Wall Types Possible With the Monowi System Add Your Own Adaptations! Monowi System Corner Set For Walls Over 4’ Tall Whaler bracket 3 Dbl hd 16d nails Leak proof, rust proof non-conductive ties. 2x4 whalers @ 16” O.C. to wrap corners Retainer brackets Vertical 2x4 whalers at plywood joints 2x4 nailed to one side of corner set Lap horizontal whalers PAST first plywood joint on outside form and secure at first whaler in second sheet with double head 16d nail to contain end pressure. Retain corner assembly pieces for ALL pours. Change dimension of inside form ONLY for varying wall thicknesses. Make up all odd lengths in “run” of walls using 2x4 whalers to span the odd opening and fill in with “scrap” or cheaper plywood. Make outside corner faces so that concrete is some “modular” length (24”, 32” or 48”) 48” O.C. Balance of wall Vertical 2x4 whalers located at plywood joints Tie holes drilled from pattern sheet CAUTION NEVER use Monowi Forming accessories with LESS THAN BB Grade Yellow Pine or Douglas Fir species, 5 ply FORM plywood of ¾ inch thickness on walls over 48” high. DO NOT use chip boards, CDX, or other inferior grades as they will NOT distribute and bridge the pressure load evenly between the ties. This could result in a form failure. Pour all concrete in 2-3 ft. lifts. Vibrate each lift separately and do not vibrate down through previous lift. Use maximum 3-4 inch slump concrete. (These are really just STANDARD rules for any concrete form pour!) Tie ends must make 3-POINT contact with retainer and whaler shoulders. If not, you 1/3 of the tensile strength. If whaler or retainer clips have a cracked “keyhole” they should be discarded. If the shoulders become worn or rounded they should only be used near the tops of formwork. Wear eye protection when breaking off tie pin ends. If you are using plasticized concrete – it will increase your form pressure about 400%! You MUST pour in lifts and wait for an initial or partial set.
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