1 8nd International Conference on Physical and Numerical Simulation of Materials Processing, ICPNS’16 Seattle Marriott Waterfront, Seattle, Washington, USA, October 14-17, 2016 The Effect of Mn and Cr on Microstructures and Mechanical Properties in Nanobainitic Steels Hui Guo1, Aimin Zhao12*, Chao Zhi2, Jianguo He3, Ran Ding 2 Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing,10083, China 2Engineering Research Institute, University of Science and Technology Beijing, Beijing, 10083, China 1Collaborative ABSTRACT The effects of Mn and Cr on nanobainitic transformation kinetics, microstructures and mechanical properties in high-carbon Si-Al-rich alloy steels were determined by dilatometry, scanning electron microscopy (SEM), X-ray diffraction (XRD) and tensile tests. The results showed that Mn and Cr would extend bainitic incubation period and completion time. And with the increase of Mn and Cr, the bainitic ferrite plate thickness decreased and the volume fraction of retained austenite increased. TRIP effect was observed during tensile testing which improved the overall mechanical properties. The addition of Mn and Cr can improve the ductility of nanobainitic steels which transformed at a low temperature. Nanobainitic steel which was austempering at 230 °C exhibited excellent mechanical properties with ultimate tensile strength of 2146 MPa, total elongation of 12.95%. Please put your abstract here. Keywords: Nanobainitic, Kinetics, Retained austenite, TRIP effect 1.INTRODUCTION In the recent decade, nanostructured, high-carbon silicon-rich alloy bainitic steels involving fine-scaled carbide-free bainitic ferrite plates and uniform dispersion of carbon enriched austenite have been developed by Caballero and Bhadeshia (Caballero, Bhadeshia, Mawella, Jones& Brown, 2002). This bainitic steels exhibit are remarkable ultimate tensile strength in excess of 2.3 GPa and a toughness of 30 MPa•m1/2by isothermal treatment at low temperature for a long time (e.g., 125 oC for 29 d while 190 oC for 14 d) (Caballero & Bhadeshia, 2004). The prominent mechanical properties have aroused widespread concern within the academics. Although the nanobainitic steels have excellent mechanical properties, the slow rate of bainitic transformation limits the development in a practical point of view. In order to shorten transformation time, the selection of rational alloy elements has been conducted to accelerate bainitic transformation. The addition of Al and/or Co can increase the chemical driving for the transformation of austenite into ferrite and the transformation can be easily accelerated (Garcia-Mateo, Caballero & Bhadeshia, 2003; Yoozbashi, Yazdani& Wang, 2011). The investigation of Huang et al.(Huang, Sherif& RiveraDíaz-del-Castillo, 2013)showed that reducing the concentration of Mn has a much greater effect than increasing Co in terms of accelerating the bainitic reaction which can bring significant cost reduction. C. GOULAS et al. (Goulas, Mecozzi & Sietsma, 2016)studied the effect of chemical inhomogeneity on the isothermal bainite formation, which has shown that the growth of bainite in the high Mn and Cr concentration regions were retarded. In this research, a new composition has been designed using the base composition, and the effect of adjustment of Mn and Cr content on the bainitic transformation rate, microstructures and mechanical properties have been investigated. 2.Material and methods A total of three steels have been investigated in detail for this study, and their chemical compositions are listed in Table 1. The steels were produced by a 50 kg vacuum medium frequency induction melting furnace. The ingots were forged and then homogenized at 1200 °C for 24 h. Thermal simulation tests were carried out by dilatometry using a DIL 805A dilatometer to determine the bainite transformation time after austempering at 230 °C. Cylindrical samples with a length of 100 mm and a diameter of 12 mm were cut from the forging stocks and austenitized at 950 °C for 30 min, then transferred to a salt bath for austempering at 230 °C, and finally air cooled to room temperature. 2 C Si Mn Cr Al Fe NB1 0.83 2.44 0.43 --- 0.73 Bal. NB2 0.83 2.54 1.01 --- 0.89 Bal. NB3 0.81 2.48 0.98 1.04 0.91 Bal. Tensile tests were performed at room temperature in specimens of 12 mm diameter and 25 mm gauge length with a cross-head speed of 0.1 mm•min-1. The engineering stress-strain curves were converted into the true stress–strain curve, and strain hardening was characterized by the instantaneous workhardening exponent n that was calculated from the true stress–strain curve as the Equation (1): d ln σ n (1) d ln ε Where σ represents true stress and ε represents true strain. The microstructure morphologies were observed using a ZEISS ULTRA 55-type field emission scanning electron microscope (FE-SEM). Metallographic samples were ground, mechanically polished and etched with 2% nital. The evolution of microstructure change in tested steels before and after tested was achieve by X-ray diffraction (XRD) analysis using Cu-Kα radiation with a voltage of 40 kV and a current of 150 mA. The hardness of the samples were determined by Rockwell harness tester. 3.Results and Discussion 3.1 Kinetics of bainite transformation Fig.1 presents the time temperature transformation (TTT) curves of three experimental steels calculated by the MUG83 thermodynamic model, where Ms, P and B stand for the martensite start temperature, pearlite and bainite, respectively. As the content of Mn is increased from 0.43% (NB1steel) to 1.01% (NB2 steel), the whole C-shaped curve is reduced that results in the retardation of the pearlite reaction. In addition, the martensite reaction is depressed to a lower temperature. After the concentration of Cr is further increased to 1.0% on the base of NB2 steel, the curve shift steeply to bottom-right of the image and the Bs and Ms decreased significantly, the hardenability of tested steel is remarkably improved. From the current results, it appears that the addition of Mn and Cr clearly has a strong effect in enhancing the hardenability of steel and reducing the bainite 800 NB1 700 NB2 NB3 P 600 。 No. transformation temperature. Recent researches have demonstrated that the reduction of isothermal transformation temperature is a very effective mean to achieve the nano-size plates of bainitic ferrite (Meng, Feng, Zhou, Zhao, Zhang& Qian, 2015), accordingly the rational adjustment of alloy element is considered as a key requirement to carry out the bainite transformation at low temperature. Temperature/ C Table 1 Chemical compositions of experimental steels (wt.%) 500 400 B 300 Ms( N1) = 221℃ 200 Ms( N2) = 214℃ Ms( N3) = 186℃ 100 -1 10 10 0 10 1 10 2 10 3 10 4 10 5 Time/s Figure.1Time temperature transformation diagram of experimental steels Fig. 2 presents the overall kinetics of experimental steels for isothermal treatment at 230 oC, Fig. 2(b) displays the corresponding reaction rate of Fig. 2(a). The time at which generates 1-3% and 95-98% volume fraction of bainite is defined as the start and completion time of isothermal bainite transformation, respectively. It can be seen that higher Mn (NB2 steel) and Cr content (NB3 steel) are accompanied by longer transformation incubation time and lower transformation rate, and bainite reactions are both retarded. When Mn content increases to 1.01%, the incubation period of NB2 steel is more than three times as much as NB1 steel, subsequently with further increasing Cr content, the need time of bainite start transformation of NB3 steel is almost the same as the terminal time of NB1 steel. Likewise, the transformation rate rapidly decreases with the increasing of Mn and Cr content, and the maximum transformation rate of N1 steel after austempering at 230 oC is 0.01 μm•s-1 much higher than NB3 steel. This phenomenon is attributed to the raising of supercooled austenite strength, caused by the increasing of phase transformation resistance and the decreasing of transformation rate due to the solid solution strengthening of Mn and Cr (Suh, Park& Kim, 2008; Miyamoto, Usuki & Furuhara, 2010). On the another hand, the diffusion of carbon atom in austenite is markedly retarded by the increasing of Mn and Cr content which results in a gradual extension of incubation period. 3 NB3 steel possesses the 30.62%. Mn and Cr, as the substitutional solid strengthening element are beneficial for the enhancing of austenitic stability and mechanical strength, and this effect can lead to an increase trend in the final retained austenite. (a) 50 Dilatation/ μm 40 14400s NB1 NB2 NB3 24450s 46660s 30 20 block RA 10 1180s 3820s BF 13600s block RA film RA BF 0 100 1000 Time/s film RA 10000 (b) Transformation rate/ μ·ms -1 0.012 NB1 NB2 NB3 0.010μ·ms -1 BF 0.009 film RA block RA 0.005μ·ms -1 0.006 0.002μ·ms -1 0.003 Figure.3 SEM micrographs of experimental steels: (a) NB1, (b) NB2, (c) NB3, in which BF and RA stand for bainitic ferrite and retained austenite, respectively. 0.000 100 1000 Time/s 10000 Figure.2Transformation kinetic of experimental steels for isothermal treatment at230 oC,(a) dilatation-time curves and (b) transformation rate 3.2Microstructure observation The scanning electron microscopy micrographs of obtained microstructures of experimental steels after austempering at 230 °C for 24 h are shown in Fig. 3, which comprise bainitic ferrite (concave microstructures) and retained austenite (convex microstructures), this latter exists in two different morphologies, as film-like and as blocky. As it can be seen, corresponding to the NB1 and NB2 steel, the NB3 steel exhibits a more blocky microstructure. From the Table 2, it is clearly that the thickness of bainitic ferrite plate is refined and the volume fraction of retained austenite is increasing with the increasing of Mn and Cr content. 3.3Mechanical properties evolution The mechanical properties of experimental steels are shown in Table 2 and Fig. 4(a). With increase in Mn content, the ultimate tensile strength and total elongation of NB2 steel are both slightly decrease, by further increasing the Cr content, the total elongation of NB3 is almost two times as much as NB1 and NB2 steel reaching 12.95%, but the ultimate tensile strength is 2146 MPa slightly lower than NB2 and NB1 steels. This phenomenon is attributed to the increasing of retained austenite with the increasing of Mn and Cr content, especially the Table 2 Mechanical properties of experimental steels t Before tensile After tensile nm VRA/% VRA/% 709.6 56.64 17.47 8.87 6.19 698.4 50.54 23.85 17.89 12.95 686.7 46.61 30.62 15.36 UTS TE MPa % NB1 2330 6.56 NB2 2231 NB3 2146 No. Hard ness HV where UTS, TE and t respectively stand for the ultimate tensile strength, total elongation and thickness of bainitic ferrite, VRA stands for the volume fraction of retained austenite. Fig. 4(b)shows the work-hardening index curves of experimental steels, during the plastic deformation, the n-value of NB1 and NB2 steel rapidly decrease before the occurrence of necking, and the change of volume fraction of retained austenite before and after tensile tests is less than 10% (Table 2). Meanwhile, the NB1 and NB2 steel are consisted of higher amount of film-like stable retained austenite and lower amount of instability blocky retained austenite, Fig. 3(a) and (b). This phenomenon indicates that only a small quantity of blocky retained austenite has been transformed at the initial stage of tensile tests, and the potential of the TRIP effect remains unused, which results in little or null benefit on the increasing of plasticity. Nerveless the value-n of NB3 steel remains constant about 0.07 till the necking occurrence, which shows that the retained austenite gradually transforms into martensite during the workhardening after plastic deformation that can be favorable to reduce stress centralization and delay 4 Acknowledgment (a) 2500 REFERENCES Tensile stress/MPa the onset of local necking. Therefore, in the present work, it is well understood that the microstructure obtained by addition Mn and Cr austempering at low temperature is beneficial for the mechanical properties of nanobainitic steel. Caballero, F. G., Bhadeshia, H. K. D. H., Mawella, K. J. A., Jones, D. G., & Brown, P. (2002). Very strong low temperature bainite. Materials science and technology, 18(3), 279-284. 2000 1500 Caballero, F. G., & Bhadeshia, H. K. D. H. (2004). Very strong bainite.Current Opinion in Solid State and Materials Science, 8(3), 251-257. NB1 NB2 NB3 1000 0 3 6 9 Garcia-Mateo, C., Caballero, F. G., & Bhadeshia, H. K. D. H. (2003). Acceleration of low-temperature bainite. ISIJ international, 43(11), 1821-1825. 12 Tensile strain/% (b) 0.3 Work hardening index This research was supported by the National Natural Science Foundation of China (Grant Nos.51271035 and U1560107) NB1 NB2 NB3 Yoozbashi, M. N., Yazdani, S., & Wang, T. S. (2011). Design of a new nanostructured, high-Si bainitic steel with lower cost production. Materials& Design, 32(6), 3248-3253. 0.2 Huang, H., Sherif, M. Y., & Rivera-Díaz-del-Castillo, P. E. J. (2013). Combinatorial optimization of carbide-free bainitic nanostructures. Acta Materialia, 61(5), 1639-1647. 0.1 0.0 0.00 0.03 0.06 0.09 0.12 True strain Figure.4 (a) Stress-strain curvesand (b) corresponding workhardening index curves of experimental steels 4.Conclusion Goulas, C., Mecozzi, M. G., & Sietsma, J. (2016). Bainite Formation in Medium-Carbon Low-Silicon Spring Steels Accounting for Chemical Segregation. Metallurgical and Materials Transactions A, 1-11. The nanobainitic microstructures were obtained by isothermal treatment at 230 °C. The effect of Mn and Cr on the mechanical properties was studied by the uniaxial tensile testing. The conclusion can be drawn as follows: Meng, J., Feng, Y., Zhou, Q., Zhao, L., Zhang, F., & Qian, L. (2015). Effects of Austempering Temperature on Strength, Ductility and Toughness of Low-C High-Al/Si Carbide-Free Bainitic Steel. Journal of Materials Engineering and Performance, 24(8), 3068-3076. (1) The alloy element of Mn and Cr can decrease the Bs and Ms, shift the C-curve to bottom-right based on the analysis of thermodynamic calculation. With the increasing of Mn and Cr content, the incubation period and terminal time increase and the bainite reaction is inhibited. Suh, D. W., Park, S. J., & Kim, S. J. (2008). Influence of Cr and Ni on Microstructural Evolution during Heat Treatment of Low-Carbon Transformation Induced Plasticity Steels. Metallurgical and Materials Transactions A, 39(9), 2015-2019. (2) The thickness of bainitic ferrite is about 50nm after austempering at 230 °C for 24h, and the addition of Mn and Cr can refine the thickness of bainitic ferrite plates. Miyamoto, G., Usuki, H., Li, Z. D., & Furuhara, T. (2010). Effects of Mn, Si and Cr addition on reverse transformation at 1073K from spheroidized cementite structure in Fe–0.6 mass% C alloy. Acta Materialia, 58(13), 4492-4502. (3) The volume fraction of blocky retained austenite increases with the increasing of Mn and Cr, and during the plastic deformation the TRIP effect is taken place which is beneficial for mechanical properties.
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