LWT - Food Science and Technology 44 (2011) 62e66 Contents lists available at ScienceDirect LWT - Food Science and Technology journal homepage: www.elsevier.com/locate/lwt Process optimization for aqueous extraction of reducing sugar from cashew apple bagasse: A potential, low cost substrate Arindam Kuila, Anshu Singh, Mainak Mukhopadhyay, Rintu Banerjee* Microbial Biotechnology and Downstream Processing Laboratory, Agricultural and Food Engineering Department, Indian Institute of Technology, Kharagpur 721 302, India a r t i c l e i n f o a b s t r a c t Article history: Received 9 December 2009 Received in revised form 30 March 2010 Accepted 3 June 2010 The present investigation deals with optimization of aqueous extraction of reducing sugar from cashew apple bagaase, a potential low cost substrate. Response Surface Methodology (RSM) based Box Behnken Design (BBD) was employed to obtain the best possible combination of liquid: solid, pH, extraction time and extraction temperature for maximum reducing sugar extraction. The optimum extraction conditions were as follows: liquid: solid 3.26 (mL/g), pH 6.42, extraction time 6.30 h and temperature 52.27 C. Under these conditions, the experimental yield was 56.89 (g/100 g dry substrate), which was well matched with the predictive yield 57.64 (g/100 g dry substrate). Further analysis of sugar was done by HPLC which revealed glucose (34.28 g/100 g dry substrate), fructose (18.57 g/100 g dry substrate) and arabinose (3.42 g/100 g dry substrate). Ó 2010 Elsevier Ltd. All rights reserved. Keywords: Cashew apple bagasse Response surface methodology Aqueous reducing sugar extraction HPLC analysis 1. Introduction Cashew nut tree (Anacardium occidentale L.) is a branchy evergreen tree. It has several important medicinal applications. The receptacle is used against sore throat. Anacardol and anacardic acid (oils from this plant) have activity against Walker carsinosarcoma. The true fruit of the tree is the cashew nut consisting of edible kidney-shaped kernel. The cashew apple and nut abscise from trees naturally when ripe. Maturation occurs over a period of several weeks during the dry season. According to the report of Pinheiro, Rocha, Macedo, and Goncalves (2008) India is the third most producer (4 million tons) of the worldwide production (2 billion tons). An interesting feature of the cashew is that the nut develops first and when it is full-grown but not yet ripe, its peduncle becomes pulpy, fleshy, pear-shaped, so-called cashew apple. In addition to the valuable cashew nut, the cashew nut tree is source of byproduct i.e. pseudo fruit (cashew apple) that is used to make juices and wines (Da Silva, Collares, & Finzer, 2000). According to the report of Tigressa, Gustavo, and Luciana (2008) only 12 g/100 g of the total peduncle, the part of the tree that connects it to the cashew nut, is processed. Also, when the pseudo fruit is industrially processed for the production of juice, 40 g/100 g of the fruit remains as bagasse (Tigressa et al., 2008). This bagasse is not used for human consumption and is generally stored or discarded. But due to large * Corresponding author. Tel.: þ91 3222 283104; fax: þ91 3222 282244. E-mail address: [email protected] (R. Banerjee). 0023-6438/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.lwt.2010.06.005 surface area and high sugar/moisture content makes bagasse difficult for preservation. The utilization of this biomass requires development and optimization of technologies for the industrialization of cashew apple derivatives, among which extraction of reducing sugar before spoilage should be of particular interest. Those facts, together with its rich in sugar content turn cashew apple bagasse into different valuable products such as ethanol (Liu, Cheng, Jhang, Li, & Wang, 2009), additives (Denner, 1990) etc, thus attract increasing interests. The key issue for utilization of cashew apple bagasse is extraction of reducing sugar from it. There are several reports on production of reducing sugar from agro residues, food wastes, lignocellulosic biomass and so on (Gong, Chen, & Chen, 1996; Hernández-Salas et al., 2009; Morjanoff, Dunn, & Gray, 1982; Raghavendra & Geeta, 2007; Rocha, Rodrigues, Macedo, & Gonçalves, 2009; Rodríguez-Chong, Alberto Ramírez, Garrote, & Vázquez, 2004). Limitations of all these processes, such as physical or chemical pretreatment require special instrument and consume a lot of energy. They often lead to the losses of carbohydrates and generate some inhibitors to the subsequent enzymatic hydrolysis during the severity of the operational condition. It makes the process uneconomical and environmental unfriendliness (Yu, Zhang, He, Liu, & Yu, 2009). Enzymatic process requires high cost enzyme and also enzymatic process is much slower (Taherzadeh & Korimi, 2007). Extraction of reducing sugar by varying liquid: solid, pH, incubation time and temperature (without any enzymatic, physical or chemical treatment) offers several advantages such as no enzyme requirements, higher yields, minimal byproduct formation, the absence of substrate loss due to A. Kuila et al. / LWT - Food Science and Technology 44 (2011) 62e66 Table 1 Biochemical composition of cashew apple bagasse. Constituents Content (g/100 g substrate) Moisture Ash Volatile matter Reducing sugar Starch Cellulose 58.00 1.07 32.04 7.25 4.28 14.25 chemical modifications, low energy requirements, mild operating conditions, low chemical disposal costs etc (O’Dwyer, Zhu, Granda, & Holtzapple, 2007; Tunga et al., 1999). In order to the effective utilization of bagaase, extraction of bimolecule (reducing sugar) can be one of the options. The present study aimed at optimization of aqueous extraction of reducing sugar from cashew apple bagaase by varying liquid: solid (mL/g), pH, incubation time (h) and temperature ( C). In this study RSM (Bhattacharya & Banerjee, 2008; Mundra, Desai, & Lele, 2007) based on BBD (Bhattacharya, Karmakar, & Banerjee, 2009) was used to optimize the extraction of reducing sugar from cashew apple bagasse. 2. Materials and methods 2.1. Materials Cashew apple was collected locally from the agricultural farm at IIT Kharagpur, India. 2.2. Methods 2.2.1. Preparation of substrate Cashew apples were sorted and weighed. Known weights of the fresh apples were fed into the Twister mixer grinder (Bajaj, India). Table 2 Experimental design (conditions and responses) for aqueous extraction of reducing sugar from cashew apple bagasse, in terms of coded factor. Run order A B C D Reducing sugar (g/100 g of dry substrate) Experimental Predicted 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 þ1(5) þ1(5) 0(3) 0(3) 0(3) þ1(5) 1(1) 0(3) 0(3) 1(1) 0(3) 0(3) þ1(5) 1(1) 0(3) 0(3) 1(1) 0(3) þ1(5) 0(3) 1(1) 0(3) þ1(5) 0(3) 0(3) 1(1) 0(3) 0(6) þ1(8) 0(6) 0(6) þ1(8) 0(6) 1(4) 1(4) 1(4) 0(6) þ1(8) 0(6) 1(4) 0(6) 0(6) 1(4) 0(6) e 1(4) 0(6) þ1(8) þ1(8) þ1(8) 0(6) 0(6) 0(6) 0(6) 0(6) 0(6) 0(6) 1(4) 0(6) 0(6) 1(4) 0(6) 0(6) þ1(8) þ1(8) 0(6) 0(6) 0(6) 1(4) þ1(8) 0(6) 0(6) e1(4) 0(6) 1(4) 0(6) þ1(8) þ1(8) 1(4) 0(6) 0(6) þ1(8) 1(40) 0(50) 1(40) 0(50) 1(40) 0(50) 0(50) 1(40) 0(50) 0(50) þ1(60) 0(50) 0(50) 0(50) 1(40) þ1(60) þ1(60) 0(50) þ1(60) 0(50) 0(50) 0(50) 0(50) þ1(60) 0(50) 1(40) þ1(60) 32.43 38.40 30.89 56.45 40.12 38.78 24.54 28.45 47.31 27.09 45.80 57.82 35.70 31.22 42.89 34.78 39.05 41.07 45.98 45.09 35.67 52.01 40.55 43.73 54.95 33.04 46.02 31.58 39.81 33.53 56.41 39.77 36.79 25.39 31.90 40.88 34.10 47.37 56.41 36.48 32.87 42.57 40.15 32.63 37.04 43.27 44.24 37.15 48.76 43.92 46.31 56.41 28.47 45.64 63 Table 3 Results of regression analysis of aqueous extraction of reducing sugar from cashew apple bagasse using second-order polynomial model. Model term Regression coefficient Std. deviation t-statistic P-value Intercept A B C D AA BB CC DD AB AC AD BC BD CD 382.81 18.59 27.45 22.95 9.56 3.44 1.99 1.43 0.09 0.53 0.37 0.09 0.04 0.01 0.12 92.12 8.44 9.51 9.51 2.33 0.52 0.52 0.52 0.02 0.60 0.60 0.12 0.60 0.12 0.12 4.16 2.20 2.89 2.41 4.10 6.66 3.85 2.78 4.20 0.88 0.62 0.79 0.07 0.07 1.02 0.001 0.048 0.014 0.033 0.001 0.000 0.002 0.017 0.001 0.394 0.548 0.445 0.944 0.947 0.329 The model is having 3 jars, 3 blades and power consumption of 750 W. Water was added into the mixer grinder in the ratio of 2 (mL/g of cashew apple) and then blending was done. After the juice extraction, the remaining solid residue (bagaase) was air dried overnight at 37 C. 2.2.2. Determination of biochemical compositions of cashew apple bagasse Using some methods (Erol, Haykiri-Acma, & Küçükbayrak, 2009; Miller, 1959; Updegraff, 1969; Viles & Silverman, 1949) major biochemical composition (moisture, ash, starch, reducing sugar and cellulose) of cashew apple bagasse was determined in triplicates. Table 1 shows the major biochemical composition of cashew apple bagasse. 2.2.3. Aqueous extraction of reducing sugar from cashew apple bagasse Aqueous extraction of reducing sugar was performed in 50 ml stoppered conical flask containing air dried cashew apple bagasse and 10 ml of 0.2 (mol/L) of disodium hydrogen phosphate/0.1 (mol/ L) of citrate buffer (pH 4e8). Samples were taken from the reaction mixture at specific time interval according to the experimental design. Each sample taken from the reaction mixture was centrifuged at 136.4 g force for 5 min. Then reducing sugars (g/100 g dry cashew apple bagasse) in the supernatant was estimated by dinitrosalicylic acid method (Miller, 1959). 2.2.4. Optimization of aqueous extraction of reducing sugar from cashew apple bagasse For optimization of reducing sugar extraction from cashew apple bagasse the boundary parameters were liquid: solid (1e5), Table 4 ANOVA analysis of RSM model for aqueous extraction of reducing sugar from cashew apple bagasse. Source Regression Linear Square Interaction Residual error Lack-of-fit Pure error Total R2 ¼ 86.58%, a b c DFa Seq SSb Adj SSb Adj MSc F P 14 4 4 6 12 10 2 27 R2 ¼ 70.93% 1762.33 553.01 1144.84 64.47 273.05 268.93 4.12 2035.38 1762.33 470.62 1144.84 64.47 273.05 268.93 4.12 125.88 117.65 286.21 10.75 22.75 26.89 2.06 5.53 5.17 12.58 0.47 0.003 0.012 0.000 0.816 13.05 0.073 Degrees of freedom. Sum of squares. Mean squares. 64 A. Kuila et al. / LWT - Food Science and Technology 44 (2011) 62e66 sample. It consisted of an isocratic elution mobile phase of acetonitrileewater (75: 25, mL/mL), degassed before use. The flow-rate of the eluent was 1.8 ml/min at 25 C column temperature. The injected volume was 20 ml at a run time of 15 min. Sugar standards were used for quantification of different sugars (glucose, xylose, mannose, galactose, arabinose etc) in the sample. 3. Result and discussion 3.1. Biochemical composition analysis of cashew apple bagasse Fig. 1. Response surface plot showing the effect of liquid: solid (v/dw) and pH on aqueous extraction of reducing sugar. pH (4e8), incubation time (4e8 h) and temperature (40 Ce60 C). Table 2 shows the coded and actual values of the experimental variables. In the present work, RSM based on BBD was used to investigate the significance of the effects of liquid to solid ratio (mL/g), pH, incubation time (h) and temperature ( C) on extraction of reducing sugar from cashew apple bagasse. All experiments were conducted in triplicates. A three-level, four-factor factorial BBD and at the center points leading to 27 runs (24 organized in a fractional factorial design and 3 involving replications of the central points) was developed by MINITAB 15 software for the optimization. The series of experiments designed and conducted are shown in Table 2 in coded and uncoded terms. In coded terms the lowest, central and the highest levels of four variables are 1, 0 and þ1 respectively. The experimental data were analyzed by the Response Surface Regression (RSREG) procedure to fit the following second-order polynomial equation (Zheng et al., 2008): Y ¼ ßk0 þ 4 X i¼1 ßki xi þ 4 X i¼1 ßkii x2i þ 4 4 X X ßkij xi xj i ¼ 1 j ¼ iþ1 where Y is response (g of reducing sugar/100 g dry substrate); bk0, bki, bkii and bkij are constant coefficients and xi, xj are the coded independent variables, which influence the response variables Y. 2.2.5. Analysis of reducing sugars through HPLC After optimization of reducing sugar extraction, an HPLC system was used for analysis of sugars present in the optimized aqueous Biochemical compositions of cashew apple bagasse are shown in Table 1. Reducing sugar and cellulose content are differ from Rocha et al. (2009) and Tigressa et al. (2008) respectively. The variation may be due to the influence of different factors on cashew apple cultivation and cashew apple juice extraction. Table 1 also shows that cashew apple bagasse contain 4.28 (g/100 g substrate) starch and 32.04 ((g/100 g substrate) volatile matter. 3.2. Statistical analysis of the data The experimental data were first analyzed in order to determine second-order equations including terms of interaction between the experimental variables. The equation given below is based on the statistical analysis of the experimental data shown in Table 2. The mathematical expression of relationship of reducing sugar yield from cashew apple bagasse with variables A, B, C and D (liquid: solid, pH, incubation time and temperature respectively) are given below in terms of coded factors. Y ¼ 382:81 þ 18:59A þ 27:45B þ 22:95C þ 9:56D 3:44 A2 1:99B2 1:43C 2 0:09D2 0:53AB þ 0:3AC þ 0:09AD þ 0:04BC 0:08BD1 0:12CD (1) Based on the experimental response the reducing sugar yield increased from 7.25 to 57.82 g/100 g dry substrate. Runs 7 and 12 had the minimum and maximum reducing sugar extraction respectively. The quadratic regression model for reducing sugar yield has been given in Table 3. ANOVA of the regression model (Table 4) for reducing sugar yield demonstrated that the model was significant due to F-value (5.53) and R2 value (0.87). Only 13% of the total variations are not explained by the model and the F value indicates that reducing sugar extraction from cashew apple bagasse had a good model fit due to the high value of R2 and F. The p values are used as a tool to check the significance of each coefficient, which also indicates that the interaction strength between each Fig. 2. Response surface plot showing the effect of liquid: solid (v/dw) and incubation time (h) on aqueous extraction of reducing sugar. A. Kuila et al. / LWT - Food Science and Technology 44 (2011) 62e66 65 Fig. 3. Response surface plot showing the effect of pH and incubation time (h) on aqueous extraction of reducing sugar. independent variable. The smaller the p values, the bigger the significant of the corresponding coefficient (Cui et al., 2006) 3.3. Effect of liquid: solid, pH and incubation time on aqueous extraction of reducing sugar The combined effect of liquid: solid and pH has been demonstrated in Fig. 1. Reducing sugar production was increased with the increasing liquid: solid, but after specific liquid: solid 3.26 (mL/g) increasing the liquid: solid decreased the reducing sugar production. Increasing the pH significantly increased the reducing sugar yield. Liquid: solid with pH significantly impact on extraction of reducing sugar. The joint interaction of liquid: solid and incubation time on reducing sugar yield was revealed in Fig. 2. Increasing incubation time (h) also increased the reducing sugar production with liquid: solid due to incubation time optimum. The maximum reducing sugar produced (56.89 g/100 g dry substrate) at specific liquid: solid 3.26 (mL/g) and incubation time (6.3 h). In Fig. 3 it was observed that increasing incubation time with the pH reducing sugar production was increased significantly, but at specific pH (6.42) and incubation time (6.30 h) reducing sugar production was maximum (56.89 g/100 g dry substrate). Further increasing the pH reducing sugar production was slowly decreased. 3.4. Optimization of aqueous extraction of reducing sugar from cashew apple bagasse The optimal conditions for aqueous extraction of reducing sugar from cashew apple bagasse were estimated by Minitab 15 software. Taking costs and efficiency into consideration, the optimum operating parameters was liquid: solid 3.26 (mL/g), pH 6.42, incubation time 6.30 h and temperature 52.27 C. Under these conditions, the maximum reducing sugar produced was about 57.64 g/100 g dry substrate. To confirm the predicted response, using theoretical optimum response experiments were conducted in triplicates. The maximum reducing sugar production was found to be 56.89 g/100 g dry substrate. This is very close to the predicted response. Thus optimization of aqueous extraction of reducing sugar from cashew apple bagasse was successfully developed by RSM. Enzymatic saccharification of alkali pretreated cashew apple bagasse for 72 h, produced 730 mg/g alkali pretreated cashew apple bagasse (Rocha et al., 2009). Choudhury, Gray, and Dunn (1980) reported that using Cellulomonas strain CS1-17 on alkali pretreated sugarcane bagasse produced 25.6 g/l reducing sugar after 48 h incubation time (Choudhury et al., 1980). Similarly Woiciechowski, Nitsche, Pandey, and Soccol (2002) carried out experiment on production of reducing sugar using acid hydrolysis of cassava bagasse which resulted 62.40 g reducing sugar/g of cassava bagasse (Woiciechowski et al., 2002). All the methods of pretreatment has prospective to release fermentable sugars. But extraction of reducing sugar by varying liquid: solid, pH, incubation time and temperature is efficient and has numerous advantages. Thus, aqueous extraction of reducing sugar is more effective in obtaining the reducing sugars, which could be the source of useful products. 3.5. HPLC analysis of reducing sugar After optimization of aqueous extraction of reducing sugar from cashew apple bagasse, HPLC-RI detection was used to analyze the sugars present in the optimized samples. Glucose and fructose showed acceptable recoveries (34.28 g/100 g dry substrate and 18.57 g/100 g dry substrate respectively). Besides these sugars the optimized sample contains arabinose (3.42 g/100 g dry substrate). Damasceno, Fernandes, Magalhães, and Brito (2008) determined sugars in the cashew apple juice. Cashew apple juice contains glucose, fructose and sucrose, but no arabinose was found. 4. Conclusion Biochemical analysis of cashew apple bagasse showed that it contains moisture 58.00 g/100 g substrate, ash 1.07 g/100 g substrate, volatile matter 32.04 g/100 g substrate, reducing sugar 7.25 g/100 g substrate, starch 4.28 g/100 g substrate and cellulose 14.25 g/100 g substrate. 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