Biomass and Bioenergy 19 (2000) 1±15 www.elsevier.com/locate/biombioe A review of Jatropha curcas: an oil plant of unful®lled promise p Keith Openshaw Alternative Energy Development Inc., Silver Spring, MD, USA Received 8 January 1999; received in revised form 21 March 2000; accepted 27 March 2000 Abstract Jatropha curcas is a multipurpose plant with many attributes and considerable potential. It is a tropical plant that can be grown in low to high rainfall areas and can be used to reclaim land, as a hedge and/or as a commercial crop. Thus, growing it could provide employment, improve the environment and enhance the quality of rural life. The establishment, management and productivity of jatropha under various climatic conditions are not fully documented. This is discussed and the gaps in the knowledge elucidated, especially its fertilizer requirements. The plant produces many useful products, especially the seed, from which oil can be extracted; this oil has similar properties to palm oil. The costs and returns of growing the plant and producing the plant oil are discussed and tabulated. Because it can be used in place of kerosene and diesel and as a substitute for fuelwood, it has been promoted to make rural areas self sucient in fuels for cooking, lighting and motive power. This strategy is examined and found not viable. Oil for soap making is the most pro®table use. It is concluded that all markets for jatropha products should be investigated. If the full potential of the plant is to be realized, much more research is required into the growing and management of Jatropha curcas and more information is needed on the actual and potential markets for all its products. 7 2000 Elsevier Science Ltd. All rights reserved. Keywords: Jatropha curcas; Plant oil; Diesel/tallow substitute; Economic analysis 1. Introduction Jatropha curcas (Linnaeus) is a multipurpose There are over 200 articles on jatropha. Some important ones have not been reviewed. One is a January 1996 paper by H.J. Wiemer entitled ``Financial and economic analysis of the Jatropha system'' published by GTZ. This study came to similar conclusions made in this article. p bush/small tree belonging to the family of Euphorbiaceae. It is a plant with many attributes, multiple uses and considerable potential. The plant can be used to prevent and/or control erosion, to reclaim land, grown as a live fence, especially to contain or exclude farm animals and be planted as a commercial crop. It is a native of tropical America, but now thrives in many parts of the tropics and sub-tropics in Africa/Asia. It 0961-9534/00/$ - see front matter 7 2000 Elsevier Science Ltd. All rights reserved. PII: S 0 9 6 1 - 9 5 3 4 ( 0 0 ) 0 0 0 1 9 - 2 2 K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 has few pests and diseases and will grow under a wide range of rainfall regimes from 200 to over 1500 mm per annum. In low rainfall areas and in prolonged rainless periods, the plant sheds its leaves as a counter to drought. Jatropha is easy to establish, grows relatively quickly and is hardy, being drought tolerant. It is not browsed, for its leaves and stems are toxic to animals, but after treatment, the seeds or seed cake could be used as an animal feed. Various parts of the plant are of medicinal value, its bark contains tannin, the ¯owers attract bees and thus the plant has a honey production potential; its wood and fruit can be used for numerous purposes including fuel. Of particular importance, the fruit of jatropha contain viscous oil that can be used for soap making, in the cosmetics industry and as a diesel/kerosene substitute or extender. This latter use may be of importance when examining practical substitutes for fossil fuels to counter greenhouse gas accumulation. Also, like all trees, it ®xes atmospheric carbon, stores it in wood and assists in the build up of soil carbon. However, for several reasons, both technical and economic, the full potential of jatropha is far from being realized. The growing and management is poorly documented and there is little experience in marketing its products. Thus, frequently, growers do not achieve the optimum output of products, such as the fruit that would bring the greatest rewards. Neither do they have much information about the most lucrative markets. In many instances, markets have not been explored or properly quanti®ed, nor have the costs or returns been assessed to supply the dierent products to these markets. Therefore, actual or potential growers, especially in the subsistence sector, may be reluctant to invest time and money in a crop that only has promise rather than concrete rewards. Some of the current strategies used to promote jatropha may be sub optimal and could act as a deterrent instead of a stimulus in promoting rural development. Thus, it is timely to examine problems encountered in the growing and use of jatropha, achievements to date and the present strategy in promoting this potentially useful and versatile plant. 2. Present strategies for promoting J. curcas Jatropha is widely grown in Mexico, Nicaragua, N.E. Thailand and in parts of India. It is now being promoted in southern Africa, Brazil, Mali and Nepal. There are several governments, international organizations, national bodies and NGOs promoting the planting and use of J. curcas and other oil bearing plants. These include the World Bank, the International Plant Genetic Research Institute, Austrian and German Technical Assistance Programmes, the Rockefeller Foundation, Appropriate Technology International and Intermediate Technology Development Group Ð (USA and UK based NGOs) and the Biomass Users Network (BUN) and Plant Oil Producers Association of Zimbabwe [1±8]. Two principal objectives of these initiatives are to use oil plants and their products for economic and environmentally sustainable rural development and to make rural areas self sucient in energy, especially liquid fuels. Where possible, this is to be achieved without displacing other agricultural crops or competing for land that has a higher opportunity in other applications. J. curcas was chosen as one of the prime plant oil species, especially for Brazil, Nepal and Zimbabwe. Areas in these three counties, that already were growing such species, were chosen as demonstration sites for the utilization of plant oil with appropriate technology. In order to achieve the stated objectives various goals were formulated. These goals can be summarized as follows: . To promote the use of plant oil as a fuel in stationary or mobile engines for water pumping (irrigation), grain milling, transportation and electrical generation. . To encourage the use of plant oil as a viable renewable energy option for cooking, lighting and heating. . To reduce poverty, especially that of women, by stimulating economic activities in rural areas by using the products of such plants for the manufacture of soap, medicines, lubricants, chemicals, fertilizers, insecticides. . To improve the environment through land rec- K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 lamation, erosion control, enhanced soil fertility, a better microclimate and greenhouse gas (GHG) mitigation. The successful implementation of these goals should lead to:. An improved quality of life for rural people. . A reduced consumption of ®rewood and residues in rural areas. . An increase in the gross domestic product (GDP). . A reduction of expenditure of imported fuels for rural consumption. . A decrease in the deforestation rate. . A more productive use of land. . Expanded options for carbon dioxide abatement. . The establishment of decentralized technology chains based on the use of plant oil. . The promotion of South-based new technology development. While the overall objectives are laudable and are the aim of most governments, NGOs and donor agencies, the goals to accomplish these objectives may be contradictory. Several agencies are promoting jatropha oil as an energy source, to the detriment of other uses and other plant products, without fully analyzing the economics of growing and producing the oil, its technical appropriateness and the cost of substitute fuels. Using plant oil for motive power and cooking may lead to the growers and producers subsidizing the end users and forgoing pro®table markets for the oil and/or other product. Thus, promoting plant oil for these uses may deter sustained economic growth, hinder improvements to the quality of life and delay poverty alleviation. The oil from jatropha is an important product from the plant, but it is only one of a number of products. Too much emphasis seems to have been placed on the use of this oil for motive power. There are still teething problems with the use of jatropha oil in diesel engines1 and it is 1 Numerous engines have been ®eld tested with jatropha oil. Performance tends to decline over time and maintenance is the critical factor [10]. 3 very doubtful if the plant oil can compete with diesel fuel at its current price, even if a ``carbon tax'' is imposed on fossil fuels. Thus, at present, there are technical constraints and economic factors against using jatropha and other plant oils for motive power. These should be fully considered and compared to alternative uses of the oil, rather than pursuing what may be sub-optimal solutions. Sooner or later, as (fossil fuel) oil reserves diminish and/or a substantial carbon tax is imposed worldwide on fossil fuels, carbon based liquid fuels from biomass will become universally competitive. Meanwhile, countries have to gain experience in the growing and use of versatile plants such as jatropha so that they will be in a position to capitalize on this knowledge once the oil becomes competitive with diesel etc. This may be achieved by looking at other uses for the jatropha plant and its products. Another goal cited above which should be reexamined is the use of plant oil for household cooking in rural areas to substitute for fuelwood. The cost of producing plant oil is usually much more than the cost of kerosene (or purchased fuelwood). Yet rural people use kerosene sparingly for lighting, but rarely for cooking. Even if plant oil can be produced at a comparable price to kerosene, rural people are most reluctant to pay for cooking fuel, be it plant oil, wood or kerosene etc., if any form of biomass can be collected. If fuelwood is scarce, rural people burn crop residues and dung. One of the above goals is to use jatropha oil for cooking in rural areas in order to curtail deforestation. However, the use of fuelwood for rural cooking causes little if any deforestation, although it may cause some woodland degradation [9]. By far the largest cause of deforestation is clearing land for agriculture in response to population increase. In order to slow down deforestation, apart from more eective family planning initiatives, agricultural productivity has to increase. J. curcas could play a role through land reclamation, erosion control, protection and improving the microclimate. Jatropha can be used to reclaim eroded land and other problematical sites. Jatropha hedges 4 K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 and shelterbelts can assist other crops on all land types by keeping out animals, improving the microclimate and providing humus to the soil. It could also be promoted as a commercially viable crop on medium to high potential areas. Thus, such plants should be regarded as being complimentary to agricultural crops rather than competing with them. Several commercial crops may lend themselves to jatropha fencing or shelterbelts. These include coee, market gardening, ranching, tobacco farming etc. Such valuable crops then can be grown without damage from browsing animals while at the same time marketable goods may be produced from the hedge itself. Also, jatropha could be used as a substitute for wire fencing and posts round ®elds, as well as along roadsides and railway tracks. In Mali, the principal reason for planting jatropha is as a hedging plant. A comparison between the two types of fencing may show that live fencing is much more cost-eective than wire fencing. Current experience should be documented and potential sites listed by rainfall, soil type and present use. Jatropha should not be con®ned to problematical sites, but used on all areas where it can complement other farming systems or where it has a comparative advantage. The jatropha plant has few insect or fungal pests and is not a host to many diseases that attack agricultural crops. It is reported that, in some areas of Zimbabwe, the golden ¯ee beetle (Podagrica spp) can harm jatropha and that it plays host to the ``frog eye'' fungus (Cercospera spp), common in tobacco [11]. How serious such pests are could be investigated and recommendations made, if any, on containment of such threats. This may preclude jatropha being used as fencing in tobacco areas. Using the seed cake as a fertilizer is being promoted as an income-generating activity for the 2 Developing non-toxic varieties of jatropha will remove its ability to act as a hedging plant, because animals may now eat the leaves and fruit. oil processor. The products from the fruit Ð the exocarp (coat), shell and processed seed cake Ð are rich in nitrogen, phosphorous and potassium (NPK) and/or can be used as soil improvers. Thus, the seed cake when added to the soil can increase agricultural productivity, while at the same time save foreign exchange by replacing mineral fertilizers. However, jatropha is not a nitrogen ®xing species and to maintain its productivity, fertilizers will have to be added to the soil. One publication recommends that the seed cake be returned to the jatropha sites to maintain fertility [12]. Thus, the farmer may have to buy back the cake and/or use other fertilizers. A more pro®table use for the cake could be as animal feed, if non-toxic varieties can be grown,2 or the toxic seed cake detoxi®ed at a low cost. In summary, when promoting such plants as J. curcas, costs and bene®ts of the various alternatives should be listed, without prejudice. Management practices, specifying dierent options, should be tabulated and all the actual or potential markets researched, together with income and expenditure information. This should allow governments, donors, NGOs and above all, potential growers to make informed decisions. In the past, expectations have been built up about plant oil, some of which have turned out to be unfounded or inappropriate. There are still misconceptions and gaps in the knowledge about the economics, management and markets of jatropha and its products. These will now be discussed. 3. Management of J. curcas Partial information is available about the silviculture and management of jatropha. It is known that jatropha can be established from seed, seedlings and cuttings. Plants from seeds develop a taproot and four lateral roots, whereas it has been reported that cuttings do not develop a taproot [2]. The best time for planting is in the warm season before or at the onset of the rains. In the former case, watering of the plants is required. The recommended spacing for hedgerows or soil conservation is 15±25 cm. apart (within and K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 between rows) in one or two rows and 2±3 m by 1.5±3 m for plantations [6]. Thus there will be between 4000±6700 plants per kilometre for a single hedgerow and double that when two rows are planted. The number of trees per hectare at planting may range from 1100 to 3300. Wider spacing is reported to give larger yields of fruit, at least in early years [2]. Further information is required on to the planting practices, management and the spacing employed, but one booklet has been produced on management practices in Gujarat, Maharashtra and Rajasthan states of India [12]. Growth of the plants is dependent on soil fertility and rainfall, especially the latter. Flower and seed production respond to rainfall and nutrients. A poor nutrient level will lead to increased failure of seed development [1]. Thus, it is important to maintain soil fertility; this is contrary to statements made in some publications [13]. With one rainy season per year, there will be only one annual fruiting; for irrigated crops, up to three fruitings can occur each year. Woody biomass growth is not recorded in any publication to hand, unlike seed production. Seed production ranges from about 0.4 to over 12 t/ha/y, after ®ve years of growth [6].3 This range in production must be from low to high precipitation. In Mali, where jatropha is planted in hedges, the reported productivity is from 0.8 to 1.0 kg of seed per metre of live fence [3]. This is equivalent to between 2.5 and 3.5 t/ha/y. It is assumed that these yields are of air dry tonnes per hectare, with an average whole nut moisture content of about 10% (wet basis). There should be a systematic study done on the yields of jatropha fruit and its components, especially the nut, and wood etc. by annual rainfall. The number of rainy seasons per year and the nutrient level of the soil are two possible variables. Such infor3 It is assumed that these yields are in terms of seeds rather than the whole (air-dry) fruit. Thus, the whole fruit yield per hectare, per year, will range from about 0.9 to 26 t. On the other hand, if these numbers are yields of whole (air-dry) fruit, then the seed yield will range from 0.2 to 5.5 t/ha/y. Therefore, it is important to specify what is being measured (fruit, whole nut or seed [kernel]) and its moisture content. 5 mation is necessary in order to give the growers and the users of the products an idea of the expected yields and returns on investment. Provided the nutrient level is sucient, plant growth is a function of water availability, especially in the tropics. Net primary production (NPP), which is the production of all types of plant biomass, be it annuals, tree leaves, woody biomass and fruit etc., ranges from an average of 1 t/ha/y of above ground oven dry matter, (1.2 t air-dry) with an annual rainfall of 200 mm, to an average of 10 t/ha/y. (11.8 t air-dry) with a rainfall of 1500 mm [14,15]. If management favours fruit production through the application of fertilizers, about onequarter each of the NPP in J. curcas may be in the form of woody biomass, and leaves, with the remaining half being fruit, but of course, this should be tested. Plant growth, especially wood, is a function of age and rainfall as well as management practices. It is reported that jatropha trees/bushes live up to 50 years and reach a height of 5 m. Like all perennial plants, it displays vigorous growth in youth; this will tail o gradually towards maturity. Good sivicultural practice requires that hedges are trimmed and plantations are pruned or even thinned. Normally, if say 1600 seedlings were planted per hectare, these would be thinned frequently, until about 400±500 trees remain at maturity. To retain a high density, the plants would have to be pruned annually and thinned periodically. Similarly, hedges require trimming in order to contain them and to reduce competition. Documentation is sparse on the management of jatropha hedges and plantations. Already, the growers must be practising some form of management. These practices could be recorded and the best ones highlighted, as should be the growth ®gures. The growth and yield of wood may be in proportion to nut yield, but some management practices may aect yields of nuts and/or wood. The wood may be just as useful as the fruit: thus obtaining optimum yields of all products may be the desired goal. In Zimbabwe, the Agricultural Research Trust (ART) has laid down trials of dierent provenances of J. curcas. Such research work is vital 6 K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 in determining the most appropriate provenances and the optimum management systems for this country: it must be encouraged. The current status of this work may give an important insight into the management and yield of jatropha in Zimbabwe. Non-toxic varieties of J. curcas from Mexico were sent to Zimbabwe for planting [1, p. 203]. It may be that ART has these varieties in their provenance trials. If successful, the nut and/ or the seed cake could be used as animal feed without being detoxi®ed. If so, a cost comparison should be made between using the cake as an animal feed or returning it to the soil to maintain fertility. In Zimbabwe, the seed cake is being promoted as a commercial fertilizer, for it is rich in NPK. The ``cake'' contains about 6% N, 3% P and 1% K as well as traces of Ca and Mg [14]. One tonne of seedcake applied to the soil is equivalent to applying 0.15 t of NPK [40:20:10] mineral fertilizer. The seed cake, being relatively rich in nitrogen, implies that jatropha requires a nitrogen rich soil to obtain a good seed production. This is because J. curcas is not a nitrogen ®xing plant. There are no reports of root associations with (nitrogen ®xing) rhizobium, although if phosphorous is scarce, mycorrhiza may be found on the root system assisting with the uptake of P [6]. If nitrogen is not applied, then ¯owers may abort and seed production decline [2]. An Indian booklet on the management of jatropha recommends the addition of farmyard manure and NPK to the planting hole and yearly top dressings of fertilizers including the seed cake [12]. There is little published information about the fertilizer requirements of jatropha. Many documents assume that it is a plant with low fertilizer requirements, but this is contrary to output requirements. The subsistence sector may not be able to aord mineral fertilizers, and/or the distribution system may be poor. Growing jatropha in combination with nitrogen ®xing plants, especially nitrogen ®xing trees, may be the most cost±eective solution. There are many agro-forestry trees which grow under variable climatic conditions, ranging from Prosopis spp in low rainfall areas, to Sesbania spp and Leucaena spp with rainfall above 1,000 mm. Investigations on the fertilizer and soil pH requirements of jatropha should be a part of a detailed study into the management of J. curcas, if the promotion of this versatile plant is to have lasting success. Considerable information is still required about management systems and nutrient requirements of J. curcas. Production levels by rainfall and over time of both wood and fruit, especially the nut, are important if people are to be encouraged to plant and manage jatropha as a pro®table crop. The use of jatropha by itself or in combination with other plants to improve the environment or to sustain the land use system should be documented so that a comprehensive picture is built up about growing the plant under dierent climatic and management conditions. 4. J. curcas as an energy source The oil from jatropha is regarded as a potential fuel substitute. Diesel is a hydrocarbon with 8±10 carbon atoms per molecule, but jatropha oil has 16±18. Thus, the nut oil is much more viscous than diesel and has a lower ignition quality (cetane number). For these reasons, using the oil directly in engines has not been fully tested over long periods. In Europe, plant oils are usually trans-esterised (with alcohol and hydroxide) to bio-diesels with properties similar to mineral diesel. This reduces their viscosity and increases their cetane number. However, this requires considerable investment and currently it is not costeective. Experiments have also been undertaken in Nicaragua. A principal reason is that the price of crude has been dropping in relative terms over the last decade. At present, jatropha oil is not cost competitive with diesel, except in exceptional circumstances. Therefore, it is as well to re-examine the use of the dierent products from the jatropha plant to determine if any are pro®table sources of energy. The types of fuels which can be obtained directly from the jatropha plant are wood, the whole fruit and parts of the fruit burnt separately or in combination, namely the exocarp (coat), the nut shell and the kernel (or seed). After pro- K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 cessing, in which energy inputs are required, other fuel products can be made from the plant such as plant oil, seed cake and charcoal (from the wood or nutshell). All these products have dierent energy values and production costs. Table 1 gives the energy values of the various fuels and Table 2 lists the possible end uses of these fuels together with other potential uses. Processing increases the energy value of the product, but the overall energy availability decreases unless a use can be found for the byproducts. This is an important point that cannot be over-emphasized. Removing the coat from the fruit increases its energy value by 20%, from about 21 to 25.5 MJ/kg. But if the coat is discarded, then there is an overall loss in energy of about 15%, because the whole nut is only 70% of the weight of the air-dry fruit. It may be that 7 the price commanded by the whole nut more than osets the loss of energy in the discarded coat, or a pro®table use can be found for the coat. For example, it could be burnt in the household or at the processing factory or used for non-energy purposes such as a soil conditioner. In such cases, the latter value has to be included in the overall pro®tability statement. In each situation, markets should be explored for all products and by-products and the most bene®cial line of action pursued. In terms of unit weight, the kernel (seed) has 40% more energy than the whole fruit and jatropha oil nearly twice the energy value. But overall, the kernel has about 35% less energy and the oil about 70% less energy that the whole fruit, because of processing losses. Thus, while the unit energy value is enhanced, Table 1 Energy values of various fuels from J. curcasa Composition of the fruit (%) Fuel Ash content (%)b Moisture content (%)c Energy value (MJ/kg)d Woodf Whole fruitg Whole nut Coat Shell Kernel Wood charcoal Shell charcoal Plant oilh Seed cakeh 1 6 4 13 5 3 3 15 < 0.1 4 15 8 5 15 10 3 5 5 0 3 15.5 21.2 25.5 11.1 17.2 29.8 30.0i 26.3i 40.7j 25.1k a Coat Shell Kernel 30 0 100 0 0 24 34 0 100 0 46 66 0 0 100 Recovery percentagee 95±100 95±100 67±70 28±30 23±24 44±46 15±25 15±25l 11±18 [23±38]m 29±35 [62±77]m Source: [1,16]. Ash content given as a % of dry weight (0% moisture content). All the ash can be used as a fertilizer. c Moisture content given as a percentage of the wet weight (moisture content wet basis Ð mcwb). d This is the low heat value. It is the energy that is practically available. For oxygenated (biomass) fuels, the dierence between the high heat value and the low heat value is about 1.3 MJ/kg at 0% moisture. e The recovery percentage is in relation to the air-dry wood raw material or the whole fruit. f Energy value of green wood (50% mcwb), 8.2 MJ/kg. g Energy value of fresh whole fruit (43% mcwb), 12.8 MJ/kg. h The plant oil and the oil cake are from the kernel only not the whole nut. i Fully carbonized charcoal. j Energy value per litre, 37.4 MJ (speci®c gravity 0.92). k Assume 70% seed cake and 30% oil from kernel. l Recovery percentage in relation to the shell input, not the whole fruit. m The ®gures in brackets refer to the recovery percentage from the kernel. b 8 K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 as the degree of re®nement increases and the fuel becomes a much more versatile product, less energy is available if no use can be found for the by-products. However, it is the total net income from the sale of the dierent products and by-products that should be the primary consideration, or at least the net income plus an implied value for non-monetary products. Apart from household cooking, potential markets are as fuel for brick, ®sh, tea, and tobacco processing. It may be more pro®table to burn the whole fruit and wood, rather than to produce oil and charcoal. The energy value of the fruit is equivalent to that of low-grade coal and it may be easier to handle; its ash content is lower and this ash could be sold as a fertilizer. A similar argument can be made for the whole nut, but there are costs in removing the ¯esh. 5. Markets for the products of J. curcas For a country that is growing jatropha, a survey should be done, by region or district, of actual and potential markets for the products of jatropha. Markets have to be researched and the quantities required by each end use recorded along with the price of substitute products. It must be remembered that the growing and processing of jatropha products are but two stages in the marketing process. Usually, there are other costs involved such as storage, transport and marketing plus pro®t margins. All these elements have to be considered when determining pro®table end uses. Bulk demand for the products of jatropha, such as the oil for industrial soap making depend on a constant and year round supply of raw material. Thus, even though supplying plant oil to this market may be very pro®table, the quantities Table 2 Potential end-uses of fuels from jatropha, plus other possible usesa Fuel type Free (F) or for sale (S) End use of fuel Other possible uses Small branches and twigs F Bean sticks, planting and fencing material Large branches and stems F&S Whole fruit F&S Whole nut F&S Exocarp (coat) Shell F F&S Kernel F&S Wood charcoal Shell charcoal Plant oil S S S Seed cake F&S Rural household (H/h) cooking. (May be dicult to burn because remains green for long period) Rural & Urban H/h cooking. Service sector and industrial use Ð tobacco barns, brick stacks, boiler fuel, cooking in schools etc. Rural & Urban H/h cooking. Service and industrial uses Ð tobacco, brick, bakeries, boilers, schools etc. Rural & Urban H/h cooking. Service and industrial uses Ð tobacco, brick, bakeries, boilers, schools etc. Rural H/h cooking Rural H/h cooking, industrial use Ð tobacco, brick, boilers, etc. Rural H/h cooking, industrial use Ð tobacco, brick, boilers, etc. Urban H/h & non-H/h cooking Urban H/h & non-H/h cooking Urban cooking, urban and rural lighting, service sector and industrial uses, diesel and kerosene substitute or extender Urban H/h & non-H/h cooking, boiler fuel a Source [1] and author's estimates. Building poles, fence posts, charcoal production Ash used as a fertilizer Ash used as a fertilizer Soil improver Soil improver, charcoal production Animal feed (if treated) planting material Fine as soil conditioner Activated charcoal Soap making, lubrication oil, cosmetics, medicine, cooking oil (detoxi®ed) Fertilizer, animal feed (if treated) K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 involved could be beyond the present capacity of the growers. Surveys should be undertaken on the estimated output of products, by region. Plans can then be drawn up to meet the demands of particular industries, if pro®table. Possible end uses for jatropha products are given in Table 2. These are divided into energy and non-energy uses. This list may not cover all uses and there may be speci®c uses in particular districts or countries. It is given as a guide when trying to assess the market potential of the various products from jatropha. Several donor projects have concentrated on the production of jatropha oil as a diesel substitute for engines and/or as a kerosene substitute for cooking and lighting. In many developing countries, diesel fuel is taxed less than petrol (gasoline) and kerosene has little if any tax; sometimes it is subsidized. Table 6 demonstrates that at present jatropha oil is about three times more expensive than hydrocarbon fuels. Thus, as a general rule, the present day costs of diesel and kerosene do not make it attractive to produce plant oil as a substitute for these petroleumbased fuels. Only where diesel and kerosene are scarce, due to poor and intermittent distribution systems and/or smuggling the fuel to other countries occurs, could it be cost eective to produce plant oil as a diesel substitute. Also, kerosene may be scarce because it is used as a diesel substitute or the price is in¯ated because rural people buy small quantities at a time. In these cases it may be pro®table to use plant oil as an illumination (not cooking) fuel in rural areas. But it is unlikely that there will be a market for such fuel in urban areas. Detailed studies should be carried out of the availability and delivered price of diesel and kerosene to the various locations where plant oil is grown to determine if this oil can compete with these fossil fuels. In Zimbabwe, it is proposed to generate electricity with plant oil in one project and to pump water for irrigation in another project. An economic feasibility study was undertaken on these two projects which showed they were marginal at best [13]. No alternative analysis was done with diesel as the fuel, but this should have been 9 undertaken for comparative purposes. Marginally economic projects may be justi®ed on social grounds, but still they should use the cheapest fuel source etc. Just because a potential fuel is produced in the vicinity is no reason for its use if there are cheaper alternatives. Besides, jatropha oil and other products may have more pro®table (non-fuel) uses, some of which are listed in Table 2. This will now be elaborated. 6. Non-fuel uses of J. curcas Jatropha is a woody plant and, therefore, its twigs, branches and stems can be used for a number of purposes, especially as fuel, sticks and poles. Unfortunately, the twigs remain green for a long time and are dicult to dry out and thus burn. If used as poles, they have a tendency to sprout. However, in some countries, the live pole is used to support vines such as the vanillin plant. It ¯owers profusely in response to rainfall or irrigation and can ¯ower up to three times a year. Bees pollinate these ¯owers; thus it is possible to have apiaries in association with jatropha areas. The fruit is normally toxic, unless treated, but there are varieties that produce non-toxic fruit. If it can be detoxi®ed cheaply, or the oil extracted from toxic free varieties, it could be used in food preparation and the seed cake used as animal feed. Latex and oil from the plant have medicinal, pesticidal and mollusk control properties. Tannin can be extracted from the bark and nutshell etc. and used to treat leather. A varnish can be made from the oil and the leaves are a feedstock for silk worms. For those districts, regions and countries that do not produce palm or similar oils, the most lucrative non-food product could be the plant oil. Jatropha oil is similar to sun¯ower/palm oils and tallow (animal fat). It contains a fatty acid and one of its uses is as a raw material for soap making. Jatropha oil has been used commercially for soap manufacture for decades, both by large and small industrial producers. For example, in India it is used by a large industry (Hindustan Lever). In Zimbabwe, soap is produced by small informal industries in rural areas using plant oil, 10 K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 but one large manufacturer is interested in using jatropha oil as a substitute for tallow. However, the monthly requirement of this industry alone is 2000 litres of oil. To supply this demand, would require the equivalent of about 20,000 ha. Clearly, the present area, an estimated 2000 ha equivalent, is only about 10% of the required area to meet this demand alone. In India, Nepal and Zimbabwe, the price of tallow or the price for jatropha and other plant oils is at least 2.5 times the selling price of diesel (Table 3). Obviously, selling jatropha oil for soap making is far more pro®table in these countries than using it as a diesel or kerosene substitute. Indeed, in many countries, the oil would be sold at a loss if it has to compete with diesel and kerosene (Table 6). 7. Costs and returns from jatropha and its products Costs are involved at all stages in growing J. curcas and in the manufacture of its various products. It may be that much, if not all, of the establishment and management costs are covered by the primary purpose of growing the plant, such as to control erosion, to reclaim land or as a live fence. In that case, the prunings and fruit may be regarded as free raw material, but there Table 3 The price of mineral oils, tallow and plant oils (Units: US cents per litre)a Product Indiab Nepalb Zimbabwec Kerosene Diesel Plant oil/tallow fat 7.10 16.57 73.60d 15.30 24.40 80.00e 11.37 25.03 67.08f a Source: [12,17,18]. Price in July 1998. c Price in May 1998. d Jatropha oil ex-factory 1992. The ex-factory price of jatropha seed cake was US cents 5/kg. However, to be competitive with NPK fertilizer today, the ex-factory price has to be about US cents 3.5/kg and the average delivered price to the farmer US cents 4/kg. e Palm oil. f Tallow oil. b are costs involved in the manufacture and marketing of the products. Also, as soon as a ``free raw material'' has a commercial demand, the grower usually requires a payment for that material. The various operations should be listed and the cost of each operation recorded. For jatropha, this should be sub-divided between: the growing and management of the crop; the harvesting; and the manufacture of the various products. In particular, the harvesting and use of the fruit or its various components should be documented. Separating the crop establishment, management, harvesting, transport, product manufacture, and marketing into dierent components will pinpoint the various cost centres and help determine the best management practices and the most pro®table product lines. The Indian study gave some cost and income ®gures [12]. These can be used as an example to illustrate the costs and returns involved in the growing of jatropha (from seed) as a commercial fruit crop. The average annual rainfall was about 1700 mm and it is expected that the crop would be in full production from year 6. The anticipated yield per hectare of fruit after 6 years is 7.5 air-dry tonnes (6.4 oven dry tonnes [odt]) and that of wood 4.0 tonnes (3.4 odt). This gives a combined yield of 11.5 air dry tonnes. On average, the 7.5 t of fruit will produce 3.45 t of seed, 1.80 t of shells and 2.25 t of coat. A summary of the growing and harvesting costs are given in Tables 4(a) and (b). More detailed costing is given in the Appendix. The cumulative cost of establishment and maintenance to and including year 6 is an estimated Table 4a J. curcas: establishment and tending costs (units: US$ per hectare)a Year Labour Fertilizer Seed Plough hire Total 1±5 [sum] 55 6 and onwards 21 Total 1±6 76 153 102 255 3 0 3 9 0 9 220 123 343 a Source: [12] and author's estimates. More details are given in the Appendix. K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 11 Table 4b J. curcas: harvesting costs of fruit and wood (units: US$ per hectare)a Year Fruit yield and cost/ha 1±5 [sum] 6 and onwards 1±6 Wood yield and cost/ha Wt (t) Collect De-coat Shell Total Wt (t) Fell etc. Total cost (3) (9.25) (7.50) (16.75) 21 17 38 21 17 38 17 14 31 59 48 107 (0.0) (4.0) (4.0) 0 20 20 59 68 127 a Source: [12] and author's estimates. More details are given in the Appendix. Fruit: per air dry tonne. Collection and transport $2.30. Removing the fruit coat $2.30. Shelling $1.84. In terms of the cost per tonne of seed, (Table 6). Collection $5. Coat removal $5. Shelling $4. Wood: thinning, felling, pruning, trimming, cross cutting, hauling and stacking $5/air-dry t wood. An estimated 95% of the above costs are labour costs and 5% are for tools, sacks and equipment. $343/ha of which $76 is for labour and $255 for fertilizer with the remaining $12 for plough hire, tools and seeds etc. From year 6, the annual maintenance cost is $123/ha of which $102 is for fertilizer and $21 for labour. From year 6 and onwards, the labour cost of harvesting 7.5 t of fruit and extracting the seed is $48/ha and that for cutting and preparing 4 t of wood for fuel and poles is $20/ha, giving a total harvesting cost of $68/ha. It is anticipated that the coat of the fruit can be sold at $16 per tonne, the shell at $25/t and the seed at $117/t. This latter price is assuming the extracted plant oil is used for soap making. This gives an average selling price, in terms of the whole fruit, of $65/t (air dry). Similarly, the ex-farm price of fuelwood is $25/t (air dry). The anticipated income per hectare is given in Table 5. From the sixth year Table 5 J. curcas: estimated yield and income from the fruit and wood (units: US$ per hectare ex farm)a Year Coat Shell Seed Sub-total Wood Total (price $/t) 1±5 6 onwards 1±6 (16) 44 36 80 (25) 56 45 101 (117) 498 404 902 598 485 1083 (25) 0 100 100 598 585 1183 a Source: [12] and author's estimates. Fruit: for the coat and the shell, the selling price is based on their energy content. The seed price is based on the buying price at the oil factory. This factory sells the oil for soap making. The costs of transport and marketing etc. have been deducted to obtain a farm gate price. The ex-farm selling price of wood is based on its energy content. onwards, the gross income would be $585 and the net income $394/ha/y. (If only the seed is sold then the net income is reduced to $233/ha). The net return to the farmer, assuming that s/he provides the labour input would be $480/ha/y. The return on invested capital is more than 100%. No rent has been included in the above costs, but if a ®gure of $100/ha is assumed, then the return is reduced to about 40%. This may seem high, but in reality, it is just over $1 per day from year 6 onwards for a one hectare farm, if rent is included.4 These ®gures give an idea of the pro®tability of jatropha grown as a commercial fruit crop in a high rainfall area with a favourable market for the products, especially the oil. In regions with lower rainfall yields will be less. For example, if the average annual rainfall is 500 mm per year, the above ground net primary production may be of the order of about 6 air-dry tonne per year. But costs would fall more or less proportionately with potential production, because the fertilizer demand would also decrease. If little or no fertilizer is added, then fruit production would be rela4 If the whole fruit is sold as a fuel, it should command an ex-farm price of about $33/t. The gross income from year 6 and onwards, from the fruit and the wood would be $348/ha and the net income $188/ha ($244/ha excluding labour costs). Thus as a commercial venture, it is marginally pro®table unless income can be generated from the sale of other products such as honey, tannin (bark/leaves) and medicines (leaves/fruit). This is why it is important to investigate all markets and decide on a strategy, before promoting any crop, plant oil or otherwise. 12 K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 Table 6 The cost of jatropha oil production and the price of competing productsa Country India Production process Industrial Operating days per yeare Input: t of seed/y Output: t seed cake/yi Output: t plant oil/y Output: litre plant oil/y Cost of production per litre (US cents) Seed processing Seed delivery ex-processing Oil manufacture Total cost Selling price of substitute products (US cents per litre)p Kerosene (paran) Diesel Plant oil/tallow oil Seed cake (per litre of oil)q a Zimbabwe b Hand pressc Motor pressd 250 1000f 730 270 293,500 250 13.75g 10.65 3.10 3,375j 250 184.2h 141.93 42.32 46,000j 4.77k 62.25m 5.87 72.89 5.70l 46.04n 16.44o 68.18 5.61l 45.25n 14.59o 65.45 7.10 16.57 73.60 8.71 11.37 25.03 67.08 11.05 11.37 25.03 67.08 10.80 Source: [12,13,17±19] and author's estimates. The Indian factory is 50 years old and no machinery cost ®gures are available. The following yearly cost ®gures were given (in US$): energy 4667; labour (10 people) 2667; depreciation 1000. In addition the following ®gures were assumed: spares 3500; ®lters 880 (0.3 cents/litre); containers 2935 (1 cent/litre); contingencies 10%. c Hand press cost with scales and utensils $426. Depreciated over 10 years ($43 per year). The following yearly costs were assumed (in US$): replacement parts, 43; plant oil ®lters, 10; containers for plant oil, 34; labour [1 person], 375; contingencies, 10%. d Motor press cost with scales and utensils $5,410. Depreciated over 7 years, ($773 per year). The following yearly costs were assumed (in US$): replacement parts, 541; plant oil ®lters, 136; containers for plant oil, 460; labour [two persons], 750; diesel [50 litres per day] and lubricating oil, 3442; contingencies, 10%. e Eight-hour day assumed. f Annual input of air-dried whole fruit in t 2174 (coat, 652; nut shell, 522; kernel, 1000). g Annual input of air-dried whole fruit in t 29.89 (coat, 8.97; nut shell, 7.17; kernel, 13.75). h Annual input of air-dried whole fruit in t 400.54 (coat, 120.16; nut shell, 96.13; kernel, 184.25). i The cake could be sold as fertilizer, fuel or in a non-toxic form as animal feed. The value as a fertilizer in India is $50/t ex-factory. j These are average ®gures. It is possible to increase production of oil by about 10%. k Seed processing costs per tonne of seed are: collection $5, coat removal $5 and shelling $4, total $14. Thus the net farm price is $103/t of seed or $47/t of fruit. l A ®gure of $14/t for seed processing has been assumed (see 10 above). In addition, bags, transport and commission etc. are estimated to be $40/t seed including $5 for delivery to factory. m The price per tonne of seed is: at the farm $117, at the godown $141, at the market place $187, and delivered to the factory $197. The collection, de-coating, and shelling are assumed to be $14/t (see 10 above). Thus the net farm price is estimated to be $103/t of seed or $47/t fruit. Apart from establishment and management costs, each year the farmer has to spend on fertilizers about $30/t of seed produced to maintain the fertility of the soil. The farmer has other products to oer. These include about 1.16 t of wood, 520 kg of nutshells and 650 kg of fruit coat per tonne of kernel (seed) produced. n A ®gure of $127/t of seed delivered to the factory is assumed. The ex-farm price is $73/t seed, excluding processing costs [$87 with processing costs]. The selling price of the whole nut is $51/t and that for the whole fruit (¯esh, shell and kernel) is $34/t. o These costs could be lowered by 10±20% through increased productivity and by charging the buyer for the container. p In Nepal (July, 1998), the price in US cents per litre is: kerosene 15.5; and diesel 24.4. q The total income ex factory is the sum of the income from the oil and the seed cake, assuming a cake selling price of $35/t. b K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 tively low and there would be more woody biomass production. This may be desirable for hedging purposes, but expectations of good fruit yields should be discounted. If the only market for the oil is as a diesel substitute, then it uneconomic to grow the plant for this end-use (Table 6). Both the farmer and the oil producer would make a loss! Table 6 gives the costs of production for three dierent methods of oil manufacture in two countries. The Indian example has the lowest cost components, with the Zimbabwe hand press showing the highest costs. However, what all these manufacturing processes indicate, is that the present cost of producing oil from the jatropha plant, assuming that the grower, processor, transporter etc. receive adequate returns for their eorts, is much more than the selling price of diesel and kerosene. Of course, the seed cake has a value and this will improve the pro®tability of the oil milling business. But the income from one product should not be used to subsidize that of another product. In other words, the plant oil should not be sold for diesel (or kerosene) if there is a more pro®table market for the oil, as there is in the case of the examples given in Table 6. The excess income earned from the sale of the plant oil plus seed cake could be used to purchase diesel etc., rather than subsidizing the purchasers of oil sold as a diesel substitute. This latter policy will leave the grower and oil manufacturer worse o and discourage pro®table rural industries such as soap making. 8. Discussion J. curcas is a versatile plant with several actual and potential uses. The oil from the seed of the plant is potentially the most valuable end product. However, for some projects ®nanced by donors, NGOs and/or governments, too much emphasis has been placed on using the oil as a diesel or kerosene substitute. At present, this appears to be a sub-optimal solution, for its price as a diesel substitute is much less than for other uses and the technology has not been fully 13 proved. Assuming a fair return to the growers, fruit processors, transporters, traders and oil manufacturers, the growing and production costs for the oil are three to ten times the selling price of diesel and kerosene in most developing countries. Thus, it cannot compete with hydrocarbon fuels, unless donors, the state or the growers/producers subsidize the plant oil. Of course, the various cost components could be exaggerated and the oil recovery percentage underestimated, but this does not invalidate the argument that other potential end-uses are more pro®table. In many countries, the oil could be used for soap making and in most cases it should be a pro®table venture. Soap making can be and is undertaken in rural areas by small-scale entrepreneurs; this appears to be the market to aim for at present. In addition, the oil cake can be used as a fertilizer or fuel. Heat is required in the oil extraction process and the shells and the fruit coat could supply this, with the ash being sold as a fertilizer. The entrepreneurs could then use some of the pro®ts to buy diesel to run other ventures! A potential problem is the availability of suitable presses for jatropha oil. Sun¯ower seed presses have been used, but these are not completely satisfactory and technical problems are experienced as well as below optimum recovery of oil. It is possible to detoxify seed cake, but currently, it does not appear to be cost eective. There are varieties of non-toxic jatropha nuts that may produce edible oil suitable for human consumption and seed cake appropriate for animal feed. These varieties are available in Mexico and being tested in some countries at present. If they are successful, then a lucrative market could open up for edible oil and cake with a price similar to sun¯ower oil. However, jatropha would loose its advantage as a hedging plant. In addition, several parts of the jatropha plant have medical and cosmetic uses. The economics of making such products should be investigated and the markets for the products researched. Again, such products may turn out to be more pro®table than using jatropha for 14 K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 fuel. All non-energy uses of the products from J. curcas should be tabulated to provide a range of options. Jatropha is also an excellent hedging plant and it should be cost competitive with a traditional post and wire fence. If Jatropha is to be grown as a commercial crop, especially for fruit production, the addition of fertilizer is a necessity. The seed cake could be applied to the plantation and/or nitrogen-®xing trees grown in combination with jatropha. Unless this is done, seed production will diminish as the land becomes exhausted. The various management techniques should be recorded and gaps ®lled where knowledge is missing. This is essential if this plant is to be accepted by farmers. In order to re-stimulate the interest in jatropha, the emphasis should be adjusted and moved away from its use as a diesel substitute or as a household cooking and illumination fuel. The focus should be switched to examining all the attributes of the plant within various land use systems and to develop and expand the most pro®table uses of its many products. Appendix A.1. Establishment costs J. curcas for commercial production (units: $ per hectare)a Operation Labour Materials/machines Total Remarks Ploughing Digging pit Applying FYM (Farmyard manure) Seeding Filling pit Weeding Applying fertilizer Year 1. Initial Establishment Year 2. Weeding Applying fertilizer Total year 2 Year 3. Applying fert. Year 4. Applying fert. Year 5. Applying fert. Year 6 and onwards. Applying fertilizer 0.8 6.5 1.5 0.5 3.3 6.5 1.1 22.2 6.5 1.4 7.9 3.5 7.1 14.1 21.2 9.0 0.0 7.5 2.8 0.0 0.0 20.5 39.8 0.0 6.9 6.9 16.9 33.9 67.7 101.6 11.8 6.5 9.0 3.3 3.3 6.5 21.6 62.0 6.5 8.3 14.8 20.4 41.9 81.8 122.8 Animal drawn plough 1600 pits per ha 1 kg per hole two seeds per hole 160 kg NPK, two dressings 170 kg seed cake 420 kg seed cake 840 kg seed cake 1680 kg seed cake 2520 kg seed cake a Labour wage $1 per day. Cost of seed cake ex-factory $35/t. Transport to farm $5/t. Handling $0.3/t. Spreading $8.4/t. 1 tonne of seed cake is equivalent to 150 kg. NPK (40:20:10). K. Openshaw / Biomass and Bioenergy 19 (2000) 1±15 15 A.2. Harvesting cost jatropha fruit and wood (Units: $ per hectare)b Yield/ha (tonnes) Collect Remove coat Shell Total Fruit Year 2 (0.50) Year 3 (1.25) Year 4 (2.50) Year 5 (5.00) Year 6 (7.50) and onwards Wood Year 6 (4.00) and onwards Total Year 6. Fruit and wood 1.15 2.87 5.75 11.50 17.25 Fell/Prune 6.25 23.50 1.15 2.87 5.75 11.50 17.25 Cross cut 6.25 23.50 0.92 2.31 4.60 9.20 13.80 Cart/Stack 7.50 21.30 3.22 8.05 16.10 32.20 48.30 a 20.00 68.30 Labour cost $1 per day. Labour 95% of above costs, tools/sacks etc. 5%. Twelve adapted and author's estimates. References [1] Gubitz GM, et al., editors. Biofuels and industrial products from Jatropha curcas. Proceedings from a Symposium held in Managua, Nicaragua. Graz, Austria: Technical University of Graz, 1997. [2] Heller J. Physic nut, Jatropha curcas. Promoting the conservation and use of underutilized and neglected crops. Rome, Italy: International Plant Genetic Resources. Institute (IPGRI), 1996. [3] Henning R. The jatropha project in Mali. Weissensberg, Germany: Rothkreuz 11, D-88138, 1996. [4] GTZ. Plant oil: a contribution to energy issues and sustainable development. Germany: Eschborn 65760, 1995. [5] GTZ/Rockefeller Foundation. The plant oil initiative. New York: Rockefeller Foundation, 1995. [6] Jones N, Miller JH. Jatropha curcas: a multipurpose species for problematic sites. Washington DC: The World Bank, 1992. [7] Newsletter Plant Oil, Engine Development Group. Issue 1 vol. 1. Harare, Zimbabwe: Plant Oil & Engine Development Group, 1993. [8] Zimbabwe Biomass News. Plant oil: Zimbabwe's sustainable fuel for the future. vol. 1, No. 2. Causeway, Zimbabwe: BUN-Zimbabwe, 1996. [9] Openshaw K. Malawi: biomass energy strategy study. Silver Spring MD: AED, 1997. [10] Bielenberg C. Preliminary report on the testing of a Lister 8/1 diesel engine with jatropha oil, 1995. [11] Chimombe C. Jatropha curcas: a multi-purpose plant for Southern Africa. Paper prepared for the Plant Oil Meeting, Harare, Zimbabwe New York: Rockefeller Foundation, 1998. [12] Singh G, Seetharaman SP, Chockshi SN. A study into the production and marketing of Jatropha curcas. Ahamedabad: Centre for Management in Agriculture. Indian Institute of Management, 1996. [13] Mauwa B. Economic feasibility study: plant oil fuel project. Zimbabwe: Norton, 1995. [14] Lieth H. Primary productivity of the major vegetation units of the world. In: Lieth H, Whittaker RK, editors. Primary productivity of the biosphere. Berlin: Springer, 1975. [15] Western DJ, Ssemakula J, Kuchar P, Mwendwa H, Ng'ang'a SN, Amyunzu CL. A survey of natural wood supplies in Kenya and an assessment of the ecological impact of its usage. Nairobi, Kenya: Kenya, 1981. [16] Openshaw K. Concepts and methods for collecting and compiling statistics on biomass used as energy. New York: UN Statistical Oce, 1986. [17] The Rising Nepal Daily Newspaper. Kathmandu. 28 July 1998 Fuel prices in Nepal. [18] Mapako MC. 1998. Personal communication. Biomass users network (BUN). Harare, Zimbabwe, 1998. [19] The Commercial AttacheÂ. Personal communication. Kathmandu, Nepal: Indian Embassy, 1998.
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