Challenges in Construction Monitoring using Fibre Optic Sensor techniques K T V Grattan*^, T Sun*^ & W Zhao* P M Basheer+^, S Taylor+^ & S K T Grattan+^ *School of Engineering & Mathematical Sciences, City University, Northampton Square, London, EC1V 0HB +The Queen’s University of Belfast, Belfast, BT7 1NN ^ Sengenia, David Keir Building, Stranmillis Road, Belfast, BT9 5AG [email protected] Abstract. The development of monitoring systems for the construction industry has lagged that seen in other fields, in spite of its major economic significance internationally. This paper considers the range of challenges in the field and discusses how fibre optic sensors can be used effectively to address these. 1. Introduction The need for sensor systems for continuous monitoring of structures was recognized many years ago and non-optical solutions, such as electrical conductance based sensors have been developed for specific measurement purposes, to supplement both visual and less desirable destructive techniques. Despite their numerous limitations in gathering accurate and reliable data from structures in service, nowadays these sensor systems are widely used. However, the provision of high quality data on degradation of civil structures could result in a large savings in money and resources in their maintenance and management. For some years fibre optic sensors (FOS) have been used, being both retrofitted or fitted during installation, to measure physical parameters such as strain and temperature but on the whole, FOS manufacturers do not show the specialist skills needed to apply their technologies to construction and the companies with credibility in the construction industry do not have a product base to offer what would enable effective long term testing to occur. There is, as yet, comparatively little information on the performance and use of a range of optical fibre sensor systems in ‘real world’ civil structures, especially during their construction and commissioning phases. The research described in this work includes descriptions of systems both retrofitted to existing structures and embedded during their fabrication, for example in new glass fibre reinforced composite (GFRP) bridges during the construction stage, as well as to monitor repairs to bridges, to monitor new foundations and to study the chemical changes in construction materials. The need is to ‘bridge the gap’ effectively – to offer new solutions using effective technologies for novel sensing challenges in the construction sector. 2. The Construction Industry and Structural Degradation The construction industry in the UK represents some 6-8% of GDP and annual growth rates of up to 12% have been achieved in recent years. The figures for major developed countries are similar and typically the construction industry represents some 5% of GDP. Building and other forms of construction represent some 40-50% of national wealth in developed countries. Thus structural degradation is of major economic significance but tends to be statistical in nature, rather than deterministic, and there is particular value to be gained from in situ integrity monitoring that can be achieved through the design and implementation of suitable instrumentation. This should be capable of providing both an initial design verification process for new structures and also the means to implement ongoing condition maintenance and overall life-time prediction. A broad aim of new monitoring methods is to reduce future maintenance costs and structure down-time by enhancing the effective usage of the structure. A range of monitoring situations using fibre optics will be considered in this paper. These include monitoring of a range of structural materials including – Concrete – Stone – Steel in bridges and structures Fibre optic sensing schemes represent an enabling technology which offers a number of advantages for real time structural health monitoring of engineering materials and structures [1-4]. Key advantages of their use include the potential for a large number of sensors to be multiplexed along a single length of optical fibre, enabling single or multi-point measurements to be made. Physical measurands of general interest for civil structures include strain, temperature, vibration and acoustic emission as well as chemical measurements including pH, moisture ingress, oxygen, chlorides and the presence of a variety of molecules carried by the moisture into the structure itself. The data obtained from such monitoring may be used to validate engineering designs, optimize manufacturing processes and thus facilitate structural health determination. Figure 1 shows schematically the influence of some of the most important of the chemical factors, chloride ingress and carbonation on structural integrity. Optical fibres are intrinsically safe and hence they can be used in extremely harsh conditions, often where conventional electrical-based sensor systems cannot be used. Work in recent years has shown significant advances in both the design and the deployment of optical fibre-based sensor technologies which indicate that fibre optic sensing can be an ideal technology for the above applications. Of the various approaches that may be used, Fibre Bragg Grating (FBG) technology [5-7] shows real promise to create simple and compact sensor systems for strain or temperature metrology in particular, or to be modified for chemical species determination. In such devices, FBG sensor elements may be integrated into existing structures [2] or embedded into new ones, both techniques being demonstrated in this work. The small size of the fibres (typically <1mm) and their circular cross-section facilitate their integration in concrete, carbon or glass fibre reinforced composite structures, for example. This can be done with minimum intrusion, in principal without degrading the mechanical performance of the structure. Degree of Deterioration FINAL STATE Initiation period Active deterioration period Initiation of deterioration Changes of materials properties Propagation of deterioration Service life Time Figure 1: Influence of carbonation/chloride ingress on service life 3. Sensor solutions This paper will review a number of sensor solutions developed to address the challenges outlined in a range of materials. To do so, several different, but illustrative structures have been examined, to show the potential of the sensor systems, both for retrofitting and fitting during manufacture and installation. One of the many such illustrative examples that could be given is a sensor for moisture ingress in concrete, based on a coated Fibre Bragg Grating and evaluated to determine its efficacy for construction use. Reflected Spectra at 26%RH and 88%RH 1.2 pan ≈ 0.35n m Normalised power 1 0.8 26% 26 % R H 0.6 0.4 8888% % R H 0.2 0 1534 1534.2 1534.4 1534.6 1534.8 1535 1535.2 1535.4 1535.6 1535.8 Wavelength(nm) Figure 2 (left) Moisture ingress sensor based on a coated Fibre Bragg Grating for evaluation of a series of different concrete samples. Data on the system sensitivity to humidity from 26% to 88% (inset is a photograph of the sensor used) In addition, advanced high bandwidth, multiplexed FBG interrogation systems have been developed and evaluated, for example as field trial prototypes in a range of situations in structural monitoring [e.g. 8-9]. Multiplexed optical systems developed for this purpose have been shown to be versatile and superior to systems based upon the same number of discrete and individually connected conventional sensors, an advantage that is of increasing value, as the number of sensor points is also increased. They have been extensively evaluated in the laboratory environment to analyze its performance prior to use in the field in several taxing situations, discussed above. The results presented in this paper will show the value of FOS applied to contemporary problems in the construction industry and discuss their potential for development into the future. 4. Acknowledgement The authors would like to acknowledge the support of the Engineering & Physical Sciences Research Council (EPSRC) through various schemes. References [1] K.T.V. Grattan & B.T. Meggitt Optical Fibre Sensor Technology: Fundamentals, Kluwer Academic Press, 2000. [2] W.B. Spillman Jr., J.S. Sirkis and P.T. 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