DOC/LP/01/28.02.02
LP-CH2405
LESSON PLAN
Sub Code & Name : CH2405 & Chemical Process Plant Safety
LP Rev. No: 00
Branch: B. Tech (Chemical Engineering) Semester :VII
Date: 06.07.12
Unit: I
Page: 1 of 6
Unit syllabus:
INTRODUCTION
Safety in industries; need for development; importance safety consciousness in Indian
chemical industry; social environmental setup; tolerance limit of the society;
psychological attitude towards safety programmes
Elements of safety programme; effective realization; economic and social benefits;
effective communication training at various levels of production and operation.
Objective:
To understand the importance of safety consciousness in Indian chemical industries,
psychological attitudes, and the safety procedures to be followed in chemical process
industries.
Session
No
1
2
3
4
5
6
7
8
9
10
Topics to be covered
Introduction to Safety in Industries and its
importance
Need for Development of Safety
Consciousness in Indian Chemical Industries
Social environmental setup; Tolerance limit of
the society
Psychological attitude towards Safety
Programs
Case Study(Mexico and Bhopal Disasters)
Elements of Safety Program
Effective Realization
Economic and Social Benefits from Safety
Program
Effective Communication Training at various
levels of Production and Operation
Case Study( Flix borough Disaster )
Time
Ref
Teaching
Aids
50 min
1,2
BB and Chalk
50 min
1,2
BB and Chalk
50 min
1,2
BB and Chalk
50 min
1,2
BB and Chalk
50 min
50 min
50 min
1,2
1,2
1,2
BB and Chalk
BB and Chalk
BB and Chalk
50 min
1,4
BB and Chalk
50 min
1,4
BB and Chalk
50 min
1,2
BB and Chalk
DOC/LP/01/28.02.02
LP-CH2405
LESSON PLAN
Sub Code & Name : CH2405 & Chemical Process Plant Safety
LP Rev. No: 00
Branch: B. Tech (Chemical Engineering) Semester :VII
Date: 06.07.12
Unit: II
Page: 2 of 6
Unit syllabus:
INDUSTRIAL SAFETY
Chemical process industries; potential hazards; chemical and physical job safety
analysis; high pressure; high temperature operation; dangerous and toxic chemicals;
highly radioactive materials; safe handling and operation of materials and
machineries; planning and layout.
Objective:
To impart knowledge on potential hazards, job safety analysis, operation involving
high pressure, high temperature, toxic chemicals and radio active materials and
handling of machinery
Session
No
11
12
13
14
15
16
17
18
19
20
Topics to be covered
Potential Hazards in Chemical Process
Industries
Chemical and Physical job Safety Analysis
High pressure and high temperature
operation
Dangerous and toxic chemicals
Highly radio active materials
Safe handling and operation of materials and
machinery
Plant Layout
Design of inherently safer plant
Case Study : (Industrial Disaster)
CAT - I
Time
Ref
Teaching Aids
50 min
2,4
BB and Chalk
50 min
2,4
BB and Chalk
50 min
2,3
BB and Chalk
50 min
50 min
2,3
2,3
BB and Chalk
BB and Chalk
50 min
3,4
BB and Chalk
50 min
50 min
50 min
3,4
3,4
3,4
BB and Chalk
BB and Chalk
BB and Chalk
DOC/LP/01/28.02.02
LP-CH2405
LESSON PLAN
Sub Code & Name : CH2405 & Chemical Process Plant Safety
LP Rev. No: 00
Branch: B. Tech (Chemical Engineering) Semester :VII
Date: 06.07.12
Unit: III
Page: 3 of 6
Unit syllabus:
SAFETY PERFORMANCE
Appraisal; effective steps to implement safety procedures; periodic inspection and
study of plant layout and constant maintenance; periodic advice and checking to
follow safety procedures; proper selection and replacement of handling equipments;
personal protective equipments
Objective:
To impart knowledge on implementation of safety procedures, selection and
replacement of handling equipment and personal safety
Session
No
21
22
23
24
25
26
27
Topics to be covered
Safety Appraisal, Effective Steps to
Implement Safety Procedures
Periodic inspection and study of plant layout
Importance of constant maintenance of plant
Periodic advice and checking to follow
safety procedures
Proper selection and replacement of handling
equipments
Personnel Safety; personal protective
equipments
Case Study : (Industrial Disaster)
Time
Ref
Teaching Aids
50 min
1,2,
BB and Chalk
50 min
50 min
2,3
2,3
BB and Chalk
BB and Chalk
50 min
1,3
BB and Chalk
50 min
2,3
BB and Chalk
50 min
1,2,
BB and Chalk
50 min
1,2
BB and Chalk
DOC/LP/01/28.02.02
LP-CH2405
LESSON PLAN
Sub Code & Name : CH2405 & Chemical Process Plant Safety
LP Rev. No: 00
Branch: B. Tech (Chemical Engineering) Semester :VII
Date: 06.07.12
Unit: IV
Page: 4 of 6
Unit syllabus:
ACCIDENTS
Industrial accidents – accident costs – identification of accident spots; remedial
measures; identification and analysis of causes of injury to men and machines –
accident prevention – accident proneness – vocational guidance, fault free analysis.
Fire prevention and fire protection.
Objective:
To impart knowledge on industrial accidents, accident cost, accident investigation,
preventive measures, fault tree analysis and fire prevention and protection.
Session
Topics to be covered
No
Industrial accidents, Accident costs
28
Identification of accident spots & Remedial
29
measures
Identification and analysis of causes of injury
30
to men and machines
CAT - II
31
Accident prevention, Accident proneness
32
Vocational guidance, Fault free analysis
33
Fire prevention and fire protection
34
Time
Ref
Teaching Aids
50 min
2,3
BB and Chalk
50 min
2,3
BB and Chalk
50 min
2,3
BB and Chalk
50 min
50 min
50 min
2,3
2,3
2,3
BB and Chalk
BB and Chalk
BB and Chalk
DOC/LP/01/28.02.02
LP-CH2405
LESSON PLAN
Sub Code & Name : CH2405 & Chemical Process Plant Safety
LP Rev. No: 00
Branch: B. Tech (Chemical Engineering) Semester :VII
Date: 06.07.12
Unit: V
Page: 5 of 6
Unit syllabus:
HEALTH HAZARDS AND LEGAL ASPECTS
Health hazards – occupational – industrial health hazards – health standards and rules
– safe working environments – parliamentary legislations – factories act – labour
welfare act – ESI Act – Workmen Compensation Act.
Role of Government, safety organizations, management and trade unions in
promoting industrial safety.
Objective:
To understand occupational and industrial health hazards, health standards and rules
and legislations
Session
Topics to be covered
No
Health hazards
41
Occupational and industrial health hazards
42
Health standards and rules
43
Safe working environments, Parliamentary
44
legislations
Factories act and Labour welfare act
45
ESI Act and Workmen Compensation Act.
46
Role of Government
47
Safety organizations
48
Management and trade unions in promoting
49
industrial safety
CAT III
50
Time
Ref
Teaching Aids
50 min
50 min
50 min
50 min
1,3
1,3
1,3
4
BB and Chalk
BB and Chalk
BB and Chalk
BB and Chalk
50 min
50 min
50 min
50 min
50 min
4
4
1,3
1,3
1,3
BB and Chalk
BB and Chalk
BB and Chalk
BB and Chalk
BB and Chalk
Course Delivery Plan:
Week
Units
1
2
3
4
5
6
7
8
9
10
11
12
I II I II I II I II I II I II I II I II I II I II I II I II
1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 5 5 5 5 5
CATI
CAT II
CATIII
References:
1.
William Handley, Industrial Safety Hand Book McGraw-Hill Book Company 2nd Edition,
1977.
2.
Fawatt, H.H. and Wood, W.S.Safety and Accident Prevention in Chemical Operation,
Interscience, 1965.
3.
Heinrich, H.W. Dan Peterson, P.E. and Nester Rood. Industrial Accident Prevention,
McGraw-Hill Book Co., 1980
4.
Blake, R.P., Industrial Safety, Prentice Hall Inc., New Jersy – 3rd Edn. 1963.
5.
Ridley Safety at Work, VII Edition, Butterworth Heinman 2007.
Prepared by
Approved by
Signature
Name
Ms.A.ASHA
Dr. R. PARTHIBAN
Designation
ASST PROF/CH
HOD/CH
Date
07.07.2012
01.07.2011