CLASS GUIDELINE DNVGL-CG-0136 Edition October 2015 Liquefied gas carriers with membrane tanks The electronic pdf version of this document, available free of charge from http://www.dnvgl.com, is the officially binding version. DNV GL AS FOREWORD DNV GL class guidelines contain methods, technical requirements, principles and acceptance criteria related to classed objects as referred to from the rules. © DNV GL AS Any comments may be sent by e-mail to [email protected] If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of DNV GL, then DNV GL shall pay compensation to such person for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million. In this provision "DNV GL" shall mean DNV GL AS, its direct and indirect owners as well as all its affiliates, subsidiaries, directors, officers, employees, agents and any other acting on behalf of DNV GL. Changes - current CURRENT CHANGES This is a new document. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 3 Current changes......................................................................................................... 3 Section 1 General....................................................................................................... 7 1 Introduction............................................................................................7 1.1 Objective.............................................................................................7 1.2 US coast guard requirement..................................................................8 Section 2 Material Selection....................................................................................... 9 1 Temperature calculation......................................................................... 9 1.1 General............................................................................................... 9 1.2 Ambient temperature............................................................................9 1.3 Calculation of the steel significant temperatures.......................................9 1.4 Connecting members............................................................................ 9 1.5 At supports......................................................................................... 9 2 Hull structures...................................................................................... 10 3 Corrosion additions...............................................................................10 Section 3 Design loads............................................................................................. 12 1 Introduction..........................................................................................12 1.1 General............................................................................................. 12 1.2 Loading conditions..............................................................................12 2 Internal pressure in cargo tanks.......................................................... 12 2.1 Rule load...........................................................................................12 2.2 Direct wave load analysis.................................................................... 12 3 Sloshing and liquid impact................................................................... 13 3.1 Sloshing............................................................................................ 13 3.2 Liquid impact..................................................................................... 13 3.3 Partial filling...................................................................................... 13 3.4 Application.........................................................................................13 4 Stern slamming.................................................................................... 13 Section 4 Ultimate strength assessment.................................................................. 14 1 General................................................................................................. 14 2 Inner hull stress limits......................................................................... 14 2.1 Allowable stress of inner hull............................................................... 14 2.2 Vessels with double corrugated stainless steel membrane........................ 14 2.3 Vessels with plane invar membrane(s).................................................. 14 Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 4 Contents CONTENTS 1 General................................................................................................. 15 2 Modelling.............................................................................................. 15 2.1 General............................................................................................. 15 2.2 Model extent......................................................................................15 3 Design application of loading conditions and load cases....................... 17 3.1 General............................................................................................. 17 3.2 Loading conditions..............................................................................18 3.3 Load cases........................................................................................ 18 4 Acceptance criteria............................................................................... 25 4.1 Yielding............................................................................................. 25 4.2 Buckling............................................................................................ 25 Section 6 Local structural strength assessment....................................................... 26 1 General................................................................................................. 26 2 Locations to be checked....................................................................... 26 2.1 General............................................................................................. 26 2.2 Double hull longitudinals subjected to large deformations........................ 26 3 Load cases............................................................................................ 26 4 Acceptance criteria............................................................................... 26 Section 7 Fatigue Assessment.................................................................................. 27 1 General................................................................................................. 27 2 Locations to be checked....................................................................... 27 3 Loads.................................................................................................... 30 3.1 Loading conditions..............................................................................30 3.2 Dynamic load cases............................................................................ 30 4 Fatigue evaluation................................................................................ 30 4.1 General............................................................................................. 30 4.2 Parameters to be used........................................................................31 4.3 Fatigue due to sloshing load................................................................ 31 Section 8 Welding.................................................................................................... 32 1 Weld improvement................................................................................32 1.1 General............................................................................................. 32 1.2 Weld toe grinding...............................................................................32 1.3 Weld profiling.....................................................................................32 2 Recommended weld details for inner hull.............................................33 Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 5 Contents Section 5 Cargo hold strength assessment...............................................................15 1 References............................................................................................ 34 Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 6 Contents Section 9 References................................................................................................ 34 Section 1 SECTION 1 GENERAL 1 Introduction 1.1 Objective This Class Guideline describes procedures for strength assessment of liquefied gas carriers with membrane tanks in compliance with the rules RU SHIP Pt.5 Ch.7. In case of discrepancy between the rule and RU SHIP Pt.5 Ch.7 and this Class Guideline, the rule shall prevail. In general liquefied gas carriers with membrane tanks shall satisfy the strength criteria to main class as given in RU SHIP Pt.3 of the rules. In addition, the criteria for classification notation Tanker for Liquefied Gas as given in RU SHIP Pt.5 Ch.7 apply for the inner hull acting as support for the cargo tank insulation and the membranes. An overview of the ultimate limit state (ULS) and fatigue limit state (FLS) assessment is shown in Figure 1. Figure 1 Flow chart of strength assessment Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 7 Requirements given by the USCG, ref. Sec.9 [1].2, need to be considered for LNG vessels trading to US ports or operating under US flag. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 8 Section 1 1.2 US coast guard requirement Section 2 SECTION 2 MATERIAL SELECTION 1 Temperature calculation 1.1 General Presence of cold cargo will cause lower temperatures for parts of the hull steel structures. Therefore the steel temperatures for all hull structures, and the parts of the containment structure welded to the hull, have to be calculated. The calculation is normally to be based on empty ballast tanks since this assumption gives the lowest steel temperature. 1.2 Ambient temperature Ambient temperature for material selection is according to RU SHIP Pt.5 Ch.7 Sec.4 [5.1.1] and Table 1 below. For ships intended for trading in cold areas, other ambient temperature may be required by the class, port authorities or flag states. Table 1 Ambient temperature for temperature calculation Still sea water temperature, °C Air temperature, °C Wind speed, knots RU SHIP Pt.5 Ch.7 Sec.4 [5.1.1] 0.0 +5,0 0.0 All hull structure in cargo area USCG requirements, except Alaskan water 0.0 -18.0 5.0 Inner hull and members connected to inner hull in cargo area USCG requirements, Alaskan water -2.0 -29.0 5.0 Inner hull and members connected to inner hull in cargo area Regulations Applicable areas 1.3 Calculation of the steel significant temperatures The calculation of the steel significant temperatures shall be based on ambient temperatures as described in [1.2]. The load condition giving the lowest draft among load conditions of two tanks empty and the other tanks full may be used for the temperature calculations. 1.4 Connecting members For members connecting inner and outer hulls, the mean temperature may be taken for determining the steel grade. 1.5 At supports At supports (e.g. at upper and lower pump tower supports, anchoring bars and anchoring pillar) where cold spots will occur, a local thermal analysis may be deemed necessary in order to establish the steel significant temperature. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 9 The material of the hull structure is to be in accordance with RU SHIP Pt.3 Ch.3 Sec.1, unless the calculated temperature of the material in the design condition is below -5°C due to the effect of low temperature cargo. In which case the material is to be in accordance with the rules RU SHIP Pt.5 Ch.7 Sec.4 [5.1]. Additional USCG requirements ref. Sec.9 [1].2 apply to hull plating along the length of the cargo area as follows: — Deck stringer and sheer strake is to be at least Grade E steel — Bilge strake at the turn of the bilge is to be of Grade D or Grade E. 3 Corrosion additions Corrosion additions of hull structures are given in the rules RU SHIP Pt.3 Ch.3 Sec.3. Corrosion additions of membrane system are in accordance with RU SHIP Pt.5 Ch.7 Sec.4 [2.1.5]. The following figures show corrosion additions in way of upper deck and cofferdam bulkhead. Figure 1 Corrosion additions in way of upper deck and trunk deck Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 10 Section 2 2 Hull structures Section 2 Figure 2 Corrosion additions in way of transverse cofferdam bulkhead Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 11 Section 3 SECTION 3 DESIGN LOADS 1 Introduction 1.1 General Design loads for local strength assessment of inner hull structures such as plates and stiffeners supporting the membrane tanks are given in the rules RU SHIP Pt.5 Ch.7 Sec.23 [1.4]. Design loads and load cases for strength analysis of the cargo hold are described separately in Sec.5 [3]. 1.2 Loading conditions Loading conditions described in the rules RU SHIP Pt.5 Ch.7 Sec.23 [3.1.2] are taken into consideration. The following design parameters are to be given in the Loading Manual: — — — — — Design loading pattern of cargo tanks Minimum design draft in ballast, at FP, AP and at L/2 Maximum design draft with any cargo tank(s) empty Minimum design draft with any cargo tank full Filling condition of double hull ballast tanks under the loaded/empty cargo tank. This should be noted as an operational limitation — Filling limitations of cargo tanks. This should be noted as an operational limitation — Maximum design GM for calculating design accelerations for each tank, normally based on single tank filling. For fatigue assessment, loading conditions described in the rules RU SHIP Pt.5 Ch.7 Sec.23 [4.2.3] are to be used. 2 Internal pressure in cargo tanks 2.1 Rule load Internal cargo tank pressures, based on a 10 RU SHIP Pt.5 Ch.7 Sec.4 [3.3.2]. -8 probability level for the North Atlantic, are given in the rules The acceleration, aβ , is calculated by combining the three component accelerations ax, ay and az values according to an ellipsoid surface. For different directions of aβ in the ellipsoid, the pressure at different corner locations in the cargo tank is calculated. Between corner points the pressure may be found by linear interpolation. 2.2 Direct wave load analysis The rule values of ax, ay and az may be replaced by accelerations calculated from a direct wave load analysis. The procedure for direct wave load analysis is given in DNVGL-CG-0130 Wave load analysis. -8 These accelerations shall be on a 10 probability level for the North Atlantic and calculated for the loading conditions in the loading manual that give the highest accelerations. As a guidance, the loading conditions with only one tank full, while other tanks are empty are normally considered to produce the largest transverse accelerations. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 12 3.1 Sloshing As a minimum, rule inertia sloshing load given in the rules RU SHIP Pt.3 Ch.10 Sec.4 need to be considered for the hull structure. 3.2 Liquid impact Sloshing analysis is normally required for vessels with unconventional tank size, typically vessels larger than 155 000 cubic metres, or tank design with no or limited experience. The following locations in no.2 cargo tank should be checked as representative locations for sloshing and liquid impact. — — — — — Lower Lower Upper Upper Upper chamfer chamfer chamfer chamfer chamfer connection connection connection connection connection at middle of a cargo tank due to roll dominant motion. at transverse bulkhead due to pitch and surge dominant motion. at middle of a cargo tank due to roll dominant motion. at transverse bulkhead due to pitch and surge dominant motion. in way if inner deck due to pitch and surge dominant motion. For location of lower and upper chamfer connections see Sec.8 Figure 3. 3.3 Partial filling Partially filled membrane tanks may be vulnerable with respect to sloshing and liquid impact loads. These tanks may therefore be subject to filling level restrictions in order to avoid seagoing operation at the most critical filling levels. 3.4 Application Results of the analysis shall be applied to the other cargo tanks including no.1 cargo tank, unless sloshing analysis and liquid impact analysis for the other cargo tanks are carried out. For detail procedure of sloshing analysis, see DNVGL-CG-0158 Sloshing analysis of LNG membrane tanks. 4 Stern slamming For ships where the lower part of the shell has large flare angle, e.g. twin skeg vessels, the impact pressure on the stern shall be considered in accordance with the rule slamming requirements, RU SHIP Pt.3 Ch.10 Sec.3. The impact pressures may be obtained by model tests or direct calculations, if applicable. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 13 Section 3 3 Sloshing and liquid impact 1 General The local scantling of inner hull structure shall be in accordance with the rules RU SHIP Pt.5 Ch.7 Sec.23 [2.2]. In addition the criteria given in this section need to be considered. 2 Inner hull stress limits 2.1 Allowable stress of inner hull The criteria of inner hull stress as given below and others, if relevant, shall be confirmed by the designer of the cargo containment system for each project. 2.2 Vessels with double corrugated stainless steel membrane With the primary barrier of stainless steel being double corrugated, the in plane stiffness is very low. Thus this type of membrane is less sensitive to hull deformations than plane membranes. The following design limitation is applicable with respect to acceptable longitudinal elongation of inner hull structure due to hull girder bending ref. Sec.9 [1].4. σst + σdyn + σloc ≤ 185 where 2 σst = hull girder bending stress, in N/mm , due to maximum still water bending moment calculated for the most severe loaded condition or ballast seagoing condition, based on gross scantling σdyn = hull-8 girder bending stress, in N/mm2, due to maximum wave bending moment corresponding to 10 probability in North Atlantic, based on gross scantling σloc = Maximum bending stress, in N/mm2, of inner hull due to double hull deflection when considering alternate loading cases. The bending stress may be taken in the middle between the floors/ transverse frames, based on gross scantling 2.3 Vessels with plane invar membrane(s) Invar membrane, 36 % Ni steel, may in the longitudinal direction of the ship be considered as a plane plate rigidly connected to the cofferdam bulkhead structure. In order to keep the total stress level in the membrane at an acceptable level, the cargo containment system designer has given restrictions to be complied with when evaluating the necessary section modulus for the hull girder in the cargo area, ref. Sec.9 [1].5. σst + σdyn ≤ 120 σst and σdyn in N/mm 2 as defined in [2.2]. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 14 Section 4 SECTION 4 ULTIMATE STRENGTH ASSESSMENT 1 General The following describes acceptable methods for the strength analysis, with focus on finite element models of the cargo hold area. The analysis shall confirm that the stress levels are acceptable when the structures are loaded in accordance with the described design conditions. 2 Modelling 2.1 General Modelling of hull and tank structure shall unless defined otherwise follow RU SHIP Pt.3 Ch.7 of the rules and the guidance in DNVGL-CG-0127 Finite element analysis. This covers, but is not limited to, the following items: — — — — Geometric modelling of hull and tank structure in general Element types and mesh size Boundary conditions for 3 hold models Load application. The stiffness of the tank system is normally not included in the structural FE model. Pressure loads are directly applied to the inner hull. 2.2 Model extent Longitudinal extent of the model is to be over three cargo tank lengths (1+1+1), where the middle tank/ hold of the model is used to assess the yield and buckling strength. For fore and aft cargo hold assessment, fore end and engine room structures shall be included in the model and the foremost and aftmost cargo hold including cofferdam need to be located in the middle of the model respectively as far as possible. Transversely, the model shall cover the full breadth of the ship. In addition, following areas are to be included in fore and aft cargo hold assessment. — longitudinal members in deck house between trunk deck and upper deck — fore end of the trunk deck for vessels equipped with double corrugated stainless steel membrane, i.e. GTT Mark III cargo containment system. — vertical girders in fore end cofferdam bulkhead between trunk deck and upper deck for vessels equipped with the GTT Mark III cargo containment system. — transition between longitudinal bulkhead in tank no.1 and tank no.2 for vessels equipped with the GTT Mark III cargo containment system. Examples of models are shown in Figure 1, Figure 2 and Figure 3. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 15 Section 5 SECTION 5 CARGO HOLD STRENGTH ASSESSMENT Section 5 Figure 1 Example of a cargo hold model (Midship) Figure 2 Example of a cargo hold model (Aft) Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 16 Section 5 Figure 3 Example of a cargo hold model (Forward) 3 Design application of loading conditions and load cases 3.1 General The loads given in RU SHIP Pt.3 Ch.4 are to be applied, unless otherwise defined below. The design cargo density shall not be taken less than the maximum acceptable cargo density (usually 0.5 3 2 t/m ) and the design overpressure (P0) shall not be less than 25 kN/m and shall be applied for all loaded cargo tanks. The cargo density used in the FE model should be corrected for the difference between the volume inside tank and the volume of hold space at inner hull boundary so that static pressure on inner bottom is correct in the FE model. Self weight of hull structures shall be taken into account. To take into account of the insulation, the cargo density, ρh, for cargo loads may be adjusted as follows. where ρc VC VH 3 = design cargo density of LNG, in t/m 3 = volume of cargo tank measured in way of primary barrier, in m 3 = volume of cargo hold measured in way of moulded dimensions of inner hull, in m . This is also applicable for fatigue analysis. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 17 The basic loading conditions as described in Sec.3 [1.2] shall normally be considered. The loading patterns given in Table 1 are based on these conditions, and are regarded as the minimum conditions. Other conditions may be considered when relevant. Based on operational limitations, e.g. if surrounding ballast tanks in way of an empty cargo tank are always filled, the standard load cases shown in Table 1 may be modified. 3.3 Load cases Load cases that can be considered in the cargo hold analysis are shown in Table 1 for mid hold, Table 2 for aftmost hold and Table 3 for foremost hold. Table 1 Typical design load combinations for midship cargo region for FE analysis of membrane LNG tanker No. Loading pattern Aft Mid Fore Draught % of perm. SWBM % of perm. SWSF Dynamic load case Seagoing conditions 100% (hog.) L1 TSC HSM-2, FSM-2 100% 4) Max SFLC HSM-2, FSM-2 ≤ 100% HSA-2, BSR-1P, BSR-2P, BSP-1P, BSP-2P, OST-1P, OST-2P, OSA-1P, OSA2P, BSR-1S, BSR-2S, BSP-1S, BSP-2S, OST-1S, 8) OST-2S, OSA-1S, OSA-2S 100% Max 5) SFLC HSM-1, FSM-1 100% Max 3) SFLC HSM-1, FSM-1 100% 4) Max SFLC HSM-1, FSM-1 ≤ 100% HSA-1, BSR-1P, BSR-2P, BSP-1P, BSP-2P, OST-1P, OST-2P, OSA-1P, OSA2P, BSR-1S, BSR-2S, BSP-1S, BSP-2S, OST-1S, OST-2S, OSA-1S, OSA-2S 8) 100% Max 5) SFLC HSM-2, FSM-2 1) 0% (sag.) 100% (sag.) L2 100% Max 3) SFLC TA 0% (hog.) Harbour conditions Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 18 Section 5 3.2 Loading conditions TA L3 1) 2) TSC L4 % of perm. SWBM Draught 1) 100% (sag.) 100% (hog.) % of perm. SWSF Section 5 Loading pattern Aft Mid Fore No. Dynamic load case 100% 6) Max SFLC N/A 100% 7) Max SFLC N/A 100% 6) Max SFLC N/A 100% 7) Max SFLC N/A Maximum draft with one cargo tank empty may be used instead of scantling draft TSC, if this is stated as an operational condition in the loading manual. 2) Draught not to be taken greater than minimum of 2 + 0.02 L and the minimum ballast draught 3) For the mid-hold where xb-aft < 0.5 L and xb-fwd > 0.5 L, the shear force is to be adjusted to target value at aft bulkhead of the midhold. 4) If the mid-hold is located xb-aft < 0.5 L and xb-fwd > 0.5 L, the shear force is to be adjusted to target value at forward bulkhead of the mid-hold. Otherwise this load combination may be omitted. 5) This load combination is to be considered only for the mid-hold where xb-aft > 0.5 L or xb-fwd < 0.5 L. 6) The shear force is to be adjusted to target value at aft bulkhead of the mid-hold. 7) The shear force is to be adjusted to target value at forward bulkhead of the mid-hold. 8) The beam sea and oblique sea dynamic load cases calculated for P and S are to be applied on the model to obtain the results for both model sides. Alternatively, for ship structure symmetrical about the centreline, the beam sea and oblique sea dynamic load cases calculated for P may be applied only to the model (i.e. S may be omitted) provided the results (maximum stress and buckling) are mirrored. 9) Ballast is assumed in way of empty hold Where: TA TSC = Minimum relevant seagoing draught in m, may be taken as 0.35 D if not known. = Scantling draught in m. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 19 No. Loading pattern Aft Mid Fore Draught % of perm. SWBM % of perm. SWSF Dynamic load case Seagoing conditions L1 TSC 100% (sag.) 100% 7) (hog.) L2 TSC 100% Max SFLC HSM-1, FSM-1 100% Max SFLC HSM-2, FSM-2 ≤ 100% HSA-2, BSR-1P, BSR-2P, BSP-1P, BSP-2P, OST-1P, OST-2P, OSA-1P, OSA2P, BSR-1S, BSR-2S, BSP-1S, BSP-2S, OST-1S, 5) OST-2S, OSA-1S, OSA-2S 100% Max SFLC HSM-1, FSM-1 100% Max SFLC HSM-1, FSM-1 ≤ 100% HSA-1, BSR-1P, BSR-2P, BSP-1P, BSP-2P, OST-1P, OST-2P, OSA-1P, OSA2P, BSR-1S, BSR-2S, BSP-1S, BSP-2S, OST-1S, 5) OST-2S, OSA-1S, OSA-2S 100% Max SFLC HSM-2, FSM-2 1) 0% (sag.) 0% (sag.) L3 TA 50% 7) (hog.) Harbour conditions Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 20 Section 5 Table 2 Typical design load combinations for aft hold cargo region FE analysis of membrane LNG tanker L4 L5 7) L6 7) Loading pattern Aft Mid Fore Draught TSC TA 2) TSC % of perm. SWBM 100% (sag.) 50% (hog.) 100% (hog.) % of perm. SWSF Dynamic load case 100% 3) Max SFLC N/A 100% 3) Max SFLC N/A 100% 4) Max SFLC N/A 100% 3) Max SFLC N/A 100% 4) Max SFLC N/A Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Section 5 No. Page 21 Draught % of perm. SWBM % of perm. SWSF Section 5 Loading pattern Aft Mid Fore No. Dynamic load case 1) Maximum draft with one cargo tank empty may be used instead of scantling draft TSC, if this is stated as an operational limitation in the loading manual. 2) Draught not to be taken greater than minimum of 2 + 0.02 L and the minimum ballast draught 3) The shear force is to be adjusted to target value at aft bulkhead of the aftmost hold. 4) The shear force is to be adjusted to target value at forward bulkhead of the aftmost hold. 5) The beam sea and oblique sea dynamic load cases calculated for P and S are to be applied on the model to obtain the results for both model sides. Alternatively, for ship structure symmetrical about the centreline, the beam sea and oblique sea dynamic load cases calculated for P may be applied only to the model and the dynamic load cases for S may be omitted provided the results (maximum stress and buckling) are mirrored. 6) Ballast is assumed in way of empty hold 7) Tanks in Engine room to be 100% full. where: TA TSC = Minimum relevant seagoing draught in m, may be taken as 0.35 D if not known. = Scantling draught in m. Table 3 Typical design load combinations for forward cargo region for FE analysis of membrane LNG tanker No. Loading pattern Aft Mid Fore Draught % of perm. SWBM % of perm. SWSF Dynamic load case Seagoing conditions L1 TSC 100% Max SFLC HSM-1, FSM-1 ≤ 100% HSA-1 100% (sag.) Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 22 L2 L3 7) Loading pattern Aft Mid Fore Draught TSC TSC 1) 1) % of perm. SWBM 100% (sag.) % of perm. SWSF Dynamic load case 100% Max SFLC HSM-1, FSM-1 100% Max SFLC HSM-2, FSM-2 ≤ 100% HSA-2, BSR-1P, BSR-2P, BSP-1P, BSP-2P, OST-1P, OST-2P, OSA-1P, OSA2P, BSR-1S, BSR-2S, BSP-1S, BSP-2S, OST-1S, 5) OST-2S, OSA-1S, OSA-2S 100% Max SFLC HSM-1, FSM-1 ≤ 100% HSA-1, BSR-1P, BSR-2P, BSP-1P, BSP-2P, OST-1P, OST-2P, OSA-1P, OSA2P, BSR-1S, BSR-2S, BSP-1S, BSP-2S, OST-1S, 5) OST-2S, OSA-1S, OSA-2S 100% Max SFLC HSM-2, FSM-2 100% (hog.) 100% (sag.) L4 Section 5 No. TA 100% (hog.) Harbour conditions Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 23 L5 L6 L7 7) Loading pattern Aft Mid Fore Draught TSC TA 100% (sag.) 2) TSC % of perm. SWBM 1) 100% (sag.) 100% (hog.) % of perm. SWSF Dynamic load case 100% 4) Max SFLC N/A 100% 3) Max SFLC N/A 100% 4) Max SFLC N/A 100% 3) Max SFLC N/A 100% 4) Max SFLC N/A Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Section 5 No. Page 24 Draught % of perm. SWBM % of perm. SWSF Section 5 Loading pattern Aft Mid Fore No. Dynamic load case 1) Maximum draft with one cargo tank empty may be used instead of scantling draft TSC, if this is stated as an operational limitation in the loading manual. 2) Draught not to be taken greater than minimum of 2 + 0.02 L and the minimum ballast draught 3) The shear force is to be adjusted to target value at aft bulkhead of the mid-hold. 4) The shear force is to be adjusted to target value at forward bulkhead of the mid-hold. 5) The beam sea and oblique sea dynamic load cases calculated for P and S are to be applied on the model to obtain the results for both model sides. Alternatively, for ship structure symmetrical about the centreline, the beam sea and oblique sea dynamic load cases calculated for P may be applied only to the model (i.e. S may be omitted) provided the results (maximum stress and buckling) are mirrored. 6) Ballast is assumed in way of empty hold 7) All Tanks forward cargo tank No.1 to be 100% full. where: TA TSC = Minimum relevant seagoing draught in m, may be taken as 0.35 D if not known. = Scantling draught in m. 4 Acceptance criteria 4.1 Yielding Acceptance criteria for yielding is given in the rules RU SHIP Pt.3 Ch.7 Sec.3 [4.2]. 4.2 Buckling Acceptance criteria for buckling is given in the rules RU SHIP Pt.3 Ch.8 Sec.1 [3.3] and method description is given in DNVGL-CG-128 Buckling analysis. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 25 1 General Local structural analyses with fine mesh finite element models are to be carried out in accordance with the rules RU SHIP Pt.3 Ch.7 Sec.4 and the DNVGL-CG-0127 Finite element analysis. 2 Locations to be checked 2.1 General The areas to be considered are according to the rules RU SHIP Pt.5 Ch.7 Sec.23 [3.2.1]. Based on screening results from the cargo hold analysis the most critical location can be selected. The screening method is according to DNVGL-CG-0127 Finite element analysis. 2.2 Double hull longitudinals subjected to large deformations Relative deformations between longitudinal stiffener supports may give rise to high stresses in local areas. Typical areas to be considered are: — longitudinals in double bottom and adjoining vertical bulkhead members — double side longitudinals and adjoining horizontal bulkhead members. The model is recommended to have the following extent: — the stiffener model shall extend longitudinally to a stiffener support at least two web frame spacing for both sides from the area under investigation — the width of the model shall be at least 2 + 2 longitudinal stiffener spacing. 3 Load cases Fine mesh analysis is to be carried out for the load cases specified in Sec.5 [3.3]. All local loads, including any vertical loads applied for hull girder shear force correction in cargo hold analysis, are to be applied to the model when separate sub-modelling is used. 4 Acceptance criteria Acceptance criteria for stress results from local structure analysis are given in the rules RU SHIP Pt.3 Ch.7 Sec.4 [4.2]. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 26 Section 6 SECTION 6 LOCAL STRUCTURAL STRENGTH ASSESSMENT 1 General The fatigue assessment is limited to selected steel structures in the cargo area, excluding the cargo containment system and its components. Unless otherwise described, details of the fatigue strength assessment are given in the rules RU SHIP Pt.3 Ch.9 and DNVGL-CG-0129 Fatigue assessment of ship structures. Direct fatigue analysis by using wave loads may be necessary for LNG carriers with membrane tanks. Details are given in RU SHIP Pt.6 Ch.1 Sec.7. 2 Locations to be checked The fatigue strength calculations shall be carried out for the locations given in the rules RU SHIP Pt.5 Ch.7 Sec.23 [4.2.4]. The detail hot spot locations are as shown in Table 1 below. Table 1 Locations to be checked for FE fatigue assessment Location F.E model Hot spots Lower and upper hopper knuckle connections forming boundary of inner skin amidships Lower Hopper Knuckle Upper hopper Knuckle Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 27 Section 7 SECTION 7 FATIGUE ASSESSMENT F.E model Hot spots Section 7 Location Inner bottom connection to transverse cofferdam bulkhead Double side stringer connection to transverse cofferdam bulkhead Refer to above location of Inner bottom connection to transverse cofferdam bulkhead Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 28 F.E model Hot spots Section 7 Location Figure to be added Liquid dome opening and coaming connection to deck, if applicable Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 29 F.E model Hot spots Section 7 Location Termination of aft end of no.1 inner longitudinal bulkhead, if applicable 3 Loads 3.1 Loading conditions Loading conditions described in the rule RU SHIP Pt.5 Ch.7 Sec.23 [4.2.3] shall be considered. 3.2 Dynamic load cases The dynamic load cases to be considered for fatigue assessment are according to the rules RU SHIP Pt.3 Ch.4 Sec.2 [3]. 4 Fatigue evaluation 4.1 General Fatigue strength, unless otherwise described below, is to be evaluated according to the rules RU SHIP Pt.5 Ch.7 Sec.23 [4]. The maximum allowable usage factor is given in the following table. Table 2 Usage factor, CW Location Environment Usage factor, CW North Atlantic 1.0 Inner hull structures. Hot spots where cracks don’t propagate directly through inner hull plates , e.g. longitudinals end connection. World Wide 1.0 Outer hull structures World Wide 1.0 Pump tower support. North Atlantic see Figure 1 Inner hull structures. Hot spots where cracks can propagate through the inner hull plates, e.g. plates boundary between cargo and ballast tanks. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 30 It is recommended to avoid welded permanent backing in fatigue sensitive areas. If a welded steel backing strip is applied as shown in Figure 1, the location of welding spots to be kept well away from areas with high stresses (away from the areas with supporting structure below inner bottom). Figure 1 Pump tower base support 4.2 Parameters to be used Standard values to be used for fatigue calculation such as fraction of the time in each loading condition, draft, GM and so on are given in RU SHIP Pt.3 Ch.9 Sec.4 [4.3] Table 2. Actual values from the loading manual can be used instead when those are available. 4.3 Fatigue due to sloshing load Sloshing pressures may normally be neglected in fatigue strength assessment of hull structures except for pump tower supports. For calculations of fatigue strength of pump tower supports, see DNVGL-CG-0158 Sloshing analysis of LNG membrane tanks. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 31 Section 7 For pump tower base supports, a crack will propagate in the thickness direction inside the containment system. Such fatigue cracks may lead to rupture of both the primary and secondary barrier. Cracks on the secondary barrier cannot be detected before failure is effective, leading to no redundancy of the system. The hotspots shall therefore satisfy a fatigue damage of 0.1 in North Atlantic operation, i.e. Cw = 0.1. Section 8 SECTION 8 WELDING 1 Weld improvement 1.1 General Improvement of fatigue life due to post weld treatment shall be according to RU SHIP Pt.3 Ch.9 Sec.4 [4.4]. 1.2 Weld toe grinding Weld toe grinding as described in DNVGL-CG-0129 Fatigue assessment of ship structures is acceptable. Figure 1 shows an example of weld profiling. The weld bead should be ground, and the undercut at the weld toe should be removed. It should be noted that the final grinding direction should go across the weld in order to avoid additional notch due to the grinding. Figure 1 Example of weld profiling at lower hopper knuckle 1.3 Weld profiling Weld profiling as described in the Recommended Practice DNVGL-RP-0005 [7.2] is acceptable. Figure 2 Geometric parameters for weld profiling Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 32 Inner hull weld details are not possible to inspect as they are covered by the membrane insulation system. The following weld details are therefore recommended to be subject to weld improvement by post weld treatment. Figure 3 Welding details at inner hull, within +/- 150 mm from a web frame Different weld details may be considered depending on the stress level at the details. Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 33 Section 8 2 Recommended weld details for inner hull 1 References .1 IMO: International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk (IGC Code), Res. MSC.370(93) .2 USCG: Safety Standards for self-propelled Vessels carrying Bulk Liquefied Gases, 46 CFR (Code of Federal Register), Part 154.170/172/176 .3 Lindemark, T. et al: CSA-2 Analysis of a 216k LNG Membrane Carrier, The Royal Institution of Naval Architects (RINA), ISCOT Busan, Korea, 2006. .4 GTT: Hull design and tank dimensioning, Note MARK III 235, Rev. 12, Nov. 2005 .5 GTT: Cargo Tanks Arrangement Dimensions and Filling Ratios Hull Scantling Requirement, GTT document N0-DG-33 Rev. M, May 2005 Class guideline — DNVGL-CG-0136. Edition October 2015 Liquefied gas carriers with membrane tanks DNV GL AS Page 34 Section 9 SECTION 9 REFERENCES DNV GL Driven by our purpose of safeguarding life, property and the environment, DNV GL enables organizations to advance the safety and sustainability of their business. We provide classification and technical assurance along with software and independent expert advisory services to the maritime, oil and gas, and energy industries. 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