warranty and instruction manual for 25 watt 120v fo25t8 industrial light

WARRANTY AND
INSTRUCTION MANUAL
FOR 25 WATT 120V FO25T8
INDUSTRIAL LIGHT
(LESS POWER BEYOND)
Care & Operation of your New
25W 120V FO25T8 Industrial Lite
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge fixture in liquids.
3. Do not use in areas requiring explosion-proof fixtures.
4. Disconnect light from power source before relamping.
5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting
brackets.
6. Take care not to bend fixture excessively - damage may result to lamp.
7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand
held tools.
8. Do not drop this fixture as damage may result to the lamp or the outer tube.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and
meets OSHA standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent
or waterless hand cleaner.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
RELAMPING INSTRUCTIONS
Note: for relamping instructions, refer to label located inside the outer tube of the
lamp. Note: When ordering replacement parts, please furnish light model number
located on label of light.
Note: We recommend you use ONLY original replacement parts.
Parts - 25W 120V FO25T8 Industrial Lite
1
22
17
50 16 7
23
20
21
5 9 2
8
25
22
20
19
2A
49
25
48
6
18
8
48
3A
3
9
10
49
14
7
7
4
7
15
13
6
6
6
49
6
6
6
49
7
16
50
Parts List - 25W 120V FO25T8 Industrial Lite
Item Part No.
1
*2
2A
*3
3A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
5000-0566
5000-0568
5000-0887
5000-0294
5000-0230
5000-0295
5000-0231
5000-0232
5000-0233
5000-0234
5000-0235
5000-0236
5000-0237
5000-0238
5000-0239
5000-0240
5166-3555
5000-0244
5000-0245
5000-0311
5000-2011
5000-0247
5000-0249
5000-0570
5000-0572
5000-0576
5000-0257
Description
Outer tube tough shield
Outer tube chem shield
Outer tube chip shield
Endplug, closed, locking
Endplug, closed
Endplug, cord, locking
Endplug, cord
Innerplug, cord
Innerplug, closed end
10-24 hex nut
10-24 x 1/2” pan head screw
10-32 x 3/4” SS pan head screw
O-ring 1-7/8” ID
Strain relief
Ring terminal #10 stud
Closed end connector
Ballast
Sleeve terminal
Terminal, lamp pin
Socket - FO25T8 lamp
Lamp, FO25T8
Plastic reflector, STL
Ballast mount
Aluminum backbone (ballast in hd)
Aluminum reflector, white
Impact Ring
Retainer button, reflector
Item Part No. Description
24 5000-6020
5000-6015
25 5000-0275
26 5000-0472
27 5000-0276
28 5000-0277
29 5000-0278
30 5000-0563
31 5000-0280
5000-1088
32 5000-0282
33 5000-0283
34 5000-0284
35 5000-0285
36 5000-0286
37 5000-0289
41 5000-0291
42 5000-1049
5000-1047
43 5000-0292
44 5000-1077
5000-1078
45 5000-0591
46 5000-1056
47 5000-1055
48 5000-0748
49 5000-1156
50 5000-0565
25’ 16/3 cordset. yellow
25’ 16/3 cordset. black
End cap, yellow
End cap handle, yellow
Switch housing
Switch plate, 2 pc
Switch, on/off
Switch, rubber boot
Mounting bracket
Mounting bracket - chip shield
Plastic hook
Spacer, hook bracket
Clamp hook bracket
10 x 24 x 1 1/4 SS mach screw
10-24 SS hex nut
Hook bracket
Pop rivet
82 lb. Magnet
110 lb. Magnet
Washer, #10
Magnet mount 82 lb., assy. **
Magnet mount 110 lb., assy. **
Inline switch & housing assy. **
Vertical hook assy. **
Horizontal hook assembly **
End cap locking screw
#10 Star washer
2-Pin Lamp Holder
Note: other lengths are available
for item #24.
*To be used with item #25 & 26
*Please supply part # when ordering.
** Options (see diagram on page 4)
Magnet Mount assy shown below
Magnet Mount
82lb.
assembly
option
25W 120V FO25T8 Parts - Options
38
46
47
One Year Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it
was thoroughly tested and inspected and found to be in perfect working order
before leaving our factory. If within one year from the date of purchase, any
part of this worklight proves to be defective in material or workmanship, such
defective part will be repaired or replaced (company option) free of charge, at
our factory. The company's liability in all events is limited to the purchase price
paid.
The warranty does not apply to the fluorescent lamp nor does it apply to
damage, alteration, misuse or abuse not attributed to General Manufacting
Inc., its representatives, dealers or their employees. This warranty does not
apply if the product is mishandled or operated at a voltage exceeding, that
shown on the product.
General Manufacturing Inc. has made a diligent effort to illustrate and describe
the products in its literature accurately, however such illustrations and
descriptions are for the sole purpose of identification and do not express or
imply a warranty that the products will necessarily conform to the illustrations or
descriptions.
When returning product for warranty repair, please provide: a brief description
of your problem and your return address.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7207 (2-06)
Available with Scratch
and Chemical Resistant
X-Treme Shield
Outer Tube.
TM
1
5000-0411
Bumper
2
5000-0158
Welded tube assembly (items 1,2,9)
5000-0955
X-Treme Shield tube assy (Items 1,2,9)
5000-0412
Welded tube assembly (items 2,9)
19
5000-0479 Watertight clamp, lg. (for sealing @ tube)
5000-0759
X-Treme Shield tube assy (Items 2,9)
20
5000-0480 Watertight clamp, sm. (for sealing @ cord)
5000-0031
Welded tube assembly (items 1,2,9,11)
21
5000-0016 Tool Tap assembly, yellow, 18 ga. cord
5000-0885
X-Treme Shield tube asy (Items 1,2,9,11)
3
5000-0402
Screw, finish
4
5000-0460
Hook, twin spring steel, with tips
5000-6084 Cordset assembly,25’,16/3 SJTOW, ylw
5
5000-0471
Hook, with clip
5000-6088 Cordset assembly,25’,16/3 SJTOW, blk
6
5000-0040
“M” grip, less magnet
5000-6085 Cordset assembly,50’,18/2 SJTOW, ylw
7
5000-1065
Magnet, 58#
8
5000-0470
Pop Rivet
9
5000-0413
Lamp Cushion (included with item 2)
10
5000-2003
Lamp, PL-13W/41
11
5000-0476
Reflector, Stubby II
12
5000-0415
Lamp socket,sm.,18/2 SVT cord
5000-0416
Lamp socket,med.,( 18/2 & 18/3 SJTOW cord)
5000-6093 Reel cordset, 35’,18/2 SJO, blk
5000-0425
Lamp socket,lrg., 16/3 SJTO cord
5000-6094 Reel cordset, 35’,18/3 SJO, blk
13
-----
Screw (included with item 12)
5000-6091 Reel cordset, 40’,18/2 SJTOW, ylw
14
5000-0477
Switch assembly (includes item 15)
15
5000-0050
Pin terminal, female
16
5000-0400
Connector, closed-end, insulated
17
5166-3545
Ballast, 13 watt, for units w/switch
18
5000-0418 End cap, sm. yellow (18 ga.SVT)
5000-0419 End cap, med. yellow (18 ga. SJTOW)
5000-0478 End cap, lrg. yellow (16 ga. SJTO)
5000-0017 Tool Tap assembly, yellow, 16 ga. cord
22
5000-6082 Cordset assembly,25’,18/2 SJTOW, ylw
5000-6087 Cordset assembly,50’,16/3 SJTO, blk
23
5000-6089 Reel assembly, 20’,18/2 SVT, blk
5000-6090 Reel assembly, 40’,18/2 SJTOW, ylw
24
5000-0653 Mounting hardware, 20’ reel
5000-0654 Mounting hardware, 40’ reel
25
5000-6096 Reel cordset, 20’,18/2 SVT, blk
5000-6092 Reel cordset, 40’,18/3 SJTOW, ylw
26
5166-3544 Ballast box, small for 18/3 SVT
5166-3550 Ballast box, large for 16/3 SJTOW
27
5166-3516 Ballast (for models w/ballast at the reel)
(ballast in handle on both models)
5166-3546
18
2
Ballast, 13 watt, for units less switch
End cap, sm. yellow (18ga. SVT)
Form # 9032-7000 (09/05)
®
e
th
n
m
s o at:
co
u
.
e
t
e
t
Se rne aftli
e
t
In w. s
ww
WARRANTY AND
INSTRUCTION MANUAL
Care and Operation of Your New
Stubby® Fluorescent Worklight
Read this manual before attempting to operate or service this unit
CAUTION
1.
2.
3.
4.
Do not use your Stubby® worklight in hazardous areas under UL specifications 335.
Inspect cord regularly for damage and replace if necessary for user safety.
Do not submerge
When hanging reel on ceiling:
• By Hook: Close hook with pliers to prevent reel from falling down.
• By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from
falling out.
• Read mounting instructions carefully before installing. (below)
5. See caution statement regarding the polarized plug on back page.
OPERATION AND MAINTENANCE
1. Plug the unit into a 120V AC outlet. The Stubby® power supply cord is UL listed and
meets OSHA standards.
2. To start, depress and release switch in handle of worklight. The lamp will flicker as the
automatic starter lights the lamp. To turn off depress, and release again.
3. Disconnect the power supply before servicing.
4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or
waterless hand cleaner. This removes dirt from scratches in the outer tube and will
provide the best light output at all times. If the tube is damaged or badly scratched, it is
easily replaced and is available as a replacement part. (see the back page for contact
information)
5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle.
Do not allow brake fluid to contact the outer tube as it will cause permanent damage.
6. Regular cleaning of cord will prolong cord life.
LAMP SPECIFICATIONS - Phillips PL13/41
The lamp in your new Stubby® has undergone an additional process to make it an improved
impact lamp. We recommend that you use only a genuine Stubby® lamp which can be
purchased from an authorized Stubby® dealer.
PARTS LIST AND
Ite
Item
15.
16.
17.
No.
18.
19.
20.
21.
22.
23.
24.
Part No.
5000-0040
5000-0471
5000-1065
5000-0470
5000-0466
5000-0467
5000-6076
5000-6077
5000-6078
5000-6079
5000-6080
5000-6081
25. 5000-6070
5000-6071
5000-6072
5000-6073
5000-6102
5000-6103
26. 5166-3516
27. 5166-3544
5000-0119
Description
"M" Grip (less magnet)
Hook Assembly (w ith clip)
Magnet, 58#
Pop Riv et
Moisture Tight Clamp, Large, Each
Moisture Tight Clamp, Small, Each
Cord, 25' Assembly , Black
Cord, 25' Assembly , Yellow
Cord, 50' Assembly , Black
Cord, 50' Assembly , Yellow
Reel, 20' Assembly
Reel, 40' Assembly
Cord, 25' SJTO, Yellow
Cord, 25' SJTO, Black
Cord, 50' SJTO, Yellow
Cord, 50' SJTO, Black
Reel Cord, 20' SVT, Black
Reel Cord, 40' SJT, Yellow
Ballast, 13 w att Stubby
Ballast Box & Lid (w /4 screw s), Yellow
Ballast Box & Lid (w /4 screw s), Black
all items in dotted lines
Description
Sw itch Cap, Commercial
Sw itch Thumb Nut
Plastic Sw itch Washer
Sw itch Assembly (inlcudes: 2,3,5,6,7)
Pin Terminal, Female
Sleev e, Female
Connector, Closed End Insulated
Screw
Strain Relief
Lampholder
Lamp, 13 Watt, Rough Serv ice
Reflector, Stubby , 120V
End Cap, Cord End, Yellow
End Cap, Cord End, Black
End Cap, Sw itch End, Yellow
End Cap, Sw itch End, Black
Outer Tube
Hanger, Spring Steel, Tw in, Yellow Tips
Hanger, Spring Steel, Tw in, Black Tips
Hanger, Steel, Single, Yellow Tips
Hanger, Steel, Single, Black Tips
cord only L /
ballast
14.
Part No.
5000-0397
5000-0398
5000-0399
5000-0469
5000-0245
5000-0244
5000-0400
5000-0402
5000-0403
5000-0404
5000-2003
5000-0459
5000-0408
5000-0464
5000-0462
5000-0463
5000-0465
5000-0460
5000-0461
5000-0409
5000-0468
reel only L /
ballast
m
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
NOTE: Complete Replacement Headkits are Available. Please Call the Phone Number on
the Back of this Manual for More Information.
"CAUTION, IMPORTANT SAFETY INSTRUCTIONS - This portable lamp has a polarized plug
(one blade is wider than the other) as a feature to reduce the risk of electric shock. This plug will
fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified electrician. Never use an extension cord unless plug can be
fully inserted. Do not alter the plug."
"ATTENTION,INSTRUCTIONS IMPORTANTES DE SECURITE -CETTE LAMPE PORTATIVE A
UNE FICHE POLARISANTE (UNE LAME EST PLUS GRANDE QUE L'AUTRE) COMME
CARACTERISTIQUE POUR REDUIRE LE RISQUE DE CHOC ELECTRIQUE. CETTE FICHE
N'ENGAGE Q'UNE PRISE POLARISANTE. SI LA FICHE N'ENGAGE PAS COMPLETEMENT
LA PRISE, ALORS RENVERSER LA, SI ELLE N'ENGAGE TOUJOURS PAS, METTER VOUS
EN RAPPORT AVEC UN ELECTRICIEN QUALIFIE. NE JAMAIS UTILISER AVEC UN
PROLONGATEUR SI LA FICHE N'ENGAGE PAS COMPLETEMENT. NE CHANGER PAS LA
FICHE."
RELAMPING INSTRUCTIONS
1. DISCONNECT THE UNIT FROM ITS POWER SOURCE (UNPLUG).
2. Lamp will be removed from cord end so it is not necessary to do anything at the switch
end.
3. Slide end cap down the cord about 6”. Remove the two screws that are now exposed.
4. The lamp assembly will now slide out the end of the tube. To assist in its removal, use a
pair of needle nose pliers to grip the square base of the lamp and pull. The bottom
lampholder will come out with the lamp.
5. Push the lamp through the lampholder with your thumb against the square base. It must
go out the front of the lampholder and the new lamp inserted the same way. Be sure the
wireways (two grooves in lampholder) are in the same position with respect to the new
lamp as they were with the lamp being removed.
6. Insert lamp with lampholder into tube being sure white wires from switch are in the
wireway groove. Using your thumb, push lamp and lampholder until it stops. (about 1/4”)
7. Re-plug terminal onto pins of lamp. Either terminal can go onto either pin.
8. Re-install end bracket and end cap in the same manner as when they were removed.
Re-install the two screws that were taken out in step 3. Re-lamping is now complete
90 Day Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it was
thoroughly tested and inspected and found to be in perfect working order before leaving
our factory. If within 90 days from the date of purchase, any part of this worklight proves
to be defective in material or workmanship, such defective part will be repaired or
replaced (company option) free of charge. The company's liability in all events is limited
to the purchase price paid.
The warranty does not apply to the fluorescent lamp nor does it apply to damage,
alteration, misuse or abuse not attributed to General Manufacturing, Inc., its
representatives, dealers or their employees. This warranty does not apply if the product
is mishandled or operated at a voltage exceeding, that shown on the reflector. This
warranty pertains to any light that may be termed by manufacturers, as a service unit.
General Manufacturing, Inc. has made a diligent effort to illustrate and describe the
products in its literature accurately, however such illustrations and descriptions are for
the sole purpose of identification and do not express or imply a warranty that the
products will necessarily conform to the illustrations or descriptions.
When returning product for warranty repair, please provide: from whom purchased,
date of purchase, and attach receipt or give invoice number.
If this Stubby® worklight malfunctions or is in need of repairs, send to:
General Manufacturing, Inc.
1100 S. Morgan St.
Bluffton, IN 46714
Phone: 260-824-3440 • Fax: 260-824-3448 • Internet: www.saftlite.com
Form No. 9032-7009 - Rev. 01/17/2002
Care & Operation of your New
Saf-T-Lite® Fluorescent Worklight
CAUTION
1. Do not use your worklight in hazardous areas under UL specifications 335.
2. Inspect cord regularly for damage and replace if necessary for user safety.
3. Do not submerge.
4. When hanging reel on ceiling:
- By Hook: Close hook with pliers to prevent reel from coming down.
- By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin falling out.
- Read mounting instructions carefully before installing.
5. Use in covered areas out of rain and weather.
MOUNTING INSTRUCTIONS FOR MODELS with REEL
OPTIONAL WALL
OR CEILING
MOUNT
1. Select location within 2 feet of an electrical outlet.
2. Take U shaped Bracket “A” and attach to solid part of the
wall or ceiling with the screws provided.
3. Place Hanger Bracket “B” inside U shaped Bracket “A”
lining up small holes in the Brackets.
4. Insert Locking Pin “C” through lined-up holes. Be sure
to bend the end of locking pin “C” shown.
INSTALLATION
CEILING MOUNT
360° ROTATION
1. Select location within 2 feet of an electrical outlet.
2. Screw the Hanger Hook securely into the ceiling.
3. Hang Reel on Hook.
4. Close Hook with pliers to prevent Reel from coming
off. Refer to point “A”.
5. Adjust Cord Stop so light or outlet hangs at desired
length when cord is retracted.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 volt AC outlet. The Saf-T-Lite® power supply cord is UL listed and
meets OSHA standards.
2. To start, depress domed end cap at end of worklight. When lamp glows at each end, release
dome. To turn off depress dome and release.
3. Disconnect the power supply before servicing.
4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or waterless
hand cleaners. This removes dirt from scratches in outer tube and will provide the best light
output at all times. If tube is damaged or badly scratched, it is easily replaced and is available
as a replacement part.
5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do not
allow brake fluid to contact outer tube as it will cause permanent damage.
LAMP SPECIFICATIONS
15 Watt (F15T8) 2” dia. x 22” long unit puts out 870 lumens total light which is equivalent to a
75 watt incandescent but will last up to 7 times longer.
30 Watt (F30T8) 2” dia. x 40” long unit puts out 2200 lumens total light which is equivalent to a
150 watt incandescent but will last up to 7 times longer. Ballast has a cut out
switch to protect against over heating. Two impact rings support lamp inside
clear tube.
7
8
9
8
10
7
SAF-T-LITE® Parts List
Part Number & Quantity Required
Item
Description
15 Watt
Qty Req.
30 Watt
Qty Req.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
"M" Grip (less magnet)
Hook Assembly (with clip)
Magnet, 58#
Pop Rivet
Switch Thumb Nut
Plastic Switch Washer
Switch & Cord Cap (LH1)
Lampholder (LH2)
Switch Harness Assembly w/ Computer
Chip
Starter
Closed End Insulated Connector
Strain Relief
Screw
Lamp
Reflector
End Cap Switch End - Yellow
End Cap Switch End - Black
End Cap Cord End - Yellow
End Cap Cord End - Black
Outer Tube
Large Vapor Clamp (Optional)
Small Vapor Clamp (Optional)
Hanger, Spring Steel, Twin - Yellow Tips
Hanger, Spring Steel, Twin - Black Tips
Hanger, Steel, Single - Yellow Tips
Hanger, Steel, Single - Black Tips
Cord 25' Yellow (includes 10, 22, 25)
Cord 25' Black (includes 10, 22, 25)
Cord 50' Yellow (includes 10, 22, 25)
Cord 50' Black (includes 10, 22, 25)
Reel Cord 40' Yellow (includes 10, 22, 25)
Ballast
Ballast Box & Lid - Yellow
Ballast Box & Lid - Black
Pin Terminal, Female
Cord 25' Assembly - Yellow
Cord 25' Assembly - Black
Cord 50' Assembly - Yellow
Cord 50' Assembly - Black
Reel 40' Assembly - Yellow
5000-0040
5000-0471
5000-1065
5000-0470
5000-0398
5000-0399
5000-0674
5000-0675
5000-0553
5000-0400
5000-0403
5000-0402
5000-2004
5000-0676
5000-0462
5000-0463
5000-0408
5000-0464
5000-0678
5000-0466
5000-0467
5000-0460
5000-0461
5000-0409
5000-0468
5000-6141
5000-6142
5000-6135
5000-6136
5000-6103
5166-3562
5166-3544
5000-0119
5000-0050
5000-6144
5000-6061
5000-6145
5000-6146
5000-6148
2
2
2
2
1
1
2
2
1
3
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
5000-0040
5000-0471
5000-1065
5000-0470
5000-0398
5000-0399
5000-0674
5000-0675
5000-0440
5000-0400
5000-0403
5000-0402
5000-2006
5000-0677
5000-0462
5000-0463
5000-0408
5000-0464
5000-0679
5000-0466
5000-0467
5000-0460
5000-0461
5000-0409
5000-0468
5000-6141
5000-6142
5000-6135
5000-6136
--5166-3573
5166-3574
5166-3575
5000-0050
5000-6007
5000-6062
5000-6149
5000-6150
---
2
2
2
2
1
1
2
2
1
3
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
--1
1
1
4
1
1
1
1
---
16
17
18
19
20
21
22
23
24
25
26
Relamping
1.
2.
3.
4.
5.
Disconnect the unit from its power source (unplug).
Remove end cap from switch end of unit.
Slide end cap on cord end of unit down about 6”.
Remove the screw showing at each end of worklight.
The lamp assembly can now be removed from the outer
tube.
6. Replace lamp making sure that the pins at each end of
the lamp are plugged into the terminals correctly.
7. To install assembly reverse above steps.
90 Day Warranty
General Manufacturing, Inc. warrants to the purchaser of this new Saf-T-Lite® that it was
thoroughly tested and inspected and found to be in perfect working order before leaving
our factory. If within 90 days from the date of purchase, any part of this Saf-T-Lite®
proves to be defective in material or workmanship, such defective part will be repaired or
replaced (company option) free of charge. The company’s liability in all events is limited to
the purchase price paid.
The warranty does not apply to the fluorescent lamp nor does it apply to damage,
alteration, misuse or abuse not attributed to General Manufacturing, Inc., its
representatives, dealers or their employees. This warranty does not apply if the product is
mishandled or operated at a voltage exceeding that shown on the reflector. This warranty
pertains to any Saf-T-Lite® that may be termed by manufacturers, as a service unit.
General Manufacturing, Inc. has made a diligent effort to illustrate and describe the
products in its literature accurately, however such illustrations and descriptions are for the
sole purpose of identification and do not express or imply a warranty that the products will
necessarily conform to the illustrations or descriptions.
When returning product for warranty repair, please provide: from whom
purchased, date of purchase, and attach receipt or give invoice number.
KEEP THIS MANUAL
If this Saf-T-Lite® malfunctions or is in need of repairs, send to:
GENERAL MANUFACTURING, INC.
1100 South Morgan Street
Bluffton, IN 46714
Phone: 260-824-3440
Fax: 260-824-3448
Website: www.saftlite.com
Email: [email protected]
DO NOT return to place of purchase, they are not authorized to
accept used or damaged units.
FORM NO. 9032-7014 REV. 02/06
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Item
Part No.
5000-0397
5000-0398
5000-0399
5000-0400
5000-0401
5000-0402
5000-0403
5000-0404
5000-0405
5000-2003
5000-2007
5000-0406
5166-3529
5166-3530
5000-0407
5000-0408
5000-0161
5000-0409
5000-0421
5000-6033
5000-1082
5000-1065
5000-6034
5000-6035
5000-0410
5000-6036
Description
Switch bracket, commercial
Switch thumb nut
Plastic washer
Closed end connector
Switch assembly, includes: 2. 3, 4-2ea.
Assembly screw
Strain relief for 18/2 SJT cord
Lampholder
12V Reflector, 13W
12V Lamp - Pre-Heat
12V Lamp - Instant Start
Nomex sleeve
12V Electronic ballast, Instant Start
12V Electronic ballast, Pre-Heat
Cord end cap small yellow for 18/2 SVT
Cord end cap med. yellow for 18/2 SJT
12V 13W Polycarbonate Outer tube
Single spring hook w/tip
12V cigar lighter plug
20’ 18/2 SJTOW yellow cord assembly
Magmount assembly, less magnet
#58 magnet
2’-10’ 18/2 coil cord assembly
1’-5’ 18/2 coil cord assembly
50’ black reel assy (reel w/cord)
50’ black reel cord (cord only)
Part No.
Description
NOTE: PARTS THAT ARE COMMON WITH 12V STUBBY NOT LISTED
1
2
3
4
5
6
7
8
9
5000-0411
5000-0412
5000-0413
5000-0414
5000-0415
5000-0416
5000-0417
5166-3531
5166-3532
5000-0418
5000-0419
Bumper
Welded outer tube assy (includes item 3)
Lamp cushion
12V Reflector, 13W
Lamp socket - small (set-two halves)
Lamp socket - medium (set-two halves)
Switch assembly
Electronic ballast, Instant Start
12V Electronic ballast, Pre-Heat
Cord end cap small yellow for 18/2 SVT
Cord end cap med. yellow for 18/2 SJT
NOTE: Your worklight is equipped with a Phillips brand PLS-13 13 watt lamp of 4100ºK
color (cool white). It has gone through an additional process at General Mfg. to
make it a 12 volt lamp. We recommend you use ONLY Saf-T-Lite replacement
parts.
12 Volt Stubby RELAMPING INSTRUCTIONS
1. Disconnect unit from its power source before relamping (unplug).
2. Pull cord end, end cap down about 8” exposing 2 screws at the base of worklight.
Remove the screws.
3. If unit is equipped with a switch, remove the end cap covering the switch and remove
screw(s). Remove the knurled nut from the switch neck. Remove the switch end bracket
and the upper lampholder.
4. Gently pull on the cord to slide the end bracket, nomex tube, ballast, lampholder and lamp
out of the outer tube.
5. Gently pull the two lamp connectors from the lamp terminal pins and remove the lamp
from lampholder by placing thumb on the square base of the lamp and push the lamp out
of the lampholder.
6. Replace with new 12V Stubby Instant Start or Pre-Heat lamp (depending on which ballast
you have) by reversing step 5.
7. Replace lamp assembly into outer tube and reinstall knurled switch nut to secure switch to
switch end bracket. NOTE: Wireways MUST be positioned to line up.
8. Reinstall assembly screws and end caps. Relamping finished.
12 Volt Stubby II RELAMPING INSTRUCTIONS
1.
2.
3.
4.
Disconnect the power supply (unplug).
Slide cord end cap down.
Remove screws and slide outer tube assembly off of light fixture.
Pull lamp out of lamp socket and replace with new 12V Stubby Instant Start or Pre-Heat
lamp (depending on which ballast you have).
5. Reverse steps 1-3. Relamping finished.
FORM #9032-7032 (11-04)
®
Patent #5,975,719
MADE IN
USA !
By: General Mfg., Inc.
1100 S. Morgan St.
Bluffton, IN 46714
Phone: 260-824-3440
Fax:
260-824-3448
Care and Operation of Your New
Fluorescent Utility Light
Read this manual before attempting to operate or service this unit.
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge.
3. When hanging reel on ceiling (see bottom of opposite page):
• By hook: Close hook with pliers to prevent reel from falling down.
• By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from
falling out.
• Read mounting instructions carefully before installing.
4. Use in covered areas out of rain and weather.
5. CAUTION, IMPORTANT SAFETY INSTRUCTIONS - This portable lamp has a polarized
plug (one blade is wider than the other) as a feature to reduce the risk of electric shock.
This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the
outlet, reverse the plug. If it still does not fit, contact a qualified electrician. Never use an
extension cord unless plug can be fully inserted. Do not alter the plug.
"ATTENTION,INSTRUCTIONS IMPORTANTES DE SECURITE
-CETTE LAMPE PORTATIVE A UNE FICHE POLARISANTE (UNE LAME EST PLUS
GRANDE QUE L'AUTRE) COMME CARACTERISTIQUE POUR REDUIRE LE RISQUE
DE CHOC ELECTRIQUE. CETTE FICHE N'ENGAGE Q'UNE PRISE POLARISANTE. SI
LA FICHE N'ENGAGE PAS COMPLETEMENT LA PRISE, ALORS RENVERSER LA, SI
ELLE N'ENGAGE TOUJOURS PAS, METTER VOUS EN RAPPORT AVEC UN
ELECTRICIEN QUALIFIE. NE JAMAIS UTILISER AVEC UN PROLONGATEUR SI LA
FICHE N'ENGAGE PAS COMPLETEMENT. NE CHANGER PAS LA FICHE."
OPERATION AND MAINTENANCE
1. Plug the unit into a 120V AC outlet. The Lite® power supply cord is UL listed and meets
OSHA standards.
2. To start, depress and release switch in handle of worklight. The lamp will flicker as the
automatic starter lights the lamp. To turn off depress, and release again.
3. Disconnect the power supply before servicing.
4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or
waterless hand cleaner. This removes dirt from scratches in the outer tube and will
provide the best light output at all times. If the tube is damaged or badly scratched, it is
easily replaced and is available as a replacement part. (see the back page for contact
information)
5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do
not allow brake fluid to contact the outer tube as it will cause permanent damage.
6. Regular cleaning of cord will prolong cord life.
RELAMPING
UNPLUG LIGHT BEFORE RELAMPING! Unscrew outer tube from handle of light and
remove. Pull lamp from socket and replace. Before screwing outer tube back into
handle, make sure lamp fits securely inside the outer tube lamp indentations.
Note: Continue to screw the outer tube into the handle until it “clicks” into place.
®
Description
1.
Lampholder
Part No.
5000-0452
Description
Part No.
* cord and terminals only, not the reel
9.
Insulated Connector
5000-0400
MOUNTING INSTRUCTIONS FOR MODELS WITH REEL
2.
Lamp - 13 watt
5000-2041
10.
Reflector
5000-0457
3.
Outer Tube (includes 4 and 10)
5000-0114
11.
Cordset - 20’
5000-6065
4.
Bail Hook
5000-0453
Cordset - 12’
5000-6069
5.
Handle Assembly
5000-0454
Cordset - 18”
5000-6066
6.
Strain Relief
5000-0455
* Reel Cordset - 20’
5000-6067
7.
Switch Assembly
5000-0030
* Reel Cordset - 50’
5000-6068
8.
Ballast - 13 watt
5166-3543
12.
®
B Y G E N E R A L M FG . IN C .
90 Day Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it was
thoroughly tested and inspected and found to be in perfect working order before
leaving our factory. If within 90 days from the date of purchase, any part of this
worklight proves to be defective in material or workmanship, such defective part
will be repaired or replaced (company option) free of charge, at our factory. The
company's liability in all events is limited to the purchase price paid.
The warranty does not apply to the fluorescent lamp nor does it apply to damage,
alteration, misuse or abuse not attributed to General Manufacturing, Inc., its
representatives, dealers or their employees. This warranty does not apply if the
product is mishandled or operated at a voltage exceeding, that shown on the
reflector.
General Manufacturing, Inc. has made a diligent effort to illustrate and describe
the products in its literature accurately, however such illustrations and
descriptions are for the sole purpose of identification and do not express or imply
a warranty that the products will necessarily conform to the illustrations or
descriptions.
When returning product for warranty repair, please provide: a brief description of
your problem and your return address.
If this Worklight malfunctions or is in need of repair, send to:
General Manufacturing, Inc.
Customer Service Department
1100 South Morgan Street
Bluffton, IN 46714
Phone: 260-824-3440
Fax: 260-824-3448
WEBSITE: www.saftlite.com
E-MAIL: [email protected]
MADE IN USA!
Form No. 9032-7037 - Rev050803
Care & Operation of your New
Stubby II LED Combo Cord Light
CAUTION
1. Inspect cord regularly for damage and replace if necessary for
user safety.
2. Do not submerge.
3. Use in covered areas out of rain and weather.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL
listed and meets OSHA requirements.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth
with mild detergent or waterless hand cleaner. This removes dirt
and scratches on outer tube and will provide the best light output
at all times. If tube is damaged or badly scratched, it is easily re
placed and is available as a replacement part.
4. Do not use solvents such as gasoline to clean unit or cord as it
makes the parts brittle. Do not allow brake fluid to contact the
outer tube as it will cause permanent damage.
RELAMPING INSTRUCTIONS
Step 1) Disconnect the power supply (unplug).
Step 2) Slide cord end cap down.
Step 3) Remove screws and slide outer tube assembly off fixture. Care
should be taken as the tube is removed so that the LED board
(item #4) located above the lamp cushion (item #5) does not
bind or hang up. Damage to the wiring can occur if tube is
forced.
Step 4) Remove LED board and upper lamp cushion from top of lamp.
Step 5) Pull lamp out of socket and replace. Put lamp cushion and LED
board back on top of lamp so wires to LED board will be
concealed behind lamp when assembled.
Step 6) Carefully slide light assembly back into tube. Take care not to
damage wires to LED board. Line up screw holes in the tube and
lamp holder. Install screws.
Step 7) Slide end cap up the cord into position on the light assembly.
Assembly is complete.
Note: Your worklight is equipped with a Phillips brand PLS-13, 13 watt lamp of
4100 degree K color (cool white). It has gone through an additional process to
make it an “improved impact lamp”. We recommend you use ONLY original
replacement parts.
Parts List - Stubby II LED Combo Worklight
14
4
5
6
15
16
9
7
8
10A
10A
12
17
12
18
8
11
9
10
13
10
Item Part No. Description
5000-0477
Switch Assy.
Item
Item Part
Part No.
No. Description
Description
1 5000-0733 Bumper, Black
2 5000-0734 Welded Tube Assy.
(includes no. 5)
3 5000-0461 Hook, Twin Spring Steel
(with tips)
4 5000-0735 LED Board, 20 LED White
5 5000-0413 Lamp Cushion
(included w/ no.2)
6 5000-2003 Lamp PI-13W/41
Rough Serviced
7 5000-0736 Reflector
8 5000-0416 Lamp Socket, Med 18/3
Cord (includes no. 9)
5000-0425 Lamp Socket, Lrg 18/4
Cord (includes no. 9)
9 5000-0748 Screw (incl. no.8 & no.13)
10A
11
(includes no. 11)
Switch, Momentary
(to LED)
1 Year Warranty
This worklight was thoroughly tested and inspected and found to be in
perfect working order before leaving our factory. If within 90 days from the
date of purchase, any part of this unit proves to be defective in material or
workmanship, such defective parts will be repaired or replaced (company
option) free of charge. The company’s liability in all events is limited to the
purchase price paid.
The warranty does not apply to glass breakage on lamps. It does warrant
the individual LED’s for one year against defects in material or
workmanship. The warranty does not apply to damage from power surges,
connection to wrong power source, alteration, misuse or abuse not
attributed to the manufacturer, representatives, dealers or their employees.
Illustrations and descriptions are for the sole purpose of identification and
do not express or imply a warranty that the products will necessarily
conform to the illustrations or descriptions.
When returning product for warranty repair , please provide : from
whom purchased, date of purchase, attached receipt or invoice
number.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 4674
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7155 (07-07-03)
STUBBY II LED
COMBO REEL LIGHT
WARRANTY AND
INSTRUCTION MANUAL
Care & Operation of your New
Stubby II LED Combo Reel Light
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge.
3. When hanging reel models on ceiling:
-By Hook: Close hook with pliers to prevent reel from coming down.
-By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin falling out.
-Read mounting instructions carefully before installing.
4. Use in covered areas out of rain and weather.
MOUNTING INSTRUCTIONS FOR MODELS WITH REEL
1. Select location within 2 feet of an electrical outlet.
2. Attach U shaped bracket “A” to solid part of the wall
or ceiling using screws (provided).
3. Place hanger bracket “B” inside U shaped bracket
“A” lining up small holes in brackets.
4. Insert locking pin “C” through lined-up holes. Be
sure to bend the end of locking pin as shown.
1. Select location within 2 feet of an electrical outlet.
2. Screw the hanger hook securely into the ceiling.
Hook must screw into wood frame behind drywall.
3. Hang reel on hook.
4. Close hook with pliers to prevent reel from coming
off. Refer to point “A”.
5. Adjust cord stop so light or outlet hangs at desired
length when cord is retracted.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and meets OSHA
standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent or waterless hand cleaner. This removes dirt and scratches on outer tube and will provide the best
light output at all times. If tube is damaged or badly scratched, it is easily replaced and is
available as a replacement part.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do
not allow brake fluid to contact the outer tube as it will cause permanent damage.
RELAMPING INSTRUCTIONS
Step 1)
Step 2)
Step 3)
Step 4)
Step 5)
Step 6)
Disconnect the power supply (unplug).
Slide cord end cap down.
Remove screws and slide outer tube assembly off of light fixture. Care should be taken
as the tube is removed so that the LED board (item #4) located above the lamp
cushion (item #5) does not bind or hang up. Damage to the wiring can occur if tube is
forced.
Remove LED board and upper lamp cushion from top of lamp
Pull lamp out of socket and replace. Put lamp cushion and LED board back on top of lamp
so wires to LED board will beconcealed behind lamp when assembled.
Carefully slide light assembly back into tube. Take care not to damage to LED board.
LIne up screw holes in the tube and lamp holder. Install screws.
RELAMPING INSTRUCTIONS (continued)
Step 7)
Slide end cap up the cord into position on the light assembly. Assembly is
complete.
Note: Your worklight is equipped with a Phillips brand PLS-13, 13 watt lamp of 4100 degree K color
(cool white). It has gone through an additional process to make it an “improved impact lamp”. We
recommend you use ONLY original replacement parts.
Parts List - Stubby II LED Combo Reel light
4
5
6
7
15
14
9
16
8
12
11
19
23
13
10
13
8
1824
9
17
11
Item Part No. Description
1 5000-0733 Bumper, Black
2 5000-0734 Welded Tube Assy
(incl. no. 5)
3 5000-0461 Hook, Twin Spring Steel
(w/tips)
4 5000-0735 LED Board, 20 LED White
5 5000-0413 Lamp Cushion
(incl. w/ no..2)
6 5000-2003 Lamp, PL-S 13W/41
Rough Serviced
7 5000-0736 Reflector
8 5000-0425 Lamp Socket, Large 18/4
Cord (incl. no. 9)
Item Part No.
9
10
11
12
5000-0748
5000-0477
5000-0050
5000-0400
13
14
15
16
17
18
5166-3516
5000-0741
5000-0479
5000-0480
5000-0742
5000-6173
19
5000-0654
Description
Screw (incl. w/ no. 8)
Switch, Momentary
Pin Terminal, Female
Connector, clsd end
insulated
Ballast, 13 W
End cap, black large
Waterlite Clamp, large
Waterlite Clamp, small
LED Driver & Enclosure
40’ 18/2 & 18/4 Cordset
(incl no.17)
Reel Mnt Hardware Pkg
1 Year Warranty
This worklight was thoroughly tested and inspected and found to be in
perfect working order before leaving our factory. If within 90 days from the
date of purchase, any part of this unit proves to be defective in material or
workmanship, such defective parts will be repaired or replaced (company
option) free of charge. The company’s liability in all events is limited to the
purchase price paid.
The warranty does not apply to glass breakage on lamps. It does warrant
the individual LED’s for one year against defects in material or
workmanship. The warranty does not apply to damage from power surges,
connection to wrong power source, alteration, misuse or abuse not
attributed to the manufacturer, representatives, dealers or their employees.
Illustrations and descriptions are for the sole purpose of identification and
do not express or imply a warranty that the products will necessarily
conform to the illustrations or descriptions.
When returning product for warranty repair , please provide : from
whom purchased, date of purchase, attached receipt or invoice
number.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 4674
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7157 (5-20-03)
26 LED LIGHT
WARRANTY AND
INSTRUCTION MANUAL
Care & Operation of your New
26 LED Light
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge.
3. When hanging reel models on ceiling:
-By Hook: Close hook with pliers to prevent reel from coming down.
-By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin
falling out.
-Read mounting instructions carefully before installing.
4. Use in covered areas out of rain and weather.
5. Do not use in applications where liquid can run into or find its way into the face of
the LED lamp.
MOUNTING INSTRUCTIONS FOR MODELS WITH REEL
C
Close
Hook
B
A
OPTIONAL WALL
OR CEILING
MOUNT
1. Select location within 2 feet of an electrical
outlet.
2. Attach U shaped bracket “A” to solid part of
the wall or ceiling using screws (provided).
3. Place hanger bracket “B” inside U shaped
bracket “A” lining up small holes in brackets.
4. Insert locking pin “C” through lined-up holes.
Be sure to bend the end of locking pin as
shown.
Cord
Stop
INSTALATION
CEILING
MOUNT
360º ROTATION
1. Select location within 2 feet of an electrical
outlet.
2. Screw the hanger hook securely into the
ceiling. Hook must screw into wood frame
behind drywall.
3. Hang reel on hook.
4. Close hook with pliers to prevent reel from
coming off. Refer to point “A”.
5. Adjust cord stop so light or outlet hangs at
desired length when cord is retracted.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and
meets OSHA standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent
or waterless hand cleaner.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
RELAMPING INSTRUCTIONS
Step l
Step lI
Step III
Disconnect the power supply (unplug).
Unscrew lamp from socket by turning counter-clockwise while
holding handle.
Reverse steps l-ll. Relamping finished.
Note: We recommend you use ONLY original replacement parts.
Parts List - 26 LED light
5
2
4
1
8
3
12
10
7
6
9
11
7
Item Part No. Description
1
2
3
4
5
6
7
8
9
10
11
12
5000-2178
5000-0743
5000-0744
5000-0745
5000-0748
5000-0746
5000-0400
5000-0747
5000-6166
5000-6167
5000-6168
5000-0801
5000-0811
5000-0453
26 LED Lamp 120 volt
Handle-26 LED - side 1 (w/ switch hole)
Handle-26 LED - side 2
Lamp socket
Screw, Handle (incl. w/ no. 2)
Switch Assembly w/ Rubber Boot
Connector, closed end, Insulated
8” Nylon tie (strain relief)
Cord assy. 20’ 18/2 SVT, yellow
Cord assy. 50’ 18/2 SJTOW, yellow
Reel assy. 50’ 18/2 SVT, yellow
Cord hook, 18/2 SVT
Cord hook, 18/2 SJT
Bail Hook
Qty Required
1
1
1
1
3
1
5
1
1
1
1
1
1
1
90 Day Warranty
This worklight was thoroughly tested and inspected and found to be in
perfect working order before leaving our factory. If within 90 days from the
date of purchase, any part of this unit proves to be defective in material or
workmanship, such defective parts will be repaired or replaced (company
option) free of charge. The company’s liability in all events is limited to the
purchase price paid.
The individual LED’s are warranted for one year against defects in
workmanship and material. The warranty does not apply to damage from
power surges, connection to wrong power source alteration, misuse or
abuse, not attribute to the manufacturer, representatives, dealers, or their
employees.
Illustrations and descriptions are for the sole purpose of identification and
do not express or imply a warranty that the products will necessarily
conform to the illustrations or descriptions.
When returning product for warranty repair , please provide : from
whom purchased, date of purchase, attached receipt or invoice
number.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 4674
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7159 (06-09-05)
without tool tap
MADE IN
USA !
WARRANTY AND
INSTRUCTION
MANUAL
Care and Operation of Your New
Fluorescent Utility Light
Read this manual before attempting to operate or service this unit.
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge.
3. When hanging reel on ceiling (see bottom of opposite page):
• By hook: Close hook with pliers to prevent reel from falling down.
• By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from
falling out.
• Read mounting instructions carefully before installing.
4. Use in covered areas out of rain and weather.
5. CAUTION, IMPORTANT SAFETY INSTRUCTIONS - This portable lamp has a polarized
plug (one blade is wider than the other) as a feature to reduce the risk of electric shock.
This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the
outlet, reverse the plug. If it still does not fit, contact a qualified electrician. Never use an
extension cord unless plug can be fully inserted. Do not alter the plug.
"ATTENTION,INSTRUCTIONS IMPORTANTES DE SECURITE
-CETTE LAMPE PORTATIVE A UNE FICHE POLARISANTE (UNE LAME EST PLUS
GRANDE QUE L'AUTRE) COMME CARACTERISTIQUE POUR REDUIRE LE RISQUE
DE CHOC ELECTRIQUE. CETTE FICHE N'ENGAGE Q'UNE PRISE POLARISANTE. SI
LA FICHE N'ENGAGE PAS COMPLETEMENT LA PRISE, ALORS RENVERSER LA, SI
ELLE N'ENGAGE TOUJOURS PAS, METTER VOUS EN RAPPORT AVEC UN
ELECTRICIEN QUALIFIE. NE JAMAIS UTILISER AVEC UN PROLONGATEUR SI LA
FICHE N'ENGAGE PAS COMPLETEMENT. NE CHANGER PAS LA FICHE."
OPERATION AND MAINTENANCE
1. Plug the unit into a 120V AC outlet. The Lite 2 power supply cord is UL listed and meets
OSHA standards.
2. To start, depress and release switch in handle of worklight. The lamps will flicker as the
automatic starter lights the lamps. To turn off depress, and release again.
3. Disconnect the power supply before servicing.
4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or
waterless hand cleaner. This removes dirt from scratches in the outer tube and will
provide the best light output at all times. If the tubes are damaged or badly scratched,
they are easily replaced and are available as replacement parts. (see the back page for
contact information)
5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do
not allow brake fluid to contact the outer tubes as it will cause permanent damage.
6. Regular cleaning of cord will prolong cord life.
RELAMPING
UNPLUG LIGHT BEFORE RELAMPING! Unscrew outer tube from handle of light with a
1/2 turn and remove. Pull lamp from socket and replace. Before screwing outer tube
back into handle, make sure lamp fits securely inside the outer tube lamp
indentations. Note: Continue to screw the outer tube into the handle until it “clicks” into
place, but do not force.
The Lite 2 without tool tap
2
4
1
5
ITEM #13 IS ASSEMBLED TO HANDLE
ON OPPOSITE SIDE OF VIEW
SHOWN
*ALL ITEMS THAT APPEAR
IN BOX ARE INCLUDED
IN #5
3
6
8
10
7
13
4A
11
12
9
* cord and terminals only, not the reel
Description
1.
Part No.
Lampholder
5000-0452
Description
8.
Ballast-(includes item 1)
Part No.
5166-3590
MOUNTING INSTRUCTIONS FOR MODELS WITH REEL
2.
Lamp - 13 watt
3.
B item 10)
Outer Tube (includes
C
5000-2041
9.
5000-0799
10. Reflector
Swivel Hook
4A
Cord Hook
5.
Handle Assembly
A. Close
Hook
5000-0400
5000-0807
Cord
A
4.
Insul. Connector-18ga
5000-0803
OPTIONAL WALL
OR CEILING
MOUNT 5000-0801
5000-0805
1. Select location within 2 feet of an electrical outlet.
6.
Strain Relief
5000-0455
2. Attach U shaped bracket “A” to solid part of the
wall or ceiling using screws (provided).
3. Place
hanger
bracket “B” inside U shaped
bracket
7.
Switch
Assembly
5000-0836
“A” lining up small holes in brackets.
4. Insert locking pin “C” through lined-up holes. Be
sure to bend the end of locking pin as shown.
11. Cordset - 20’ 18/2
5000-6204
INSTALLATION
CEILING MOUNT
Cordset - 18’ 18/2
5000-6205
360º ROTATION
12. *Reel Cordset-20’ 18/2
5000-6206
1. Select location within 2 feet of an electrical
*Reel Cordset-50’ 18/2
5000-6207
outlet.
2. Screw the hanger hook securely into the
must screw into
wood frame
13. ceiling.
HandleHook
lock pin
5000-1020
behind drywall.
3. Hang reel on hook.
4. Close hook with pliers to prevent reel from
coming off. Refer to point “A”.
5. Adjust cord stop so light or outlet hangs at
desired length when cord is retracted.
BY GENERAL MFG. INC.
90 Day Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it
was thoroughly tested and inspected and found to be in perfect working
order before leaving our factory. If within 90 days from the date of purchase,
any part of this worklight proves to be defective in material or workmanship,
such defective part will be repaired or replaced (company option) free of
charge, at our factory. The company's liability in all events is limited to the
purchase price paid.
The warranty does not apply to the fluorescent lamp nor does it apply to
damage, alteration, misuse or abuse not attributed to General
Manufacturing, Inc., its representatives, dealers or their employees. This
warranty does not apply if the product is mishandled or operated at a
voltage exceeding, that shown on the reflector.
General Manufacturing, Inc. has made a diligent effort to illustrate and
describe the products in its literature accurately, however such illustrations
and descriptions are for the sole purpose of identification and do not
express or imply a warranty that the products will necessarily conform to the
illustrations or descriptions.
If this Worklight malfunctions or is in need of repair, send to:
General Manufacturing Inc.
1100 South Morgan Street
Bluffton, IN 46714
Phone: 260-824-3440
Fax: 260-824-3448
MADE IN USA!
Form No. 9032-7162 - Rev03/06
with tool tap (120volt outlet)
MADE IN
USA !
WARRANTY AND
INSTRUCTION
MANUAL
Care and Operation of Your New
Fluorescent Utility Light
Read this manual before attempting to operate or service this unit.
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge.
3. When hanging reel on ceiling (see bottom of opposite page):
• By hook: Close hook with pliers to prevent reel from falling down.
• By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin from
falling out.
• Read mounting instructions carefully before installing.
4. Use in covered areas out of rain and weather.
MOUNTING INSTRUCTIONS FOR MODELS WITH REEL
C
C
A.
A. Close
Close
Hook
Hook
B
B
A
Cord
Cord
Stop
A
OPTIONAL
OPTIONALWALL
WALL
OR
ORCEILING
CEILING
MOUNT
MOUNT
INSTALLATION
INSTALLATION
CEILING MOUNT
MOUNT
CEILING
360º ROTATION
ROTATION
360º
180º ROTATION
1. Select location within 2 feet of an electrical
outlet.
2. Attach U shaped bracket “A” to solid part of
the
wall or ceiling using screws (provided).
3. Place hanger bracket “B” inside U shaped
bracket “A” lining up small holes in brackets.
4. Insert locking pin “C” through lined-up holes.
Be sure to bend the end of locking pin as
shown.
1. Select location within 2 feet of an electrical
outlet.
2. Screw the hanger hook securely into the
ceiling. Hook must screw into wood frame
behind drywall.
3. Hang reel on hook.
4. Close hook with pliers to prevent reel from
coming off. Refer to point “A”.
5. Adjust cord stop so light or outlet hangs at
desired length when cord is retracted.
OPERATION AND MAINTENANCE
1. Plug the unit into a 120V AC outlet. The Lite 2 power supply cord is UL listed and meets
OSHA standards.
2. To start, depress and release switch in handle of worklight. The lamps will flicker as the
automatic starter lights the lamps. To turn off depress, and release again.
3. Disconnect the power supply before servicing.
4. Keep the unit free from grease and dirt by using a damp cloth with mild detergent, or
waterless hand cleaner. This removes dirt from scratches in the outer tubes and will
provide the best light output at all times. If the tubes are damaged or badly scratched,
they are easily replaced and are available as replacement parts. (see the back page for
contact information)
5. Do not use solvents such as gasoline to clean unit or cord as it makes the parts brittle. Do
not allow brake fluid to contact the outer tubes as it will cause permanent damage.
6. Regular cleaning of cord will prolong cord life.
The Lite 2 with® tool tap
2
4
1
3
5
6
ITEM #14 IS ASSEMBLED TO HANDLE
ON OPPOSITE SIDE OF VIEW SHOWN
*ALL ITEMS THAT APPEAR IN
BOX ARE INCLUDED IN #5
8
7
10
14
4A
12
9
13
Description
Part No.
Description
Part No.
1.
Lampholder
5000-0452
9.
Insul. Connector-18ga
5000-0400
2.
Lamp - 13 watt
5000-2041
10. Insul. Connector-16ga
5000-0240
3.
Outer Tube (includes 11)
5000-0799
11. Reflector
5000-0807
4.
Swivel Hook
5000-0803
12. Cordset - 50’ 16/3
5000-6212
4A Cord Hook
5000-0809
Cordset - 25’ 16/3
5000-6213
5.
Handle Assembly
5000-0813
Cordset-1’ 16/3
5000-6214
6.
Strain Relief
5000-0544
13. *Reel Cordset-30’ 16/3
5000-6215
7.
Switch Assembly
5000-0836
*Reel Cordset-40’ 16/3
5000-6216
8.
Ballast - (includes item 1) 5166-3590
14. Handle lock pin
5000-1020
* cord and terminals only, not the reel
RELAMPING
UNPLUG LIGHT BEFORE RELAMPING! Unscrew outer tube from handle of
light with a 1/2 turn and remove. Pull lamp from socket and replace. Before
screwing outer tube back into handle, make sure lamp fits securely inside
the outer tube lamp indentations. Note: Continue to screw the outer tube into
BY GENERAL MFG. INC.
90 Day Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that
it was thoroughly tested and inspected and found to be in perfect working
order before leaving our factory. If within 90 days from the date of
purchase, any part of this worklight proves to be defective in material or
workmanship, such defective part will be repaired or replaced (company
option) free of charge, at our factory. The company's liability in all events is
limited to the purchase price paid.
The warranty does not apply to the fluorescent lamp nor does it apply to
damage, alteration, misuse or abuse not attributed to General
Manufacturing, Inc., its representatives, dealers or their employees. This
warranty does not apply if the product is mishandled or operated at a
voltage exceeding, that shown on the reflector.
General Manufacturing, Inc. has made a diligent effort to illustrate and
describe the products in its literature accurately, however such illustrations
and descriptions are for the sole purpose of identification and do not
express or imply a warranty that the products will necessarily conform to
the illustrations or descriptions.
If this Worklight malfunctions or is in need of repair, send to:
General Manufacturing Inc.
1100 South Morgan Street
Bluffton, IN 46714
Phone: 260-824-3440
Fax: 260-824-3448
MADE IN USA!
Form No. 9032-7164 - Rev. 03/06
OPERATING
INSTRUCTIONS
AND PARTS LIST FOR
THE SERIES 5000
CORD REELS
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
INTERNET: www.saftlite.com
E-MAIL: [email protected]
1
FORM # 9032-7184 REV. 12/03
2
FORM # 9032-7184 REV. 12/03
3
FORM # 9032-7184 REV. 12/03
ITEM
NO.
DESCRIPTION
NO.
REQ.
PART
NO.
ITEM
NO.
DESCRIPTION
NO.
REQ.
PART
NO.
1A
Pigtail, 5.5’ x 16 gauge w/15A grounded plug
1
5000-6098
31
Latch Bumper
1
5000-0141
1B
Pigtail, 5.5’ x 16 ga. w/fluor. ballast, w/gnd. plug
1
5000-6099
32
Latch Plate Ass’y
1
5000-0139
1C
Pigtail, 5.5’ x 14 gauge w/15A grounded plug
1
5000-6100
33
Latch Bushing
1
5000-0142
1D
Pigtail, 5.5’ x 12 gauge w/20A grounded plug
1
5000-6128
34
Base Ass’y
1
5000-0616
2
Wire Grip Ass’y for 16 and 14 gauge cords
1
5000-0123
35
Main Shaft
1
5000-0130
2A
Wire Grip Ass’y for 12 gauge cords
1
5000-0842
36
Spacing Washer
2
5000-0129
37
Drive Spring Ass’y
1
5000-0617
38
Spring Case & Hub
1
5000-0618
39
Lock Nut 10–32 Hex
1
5000-0125
4
Screw, set 3/8” – 16 x 1/2” pin
1
5000-0126
5
Lock Nut 10-32 Hex
22
5000-0125
6
Snap Ring
2
5000-0128
7
Spring Case Stud
1
5000-0135
8
Screw 10-32 x 1/2”
2
5000-0136
9
Guide Arm Ass’y
1
5000-0615
4
FORM # 9032-7184 REV. 12/03
40
Cover
1
5000-0622
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
INTERNET: www.saftlite.com
E-MAIL:[email protected]
5
FORM # 9032-7184 REV. 12/03
26 LED 120VAC
UV BLACKLIGHT
WARRANTY AND
INSTRUCTION MANUAL
Care & Operation of your New
26 LED UV Blacklight
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge.
3. When hanging reel models on ceiling:
-By Hook: Close hook with pliers to prevent reel from coming down.
-By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin
falling out.
-Read mounting instructions carefully before installing.
4. Use in covered areas out of rain and weather.
5. Do not use in applications where liquid can run into or find its way into the face of
the LED lamp.
MOUNTING INSTRUCTIONS FOR MODELS WITH REEL
C
Close
Hook
B
A
OPTIONAL WALL
OR CEILING
MOUNT
1. Select location within 2 feet of an electrical
outlet.
2. Attach U shaped bracket “A” to solid part of
the wall or ceiling using screws (provided).
3. Place hanger bracket “B” inside U shaped
bracket “A” lining up small holes in brackets.
4. Insert locking pin “C” through lined-up holes.
Be sure to bend the end of locking pin as
shown.
Cord
Stop
INSTALLATION
CEILING
MOUNT
360º ROTATION
1. Select location within 2 feet of an electrical
outlet.
2. Screw the hanger hook securely into the
ceiling. Hook must screw into wood frame
behind drywall.
3. Hang reel on hook.
4. Close hook with pliers to prevent reel from
coming off. Refer to point “A”.
5. Adjust cord stop so light or outlet hangs at
desired length when cord is retracted.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and
meets OSHA standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
5. Caution: Do not look at UV lamp for extended period. Always wear UV protective
glasses when using light.
RELAMPING INSTRUCTIONS
Step l
Step lI
Disconnect the power supply (unplug).
To install or remove lamp from handle, turn by the collar at the base of
the lamp. Do not use the lamphead to turn as it may cause damage.
Note: We recommend you use ONLY original replacement parts.
Parts List - 26 LED 120VAC UV Blacklight
5
2
4
1
8
3
10
7
6
9
7
7
Item Part No. Description
1
2
3
4
5
6
7
8
9
10
5000-2188
5000-0863
5000-0864
5000-0865
5000-0866
5000-0745
5000-0748
5000-0746
5000-0400
5000-0747
5000-6229
5000-6230
5000-6235
26 LED Lamp 120 volt
Handle-26 LED - side 1 (w/ switch hole) SVT
Handle-26 LED - side 1 (w/ switch hole) SJT
Handle-26 LED - side 2 SVT
Handle-26 LED - side 2 SJT
Lamp socket
Screw, Handle (incl. w/ no. 2)
Switch Assembly w/ Rubber Boot
Connector, closed end, Insulated
8” Nylon tie (strain relief)
Cord assy. 20’ 18/2 SVT, black reel cordset
Cord assy. 20’ 18/2 SVT, black
Reel assy. 50’ 18/2 SVT, black
Qty Required
1
1
1
1
1
1
3
1
5
1
1
1
1
90 Day Warranty
This worklight was thoroughly tested and inspected and found to be in
perfect working order before leaving our factory. If within 90 days from the
date of purchase, any part of this unit proves to be defective in material or
workmanship, such defective parts will be repaired or replaced (company
option) free of charge. The company’s liability in all events is limited to the
purchase price paid.
The individual LED’s are warranted for one year against defects in
workmanship and material. The warranty does not apply to damage from
power surges, connection to wrong power source, alteration, misuse or
abuse, not attribute to the manufacturer, representatives, dealers, or their
employees.
Illustrations and descriptions are for the sole purpose of identification and
do not express or imply a warranty that the products will necessarily
conform to the illustrations or descriptions.
When returning product for warranty repair , please provide : from
whom purchased, date of purchase, attached receipt or invoice
number.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7191 (06/09/05)
26 LED 12VDC
UV BLACKLIGHT
WARRANTY AND
INSTRUCTION MANUAL
Care & Operation of your New
26 LED UV Blacklight
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge.
3. When hanging reel models on ceiling:
-By Hook: Close hook with pliers to prevent reel from coming down.
-By Bracket Pin: With reel in place, bend end of “L” shaped pin to prevent pin
falling out.
-Read mounting instructions carefully before installing.
4. Use in covered areas out of rain and weather.
5. Do not use in applications where liquid can run into or find its way into the face of
the LED lamp.
MOUNTING INSTRUCTIONS FOR MODELS WITH REEL
C
Close
Hook
B
A
OPTIONAL WALL
OR CEILING
MOUNT
1. Select location within 2 feet of an electrical
outlet.
2. Attach U shaped bracket “A” to solid part of
the wall or ceiling using screws (provided).
3. Place hanger bracket “B” inside U shaped
bracket “A” lining up small holes in brackets.
4. Insert locking pin “C” through lined-up holes.
Be sure to bend the end of locking pin as
shown.
Cord
Stop
INSTALLATION
CEILING
MOUNT
360º ROTATION
1. Select location within 2 feet of an electrical
outlet.
2. Screw the hanger hook securely into the
ceiling. Hook must screw into wood frame
behind drywall.
3. Hang reel on hook.
4. Close hook with pliers to prevent reel from
coming off. Refer to point “A”.
5. Adjust cord stop so light or outlet hangs at
desired length when cord is retracted.
OPERATION & MAINTENANCE
1. Connect the unit to a 12 VDC power source.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent
or waterless hand cleaner.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
5. Caution: Do not look at UV lamp for extended period. Always wear UV protective
glasses when using light.
RELAMPING INSTRUCTIONS
Step l
Step lI
Disconnect the power supply (unplug).
To install or remove lamp from handle, turn by the collar at the base of
the lamp. Do not use the lamphead to turn as it may cause damage.
Note: We recommend you use ONLY original replacement parts.
Parts List - 26 LED 120VDC UV Blacklight
5
2
4
1
8
3
7
6
9
10
7
Item Part No. Description
1
2
3
4
5
6
7
8
9
5000-2190
5000-0876
5000-0865
5000-0745
5000-0748
5000-0746
5000-0400
5000-0747
5000-6227
5000-6228
26 LED Lamp 12 volt
Handle-26 LED - side 1 (w/ switch hole) SVT
Handle-26 LED - side 2 SVT
Lamp socket
Screw, Handle (incl. w/ no. 2)
Switch Assembly w/ Rubber Boot
Connector, closed end, Insulated
8” Nylon tie (strain relief)
Cord assy. 20’ 18/2 SVT, black w/battery clamps
Cord assy. 20’ 18/2 SVT, black w/cigar plug
Qty Required
1
1
1
1
3
1
5
1
1
1
90 Day Warranty
This worklight was thoroughly tested and inspected and found to be in
perfect working order before leaving our factory. If within 90 days from the
date of purchase, any part of this unit proves to be defective in material or
workmanship, such defective parts will be repaired or replaced (company
option) free of charge. The company’s liability in all events is limited to the
purchase price paid.
The individual LED’s are warranted for one year against defects in
workmanship and material. The warranty does not apply to damage from
power surges, connection to wrong power source, alteration, misuse or
abuse, not attribute to the manufacturer, representatives, dealers, or their
employees.
Illustrations and descriptions are for the sole purpose of identification and
do not express or imply a warranty that the products will necessarily
conform to the illustrations or descriptions.
When returning product for warranty repair , please provide : from
whom purchased, date of purchase, attached receipt or invoice
number.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7193 REV. (06/09/05)
WARRANTY AND
INSTRUCTION MANUAL
FOR 24 WATT 120V PLL
INDUSTRIAL LIGHT
(less power beyond)
Care & Operation of your New
24W 120V PLL Industrial Lite
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge fixture in liquids.
3. Do not use in areas requiring explosion-proof fixtures.
4. Disconnect light from power source before relamping.
5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting
brackets.
6. Take care not to bend fixture excessively - damage may result to lamp.
7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand
held tools.
8. Do not drop this fixture as damage may result to the lamp or the outer tube.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and
meets OSHA standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent
or waterless hand cleaner.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
RELAMPING INSTRUCTIONS
Note: for relamping instructions, refer to label located inside the outer tube of the
lamp. Note: When ordering replacement parts, please furnish light model
number located on label of light.
Note: We recommend you use ONLY original replacement parts.
Parts - 24W 120V PLL Industrial Lite
1
17
7
7
21
16
5 9
23
2
8
25
22
20
2A
6
25
26
6
18
19
48
25
8
25A
3A
3
9
10
48
14
7
7
4
7
13
6
6
6
48
6
6
48
15
Parts List - 24W 120V PLL Industrial Lite
Item Part No.
1
***
***
***
*2
2A
*3
3A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
5000-0222
5000-0545
5000-0871
5000-0872
5000-0873
5000-0874
5000-0294
5000-0230
5000-0295
5000-0231
5000-0232
5000-0233
5000-0234
5000-0235
5000-0236
5000-0237
5000-0238
5000-0239
5000-0240
5000-0241
5000-0244
5000-0245
5000-0246
5000-2078
5000-0247
5000-0249
5000-0250
5000-0875
5000-0253
5000-0256
5000-0257
5000-6020
5000-6015
Description
Outer tube tough shield
Outer tube chem shield
Outer tube chip shield (glass)
Outer tube tough shld (inline ballst)
Outer tube chem shld (inline ballst)
Outer tube chip shld (inline ballst)
Endplug, closed, locking
Endplug, closed
Endplug, cord, locking
Endplug, cord
Innerplug, cord
Innerplug, closed end
10-24 hex nut
10-24 x 1/2” pan head screw
10-32 x 3/4” SS pan head screw
O-ring 1-7/8” ID
Strain relief
Ring terminal #10 stud
Closed end connector
Ballast
Sleeve terminal
Terminal, lamp pin
Socket - PLL lamp
Lamp, twin tube
Plastic reflector, STL
Ballast mount
Aluminum backbone (ballast in hd)
Aluminum backbone (ballast inline)
Aluminum reflector, white
Lamp, cushion - PLL
Retainer button, reflector
25’ 16/3 cordset. yellow
25’ 16/3 cordset. black
* To be used with item #25 & #25A
** Options (see diagram on page 4)
Magnet Mount assy shown below
Parts - 24W 120V PLL
Industrial Lite (cont.)
Item Part No. Description
25
25A
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
5000-0275
5000-0472
5000-0748
5000-0276
5000-0277
5000-0278
5000-0563
5000-0280
5000-1088
5000-0282
5000-0283
5000-0284
5000-0285
5000-0286
5000-0289
5000-0474
5166-3548
5000-0508
5000-0291
5000-1049
5000-1047
5000-0292
5000-1077
5000-1078
5000-0591
5000-1055
5000-1056
5000-1156
End cap, yellow
End cap handle, yellow
End cap locking screw
Switch housing
Switch plate, 2 pc
Switch, on/off
Switch, rubber boot
Mounting bracket
Mounting bracket - chip shield
Plastic hook
Spacer, hook bracket
Clamp hook bracket
10 x 24 x 1 1/4 SS mach screw
10-24 SS hex nut
Hook bracket
Inline ballast box w/ screws
Inline ballast (magnetic)
Starter for inline ballast
Pop rivet
82 lb. Magnet
110 lb. Magnet
Washer, #10
Magnet mount 82 lb., assy. **
Magnet mount 110 lb., assy. **
Inline switch & housing assy. **
Vertical hook assy. **
Horizontal hook assembly **
#10 Star Washer
Note: other lengths are available
for item #24.
*** Note: For the Inline Ballast Box
Option, see item #1 for correct outer
tube; and see item #19 for correct
backbone.
Magnet Mount
82lb. & 110lb.
assembly
option
24W 120V PLL Parts - Options
Note: For the
Inline Ballast
Box Option,
see item #1
for correct
outer tube;
and see item
#19 for
correct
backbone.
39
40
PART OF
THE
INLINE
BALLAST
BOX ASSY.
46
47
One Year Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it
was thoroughly tested and inspected and found to be in perfect working order
before leaving our factory. If within one year from the date of purchase, any
part of this worklight proves to be defective in material or workmanship, such
defective part will be repaired or replaced (company option) free of charge, at
our factory. The company's liability in all events is limited to the purchase price
paid.
The warranty does not apply to the fluorescent lamp nor does it apply to
damage, alteration, misuse or abuse not attributed to General Manufacting
Inc., its representatives, dealers or their employees. This warranty does not
apply if the product is mishandled or operated at a voltage exceeding, that
shown on the product.
General Manufacturing Inc. has made a diligent effort to illustrate and describe
the products in its literature accurately, however such illustrations and
descriptions are for the sole purpose of identification and do not express or
imply a warranty that the products will necessarily conform to the illustrations or
descriptions.
When returning product for warranty repair, please provide: a brief description
of your problem and your return address.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7195 (03-06)
WARRANTY AND
INSTRUCTION MANUAL
FOR 36 WATT 120V PLL
INDUSTRIAL LIGHT
(less power beyond)
Care & Operation of your New
36W 120V PLL Industrial Lite
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge fixture in liquids.
3. Do not use in areas requiring explosion-proof fixtures.
4. Disconnect light from power source before relamping.
5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting
brackets.
6. Take care not to bend fixture excessively - damage may result to lamp.
7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand
held tools.
8. Do not drop this fixture as damage may result to the lamp or the outer tube.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and
meets OSHA standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent
or waterless hand cleaner.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
RELAMPING INSTRUCTIONS
Note: for relamping instructions, refer to label located inside the outer tube of the
lamp. Note: When ordering replacement parts, please furnish light model
number located on label of light.
Note: We recommend you use ONLY original replacement parts.
Parts - 36W 120V PLL Industrial Lite
1
17
7
7
20
16
5 9 2
22
8
24
21
19
2A
6
24
25
6
18
46
25
8
24A
3A
3
9
10
46
14
7
7
4
7
13
6
6
6
46
6
6
46
15
Parts List - 36W 120V PLL Industrial Lite
Item Part No.
1 5000-0223
5000-0589
5000-0558
*** 5000-1013
*** 5000-0846
5000-1014
*2 5000-0294
2A 5000-0230
*3 5000-0295
3A 5000-0231
4 5000-0232
5 5000-0233
6 5000-0234
7 5000-0235
8 5000-0236
9 5000-0237
10 5000-0238
11 5000-0239
12 5000-0240
13 5000-0242
14 5000-0244
15 5000-0245
16 5000-0246
17 5000-2079
18 5000-1003
19 5000-0251
5000-1023
20 5000-0254
21 5000-0256
22 5000-0257
23 5000-6020
5000-6015
Description
Outer tube tough shield
Outer tube chem shield
Outer tube chip shield (glass)
Outer tube tough shld (inline ballst)
Outer tube chem shld (inline ballst)
Outer tube chip shld (inline ballst)
Endplug, closed, locking
Endplug, closed
Endplug, cord, locking
Endplug, cord
Innerplug, cord
Innerplug, closed end
10-24 hex nut
10-24 x 1/2” pan head screw
10-32 x 3/4” SS pan head screw
O-ring 1-7/8” ID
Strain relief
Ring terminal #10 stud
Closed end connector
Ballast
Sleeve terminal
Terminal, lamp pin
Socket - PLL lamp
Lamp, twin tube
Plastic reflector, STL
Aluminum backbone (ballast in hd)
Aluminum backbone (ballast inline)
Aluminum reflector, white
Lamp, cushion - PLL
Retainer button, reflector
25’ 16/3 cordset. yellow
25’ 16/3 cordset. black
*To be used with item #24 & 24A
** Options (see diagram on page 4)
Magnet Mount assy shown below
Parts - 36W 120V PLL
Industrial Lite (cont.)
Item Part No. Description
24
24A
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
5000-0275
5000-0472
5000-0748
5000-0276
5000-0277
5000-0278
5000-0563
5000-0280
5000-1088
5000-0282
5000-0283
5000-0284
5000-0285
5000-0286
5000-0289
5000-0474
5000-0242
5000-0291
5000-1049
5000-1047
5000-0292
5000-1077
5000-1078
5000-0591
5000-1055
5000-1056
5000-1156
End cap, yellow
End cap handle, yellow
End cap locking screw
Switch housing
Switch plate, 2 pc
Switch, on/off
Switch, rubber boot
Mounting bracket
Mounting bracket - chip shield
Plastic hook
Spacer, hook bracket
Clamp hook bracket
10 x 24 x 1 1/4 SS mach screw
10-24 SS hex nut
Hook bracket
Inline ballast box w/ screws **
Inline ballast
Pop rivet
82 lb. Magnet
110 lb. Magnet
Washer, #10
Magnet mount 82 lb., assy. **
Magnet mount 110 lb., assy. **
Inline switch & housing assy. **
Vertical hook assy. **
Horizontal hook assembly **
#10 Star washer
Note: other lengths are available
for item #23.
*** Note: For the Inline Ballast Box
Option, see item #1 for correct outer
tube; and see item #19 for correct
backbone.
30
39
23
40
41
42
Magnet Mount
82lb. & 110lb.
assembly
option
36W 120V PLL Parts - Options
Note: For the
Inline Ballast
Box Option,
see item #1
for correct
outer tube;
and see item
#19 for
correct
backbone.
37
26
27
28
29
38
37
26
43
31
30
30
35
35
31
36
32
33
34
34
44
45
One Year Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it
was thoroughly tested and inspected and found to be in perfect working order
before leaving our factory. If within one year from the date of purchase, any
part of this worklight proves to be defective in material or workmanship, such
defective part will be repaired or replaced (company option) free of charge, at
our factory. The company's liability in all events is limited to the purchase price
paid.
The warranty does not apply to the fluorescent lamp nor does it apply to
damage, alteration, misuse or abuse not attributed to General Manufacting
Inc., its representatives, dealers or their employees. This warranty does not
apply if the product is mishandled or operated at a voltage exceeding, that
shown on the product.
General Manufacturing Inc. has made a diligent effort to illustrate and describe
the products in its literature accurately, however such illustrations and
descriptions are for the sole purpose of identification and do not express or
imply a warranty that the products will necessarily conform to the illustrations or
descriptions.
When returning product for warranty repair, please provide: a brief description
of your problem and your return address.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7199 (01-06)
WARRANTY AND
INSTRUCTION MANUAL
FOR 50 WATT 120V PLL
INDUSTRIAL LIGHT
(LESS POWER BEYOND)
Care & Operation of your New
50W 120V PLL Industrial Lite
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge fixture in liquids.
3. Do not use in areas requiring explosion-proof fixtures.
4. Disconnect light from power source before relamping.
5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting
brackets.
6. Take care not to bend fixture excessively - damage may result to lamp.
7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand
held tools.
8. Do not drop this fixture as damage may result to the lamp or the outer tube.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and
meets OSHA standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent
or waterless hand cleaner.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
RELAMPING INSTRUCTIONS
Note: for relamping instructions, refer to label located inside the outer tube of the
lamp. Note: When ordering replacement parts, please furnish light model
number located on label of light.
Note: We recommend you use ONLY original replacement parts.
Parts - 50W 120V PLL Industrial Lite
1
17
7
7
20
16
5 9 2
22
8
24
21
19
2A
6
19
24
25
6
18
46
25
8
24A
3A
3
9
10
46
14
7
7
4
7
13
6
6
6
46
6
6
46
15
Parts List - 50W 120V PLL Industrial Lite
Item Part No.
1
***
***
*2
2A
*3
3A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
5000-0224
5000-0546
5000-0590
5000-1001
5000-1002
5000-0294
5000-0230
5000-0295
5000-0231
5000-0232
5000-0233
5000-0234
5000-0235
5000-0236
5000-0237
5000-0238
5000-0239
5000-0240
5000-0243
5000-0244
5000-0245
5000-0246
5000-2080
5000-1003
5000-0252
5000-1004
5000-0255
5000-0256
5000-0257
5000-6020
5000-6015
Description
Outer tube tough shield
Outer tube chem shield
Outer tube chip shield (glass)
Outer tube tough shld (inline ballst)
Outer tube chem shld (inline ballst)
Endplug, closed, locking
Endplug, closed
Endplug, cord, locking
Endplug, cord
Innerplug, cord
Innerplug, closed end
10-24 hex nut
10-24 x 1/2” pan head screw
10-32 x 3/4” SS pan head screw
O-ring 1-7/8” ID
Strain relief
Ring terminal #10 stud
Closed end connector
Ballast
Sleeve terminal
Terminal, lamp pin
Socket - PLL lamp
Lamp, twin tube
Plastic reflector, STL
Aluminum backbone (ballast in hd)
Aluminum backbone (ballast inline)
Aluminum reflector, white
Lamp, cushion - PLL
Retainer button, reflector
25’ 16/3 cordset. yellow
25’ 16/3 cordset. black
* To be used with item #24 & #24A
** Options (see diagram on page 4}
Magnet Mount assy lower right
Parts - 50W 120V PLL
Industrial Lite (cont.)
Item Part No. Description
24 5000-0275
24A 5000-0472
25 5000-0748
26 5000-0276
27 5000-0277
28 5000-0278
29 5000-0563
30 5000-0280
5000-1088
31 5000-0282
32 5000-0283
33 5000-0284
34 5000-0285
35 5000-0286
36 5000-0289
37 5000-0474
38 5166-3612
39 5000-0291
40 5000-1049
5000-1047
41 5000-0292
42 5000-1077
5000-1078
43 5000-0591
44 5000-1055
45 5000-1056
46 5000-1156
End cap, yellow
End cap handle, yellow
End cap locking screw
Switch housing
Switch plate, 2 pc
Switch, on/off
Switch, rubber boot
Mounting bracket
Mounting bracket - chip shield
Plastic hook
Spacer, hook bracket
Clamp hook bracket
10 x 24 x 1 1/4 SS mach screw
10-24 SS hex lock nut
Hook bracket
Inline ballast box w/ screws
Inline ballast
Pop rivet
82 lb. Magnet
110 lb. Magnet
Washer, #10
Magnet mount 82 lb., assy. **
Magnet mount 110 lb., assy. **
Inline switch & housing assy. **
Vertical hook assy. **
Horizontal hook assembly **
#10 Star washer
Note: other lengths are available
for item #23.
*** Note: For the Inline Ballast Box
Option, see item #1 for correct outer
tube; and see item #19 for correct
30
39
23
40
41
42
Magnet Mount
82lb.
& 110lb.
82lb.
assembly
option
50W 120V PLL Parts - Options
37
26
27
28
29
38
37
26
43
31
30
30
35
35
31
32
36
33
34
34
44
45
One Year Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it
was thoroughly tested and inspected and found to be in perfect working order
before leaving our factory. If within one year from the date of purchase, any
part of this worklight proves to be defective in material or workmanship, such
defective part will be repaired or replaced (company option) free of charge, at
our factory. The company's liability in all events is limited to the purchase price
paid.
The warranty does not apply to the fluorescent lamp nor does it apply to
damage, alteration, misuse or abuse not attributed to General Manufacting
Inc., its representatives, dealers or their employees. This warranty does not
apply if the product is mishandled or operated at a voltage exceeding, that
shown on the product.
General Manufacturing Inc. has made a diligent effort to illustrate and describe
the products in its literature accurately, however such illustrations and
descriptions are for the sole purpose of identification and do not express or
imply a warranty that the products will necessarily conform to the illustrations or
descriptions.
When returning product for warranty repair, please provide: a brief description
of your problem and your return address.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7203 (03-06)
WARRANTY AND
INSTRUCTION MANUAL
FOR 32 WATT 120V FO32T8
INDUSTRIAL LIGHT
(LESS POWER BEYOND)
Care & Operation of your New
32W 120V FO32T8 Industrial Lite
CAUTION
1. Inspect cord regularly for damage and replace if necessary for user safety.
2. Do not submerge fixture in liquids.
3. Do not use in areas requiring explosion-proof fixtures.
4. Disconnect light from power source before relamping.
5. Do not hang fixture by electrical cord. Use manufacturer’s hooks or mounting
brackets.
6. Take care not to bend fixture excessively - damage may result to lamp.
7. Power supply cord is UL listed and meets OSHA requirements for grounding of hand
held tools.
8. Do not drop this fixture as damage may result to the lamp or the outer tube.
OPERATION & MAINTENANCE
1. Plug the unit into a 120 VAC outlet. The power supply cord is UL listed and
meets OSHA standards.
2. Disconnect the power supply before servicing.
3. Keep the unit free from grease and dirt by using a damp cloth with mild detergent
or waterless hand cleaner.
4. Do not use solvents such as gasoline to clean unit or cord as it makes the parts
brittle.
RELAMPING INSTRUCTIONS
Note: for relamping instructions, refer to label located inside the outer tube of the
lamp. Note: When ordering replacement parts, please furnish light model number
located on label of light.
Note: We recommend you use ONLY original replacement parts.
Parts - 32W 120V FO32T8 Industrial Lite
1
22
17
50 16 7
23
20
21
5 9 2
8
25
22
20
19
2A
49
25
48
6
18
8
48
3A
3
9
10
49
14
7
7
4
7
15
7
13
6
6
6
6
49
6
49
16
50
Parts List - 32W 120V FO32T8 Industrial Lite
Item Part No.
1
*2
2A
*3
3A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
5000-0567
5000-0569
5000-0294
5000-0230
5000-0295
5000-0231
5000-0232
5000-0233
5000-0234
5000-0235
5000-0236
5000-0237
5000-0238
5000-0239
5000-0240
5166-3627
5000-0244
5000-0245
5000-0311
5000-2127
5000-0247
5000-0249
5000-0571
5000-0573
5000-0576
5000-0257
Description
Outer tube tough shield
Outer tube chem shield
Endplug, closed, locking
Endplug, closed
Endplug, cord, locking
Endplug, cord
Innerplug, cord
Innerplug, closed end
10-24 hex nut
10-24 x 1/2” pan head screw
10-32 x 3/4” SS pan head screw
O-ring 1-7/8” ID
Strain relief
Ring terminal #10 stud
Closed end connector
Ballast
Sleeve terminal
Terminal, lamp pin
Socket - FO32T8 lamp
Lamp, FO32T8
Plastic reflector, STL
Ballast mount
Aluminum backbone (ballast in hd)
Aluminum reflector, white
Impact Ring
Retainer button, reflector
Item Part No. Description
24 5000-6020
5000-6015
25 5000-0275
26 5000-0472
27 5000-0276
28 5000-0277
29 5000-0278
30 5000-0563
31 5000-0280
5000-1088
32 5000-0282
33 5000-0283
34 5000-0284
35 5000-0285
36 5000-0286
37 5000-0289
41 5000-0291
42 5000-1049
5000-1047
43 5000-0292
44 5000-1077
5000-1078
45 5000-0591
46 5000-1056
47 5000-1055
48 5000-0748
49 5000-1156
50 5000-0565
25’ 16/3 cordset. yellow
25’ 16/3 cordset. black
End cap, yellow
End cap handle, yellow
Switch housing
Switch plate, 2 pc
Switch, on/off
Switch, rubber boot
Mounting bracket
Mounting bracket - chip shield
Plastic hook
Spacer, hook bracket
Clamp hook bracket
10 x 24 x 1 1/4 SS mach screw
10-24 SS hex nut
Hook bracket
Pop rivet
82 lb. Magnet
110 lb. Magnet
Washer, #10
Magnet mount 82 lb., assy. **
Magnet mount 110 lb., assy. **
Inline switch & housing assy. **
Vertical hook assy. **
Horizontal hook assembly **
End cap locking screw
#10 Star washer
2-Pin Lamp Holder
Note: other lengths are available
for item #24.
*To be used with item #25 & 26
*Please supply part # when ordering.
** Options (see diagram on page 4)
Magnet Mount assy shown below
Magnet Mount
82lb.
assembly
option
32W 120V FO32T8 Parts - Options
38
46
47
One Year Warranty
General Manufacturing Inc. warrants to the purchaser of this new light that it
was thoroughly tested and inspected and found to be in perfect working order
before leaving our factory. If within one year from the date of purchase, any
part of this worklight proves to be defective in material or workmanship, such
defective part will be repaired or replaced (company option) free of charge, at
our factory. The company's liability in all events is limited to the purchase price
paid.
The warranty does not apply to the fluorescent lamp nor does it apply to
damage, alteration, misuse or abuse not attributed to General Manufacting
Inc., its representatives, dealers or their employees. This warranty does not
apply if the product is mishandled or operated at a voltage exceeding, that
shown on the product.
General Manufacturing Inc. has made a diligent effort to illustrate and describe
the products in its literature accurately, however such illustrations and
descriptions are for the sole purpose of identification and do not express or
imply a warranty that the products will necessarily conform to the illustrations or
descriptions.
When returning product for warranty repair, please provide: a brief description
of your problem and your return address.
GENERAL MANUFACTURING, INC.
1100 S. MORGAN ST.
BLUFFTON, IN 46714
PHONE: (260) 824-3440
FAX: (260) 824-3448
FORM # 9032-7211 (2-06)