Analog Applications Journal Personal Electronics Optimal operating point of an LED By Donald Schelle Analog Field Applications Relative Luminous Flux (a.u.) Forward Current (mA) Screen Size (inches) Achieving optimal performance of an Aspect Ratio Conversion Constant LED luminaire or LED backlight design 16:9 (inches2 to m2) requires numerous trade-offs. Understanding an LED’s power transfer L 2 A × AY 1 1 characteristics empowers intelligent (1) # LED min > S X × M V(disp) × × choices regarding cost, power consumpK A X2 + A Y 2 1 − Vdisp ϕ V tion, and weight. While most LED datasheets publish pertinent data that can Max Lumped Lumen Screen Area (m2) be used to make these decisions, data Brightness Stackup Output of may not be formatted in a way that is (nits) Losses Single LED readily applicable to the chosen application. Optimal performance requires findUsing a conversion constant of K = 1550.0031 and the ing pertinent information from manufacturer’s LED design requirements listed above, the calculated minimum datasheets and utilizing methods to capture, reformat and number of LEDs is 35. While seven strings of five LEDs analyze the data. satisfies the design requirements, most LED driver ICs in A relevant case study involves a typical tablet LCD this market are tailored to drive only six strings of LEDs. backlight application that drives a 10-inch display with a Adjusting the LED count to 36 enables an off-the-shelf 16:9 aspect ratio. Driving the backlight, the LED chosen LED driver. Assuming 100% driver efficiency, driving 36 for our example is the Nichia NNSW208CT[1]. Typical disLEDs at maximum brightness consumes 2.56 W of power. plays in modern mobile devices emit approximately 650 nits LED efficacy, color shift, and thermal properties are key of light when driven at maximum brightness. Most of the data metrics. Efficacy versus forward current is rarely proLED light produced is lost as it passes through the physivided in an LED datasheet. Tabulated efficacy data is also cal elements integrated into the display (light diffuser, difficult to find in specifications. Calculating this key metpolarizers, RGB color filter, touch-panel ITO, and so on). ric is relatively easy using available IF versus VF and lumiModern display stack-ups loose approximately 95% of the nosity versus IF curves. Also required is a typical lumen light produced by the LED. This device in this case study output at a given IF (8.4 lumens at IF = 20 mA). All emits 10.398 lumens when driven at the recommended required data is readily available in the manufacturers’ continuous drive current of 25 mA. Calculate the minidatasheets. mum number of LEDs using Equation 1. Start by importing/digitizing the datasheet graphs (Figure 1) Figure 1. Cornerstone plots used to derive the optimal LED operating point into a spreadsheet using predefined increments of LED Nichia (NNSW208CT) 100 current. Free software tools 4.5 speed the process and digitize 4.0 Y data on pre-determined X 3.5 increments[2], enabling the calculations required to derive 3.0 efficacy. 10 2.5 2.0 1.5 1.0 8.4 Lumens at 20 mA 0.5 1 2.5 0.0 2.75 3 3.25 Forward Voltage (V) Texas Instruments 3.5 0 20 40 60 80 Forward Current (mA) 22 100 AAJ 1Q 2015 Analog Applications Journal Personal Electronics Figure 2. LED flux output, power consumption and efficacy can be calculated and plotted 40.0 Flux (lm) 30.0 20.0 10.0 0.0 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 500 Power (mW) 400 300 200 100 0 Efficacy (lm/W) 225 200 175 150 125 100 LED Forward Current (mA) Once digitized and tabulated, LED flux output (ΦV), LED power consumption (PLED) and efficacy (η) are calculated versus LED forward current (IF) (Figure 2). Peak efficacy is reached at a relatively low forward current and drops off steadily as forward current approaches the maximum rated amount. Battery-powered applications greatly benefit by reducing these power requirements. Operating more LEDs at a lower forward current results in a net reduction of power for a given fixed-light output. Table 1 summarizes the original application requirements while comparing three alternative LED configurations. Cost and mechanical volume requirements may limit the final configuration; however, doubling the number of LEDs yields a power savings of 160 mW. This equates to a 6.3% net power reduction. Additionally, the backlight can be operated at a much higher brightness (with increased power consumption) when ambient light conditions (outdoors/daylight) dictate a brighter image. Texas Instruments Table 1. A comparative backlight design study Number of LEDs Total Light Output (lm) Total Power Consumption of LED Array (W) Net Reduction in Operating Power (%) 32.6 373.2 2.65 –3.5 25 374.2 2.56 0 LED Operating Point (mA) Decreasing Number of LEDs 24 Control 36 Increasing Number of LEDs 23 42 (16%) 21.2 373.2 2.50 2.2 54 (50%) 16.4 374.1 2.45 4.1 72 (100%) 12.2 374.1 2.40 6.3 AAJ 1Q 2015 Analog Applications Journal Personal Electronics Figure 3 highlights the increasing power savings trend over a number of LED data points. Note that the LED knob turns both ways. Overdriving each LED decreases the total number required, yielding a less expensive display module; which is particularly beneficial when cost is crucial. Operating the LEDs at a reduced brightness requires 100% duty cycle and a reduced current. Driving the LEDs using a traditional pulse-width modulation (PWM) architecture at maximum LED current yields no performance improvements. White-point shift at lower currents is a perceived complication for backlight applications. Modern LEDs exhibit minimal to negligible color shift. Digitizing the LED’s colorshift parametrics (Figure 4) and superimposing a MacAdam ellipse over the center of the operating range highlights this point. A one-step MacAdam ellipse encompasses all LED colors when operating between forward currents of 5 mA and 25 mA. Colors inside a one-step MacAdam ellipse are perceived as the same to the average observer. Figure 3. LED power analysis shows lower power with greater number of LEDs Net Reduction in Operating Power (%) 10 5 0 –5 20 40 60 80 100 Total Number of LEDs Figure 4. White point shift versus LED current (Nichia NNSW208CT) 0.305 1 mA 5 mA Chromaticity, Y 0.300 1 Step 2 Step 0.295 25 mA 35 mA 0.290 0.297 0.299 0.301 0.303 0.305 Chromaticity, X Texas Instruments 24 AAJ 1Q 2015 Analog Applications Journal Personal Electronics Figure 5. The LP8555 can power large matrices of LEDs VBATT 2.7 to 20 V L1 VOUT_A 7 to 28 V D1 COUT_A CIN_A CVDD SW_A FB_A VDD LCD Display VLDO CVLDO LP8555 LED Bank A LEDA1 LEDA2 LEDA3 EN/VDDIO EN LEDA4 RPULL-UP LEDA5 FSET/SDA SCL ISET/SCL INT PWM/INT LEDA6 LEDB1 RPULL-UP LED Bank B SDA LEDB2 LEDB3 VDDIO LEDB4 LEDB5 LEDB6 FB_B SW_B GNDs VBATT 2.7 to 20 V L2 VOUT_B 7 to 28 V D2 CIN_B COUT_B Conclusion Powering a large array of LEDs is relatively easy using an LED driver such as the LP8555 (Figure 5). This device drives up to 96 LEDs, which is suitable for the largest of mobile displays and capable of driving all the configurations mentioned above. Two-percent string-to-string matching is a key metric to maintain a uniform image quality. A dual-boost architecture maximizes electrical efficiency while minimizing the physical height of the associated inductors. Additionally, this device features 12 current-sink inputs, enabling shorter series-LED strings. This allows the boost converters to power the LEDs at a more efficient electrical operating point. Key features such as adaptive dimming and content-adjustable backlight control (CABC) yield further electrical efficiency gains over all operating modes. For maximum power savings, the key objective is to tailor the operating point of the LED to the most typical operating mode of the application. While LCD backlight applications have been the main focus, the concepts presented here can be easily applied to any LED lighting application that requires efficiency as a key performance metric. References 1.Nichia NNSW208CT datasheet. Available : www.nichia.co.jp/en/ 2.Donald Schelle, Mark Brouwer, “Digitize graphical data easily and accurately,” EDN, March 2013. 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