the switch end. 3. Slide end cap down the cord about 6”. Remove the two screws that are now exposed. 4. The lamp assembly will now slide out the end of the tube. To assist in its removal, use a pair of needle nose pliers to grip the square base of the lamp and pull. The bottom lampholder will come out with the lamp. 5. Push the lamp through the lampholder with your thumb against the square base. It must go out the front of the lampholder and the new lamp inserted the same way. Be sure the wireways (two grooves in lampholder) are in the same position with respect to the new lamp as they were with the lamp being removed. 6. Insert lamp with lampholder into tube being sure white wires from switch are in the wireway groove. Using your thumb, push lamp and lampholder until it stops. (about 1/4”) 7. Re-plug terminal onto pins of lamp. Either terminal can go onto either pin. 8. Re-install end bracket and end cap in the same manner as when they were removed. Re-install the two screws that were taken out in step 3. Re-lamping is now complete 90 Day Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacturing, Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the reflector. This warranty pertains to any light that may be termed by manufacturers, as a service unit. General Manufacturing, Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: from whom purchased, date of purchase, and attach receipt or give invoice number. If this Stubby® worklight malfunctions or is in need of repairs, send to: General Manufacturing, Inc. 1100 S. Morgan St. Bluffton, IN 46714 Phone: 260-824-3440 • Fax: 260-824-3448 • Internet: www.saftlite.com Form No. 9032-7009 - Rev. 01/17/2002 Care & Operation of your New Saf-T-Lite® Fluorescent Worklight CAUTION 1. Do not use your worklight in hazardous areas under UL specifications 335. 2. Inspect cord regularly for damage and replace if necessary for user safety. 3. Do not submerge. 4. When hanging reel on ceiling: - By Hook: Close hook with pliers to prevent reel from coming down. - By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin falling out. - Read mounting instructions carefully before installing. 5. Use in covered areas out of rain and weather. MOUNTING INSTRUCTIONS FOR MODELS with REEL OPTIONAL WALL OR CEILING MOUNT 1. Select location within 2 feet of an electrical outlet. 2. Take U shaped Bracket “A” and attach to solid part of the wall or ceiling with the screws provided. 3. Place Hanger Bracket “B” inside U shaped Bracket “A” lining up small holes in the Brackets. 4. Insert Locking Pin “C” through lined-up holes. Be sure to bend the end of locking pin “C” shown. INSTALLATION CEILING MOUNT 360° ROTATION 1. Select location within 2 feet of an electrical outlet. 2. Screw the Hanger Hook securely into the ceiling. 3. Hang Reel on Hook. 4. Close Hook with pliers to prevent Reel from coming off. Refer to point “A”. 5. Adjust Cord Stop so light or outlet hangs at desired length when cord is retracted. OPERATION & MAINTENANCE 1. Plug the unit into a 120 volt AC outlet. The Saf-T-Lite® power supply cord is UL listed and meets OSHA standards. 2. To start, depress domed end cap at end of worklight. When lamp glows at each end, release dome. To turn off depress dome and release. 3. Disconnect the power supply before servicing. 4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or waterless hand cleaners. This removes dirt from scratches in outer tube and will provide the best light output at all times. If tube is damaged or badly scratched, it is easily replaced and is available as a replacement part. 5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not allow brake fluid to contact outer tube as it will cause permanent damage. LAMP SPECIFICATIONS 15 Watt (F15T8) 2” dia. x 22” long unit puts out 870 lumens total light which is equivalent to a 75 watt incandescent but will last up to 7 times longer. 30 Watt (F30T8) 2” dia. x 40” long unit puts out 2200 lumens total light which is equivalent to a 150 watt incandescent but will last up to 7 times longer. Ballast has a cut out switch to protect against over heating. Two impact rings support lamp inside clear tube. 7 8 9 8 10 7 SAF-T-LITE® Parts List Part Number & Quantity Required Item Description 15 Watt Qty Req. 30 Watt Qty Req. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 "M" Grip (less magnet) Hook Assembly (with clip) Magnet, 58# Pop Rivet Switch Thumb Nut Plastic Switch Washer Switch & Cord Cap (LH1) Lampholder (LH2) Switch Harness Assembly w/ Computer Chip Starter Closed End Insulated Connector Strain Relief Screw Lamp Reflector End Cap Switch End - Yellow End Cap Switch End - Black End Cap Cord End - Yellow End Cap Cord End - Black Outer Tube Large Vapor Clamp (Optional) Small Vapor Clamp (Optional) Hanger, Spring Steel, Twin - Yellow Tips Hanger, Spring Steel, Twin - Black Tips Hanger, Steel, Single - Yellow Tips Hanger, Steel, Single - Black Tips Cord 25' Yellow (includes 10, 22, 25) Cord 25' Black (includes 10, 22, 25) Cord 50' Yellow (includes 10, 22, 25) Cord 50' Black (includes 10, 22, 25) Reel Cord 40' Yellow (includes 10, 22, 25) Ballast Ballast Box & Lid - Yellow Ballast Box & Lid - Black Pin Terminal, Female Cord 25' Assembly - Yellow Cord 25' Assembly - Black Cord 50' Assembly - Yellow Cord 50' Assembly - Black Reel 40' Assembly - Yellow 5000-0040 5000-0471 5000-1065 5000-0470 5000-0398 5000-0399 5000-0674 5000-0675 5000-0553 5000-0400 5000-0403 5000-0402 5000-2004 5000-0676 5000-0462 5000-0463 5000-0408 5000-0464 5000-0678 5000-0466 5000-0467 5000-0460 5000-0461 5000-0409 5000-0468 5000-6141 5000-6142 5000-6135 5000-6136 5000-6103 5166-3562 5166-3544 5000-0119 5000-0050 5000-6144 5000-6061 5000-6145 5000-6146 5000-6148 2 2 2 2 1 1 2 2 1 3 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 5000-0040 5000-0471 5000-1065 5000-0470 5000-0398 5000-0399 5000-0674 5000-0675 5000-0440 5000-0400 5000-0403 5000-0402 5000-2006 5000-0677 5000-0462 5000-0463 5000-0408 5000-0464 5000-0679 5000-0466 5000-0467 5000-0460 5000-0461 5000-0409 5000-0468 5000-6141 5000-6142 5000-6135 5000-6136 --5166-3573 5166-3574 5166-3575 5000-0050 5000-6007 5000-6062 5000-6149 5000-6150 --- 2 2 2 2 1 1 2 2 1 3 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 --1 1 1 4 1 1 1 1 --- 16 17 18 19 20 21 22 23 24 25 26 Relamping 1. 2. 3. 4. 5. Disconnect the unit from its power source (unplug). Remove end cap from switch end of unit. Slide end cap on cord end of unit down about 6”. Remove the screw showing at each end of worklight. The lamp assembly can now be removed from the outer tube. 6. Replace lamp making sure that the pins at each end of the lamp are plugged into the terminals correctly. 7. To install assembly reverse above steps. 90 Day Warranty General Manufacturing, Inc. warrants to the purchaser of this new Saf-T-Lite® that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this Saf-T-Lite® proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge. The company’s liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacturing, Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding that shown on the reflector. This warranty pertains to any Saf-T-Lite® that may be termed by manufacturers, as a service unit. General Manufacturing, Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: from whom purchased, date of purchase, and attach receipt or give invoice number. KEEP THIS MANUAL If this Saf-T-Lite® malfunctions or is in need of repairs, send to: GENERAL MANUFACTURING, INC. 1100 South Morgan Street Bluffton, IN 46714 Phone: 260-824-3440 Fax: 260-824-3448 Website: www.saftlite.com Email: [email protected] DO NOT return to place of purchase, they are not authorized to accept used or damaged units. FORM NO. 9032-7014 REV. 02/06 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Item Part No. 5000-0397 5000-0398 5000-0399 5000-0400 5000-0401 5000-0402 5000-0403 5000-0404 5000-0405 5000-2003 5000-2007 5000-0406 5166-3529 5166-3530 5000-0407 5000-0408 5000-0161 5000-0409 5000-0421 5000-6033 5000-1082 5000-1065 5000-6034 5000-6035 5000-0410 5000-6036 Description Switch bracket, commercial Switch thumb nut Plastic washer Closed end connector Switch assembly, includes: 2. 3, 4-2ea. Assembly screw Strain relief for 18/2 SJT cord Lampholder 12V Reflector, 13W 12V Lamp - Pre-Heat 12V Lamp - Instant Start Nomex sleeve 12V Electronic ballast, Instant Start 12V Electronic ballast, Pre-Heat Cord end cap small yellow for 18/2 SVT Cord end cap med. yellow for 18/2 SJT 12V 13W Polycarbonate Outer tube Single spring hook w/tip 12V cigar lighter plug 20’ 18/2 SJTOW yellow cord assembly Magmount assembly, less magnet #58 magnet 2’-10’ 18/2 coil cord assembly 1’-5’ 18/2 coil cord assembly 50’ black reel assy (reel w/cord) 50’ black reel cord (cord only) Part No. Description NOTE: PARTS THAT ARE COMMON WITH 12V STUBBY NOT LISTED 1 2 3 4 5 6 7 8 9 5000-0411 5000-0412 5000-0413 5000-0414 5000-0415 5000-0416 5000-0417 5166-3531 5166-3532 5000-0418 5000-0419 Bumper Welded outer tube assy (includes item 3) Lamp cushion 12V Reflector, 13W Lamp socket - small (set-two halves) Lamp socket - medium (set-two halves) Switch assembly Electronic ballast, Instant Start 12V Electronic ballast, Pre-Heat Cord end cap small yellow for 18/2 SVT Cord end cap med. yellow for 18/2 SJT NOTE: Your worklight is equipped with a Phillips brand PLS-13 13 watt lamp of 4100ºK color (cool white). It has gone through an additional process at General Mfg. to make it a 12 volt lamp. We recommend you use ONLY Saf-T-Lite replacement parts. 12 Volt Stubby RELAMPING INSTRUCTIONS 1. Disconnect unit from its power source before relamping (unplug). 2. Pull cord end, end cap down about 8” exposing 2 screws at the base of worklight. Remove the screws. 3. If unit is equipped with a switch, remove the end cap covering the switch and remove screw(s). Remove the knurled nut from the switch neck. Remove the switch end bracket and the upper lampholder. 4. Gently pull on the cord to slide the end bracket, nomex tube, ballast, lampholder and lamp out of the outer tube. 5. Gently pull the two lamp connectors from the lamp terminal pins and remove the lamp from lampholder by placing thumb on the square base of the lamp and push the lamp out of the lampholder. 6. Replace with new 12V Stubby Instant Start or Pre-Heat lamp (depending on which ballast you have) by reversing step 5. 7. Replace lamp assembly into outer tube and reinstall knurled switch nut to secure switch to switch end bracket. NOTE: Wireways MUST be positioned to line up. 8. Reinstall assembly screws and end caps. Relamping finished. 12 Volt Stubby II RELAMPING INSTRUCTIONS 1. 2. 3. 4. Disconnect the power supply (unplug). Slide cord end cap down. Remove screws and slide outer tube assembly off of light fixture. Pull lamp out of lamp socket and replace with new 12V Stubby Instant Start or Pre-Heat lamp (depending on which ballast you have). 5. Reverse steps 1-3. Relamping finished. FORM #9032-7032 (11-04) ® Patent #5,975,719 MADE IN USA ! By: General Mfg., Inc. 1100 S. Morgan St. Bluffton, IN 46714 Phone: 260-824-3440 Fax: 260-824-3448 Care and Operation of Your New Fluorescent Utility Light Read this manual before attempting to operate or service this unit. CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. When hanging reel on ceiling (see bottom of opposite page): • By hook: Close hook with pliers to prevent reel from falling down. • By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from falling out. • Read mounting instructions carefully before installing. 4. Use in covered areas out of rain and weather. 5. CAUTION, IMPORTANT SAFETY INSTRUCTIONS - This portable lamp has a polarized plug (one blade is wider than the other) as a feature to reduce the risk of electric shock. This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician. Never use an extension cord unless plug can be fully inserted. Do not alter the plug. "ATTENTION,INSTRUCTIONS IMPORTANTES DE SECURITE -CETTE LAMPE PORTATIVE A UNE FICHE POLARISANTE (UNE LAME EST PLUS GRANDE QUE L'AUTRE) COMME CARACTERISTIQUE POUR REDUIRE LE RISQUE DE CHOC ELECTRIQUE. CETTE FICHE N'ENGAGE Q'UNE PRISE POLARISANTE. SI LA FICHE N'ENGAGE PAS COMPLETEMENT LA PRISE, ALORS RENVERSER LA, SI ELLE N'ENGAGE TOUJOURS PAS, METTER VOUS EN RAPPORT AVEC UN ELECTRICIEN QUALIFIE. NE JAMAIS UTILISER AVEC UN PROLONGATEUR SI LA FICHE N'ENGAGE PAS COMPLETEMENT. NE CHANGER PAS LA FICHE." OPERATION AND MAINTENANCE 1. Plug the unit into a 120V AC outlet. The Lite® power supply cord is UL listed and meets OSHA standards. 2. To start, depress and release switch in handle of worklight. The lamp will flicker as the automatic starter lights the lamp. To turn off depress, and release again. 3. Disconnect the power supply before servicing. 4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or waterless hand cleaner. This removes dirt from scratches in the outer tube and will provide the best light output at all times. If the tube is damaged or badly scratched, it is easily replaced and is available as a replacement part. (see the back page for contact information) 5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not allow brake fluid to contact the outer tube as it will cause permanent damage. 6. Regular cleaning of cord will prolong cord life. RELAMPING UNPLUG LIGHT BEFORE RELAMPING! Unscrew outer tube from handle of light and remove. Pull lamp from socket and replace. Before screwing outer tube back into handle, make sure lamp fits securely inside the outer tube lamp indentations. Note: Continue to screw the outer tube into the handle until it “clicks” into place. ® Description 1. Lampholder Part No. 5000-0452 Description Part No. * cord and terminals only, not the reel 9. Insulated Connector 5000-0400 MOUNTING INSTRUCTIONS FOR MODELS WITH REEL 2. Lamp - 13 watt 5000-2041 10. Reflector 5000-0457 3. Outer Tube (includes 4 and 10) 5000-0114 11. Cordset - 20’ 5000-6065 4. Bail Hook 5000-0453 Cordset - 12’ 5000-6069 5. Handle Assembly 5000-0454 Cordset - 18” 5000-6066 6. Strain Relief 5000-0455 * Reel Cordset - 20’ 5000-6067 7. Switch Assembly 5000-0030 * Reel Cordset - 50’ 5000-6068 8. Ballast - 13 watt 5166-3543 12. ® B Y G E N E R A L M FG . IN C . 90 Day Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacturing, Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the reflector. General Manufacturing, Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: a brief description of your problem and your return address. If this Worklight malfunctions or is in need of repair, send to: General Manufacturing, Inc. Customer Service Department 1100 South Morgan Street Bluffton, IN 46714 Phone: 260-824-3440 Fax: 260-824-3448 WEBSITE: www.saftlite.com E-MAIL: [email protected] MADE IN USA! Form No. 9032-7037 - Rev050803 Care & Operation of your New Stubby II LED Combo Cord Light CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. Use in covered areas out of rain and weather. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA requirements. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. This removes dirt and scratches on outer tube and will provide the best light output at all times. If tube is damaged or badly scratched, it is easily re placed and is available as a replacement part. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not allow brake fluid to contact the outer tube as it will cause permanent damage. RELAMPING INSTRUCTIONS Step 1) Disconnect the power supply (unplug). Step 2) Slide cord end cap down. Step 3) Remove screws and slide outer tube assembly off fixture. Care should be taken as the tube is removed so that the LED board (item #4) located above the lamp cushion (item #5) does not bind or hang up. Damage to the wiring can occur if tube is forced. Step 4) Remove LED board and upper lamp cushion from top of lamp. Step 5) Pull lamp out of socket and replace. Put lamp cushion and LED board back on top of lamp so wires to LED board will be concealed behind lamp when assembled. Step 6) Carefully slide light assembly back into tube. Take care not to damage wires to LED board. Line up screw holes in the tube and lamp holder. Install screws. Step 7) Slide end cap up the cord into position on the light assembly. Assembly is complete. Note: Your worklight is equipped with a Phillips brand PLS-13, 13 watt lamp of 4100 degree K color (cool white). It has gone through an additional process to make it an “improved impact lamp”. We recommend you use ONLY original replacement parts. Parts List - Stubby II LED Combo Worklight 14 4 5 6 15 16 9 7 8 10A 10A 12 17 12 18 8 11 9 10 13 10 Item Part No. Description 5000-0477 Switch Assy. Item Item Part Part No. No. Description Description 1 5000-0733 Bumper, Black 2 5000-0734 Welded Tube Assy. (includes no. 5) 3 5000-0461 Hook, Twin Spring Steel (with tips) 4 5000-0735 LED Board, 20 LED White 5 5000-0413 Lamp Cushion (included w/ no.2) 6 5000-2003 Lamp PI-13W/41 Rough Serviced 7 5000-0736 Reflector 8 5000-0416 Lamp Socket, Med 18/3 Cord (includes no. 9) 5000-0425 Lamp Socket, Lrg 18/4 Cord (includes no. 9) 9 5000-0748 Screw (incl. no.8 & no.13) 10A 11 (includes no. 11) Switch, Momentary (to LED) 1 Year Warranty This worklight was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this unit proves to be defective in material or workmanship, such defective parts will be repaired or replaced (company option) free of charge. The company’s liability in all events is limited to the purchase price paid. The warranty does not apply to glass breakage on lamps. It does warrant the individual LED’s for one year against defects in material or workmanship. The warranty does not apply to damage from power surges, connection to wrong power source, alteration, misuse or abuse not attributed to the manufacturer, representatives, dealers or their employees. Illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair , please provide : from whom purchased, date of purchase, attached receipt or invoice number. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 4674 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7155 (07-07-03) STUBBY II LED COMBO REEL LIGHT WARRANTY AND INSTRUCTION MANUAL Care & Operation of your New Stubby II LED Combo Reel Light CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. When hanging reel models on ceiling: -By Hook: Close hook with pliers to prevent reel from coming down. -By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin falling out. -Read mounting instructions carefully before installing. 4. Use in covered areas out of rain and weather. MOUNTING INSTRUCTIONS FOR MODELS WITH REEL 1. Select location within 2 feet of an electrical outlet. 2. Attach U shaped bracket “A” to solid part of the wall or ceiling using screws (provided). 3. Place hanger bracket “B” inside U shaped bracket “A” lining up small holes in brackets. 4. Insert locking pin “C” through lined-up holes. Be sure to bend the end of locking pin as shown. 1. Select location within 2 feet of an electrical outlet. 2. Screw the hanger hook securely into the ceiling. Hook must screw into wood frame behind drywall. 3. Hang reel on hook. 4. Close hook with pliers to prevent reel from coming off. Refer to point “A”. 5. Adjust cord stop so light or outlet hangs at desired length when cord is retracted. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. This removes dirt and scratches on outer tube and will provide the best light output at all times. If tube is damaged or badly scratched, it is easily replaced and is available as a replacement part. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not allow brake fluid to contact the outer tube as it will cause permanent damage. RELAMPING INSTRUCTIONS Step 1) Step 2) Step 3) Step 4) Step 5) Step 6) Disconnect the power supply (unplug). Slide cord end cap down. Remove screws and slide outer tube assembly off of light fixture. Care should be taken as the tube is removed so that the LED board (item #4) located above the lamp cushion (item #5) does not bind or hang up. Damage to the wiring can occur if tube is forced. Remove LED board and upper lamp cushion from top of lamp Pull lamp out of socket and replace. Put lamp cushion and LED board back on top of lamp so wires to LED board will beconcealed behind lamp when assembled. Carefully slide light assembly back into tube. Take care not to damage to LED board. LIne up screw holes in the tube and lamp holder. Install screws. RELAMPING INSTRUCTIONS (continued) Step 7) Slide end cap up the cord into position on the light assembly. Assembly is complete. Note: Your worklight is equipped with a Phillips brand PLS-13, 13 watt lamp of 4100 degree K color (cool white). It has gone through an additional process to make it an “improved impact lamp”. We recommend you use ONLY original replacement parts. Parts List - Stubby II LED Combo Reel light 4 5 6 7 15 14 9 16 8 12 11 19 23 13 10 13 8 1824 9 17 11 Item Part No. Description 1 5000-0733 Bumper, Black 2 5000-0734 Welded Tube Assy (incl. no. 5) 3 5000-0461 Hook, Twin Spring Steel (w/tips) 4 5000-0735 LED Board, 20 LED White 5 5000-0413 Lamp Cushion (incl. w/ no..2) 6 5000-2003 Lamp, PL-S 13W/41 Rough Serviced 7 5000-0736 Reflector 8 5000-0425 Lamp Socket, Large 18/4 Cord (incl. no. 9) Item Part No. 9 10 11 12 5000-0748 5000-0477 5000-0050 5000-0400 13 14 15 16 17 18 5166-3516 5000-0741 5000-0479 5000-0480 5000-0742 5000-6173 19 5000-0654 Description Screw (incl. w/ no. 8) Switch, Momentary Pin Terminal, Female Connector, clsd end insulated Ballast, 13 W End cap, black large Waterlite Clamp, large Waterlite Clamp, small LED Driver & Enclosure 40’ 18/2 & 18/4 Cordset (incl no.17) Reel Mnt Hardware Pkg 1 Year Warranty This worklight was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this unit proves to be defective in material or workmanship, such defective parts will be repaired or replaced (company option) free of charge. The company’s liability in all events is limited to the purchase price paid. The warranty does not apply to glass breakage on lamps. It does warrant the individual LED’s for one year against defects in material or workmanship. The warranty does not apply to damage from power surges, connection to wrong power source, alteration, misuse or abuse not attributed to the manufacturer, representatives, dealers or their employees. Illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair , please provide : from whom purchased, date of purchase, attached receipt or invoice number. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 4674 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7157 (5-20-03) 26 LED LIGHT WARRANTY AND INSTRUCTION MANUAL Care & Operation of your New 26 LED Light CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. When hanging reel models on ceiling: -By Hook: Close hook with pliers to prevent reel from coming down. -By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin falling out. -Read mounting instructions carefully before installing. 4. Use in covered areas out of rain and weather. 5. Do not use in applications where liquid can run into or find its way into the face of the LED lamp. MOUNTING INSTRUCTIONS FOR MODELS WITH REEL C Close Hook B A OPTIONAL WALL OR CEILING MOUNT 1. Select location within 2 feet of an electrical outlet. 2. Attach U shaped bracket “A” to solid part of the wall or ceiling using screws (provided). 3. Place hanger bracket “B” inside U shaped bracket “A” lining up small holes in brackets. 4. Insert locking pin “C” through lined-up holes. Be sure to bend the end of locking pin as shown. Cord Stop INSTALATION CEILING MOUNT 360º ROTATION 1. Select location within 2 feet of an electrical outlet. 2. Screw the hanger hook securely into the ceiling. Hook must screw into wood frame behind drywall. 3. Hang reel on hook. 4. Close hook with pliers to prevent reel from coming off. Refer to point “A”. 5. Adjust cord stop so light or outlet hangs at desired length when cord is retracted. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. RELAMPING INSTRUCTIONS Step l Step lI Step III Disconnect the power supply (unplug). Unscrew lamp from socket by turning counter-clockwise while holding handle. Reverse steps l-ll. Relamping finished. Note: We recommend you use ONLY original replacement parts. Parts List - 26 LED light 5 2 4 1 8 3 12 10 7 6 9 11 7 Item Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 5000-2178 5000-0743 5000-0744 5000-0745 5000-0748 5000-0746 5000-0400 5000-0747 5000-6166 5000-6167 5000-6168 5000-0801 5000-0811 5000-0453 26 LED Lamp 120 volt Handle-26 LED - side 1 (w/ switch hole) Handle-26 LED - side 2 Lamp socket Screw, Handle (incl. w/ no. 2) Switch Assembly w/ Rubber Boot Connector, closed end, Insulated 8” Nylon tie (strain relief) Cord assy. 20’ 18/2 SVT, yellow Cord assy. 50’ 18/2 SJTOW, yellow Reel assy. 50’ 18/2 SVT, yellow Cord hook, 18/2 SVT Cord hook, 18/2 SJT Bail Hook Qty Required 1 1 1 1 3 1 5 1 1 1 1 1 1 1 90 Day Warranty This worklight was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this unit proves to be defective in material or workmanship, such defective parts will be repaired or replaced (company option) free of charge. The company’s liability in all events is limited to the purchase price paid. The individual LED’s are warranted for one year against defects in workmanship and material. The warranty does not apply to damage from power surges, connection to wrong power source alteration, misuse or abuse, not attribute to the manufacturer, representatives, dealers, or their employees. Illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair , please provide : from whom purchased, date of purchase, attached receipt or invoice number. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 4674 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7159 (06-09-05) without tool tap MADE IN USA ! WARRANTY AND INSTRUCTION MANUAL Care and Operation of Your New Fluorescent Utility Light Read this manual before attempting to operate or service this unit. CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. When hanging reel on ceiling (see bottom of opposite page): • By hook: Close hook with pliers to prevent reel from falling down. • By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from falling out. • Read mounting instructions carefully before installing. 4. Use in covered areas out of rain and weather. 5. CAUTION, IMPORTANT SAFETY INSTRUCTIONS - This portable lamp has a polarized plug (one blade is wider than the other) as a feature to reduce the risk of electric shock. This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician. Never use an extension cord unless plug can be fully inserted. Do not alter the plug. "ATTENTION,INSTRUCTIONS IMPORTANTES DE SECURITE -CETTE LAMPE PORTATIVE A UNE FICHE POLARISANTE (UNE LAME EST PLUS GRANDE QUE L'AUTRE) COMME CARACTERISTIQUE POUR REDUIRE LE RISQUE DE CHOC ELECTRIQUE. CETTE FICHE N'ENGAGE Q'UNE PRISE POLARISANTE. SI LA FICHE N'ENGAGE PAS COMPLETEMENT LA PRISE, ALORS RENVERSER LA, SI ELLE N'ENGAGE TOUJOURS PAS, METTER VOUS EN RAPPORT AVEC UN ELECTRICIEN QUALIFIE. NE JAMAIS UTILISER AVEC UN PROLONGATEUR SI LA FICHE N'ENGAGE PAS COMPLETEMENT. NE CHANGER PAS LA FICHE." OPERATION AND MAINTENANCE 1. Plug the unit into a 120V AC outlet. The Lite 2 power supply cord is UL listed and meets OSHA standards. 2. To start, depress and release switch in handle of worklight. The lamps will flicker as the automatic starter lights the lamps. To turn off depress, and release again. 3. Disconnect the power supply before servicing. 4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or waterless hand cleaner. This removes dirt from scratches in the outer tube and will provide the best light output at all times. If the tubes are damaged or badly scratched, they are easily replaced and are available as replacement parts. (see the back page for contact information) 5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not allow brake fluid to contact the outer tubes as it will cause permanent damage. 6. Regular cleaning of cord will prolong cord life. RELAMPING UNPLUG LIGHT BEFORE RELAMPING! Unscrew outer tube from handle of light with a 1/2 turn and remove. Pull lamp from socket and replace. Before screwing outer tube back into handle, make sure lamp fits securely inside the outer tube lamp indentations. Note: Continue to screw the outer tube into the handle until it “clicks” into place, but do not force. The Lite 2 without tool tap 2 4 1 5 ITEM #13 IS ASSEMBLED TO HANDLE ON OPPOSITE SIDE OF VIEW SHOWN *ALL ITEMS THAT APPEAR IN BOX ARE INCLUDED IN #5 3 6 8 10 7 13 4A 11 12 9 * cord and terminals only, not the reel Description 1. Part No. Lampholder 5000-0452 Description 8. Ballast-(includes item 1) Part No. 5166-3590 MOUNTING INSTRUCTIONS FOR MODELS WITH REEL 2. Lamp - 13 watt 3. B item 10) Outer Tube (includes C 5000-2041 9. 5000-0799 10. Reflector Swivel Hook 4A Cord Hook 5. Handle Assembly A. Close Hook 5000-0400 5000-0807 Cord A 4. Insul. Connector-18ga 5000-0803 OPTIONAL WALL OR CEILING MOUNT 5000-0801 5000-0805 1. Select location within 2 feet of an electrical outlet. 6. Strain Relief 5000-0455 2. Attach U shaped bracket “A” to solid part of the wall or ceiling using screws (provided). 3. Place hanger bracket “B” inside U shaped bracket 7. Switch Assembly 5000-0836 “A” lining up small holes in brackets. 4. Insert locking pin “C” through lined-up holes. Be sure to bend the end of locking pin as shown. 11. Cordset - 20’ 18/2 5000-6204 INSTALLATION CEILING MOUNT Cordset - 18’ 18/2 5000-6205 360º ROTATION 12. *Reel Cordset-20’ 18/2 5000-6206 1. Select location within 2 feet of an electrical *Reel Cordset-50’ 18/2 5000-6207 outlet. 2. Screw the hanger hook securely into the must screw into wood frame 13. ceiling. HandleHook lock pin 5000-1020 behind drywall. 3. Hang reel on hook. 4. Close hook with pliers to prevent reel from coming off. Refer to point “A”. 5. Adjust cord stop so light or outlet hangs at desired length when cord is retracted. BY GENERAL MFG. INC. 90 Day Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacturing, Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the reflector. General Manufacturing, Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. If this Worklight malfunctions or is in need of repair, send to: General Manufacturing Inc. 1100 South Morgan Street Bluffton, IN 46714 Phone: 260-824-3440 Fax: 260-824-3448 MADE IN USA! Form No. 9032-7162 - Rev03/06 with tool tap (120volt outlet) MADE IN USA ! WARRANTY AND INSTRUCTION MANUAL Care and Operation of Your New Fluorescent Utility Light Read this manual before attempting to operate or service this unit. CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. When hanging reel on ceiling (see bottom of opposite page): • By hook: Close hook with pliers to prevent reel from falling down. • By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from falling out. • Read mounting instructions carefully before installing. 4. Use in covered areas out of rain and weather. MOUNTING INSTRUCTIONS FOR MODELS WITH REEL C C A. A. Close Close Hook Hook B B A Cord Cord Stop A OPTIONAL OPTIONALWALL WALL OR ORCEILING CEILING MOUNT MOUNT INSTALLATION INSTALLATION CEILING MOUNT MOUNT CEILING 360º ROTATION ROTATION 360º 180º ROTATION 1. Select location within 2 feet of an electrical outlet. 2. Attach U shaped bracket “A” to solid part of the wall or ceiling using screws (provided). 3. Place hanger bracket “B” inside U shaped bracket “A” lining up small holes in brackets. 4. Insert locking pin “C” through lined-up holes. Be sure to bend the end of locking pin as shown. 1. Select location within 2 feet of an electrical outlet. 2. Screw the hanger hook securely into the ceiling. Hook must screw into wood frame behind drywall. 3. Hang reel on hook. 4. Close hook with pliers to prevent reel from coming off. Refer to point “A”. 5. Adjust cord stop so light or outlet hangs at desired length when cord is retracted. OPERATION AND MAINTENANCE 1. Plug the unit into a 120V AC outlet. The Lite 2 power supply cord is UL listed and meets OSHA standards. 2. To start, depress and release switch in handle of worklight. The lamps will flicker as the automatic starter lights the lamps. To turn off depress, and release again. 3. Disconnect the power supply before servicing. 4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or waterless hand cleaner. This removes dirt from scratches in the outer tubes and will provide the best light output at all times. If the tubes are damaged or badly scratched, they are easily replaced and are available as replacement parts. (see the back page for contact information) 5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not allow brake fluid to contact the outer tubes as it will cause permanent damage. 6. Regular cleaning of cord will prolong cord life. The Lite 2 with® tool tap 2 4 1 3 5 6 ITEM #14 IS ASSEMBLED TO HANDLE ON OPPOSITE SIDE OF VIEW SHOWN *ALL ITEMS THAT APPEAR IN BOX ARE INCLUDED IN #5 8 7 10 14 4A 12 9 13 Description Part No. Description Part No. 1. Lampholder 5000-0452 9. Insul. Connector-18ga 5000-0400 2. Lamp - 13 watt 5000-2041 10. Insul. Connector-16ga 5000-0240 3. Outer Tube (includes 11) 5000-0799 11. Reflector 5000-0807 4. Swivel Hook 5000-0803 12. Cordset - 50’ 16/3 5000-6212 4A Cord Hook 5000-0809 Cordset - 25’ 16/3 5000-6213 5. Handle Assembly 5000-0813 Cordset-1’ 16/3 5000-6214 6. Strain Relief 5000-0544 13. *Reel Cordset-30’ 16/3 5000-6215 7. Switch Assembly 5000-0836 *Reel Cordset-40’ 16/3 5000-6216 8. Ballast - (includes item 1) 5166-3590 14. Handle lock pin 5000-1020 * cord and terminals only, not the reel RELAMPING UNPLUG LIGHT BEFORE RELAMPING! Unscrew outer tube from handle of light with a 1/2 turn and remove. Pull lamp from socket and replace. Before screwing outer tube back into handle, make sure lamp fits securely inside the outer tube lamp indentations. Note: Continue to screw the outer tube into BY GENERAL MFG. INC. 90 Day Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacturing, Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the reflector. General Manufacturing, Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. If this Worklight malfunctions or is in need of repair, send to: General Manufacturing Inc. 1100 South Morgan Street Bluffton, IN 46714 Phone: 260-824-3440 Fax: 260-824-3448 MADE IN USA! Form No. 9032-7164 - Rev. 03/06 OPERATING INSTRUCTIONS AND PARTS LIST FOR THE SERIES 5000 CORD REELS GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 INTERNET: www.saftlite.com E-MAIL: [email protected] 1 FORM # 9032-7184 REV. 12/03 2 FORM # 9032-7184 REV. 12/03 3 FORM # 9032-7184 REV. 12/03 ITEM NO. DESCRIPTION NO. REQ. PART NO. ITEM NO. DESCRIPTION NO. REQ. PART NO. 1A Pigtail, 5.5’ x 16 gauge w/15A grounded plug 1 5000-6098 31 Latch Bumper 1 5000-0141 1B Pigtail, 5.5’ x 16 ga. w/fluor. ballast, w/gnd. plug 1 5000-6099 32 Latch Plate Ass’y 1 5000-0139 1C Pigtail, 5.5’ x 14 gauge w/15A grounded plug 1 5000-6100 33 Latch Bushing 1 5000-0142 1D Pigtail, 5.5’ x 12 gauge w/20A grounded plug 1 5000-6128 34 Base Ass’y 1 5000-0616 2 Wire Grip Ass’y for 16 and 14 gauge cords 1 5000-0123 35 Main Shaft 1 5000-0130 2A Wire Grip Ass’y for 12 gauge cords 1 5000-0842 36 Spacing Washer 2 5000-0129 37 Drive Spring Ass’y 1 5000-0617 38 Spring Case & Hub 1 5000-0618 39 Lock Nut 10–32 Hex 1 5000-0125 4 Screw, set 3/8” – 16 x 1/2” pin 1 5000-0126 5 Lock Nut 10-32 Hex 22 5000-0125 6 Snap Ring 2 5000-0128 7 Spring Case Stud 1 5000-0135 8 Screw 10-32 x 1/2” 2 5000-0136 9 Guide Arm Ass’y 1 5000-0615 4 FORM # 9032-7184 REV. 12/03 40 Cover 1 5000-0622 GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 INTERNET: www.saftlite.com E-MAIL:[email protected] 5 FORM # 9032-7184 REV. 12/03 26 LED 120VAC UV BLACKLIGHT WARRANTY AND INSTRUCTION MANUAL Care & Operation of your New 26 LED UV Blacklight CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. When hanging reel models on ceiling: -By Hook: Close hook with pliers to prevent reel from coming down. -By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin falling out. -Read mounting instructions carefully before installing. 4. Use in covered areas out of rain and weather. 5. Do not use in applications where liquid can run into or find its way into the face of the LED lamp. MOUNTING INSTRUCTIONS FOR MODELS WITH REEL C Close Hook B A OPTIONAL WALL OR CEILING MOUNT 1. Select location within 2 feet of an electrical outlet. 2. Attach U shaped bracket “A” to solid part of the wall or ceiling using screws (provided). 3. Place hanger bracket “B” inside U shaped bracket “A” lining up small holes in brackets. 4. Insert locking pin “C” through lined-up holes. Be sure to bend the end of locking pin as shown. Cord Stop INSTALLATION CEILING MOUNT 360º ROTATION 1. Select location within 2 feet of an electrical outlet. 2. Screw the hanger hook securely into the ceiling. Hook must screw into wood frame behind drywall. 3. Hang reel on hook. 4. Close hook with pliers to prevent reel from coming off. Refer to point “A”. 5. Adjust cord stop so light or outlet hangs at desired length when cord is retracted. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. 5. Caution: Do not look at UV lamp for extended period. Always wear UV protective glasses when using light. RELAMPING INSTRUCTIONS Step l Step lI Disconnect the power supply (unplug). To install or remove lamp from handle, turn by the collar at the base of the lamp. Do not use the lamphead to turn as it may cause damage. Note: We recommend you use ONLY original replacement parts. Parts List - 26 LED 120VAC UV Blacklight 5 2 4 1 8 3 10 7 6 9 7 7 Item Part No. Description 1 2 3 4 5 6 7 8 9 10 5000-2188 5000-0863 5000-0864 5000-0865 5000-0866 5000-0745 5000-0748 5000-0746 5000-0400 5000-0747 5000-6229 5000-6230 5000-6235 26 LED Lamp 120 volt Handle-26 LED - side 1 (w/ switch hole) SVT Handle-26 LED - side 1 (w/ switch hole) SJT Handle-26 LED - side 2 SVT Handle-26 LED - side 2 SJT Lamp socket Screw, Handle (incl. w/ no. 2) Switch Assembly w/ Rubber Boot Connector, closed end, Insulated 8” Nylon tie (strain relief) Cord assy. 20’ 18/2 SVT, black reel cordset Cord assy. 20’ 18/2 SVT, black Reel assy. 50’ 18/2 SVT, black Qty Required 1 1 1 1 1 1 3 1 5 1 1 1 1 90 Day Warranty This worklight was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this unit proves to be defective in material or workmanship, such defective parts will be repaired or replaced (company option) free of charge. The company’s liability in all events is limited to the purchase price paid. The individual LED’s are warranted for one year against defects in workmanship and material. The warranty does not apply to damage from power surges, connection to wrong power source, alteration, misuse or abuse, not attribute to the manufacturer, representatives, dealers, or their employees. Illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair , please provide : from whom purchased, date of purchase, attached receipt or invoice number. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7191 (06/09/05) 26 LED 12VDC UV BLACKLIGHT WARRANTY AND INSTRUCTION MANUAL Care & Operation of your New 26 LED UV Blacklight CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge. 3. When hanging reel models on ceiling: -By Hook: Close hook with pliers to prevent reel from coming down. -By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin falling out. -Read mounting instructions carefully before installing. 4. Use in covered areas out of rain and weather. 5. Do not use in applications where liquid can run into or find its way into the face of the LED lamp. MOUNTING INSTRUCTIONS FOR MODELS WITH REEL C Close Hook B A OPTIONAL WALL OR CEILING MOUNT 1. Select location within 2 feet of an electrical outlet. 2. Attach U shaped bracket “A” to solid part of the wall or ceiling using screws (provided). 3. Place hanger bracket “B” inside U shaped bracket “A” lining up small holes in brackets. 4. Insert locking pin “C” through lined-up holes. Be sure to bend the end of locking pin as shown. Cord Stop INSTALLATION CEILING MOUNT 360º ROTATION 1. Select location within 2 feet of an electrical outlet. 2. Screw the hanger hook securely into the ceiling. Hook must screw into wood frame behind drywall. 3. Hang reel on hook. 4. Close hook with pliers to prevent reel from coming off. Refer to point “A”. 5. Adjust cord stop so light or outlet hangs at desired length when cord is retracted. OPERATION & MAINTENANCE 1. Connect the unit to a 12 VDC power source. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. 5. Caution: Do not look at UV lamp for extended period. Always wear UV protective glasses when using light. RELAMPING INSTRUCTIONS Step l Step lI Disconnect the power supply (unplug). To install or remove lamp from handle, turn by the collar at the base of the lamp. Do not use the lamphead to turn as it may cause damage. Note: We recommend you use ONLY original replacement parts. Parts List - 26 LED 120VDC UV Blacklight 5 2 4 1 8 3 7 6 9 10 7 Item Part No. Description 1 2 3 4 5 6 7 8 9 5000-2190 5000-0876 5000-0865 5000-0745 5000-0748 5000-0746 5000-0400 5000-0747 5000-6227 5000-6228 26 LED Lamp 12 volt Handle-26 LED - side 1 (w/ switch hole) SVT Handle-26 LED - side 2 SVT Lamp socket Screw, Handle (incl. w/ no. 2) Switch Assembly w/ Rubber Boot Connector, closed end, Insulated 8” Nylon tie (strain relief) Cord assy. 20’ 18/2 SVT, black w/battery clamps Cord assy. 20’ 18/2 SVT, black w/cigar plug Qty Required 1 1 1 1 3 1 5 1 1 1 90 Day Warranty This worklight was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within 90 days from the date of purchase, any part of this unit proves to be defective in material or workmanship, such defective parts will be repaired or replaced (company option) free of charge. The company’s liability in all events is limited to the purchase price paid. The individual LED’s are warranted for one year against defects in workmanship and material. The warranty does not apply to damage from power surges, connection to wrong power source, alteration, misuse or abuse, not attribute to the manufacturer, representatives, dealers, or their employees. Illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair , please provide : from whom purchased, date of purchase, attached receipt or invoice number. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7193 REV. (06/09/05) WARRANTY AND INSTRUCTION MANUAL FOR 24 WATT 120V PLL INDUSTRIAL LIGHT (less power beyond) Care & Operation of your New 24W 120V PLL Industrial Lite CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge fixture in liquids. 3. Do not use in areas requiring explosion-proof fixtures. 4. Disconnect light from power source before relamping. 5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting brackets. 6. Take care not to bend fixture excessively - damage may result to lamp. 7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand held tools. 8. Do not drop this fixture as damage may result to the lamp or the outer tube. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. RELAMPING INSTRUCTIONS Note: for relamping instructions, refer to label located inside the outer tube of the lamp. Note: When ordering replacement parts, please furnish light model number located on label of light. Note: We recommend you use ONLY original replacement parts. Parts - 24W 120V PLL Industrial Lite 1 17 7 7 21 16 5 9 23 2 8 25 22 20 2A 6 25 26 6 18 19 48 25 8 25A 3A 3 9 10 48 14 7 7 4 7 13 6 6 6 48 6 6 48 15 Parts List - 24W 120V PLL Industrial Lite Item Part No. 1 *** *** *** *2 2A *3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5000-0222 5000-0545 5000-0871 5000-0872 5000-0873 5000-0874 5000-0294 5000-0230 5000-0295 5000-0231 5000-0232 5000-0233 5000-0234 5000-0235 5000-0236 5000-0237 5000-0238 5000-0239 5000-0240 5000-0241 5000-0244 5000-0245 5000-0246 5000-2078 5000-0247 5000-0249 5000-0250 5000-0875 5000-0253 5000-0256 5000-0257 5000-6020 5000-6015 Description Outer tube tough shield Outer tube chem shield Outer tube chip shield (glass) Outer tube tough shld (inline ballst) Outer tube chem shld (inline ballst) Outer tube chip shld (inline ballst) Endplug, closed, locking Endplug, closed Endplug, cord, locking Endplug, cord Innerplug, cord Innerplug, closed end 10-24 hex nut 10-24 x 1/2” pan head screw 10-32 x 3/4” SS pan head screw O-ring 1-7/8” ID Strain relief Ring terminal #10 stud Closed end connector Ballast Sleeve terminal Terminal, lamp pin Socket - PLL lamp Lamp, twin tube Plastic reflector, STL Ballast mount Aluminum backbone (ballast in hd) Aluminum backbone (ballast inline) Aluminum reflector, white Lamp, cushion - PLL Retainer button, reflector 25’ 16/3 cordset. yellow 25’ 16/3 cordset. black * To be used with item #25 & #25A ** Options (see diagram on page 4) Magnet Mount assy shown below Parts - 24W 120V PLL Industrial Lite (cont.) Item Part No. Description 25 25A 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 5000-0275 5000-0472 5000-0748 5000-0276 5000-0277 5000-0278 5000-0563 5000-0280 5000-1088 5000-0282 5000-0283 5000-0284 5000-0285 5000-0286 5000-0289 5000-0474 5166-3548 5000-0508 5000-0291 5000-1049 5000-1047 5000-0292 5000-1077 5000-1078 5000-0591 5000-1055 5000-1056 5000-1156 End cap, yellow End cap handle, yellow End cap locking screw Switch housing Switch plate, 2 pc Switch, on/off Switch, rubber boot Mounting bracket Mounting bracket - chip shield Plastic hook Spacer, hook bracket Clamp hook bracket 10 x 24 x 1 1/4 SS mach screw 10-24 SS hex nut Hook bracket Inline ballast box w/ screws Inline ballast (magnetic) Starter for inline ballast Pop rivet 82 lb. Magnet 110 lb. Magnet Washer, #10 Magnet mount 82 lb., assy. ** Magnet mount 110 lb., assy. ** Inline switch & housing assy. ** Vertical hook assy. ** Horizontal hook assembly ** #10 Star Washer Note: other lengths are available for item #24. *** Note: For the Inline Ballast Box Option, see item #1 for correct outer tube; and see item #19 for correct backbone. Magnet Mount 82lb. & 110lb. assembly option 24W 120V PLL Parts - Options Note: For the Inline Ballast Box Option, see item #1 for correct outer tube; and see item #19 for correct backbone. 39 40 PART OF THE INLINE BALLAST BOX ASSY. 46 47 One Year Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within one year from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacting Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the product. General Manufacturing Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: a brief description of your problem and your return address. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7195 (03-06) WARRANTY AND INSTRUCTION MANUAL FOR 36 WATT 120V PLL INDUSTRIAL LIGHT (less power beyond) Care & Operation of your New 36W 120V PLL Industrial Lite CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge fixture in liquids. 3. Do not use in areas requiring explosion-proof fixtures. 4. Disconnect light from power source before relamping. 5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting brackets. 6. Take care not to bend fixture excessively - damage may result to lamp. 7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand held tools. 8. Do not drop this fixture as damage may result to the lamp or the outer tube. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. RELAMPING INSTRUCTIONS Note: for relamping instructions, refer to label located inside the outer tube of the lamp. Note: When ordering replacement parts, please furnish light model number located on label of light. Note: We recommend you use ONLY original replacement parts. Parts - 36W 120V PLL Industrial Lite 1 17 7 7 20 16 5 9 2 22 8 24 21 19 2A 6 24 25 6 18 46 25 8 24A 3A 3 9 10 46 14 7 7 4 7 13 6 6 6 46 6 6 46 15 Parts List - 36W 120V PLL Industrial Lite Item Part No. 1 5000-0223 5000-0589 5000-0558 *** 5000-1013 *** 5000-0846 5000-1014 *2 5000-0294 2A 5000-0230 *3 5000-0295 3A 5000-0231 4 5000-0232 5 5000-0233 6 5000-0234 7 5000-0235 8 5000-0236 9 5000-0237 10 5000-0238 11 5000-0239 12 5000-0240 13 5000-0242 14 5000-0244 15 5000-0245 16 5000-0246 17 5000-2079 18 5000-1003 19 5000-0251 5000-1023 20 5000-0254 21 5000-0256 22 5000-0257 23 5000-6020 5000-6015 Description Outer tube tough shield Outer tube chem shield Outer tube chip shield (glass) Outer tube tough shld (inline ballst) Outer tube chem shld (inline ballst) Outer tube chip shld (inline ballst) Endplug, closed, locking Endplug, closed Endplug, cord, locking Endplug, cord Innerplug, cord Innerplug, closed end 10-24 hex nut 10-24 x 1/2” pan head screw 10-32 x 3/4” SS pan head screw O-ring 1-7/8” ID Strain relief Ring terminal #10 stud Closed end connector Ballast Sleeve terminal Terminal, lamp pin Socket - PLL lamp Lamp, twin tube Plastic reflector, STL Aluminum backbone (ballast in hd) Aluminum backbone (ballast inline) Aluminum reflector, white Lamp, cushion - PLL Retainer button, reflector 25’ 16/3 cordset. yellow 25’ 16/3 cordset. black *To be used with item #24 & 24A ** Options (see diagram on page 4) Magnet Mount assy shown below Parts - 36W 120V PLL Industrial Lite (cont.) Item Part No. Description 24 24A 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 5000-0275 5000-0472 5000-0748 5000-0276 5000-0277 5000-0278 5000-0563 5000-0280 5000-1088 5000-0282 5000-0283 5000-0284 5000-0285 5000-0286 5000-0289 5000-0474 5000-0242 5000-0291 5000-1049 5000-1047 5000-0292 5000-1077 5000-1078 5000-0591 5000-1055 5000-1056 5000-1156 End cap, yellow End cap handle, yellow End cap locking screw Switch housing Switch plate, 2 pc Switch, on/off Switch, rubber boot Mounting bracket Mounting bracket - chip shield Plastic hook Spacer, hook bracket Clamp hook bracket 10 x 24 x 1 1/4 SS mach screw 10-24 SS hex nut Hook bracket Inline ballast box w/ screws ** Inline ballast Pop rivet 82 lb. Magnet 110 lb. Magnet Washer, #10 Magnet mount 82 lb., assy. ** Magnet mount 110 lb., assy. ** Inline switch & housing assy. ** Vertical hook assy. ** Horizontal hook assembly ** #10 Star washer Note: other lengths are available for item #23. *** Note: For the Inline Ballast Box Option, see item #1 for correct outer tube; and see item #19 for correct backbone. 30 39 23 40 41 42 Magnet Mount 82lb. & 110lb. assembly option 36W 120V PLL Parts - Options Note: For the Inline Ballast Box Option, see item #1 for correct outer tube; and see item #19 for correct backbone. 37 26 27 28 29 38 37 26 43 31 30 30 35 35 31 36 32 33 34 34 44 45 One Year Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within one year from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacting Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the product. General Manufacturing Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: a brief description of your problem and your return address. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7199 (01-06) WARRANTY AND INSTRUCTION MANUAL FOR 50 WATT 120V PLL INDUSTRIAL LIGHT (LESS POWER BEYOND) Care & Operation of your New 50W 120V PLL Industrial Lite CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge fixture in liquids. 3. Do not use in areas requiring explosion-proof fixtures. 4. Disconnect light from power source before relamping. 5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting brackets. 6. Take care not to bend fixture excessively - damage may result to lamp. 7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand held tools. 8. Do not drop this fixture as damage may result to the lamp or the outer tube. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. RELAMPING INSTRUCTIONS Note: for relamping instructions, refer to label located inside the outer tube of the lamp. Note: When ordering replacement parts, please furnish light model number located on label of light. Note: We recommend you use ONLY original replacement parts. Parts - 50W 120V PLL Industrial Lite 1 17 7 7 20 16 5 9 2 22 8 24 21 19 2A 6 19 24 25 6 18 46 25 8 24A 3A 3 9 10 46 14 7 7 4 7 13 6 6 6 46 6 6 46 15 Parts List - 50W 120V PLL Industrial Lite Item Part No. 1 *** *** *2 2A *3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5000-0224 5000-0546 5000-0590 5000-1001 5000-1002 5000-0294 5000-0230 5000-0295 5000-0231 5000-0232 5000-0233 5000-0234 5000-0235 5000-0236 5000-0237 5000-0238 5000-0239 5000-0240 5000-0243 5000-0244 5000-0245 5000-0246 5000-2080 5000-1003 5000-0252 5000-1004 5000-0255 5000-0256 5000-0257 5000-6020 5000-6015 Description Outer tube tough shield Outer tube chem shield Outer tube chip shield (glass) Outer tube tough shld (inline ballst) Outer tube chem shld (inline ballst) Endplug, closed, locking Endplug, closed Endplug, cord, locking Endplug, cord Innerplug, cord Innerplug, closed end 10-24 hex nut 10-24 x 1/2” pan head screw 10-32 x 3/4” SS pan head screw O-ring 1-7/8” ID Strain relief Ring terminal #10 stud Closed end connector Ballast Sleeve terminal Terminal, lamp pin Socket - PLL lamp Lamp, twin tube Plastic reflector, STL Aluminum backbone (ballast in hd) Aluminum backbone (ballast inline) Aluminum reflector, white Lamp, cushion - PLL Retainer button, reflector 25’ 16/3 cordset. yellow 25’ 16/3 cordset. black * To be used with item #24 & #24A ** Options (see diagram on page 4} Magnet Mount assy lower right Parts - 50W 120V PLL Industrial Lite (cont.) Item Part No. Description 24 5000-0275 24A 5000-0472 25 5000-0748 26 5000-0276 27 5000-0277 28 5000-0278 29 5000-0563 30 5000-0280 5000-1088 31 5000-0282 32 5000-0283 33 5000-0284 34 5000-0285 35 5000-0286 36 5000-0289 37 5000-0474 38 5166-3612 39 5000-0291 40 5000-1049 5000-1047 41 5000-0292 42 5000-1077 5000-1078 43 5000-0591 44 5000-1055 45 5000-1056 46 5000-1156 End cap, yellow End cap handle, yellow End cap locking screw Switch housing Switch plate, 2 pc Switch, on/off Switch, rubber boot Mounting bracket Mounting bracket - chip shield Plastic hook Spacer, hook bracket Clamp hook bracket 10 x 24 x 1 1/4 SS mach screw 10-24 SS hex lock nut Hook bracket Inline ballast box w/ screws Inline ballast Pop rivet 82 lb. Magnet 110 lb. Magnet Washer, #10 Magnet mount 82 lb., assy. ** Magnet mount 110 lb., assy. ** Inline switch & housing assy. ** Vertical hook assy. ** Horizontal hook assembly ** #10 Star washer Note: other lengths are available for item #23. *** Note: For the Inline Ballast Box Option, see item #1 for correct outer tube; and see item #19 for correct 30 39 23 40 41 42 Magnet Mount 82lb. & 110lb. 82lb. assembly option 50W 120V PLL Parts - Options 37 26 27 28 29 38 37 26 43 31 30 30 35 35 31 32 36 33 34 34 44 45 One Year Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within one year from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacting Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the product. General Manufacturing Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: a brief description of your problem and your return address. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7203 (03-06) WARRANTY AND INSTRUCTION MANUAL FOR 32 WATT 120V FO32T8 INDUSTRIAL LIGHT (LESS POWER BEYOND) Care & Operation of your New 32W 120V FO32T8 Industrial Lite CAUTION 1. Inspect cord regularly for damage and replace if necessary for user safety. 2. Do not submerge fixture in liquids. 3. Do not use in areas requiring explosion-proof fixtures. 4. Disconnect light from power source before relamping. 5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting brackets. 6. Take care not to bend fixture excessively - damage may result to lamp. 7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand held tools. 8. Do not drop this fixture as damage may result to the lamp or the outer tube. OPERATION & MAINTENANCE 1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA standards. 2. Disconnect the power supply before servicing. 3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. 4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. RELAMPING INSTRUCTIONS Note: for relamping instructions, refer to label located inside the outer tube of the lamp. Note: When ordering replacement parts, please furnish light model number located on label of light. Note: We recommend you use ONLY original replacement parts. Parts - 32W 120V FO32T8 Industrial Lite 1 22 17 50 16 7 23 20 21 5 9 2 8 25 22 20 19 2A 49 25 48 6 18 8 48 3A 3 9 10 49 14 7 7 4 7 15 7 13 6 6 6 6 49 6 49 16 50 Parts List - 32W 120V FO32T8 Industrial Lite Item Part No. 1 *2 2A *3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5000-0567 5000-0569 5000-0294 5000-0230 5000-0295 5000-0231 5000-0232 5000-0233 5000-0234 5000-0235 5000-0236 5000-0237 5000-0238 5000-0239 5000-0240 5166-3627 5000-0244 5000-0245 5000-0311 5000-2127 5000-0247 5000-0249 5000-0571 5000-0573 5000-0576 5000-0257 Description Outer tube tough shield Outer tube chem shield Endplug, closed, locking Endplug, closed Endplug, cord, locking Endplug, cord Innerplug, cord Innerplug, closed end 10-24 hex nut 10-24 x 1/2” pan head screw 10-32 x 3/4” SS pan head screw O-ring 1-7/8” ID Strain relief Ring terminal #10 stud Closed end connector Ballast Sleeve terminal Terminal, lamp pin Socket - FO32T8 lamp Lamp, FO32T8 Plastic reflector, STL Ballast mount Aluminum backbone (ballast in hd) Aluminum reflector, white Impact Ring Retainer button, reflector Item Part No. Description 24 5000-6020 5000-6015 25 5000-0275 26 5000-0472 27 5000-0276 28 5000-0277 29 5000-0278 30 5000-0563 31 5000-0280 5000-1088 32 5000-0282 33 5000-0283 34 5000-0284 35 5000-0285 36 5000-0286 37 5000-0289 41 5000-0291 42 5000-1049 5000-1047 43 5000-0292 44 5000-1077 5000-1078 45 5000-0591 46 5000-1056 47 5000-1055 48 5000-0748 49 5000-1156 50 5000-0565 25’ 16/3 cordset. yellow 25’ 16/3 cordset. black End cap, yellow End cap handle, yellow Switch housing Switch plate, 2 pc Switch, on/off Switch, rubber boot Mounting bracket Mounting bracket - chip shield Plastic hook Spacer, hook bracket Clamp hook bracket 10 x 24 x 1 1/4 SS mach screw 10-24 SS hex nut Hook bracket Pop rivet 82 lb. Magnet 110 lb. Magnet Washer, #10 Magnet mount 82 lb., assy. ** Magnet mount 110 lb., assy. ** Inline switch & housing assy. ** Vertical hook assy. ** Horizontal hook assembly ** End cap locking screw #10 Star washer 2-Pin Lamp Holder Note: other lengths are available for item #24. *To be used with item #25 & 26 *Please supply part # when ordering. ** Options (see diagram on page 4) Magnet Mount assy shown below Magnet Mount 82lb. assembly option 32W 120V FO32T8 Parts - Options 38 46 47 One Year Warranty General Manufacturing Inc. warrants to the purchaser of this new light that it was thoroughly tested and inspected and found to be in perfect working order before leaving our factory. If within one year from the date of purchase, any part of this worklight proves to be defective in material or workmanship, such defective part will be repaired or replaced (company option) free of charge, at our factory. The company's liability in all events is limited to the purchase price paid. The warranty does not apply to the fluorescent lamp nor does it apply to damage, alteration, misuse or abuse not attributed to General Manufacting Inc., its representatives, dealers or their employees. This warranty does not apply if the product is mishandled or operated at a voltage exceeding, that shown on the product. General Manufacturing Inc. has made a diligent effort to illustrate and describe the products in its literature accurately, however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products will necessarily conform to the illustrations or descriptions. When returning product for warranty repair, please provide: a brief description of your problem and your return address. GENERAL MANUFACTURING, INC. 1100 S. MORGAN ST. BLUFFTON, IN 46714 PHONE: (260) 824-3440 FAX: (260) 824-3448 FORM # 9032-7211 (2-06)
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