Penlon control system
Vacuum controls
PID Penlon Vac system
3
PID mVAC system
4
Similarities / differences
Penlon PID components Pump
mVAC PID components Pump
 Pressure switch
 Pressure switch
 Pressure transducer
Penlon PID components Controller
mVAC PID components Controller
 Pressure transducer (before filter)
 Pressure transmitter (before filter)
 Pressure switches (before filter)
 No pressure switches
 Pressure transducer (after filter)
5
Similarities / differences
6
Penlon alarm contacts
mVAC alarm contacts
 Alarm contacts
 Alarm contacts (BM MP125)
– Pressure fault
– Pressure fault
– Plant emergency
– Plant emergency
– Plant fault
– Plant fault
 BMS contacts
 BMS contacts
– Pressure fault (NO/NC)
– Pressure fault (NO)
– Plant emergency (NO/NC)
– Plant emergency (NO)
– Plant fault (NO/NC)
– Plant fault (NO)
Changes
Penlon PID components Pump
Penlon pump controller
 Pressure switch
= mVAC pump controller
 Add pressure transducer
Penlon PID components Controller
Penlon Central Controller
 Keep pressure transducer (before filter)
= new controller
 Remove pressure switches
7
(WITH InfoLogic display)
(WITH AirLogic display)
Implementation
Add transducer
(1089 9625 11)
P
Pump controller
8
P
P
Central controller
Penlon Central Controller
= new designed controller
 In-ouputs mapping
Range
Controller Graphic
2X27
(1088 0037 81)
 Display = AirLogic
Todo Functional prototype
 Define new BOM (link)
 Create new Service Diagram
9
Penlon
IN
OUT
DI05
DI06
DI07
DI08
DI09
DI10
T04
T05
P02
2X30
(1088 0031 32)
K01 RC
K02 RC
K03 RC
K04
K05
K06
Normal
Plant Fault
Plant Emergency
Pressure Fault
BMS Normal
BMS Plant Fault
K07
K08
K09
BMS Plant Emergency
BMS Pressure Fault
 New Controller assembly drawing
 Build controller prototype
Inlet pressure
2X28
(1088 0037 80)
AC/Gecia
 Create new Wiring Harness
DI01
DI02
DI03
DI04
T01
T02
T03
P01
Supply
Supply
2X31
(1088 0031 26)
Penlon Pump Controller
= copy mVAC pump controller with InfoLogic display
 In-ouputs mapping
Range
Controller Standard
 Display = InfoLogic
2X27
DI01
(1088 0037 81) DI02
DI03
DI04
T01
T02
T03
P01
Supply
Supply
Pump overload
Local/central control
Oil level switch
Failed to go load
2X30
K01 RC
(1088 0031 32) K02 RC
K03 RC
K04
K05
K06
Line Contactor
Star Contactor
Delta Contactor
Pressure Fault
General Shutdown
Running
Todo Functional prototype
 BOM mVAC controller w infologic
 Create updated Service Diagram
AC/Gecia
 New Controller assembly drawing
 Build controller prototype
 Check star/delta contactor rating 
 Check overload relay rating 
10
Penlon
IN
Pump pressure
OUT
mVAC Pump Controller
 Current mVAC contactor
– 1089941516, 3RT1017-1AK61, 120V60HZ 110V50HZ (1,1 – 3,4kW)
– 1089941526, 3RT1026-1AK60-Z, 120V60HZ 110V50HZ 25A (5,5 – 10kW)
 Current mVAC overload relay
– 1089944654, 3RB2016-1SB0 (3-12A); S00; electronic overload 3-12A
– 1089944656, 3RB2026-1QB0, 6-25A
11
Software/database changes
 Pump controller
– None (but check pressure range of transducer – current 0  -1000mbar)
 Central controller
– Remove functionality pressure transducer after filters
– Map inlet pressure to transducer iso transmitter (pressure range?)
– Recompile software for display (Graphic+ to Graphic)
12
Reference info
 mVAC central controller (1900 2227 10 (1609107001)) = 470€
 Pump controller
(1900 2227 01 (1609107002) 1.25 – 4 kW) = 520€
(1900 2227 02 (1609107012)  5-9.2kW) = 550€
13
Air plant controls
PID Penlon dryer
INLET
15
PID uAIR
P
D
P
INLET
D
P
P
P
16
D
Similarities / differences
Penlon PID components
uAIR PID components
 Solenoid inlet/dryer
 Solenoid inlet/dryer
24V DC 36-72W
115V AC 18W
 Dryer RH sensors after both dryer
sides
 Dryer pdp sensors after both dryer
sides
 Pressure switches after both dryer
sides
 No pressure switched  pressure
transmitter after both dryer sides
 Line pressure transducer
 2 Line pressure transmitters
 Line dew point transmitter (= ADP)
 Dryer dew point transmitter (= PDP)
 Line pressure switches (high-low)
 No line pressure switches
 Inlet pressure transmitter
17
Similarities / differences
Penlon alarm contacts
uAIR alarm contacts
 Alarm contacts
 Alarm contacts (BM MP125)
– Pressure fault
– Pressure fault
– Reserve low
– Reserve fault
– Plant mergency
– Plant mergency
– Plant fault
– Plant fault
– Emergency reserve manifold
– No Emergency reserve manifold
 BMS contacts
– Pressure fault (NO/NC)
– Reserve low (NO/NC)
– Plant emergency (NO/NC)
– Plant fault (NO/NC)
– Normal
– Backup compressor running
– Flow too high
– Medical pressure too low
– Medical pressure too high
– Surgical pressure too low
– Surgical pressure too high
 BMS contacts
– None
18
Changes
Alter Penlon dryer to match uAIR concept with DIN rail controllers
 Remove RH sensors
 Keep pressure switches (as EFL Digital Input)
 Keep line pressure transducer
 Keep line dew point transmitter (= ADP)
 Remove line pressure switches (high-low)
 Add inlet pressure transducer
19
Implementation
P
20
INLET
Air Plant Controller
 In-ouputs mapping (next slide)
 Display = AirLogic (centra control)
+ DIN rail controllers (dryer control)
Todo Functional prototype
 Define new BOM
AC/Gecia
 Create new Service Diagram
 Create new Wiring Harness
 New Controller assembly drawing
 Build controller prototype
21
Penlon
In/Outputs mapping
2x DIN rail controller + central controller
Expantion module IO2
3X35
(1088 0037 84)
T01
T02
T03
T04
T05
T06
T07
T08
T09
T10
T11
Supply
Supply
3X31
(1088 0031 46)
K01 RC Plant Fault
K02 RC Plant Emergency
K03 RC Reserve Low
3X30
(1088 0031 32)
K04
K05
K06
K07
K08
K09
Pipeline Pressure Fault
BMS Plant Fault
BMS Plant Emergency
BMS Reserve Low
BMS Pressure Fault
3X33
(1088 0037 83)
DI01
DI02
DI03
DI04
DI05
DI06
DI07
DI08
DI09
DI10
DI11
DI12
DI13
DI14
DI15
DI16
Reserve cylinder pressure switch NO
3X34
(1088 0037 82)
P01
P02
P03
P04
P05
AI01
Pressure transducer (vessel)
Pressure transducer (line)
Mk5 DIN
5X27
5X28
22
DI01
DI02
DI03
DI04
T01
T02
T03
P01
Supply
Supply
Dryer pressure switch
DI05
DI06
DI07
DI08
DI09
DI10
T04
T05
P02
5X30
K01 RC
K02 RC
K03 RC
5X31
K04
K05
K06
K07
Main solenoid
Dump solenoid A
Dump solenoid B
Dew point transmitter
Software/database changes
 DIN rail controller
– Remove dew point sensor functionality
– Change EFL input from pressure transducer to pressure switch (DI01)
– Recompile software for DIN rail controller
 Central controller
– Implement single dryer operation (only 1 DIN rail controller)
– Remove surgical air pressure transducer signal + rename medical air pressure to
line pressure
– Remap digital outputs
– Recompile software for display (Graphic+ to Graphic)
23
Committed to
sustainable productivity.
24