SunPower Shading Study Comparison of SunPower and Yingli PV Module Performance Under Real-World Shading Conditions Due to Vent-Pipes, Leaves, and Trees Report by: Matthew Donovan, Staff Engineer – [email protected] Jason Forrest, Test Engineer – [email protected] Number of pages: 9 www.PVEL.com Report # 6-29-4 415.320.PVEL About Us For companies developing PV products and projects, PV Evolution Labs (PVEL) is the premier solar panel performance and reliability testing lab. We provide secure, expert testing and validation services so you can be confident that you're making intelligent decisions based on the most reliable data. PVEL is founded on the principle that understanding solar panel aging behavior through testing is a fundamental aspect of safety, cost reduction, and reliability – all of which are imperative to the growth and health of the solar industry. PVEL is committed to increasing photovoltaic product quality while reducing product time to market. Our dedicated environmental, mechanical, and electrical testing systems are designed specifically for the flat plate PV module form factor. Utilizing dedicated characterization systems ensures optimal data quality and repeatability. PVEL’s calibrated equipment base is closely maintained to ensure optimal availability and reliability. Our specialized services are available for product and process qualification, raw material and supplier evaluation, ongoing reliability testing (ORT), risk assessment, lot acceptance, energy yield evaluation, and more. The PVEL team possesses unparalleled expertise in test and measurement techniques for semiconductor devices and PV modules. Our highly qualified technical staff is dedicated to serving the needs of the solar industry with a commitment to excellence in test quality and customer service. PVEL aims to collaborate with our clients throughout the development cycle. By working with you from start to finish, we ensure the highest quality product with a faster time to market. Our mission at PVEL is to facilitate the dramatic growth of the North American solar industry. www.PVEL.com -2Report # 6-29-4 415.320.PVEL Abstract PVEL operates an outdoor PV system testing facility at PV-USA, a grid-connected research site located in Davis, CA. PVEL has installed five (5) independent systems for the purpose of comparing the shaded performance of SunPower modules to that of Yingli modules. The experimental setup is designed so that one system acts as a control that is never shaded while the other four test systems are exposed to shading conditions designed to be similar to realworld conditions. The systems are identically arranged and monitored with revenue-grade AC power meters. The results of this test show that the percentage of energy lost due to shading was significantly less on SunPower systems than Yingli systems with both systems on transformer-less (TL) string inverters. The SunPower systems on TL string inverters lost significantly less energy due to shading than the Yingli system on microinverters. The Yingli system on microinverters performed marginally better than the Yingli system on a TL string inverter Figure 1: Picture of the combination shading from Leaves + Vent Pipes + Tree www.PVEL.com -3Report # 6-29-4 415.320.PVEL System Description Group1 (Control) Group2 Group3 Group4 Group5 Yingli Yingli YL240P-29b YL240P-29b SunPower SunPower SunPower Module Type X21/343 Inverter Type X21/343 E20/327 Enphase M215 SPR-3000p-TL-1 # of Modules Eight (8) per system DC Capacity (W) 2,744 2,744 2,616 1,920 1,920 20o Tilt 180o (south) Azimuth Table 1: Description of the systems evaluated in this report Measurement AC power and energy Plane-of-array irradiance Wind speed Wind direction Ambient temperature Precipitation (rain, hail) Relative humidity Barometric pressure Module temperature (2 per module type) Sensor Shark 100 revenue grade meter (2x) Eppley PSP secondary standard thermopile pyranometer Vaisala WXT520 Vaisala WXT520 Vaisala WXT520 Vaisala WXT520 Vaisala WXT520 Vaisala WXT520 Type-T thermocouples Uncertainty ± 0.2% ±2% Greater of ± 0.3 m/s or ± 3 % ± 3° ± 0.3° C ±5% ±3% ± 0.5 hPa ± 1.5° C Table 2: Description of the measurement equipment – each system is identically outfitted www.PVEL.com -4Report # 6-29-4 415.320.PVEL Experiment and Analysis Methods Quantifying Un-shaded Performance A baseline of performance was established for each system by measuring energy production on one clear day near the start of each test. This was used to establish a normalization factor (βunshaded) for each system. βunshaded represents the energy yield of a test system relative to the control system in un-shaded conditions and is used to normalize results of the shading tests. Equation 1 (over 24 hours in un-shaded conditions) Quantifying the Impact of Shading For each test, we measured energy produced over a full 24-hour period using a Shark 100 revenue-grade production meter with 0.2% accuracy in energy measurement. Equation 2 is used to determine the energy lost due to shading. Note that the term represents the energy the system will be expected to produce on that day if there were no shade. Equation 2 www.PVEL.com -5Report # 6-29-4 415.320.PVEL Test Results (Combination: Leaves + Vent Pipes + Tree) The Combination Shade Test has one leaf placed directly over one cell in half of the modules, and in addition has an artificial tree placed to the west of the array and two vent pipes placed just south of the array, as shown in Figure 1. The SPR-3000p-TL-1 inverters used in this test have an “MPPT Scan” feature which comes disabled by default. This scan feature ensures that the inverter finds the maximum operating power even in the case of a “lumpy” IV curve. The MPPT Scan feature was enabled for this test, and therefore we calculate the normalization factor, βunshaded, for a clear day with the MPPT Scan activated. Normalization factors are included in the appendix. kWh Produced Energy Loss Due to Shading Group 1: SunPower X-series on TL String Inverter (Control) 12.24 Group 2: SunPower X-Series on TL String Inverter Group 3: SunPower E-Series on TL String Inverter Group 4: Yingli on TL String Inverter Group 5: Yingli on Microinverters 11.15 9.67 5.94 6.13 0.0% -7.8% -13.8% -28.9% -28.3% Table 3: Results of the Combination Shade Test from Leaves + Vent Pipes + Tree Figure 2: Results of the Combination Shade Test from Leaves + Vent Pipes + Tree www.PVEL.com Report # 6-29-4 415.320.PVEL Test Results (Leaves only) The Leaves Shade Test has one leaf placed directly over one cell per module for each of the modules in each group. This is the same configuration as the Combination Shading, shown in Figure 1, except with no tree or vent pipes, and with twice the number of leaves. The MPPT Scan feature was left disabled for this test. Therefore we calculate the normalization factor, βunshaded, for one clear day near the time of the test with the MPPT Scan feature also disabled. kWh Produced Energy Loss Due to Shading Group 1: SunPower X-series on TL String Inverter (Control) 18.45 Group 2: SunPower X-Series on TL String Inverter Group 3: SunPower E-Series on TL String Inverter Group 4: Yingli on TL String Inverter Group 5: Yingli on Microinverters 17.19 15.13 5.91 7.68 0.0% -6.3% -11.3% -52.2% -37.9% Table 4: Results of the Leaves Shade Test Figure 3: Results of the Leaves Shade Test www.PVEL.com -7Report # 6-29-4 415.320.PVEL Conclusion The SunPower modules lost less energy due to shading than the Yingli modules by a significant margin in both shading tests. It is particularly noteworthy that the SunPower groups outperformed both Yingli test groups despite the fact that one Yingli test group used microinverters, which are typically believed to mitigate the impact of shading. Additionally, we note that any inverter that has a MPPT Scan feature should have the feature enabled to ensure best performance of the inverter in shaded conditions. www.PVEL.com -8Report # 6-29-4 415.320.PVEL Appendix: Baseline Data and Normalization Factors Group 1: SunPower Group 2: SunPower Group 3: SunPower Group 4: Yingli Group 5: Yingli X-series on TL String Inverter X-Series on TL String Inverter E-Series on TL String Inverter on TL String Inverter on Microinverters (Control) kWh Produced 16.61 16.51 15.35 11.13 11.14 β 1.000 0.994 0.924 0.670 0.671 Table 5: Baseline data for the Leaves Shade Test – this data was taken on September 4, 2012, with the MPPT Scan feature of the inverters disabled Group 1: SunPower Group 2: SunPower Group 3: SunPower Group 4: Yingli Group 5: Yingli X-series on TL String Inverter X-Series on TL String Inverter E-Series on TL String Inverter on TL String Inverter on Microinverters (Control) kWh produced 12.14 12.00 11.14 8.29 8.48 β 1.000 0.988 0.917 0.683 0.699 Table 6: Baseline data for the Combination Shade Test – this data was taken on November 2, 2012, with the MPPT Scan feature of the inverters enabled www.PVEL.com -9Report # 6-29-4 415.320.PVEL
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