Modeling of the Damping Properties of Unidirectional Carbon Fibre Composites Modeling of the Damping Properties of Unidirectional Carbon Fibre Composites Ying Gao, Yibin Li*, Yi Hong, Hongming Zhang, and Xiaodong He Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin, 150080, China National Key Laboratory for Advanced Composites in Special Environment, Harbin Institute of Technology, Harbin 150080, P.R. China Summary Vibration and noise are harmful to mechanical systems and the environment. Using high damping materials or structures is a very effective way to control vibration and lower noise. The paper presents modeling of the damping properties of unidirectional carbon fibre reinforced epoxy resin composite materials, including natural frequencies, damping loss factors and mode shapes. Damping modeling is implemented using a finite element method based on mode analysis theory and strain energy method. The influences of fibre orientation on the natural frequencies and damping loss factors for the first four modes are analyzed in the case of cantilever. The results showed that natural frequencies decrease with fibre orientation increased. The influences of fibre orientation on the damping loss factors are different with fibre orientation changed. 1. Introduction Under outside interference or dynamic loads, mechanical systems and power equipments will produce vibration and noise, which are harmful to the systems themselves and the environment. It is necessary to have a sound methodology to control vibration and lower noise. Using high damping materials or structures is one of the very effective ways to solve these problems. Polymer composites have a higher damping property than metals1. And they can be directly used as vibration components because of their excellent performances such as high specific strength, high specific stiffness, corrosion resistance, high damage tolerance, etc.2. Therefore, the damping of polymer composites has become a hot spot in the research field of damping materials, especially for fibre-reinforced composites. The initial studies on the damping m o d e l i n g o f fi b r e - r e i n f o r c e d composites were reviewed extensively in the paper by S.H. Zhang and H.L. Chen3. A threedimensional finite element method was developed initially by S.J. Hwang and R.F. Gibson 4 for the characterization of the effects of three-dimensional states of stress on the damping of laminated composites. The calculation of damping is performed by a strain energy method. The study shows that the finite element method is a powerful technique for the determination of the damping of laminated composites. In a later work5, a finite element method based on the material complex modulus was used to determine the damping of composites. The approach is an extension of the elastic–viscoelastic approach, which accounts for the frequency dependence of the loss factor. The complex modulus method was also applied by J.P. Talbot and J. Woodhouse6 to evaluate the damping of laminated plates. For the *corresponding email: [email protected] damping research of fibre-reinforced composites, many works1,5,7-10 are focused on glass and Kevlar fibre composites. But studies on carbon fibre composites are relatively less. This paper presents a study on the damping properties of unidirectional carbon fibre composites. The natural frequencies and mode shapes of the composites are obtained using the modal analysis function of ANSYS software. Damping loss factors are calculated by the finite element method based on strain energy. The influences of fibre orientation on the damping properties of composite cantilevers are discussed, which builds a good foundation for the analysis and engineering application of the damping of composites and structures. 2. Material Carbon fibre reinforced epoxy resin composite is studied. Orthotropic elastic and damping properties of the material are listed in Table 1, according to11. Smithers Rapra Technology, 2011 © Polymers & Polymer Composites, Vol. 19, Nos. 2 & 3, 2011 119 Ying Gao, Yibin Li, Yi Hong, Hongming Zhang, and Xiaodong He Table 1. Orthotropic elastic and damping properties of the material E1(GPa) E2(GPa) 110.0 G12(GPa) 9.0 v12 3.9 3. Damping Modeling Method Damping modeling is implemented using a finite element method based on mode analysis theory and strain energy method. The natural frequency and mode shape for each mode are evaluated by modal analysis function of ANSYS software. Modal extraction method is the Block Lanczos method. The damping loss factor h is used as the measure of damping capability in the study, which is evaluated by the strain energy method in12. 0.34 ψ = 2πη (1) The specific damping coefficient y is defined as the ratio of the total energy dissipated in the structure to the total strain energy of the structure per cycle of vibration. It can be expressed as: ψ= ΔU U (2) The total strain energy stored in the element k is given by: N 6 Uk = ∑ ∑ U kp,m P=1 m=1 (3) With: U kp,1 = 1 1 ∫ σ11ε11dVpk , U kp,2 = 2 ∫k σ 22ε22 dVpk , 2 Vpk Vp U kp,3 = 1 1 ∫ σ 33ε33dVpk , Ukp,4 = 2 ∫k σ12ε12 dVpk , 2 Vpk Vp U kp,5 = 1 1 ∫ σ 23ε23dVpk , Ukp,6 = 2 ∫k σ13ε13dVpk , 2 Vpk Vp 120 (4) 0.75 Ψ22(%) 5.95 Ψ12(%) ρ(kg/m3) 6.79 1513 where N is the layer number of the element k. Ukp,m, sij and eij are the strain energy, stress and strain related to the material direction, respectively. Vkp is the volume of layer p in the element k. The total strain energy stored in the structure is obtained by summation of the elements: n U = ∑ Uk k=1 (5) where n is the number of the elements in the structure. The energy dissipated by damping in the element k can be written in the form: ΔUk = N ∑ (ψ U kp,1 + ψ22 U kp,2 + ψ33U kp,3 + ψ12 U kp,4 + ψ23U kp,5 + ψ13U kp,6 ) 11 p=1 The damping loss factor h is related to the specific damping coefficient y by the relation: Ψ11(%) (6) introducing the specific damping coefficients yij related to the material directions. For unidirectional fibre reinforced composite, Ψ22=Ψ33,Ψ12=Ψ23=Ψ13. Then, the total energy dissipated in the structure is given by: n ΔU = ∑ ΔU k k=1 (7) Finally, the specific damping coefficient y and the damping loss factor h of the structure can be obtained by Expressions (2) and (1), respectively. 4. Influences of Fibre Orientation on the Damping Properties of the Composites The damping properties of unidirectional carbon fibre composites were evaluated in the case of cantilevers with fibre orientation θ varying from 0° to 90°. The cantilevers have a nominal length of 190 mm, a nominal width of 10 mm and a nominal thickness of 2 mm. The variation of the natural frequencies for the first four modes with fibre orientation is given in Figure 1. It shows that the influences of fibre orientation on the natural frequencies for the first four modes are similar. The natural frequencies for the first four modes decrease when the fibre orientation is increased, due to the decrease of the stiffness of the cantilevers with fibre orientation increased. Figure 2 reports the results of the variation of the damping loss factors as function of fibre orientation. The results for the first three modes are similar. The value Polymers & Polymer Composites, Vol. 19, Nos. 2 & 3, 2011 Modeling of the Damping Properties of Unidirectional Carbon Fibre Composites of damping loss factor is the highest at fibre orientation of about 45°. For the fourth mode, a high damping is observes at fibre orientation of 0°, which can be explained by the mode shapes of the cantilevers. The mode shapes for the first four modes of the cantilevers with fibre orientation of 0° and 15° are showed in Figures 3 and 4, respectively. The results show that twisting mode induces an increase of damping, because of the notable increase of in-plane shear deformation due to twisting. While bending mode has a relatively low damping. As a result, shear deformation is the main factor of damping for each mode. 5. Conclusions Figure 1. Variation of the natural frequencies as function of fibre orientation Figure 2. Variation of the damping loss factors as function of fibre orientation The damping properties of unidirectional carbon fibre reinforced composite materials were evaluated based on mode analysis theory and strain energy method. The influences of fibre orientation on the natural frequencies and damping loss factors are analyzed. The results showed that natural frequencies decrease when fibre orientation is increased. The influences of fibre orientation on the damping loss factors are different with fibre orientation changed. The damping properties of the cantilever depend on the mode shapes. The mode with more in-plane shear deformation has a higher damping. Figure 3. The mode shapes of the cantilever with fibre orientation of 0° Polymers & Polymer Composites, Vol. 19, Nos. 2 & 3, 2011 121 Ying Gao, Yibin Li, Yi Hong, Hongming Zhang, and Xiaodong He Figure 4. The mode shapes of the cantilever with fibre orientation of 15° 7. 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