No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 1 of 9 Review Date: August 2015 Next Review Date: August 2017 1. Hazard Management Details – General Plant/Equipment Item: WOOD LATHE Make/Model No.: School / Work Location: Region: Name of Person(s) Conducting Activity: Serial No.: Date Conducted: Description of Use: Summary of Key Risks: (refer to appropriate subsections) A wood lathe is a specialised piece of plant equipment used to machine wood by removing material from a rotating work piece via the movement of various cutting pieces (i.e. tool bits, drill bits). THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Entanglement Impact and Cutting Electricity Slips/trips/falls Other (dust) No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 2 of 9 Review Date: August 2015 Next Review Date: August 2017 2. Documentation Relevant Legislation/Standards Is plant required to be registered? Y/N Y N Is a user license required? Y N AS 4024 Safety of machinery - Materials cutting - Milling machines (including boring machines) - Safety requirements AS/NZS 3760 In service safety inspection and testing of electrical equipment AS 4024 Safeguarding of machinery Key reference material? Plant Documentation Comments Are operator’s manuals accessible? Y/N Y N Is this a restricted use item? Y N Does this item require safe use documents/test? Y N Comments 3. Hazard Identification Hazards Inspected Risk Assessment Cons Like Description of Risk Risk Level THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Control Measures No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 3 of 9 Review Date: August 2015 Next Review Date: August 2017 ENTANGLEMENT Can anyone’s hair, clothing, gloves, cleaning brushes, tools, rags or other materials become entangled with moving parts of the plant or materials? Moderate Y Possible High Make sure hair, loose clothing, rags and jewellery is kept clear of moving parts when in use. Aprons can be used to restrict loose clothing. Hair ties/hair nets can be used to secure long hair. Make sure jewellery and accessories (e.g. bracelets) are not worn when operating equipment. Description of Risk Control Measures N Hazards Inspected Risk Assessment Cons Like Risk Level Impact and Cutting Injuries Can anyone be crushed/cut/struck etc. due to Material falling off the plant? Y N Uncontrolled/unexpected movement of plant/load? Y N Lack of capacity to slow, stop or immobilize plant? Y N The plant tipping or rolling over? Y N Parts of the plant disintegrating or collapsing? Y N Contact with moving parts during testing, inspection, operation, maintenance, cleaning or repair? Being thrown off or under the plant? Long hair, loose clothing, rags, cleaning brushes and jewellery could become entangled in the moving parts of the work piece and/or lathe. Y N Y N The exposed moving parts present a risk to an operator’s hands and body parts. Make sure operator hands and body parts are kept clear of moving parts during operation and maintenance. Make sure work pieces are appropriately secured prior to operation and key is removed from chuck. Moderate Rare Moderate Moderate Possible High THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Install guard and interlock over chuck. Where applicable, ensure the outer spindle arm from the headstock is guarded. No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 4 of 9 Review Date: August 2015 Next Review Date: August 2017 Hazards Inspected Risk Assessment Contact with sharp or flying objects? (e.g. work pieces being ejected) The mobility of the plant? Inappropriate parts and accessories being used? Y N Other Y N Y N Y N Moderate Hazards Inspected Live electrical conductors? (e.g. exposed wires) Working in close proximity to electrical conductors? Access to electricity? High Y N Y N Like Description of Risk N Y N Y N Control Measures Risk Level Damaged or frayed electrical cords would pose an electrical hazard. Y Control Measures Make sure that the operator has been trained in safe work practices and appropriate PPE (e.g. eye protection) is worn whilst operating equipment. Risk Assessment Cons SHEARING Can anyone’s body parts be sheared between two parts of plant, or between a part of the plant and a work piece or structure? PRESSURISED CONTENT Can anyone come into contact with fluids or gases under high pressure, due to plant failure or misuse of the plant? ELECTRICITY Can anyone be injured or burnt due to: Possible Description of Risk Electric shock is considered unlikely if appropriate maintenance is undertaken. THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Operator to check for damaged electrical cords prior to use. Make sure equipment is serviced on a regular basis, tested & tagged and appropriate isolation procedures (i.e. lock out tags) are in place. No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 5 of 9 Review Date: August 2015 Next Review Date: August 2017 Hazards Inspected Damaged or poorly maintained electrical leads, cables or switches? Water near electrical equipment? Lack of isolation procedures? Other Risk Assessment Y N Y N Y N Y N Major Hazards Inspected Unlikely Like Risk Level ERGONOMICS Can anyone be injured due to: Poorly designed workstation? Repetitive body movement? Constrained body posture or the need for excessive effort? Design deficiency causing psychological stress? Inadequate or poorly placed lighting? Y N Y N Y N Y N Y N Control Measures Description of Risk Control Measures High Risk Assessment Cons Description of Risk THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 6 of 9 Review Date: August 2015 Next Review Date: August 2017 Hazards Inspected Does the plant impact on the surrounding workplace and create potential hazards? (Consider safe access and egress from plant, workflow and design of the workplace) Is the location of the plant inappropriate? (Consider potential affects due to environmental conditions and terrain) Other Y N Y N Y N Hazards Inspected Cons RADIATION Can anyone using the plant, or in the vicinity of the Plant suffer injury or illness due to exposure to radiation in the form of any of the following: infra-red radiation ultra violet light microwaves NOISE Can anyone using the plant, or in the vicinity of the plant, suffer injury due to exposure to noise? VIBRATION Can anyone be injured or suffer ill-health from exposure to vibration? FRICTION Can anyone be burnt due to contact with moving parts, materials or surfaces of the plant? Y N Y N Y N Y N Risk Assessment Description of Risk Control Measures Risk Assessment Description of Risk Control Measures Like Risk Level THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 7 of 9 Review Date: August 2015 Next Review Date: August 2017 Hazards Inspected SUFFOCATION Can anyone be suffocated due to lack of oxygen, or atmospheric contamination? CONDITION Is a hazard likely due to the age and condition of the plant? (Consider how hard the machine has been worked, and whether it is used constantly or rarely). Can anyone be injured as a result of the plant not serviced appropriately and/or maintained in line with manufacturer’s recommendations? Risk Assessment Y N Y N Moderate Y Poor housekeeping, e.g. spillage in the vicinity? Obstacles being placed in the vicinity of the plant? Inappropriate or poorly maintained floor or walking surfaces (i.e. lack of a slip-resistant surface, unprotected holes, penetrations or gaps?) Plant not serviced appropriately and/or maintained in line with manufacturer instruction can result in a risk to health and safety. Risk Assessment Cons Medium N Hazards Inspected SLIPS/TRIPS/FALLS Can anyone using the plant, or in the vicinity of the plant, slip, trip or fall due to: Uneven, slippery or steep work surfaces? Unlikely Description of Risk Y N Y N Y N Y N Minor Minor Like Possible Possible Control Measures Schedule planned servicing and inspection requirements in accordance with manufacturer maintenance instructions. Description of Risk Control Measures Poor housekeeping allowing the build up of waste materials or failure to immediately clean up spills could result in a slip hazard. Make sure appropriate cleaning & housekeeping standards are maintained at all times to minimise the risk of a slip/trip/falls hazard. Risk Level Moderate Moderate Inappropriate placement of objects (e.g. spare material, electric cords, bags etc) in the immediate vicinity of the equipment may result in a trip hazard. THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 8 of 9 Review Date: August 2015 Next Review Date: August 2017 Hazards Inspected Risk Assessment Description of Risk Control Measures Risk Assessment Description of Risk Control Measures If operating or maintaining plant at height can anyone slip, trip or fall due to: Use of work platforms, stairs or ladders? Lack of guardrails or other suitable edge protection? Other? Y N Y N Y N Hazards Inspected Cons FIRE AND EXPLOSION Can anyone be injured by fire? Can anyone be injured by explosion of gases, vapours, liquids, dusts, or other substances? TEMPERATURE/MOISTURE Can anyone come into contact with objects at high or low temperatures? Can anyone suffer ill-health due to exposure to high or low temperatures? Can anyone be injured or suffer ill-health due to exposure to moisture? OTHER Can anyone be injured or suffer ill-health from exposure to: Chemicals? Y N Y N Y N Y N Y N Like Risk Level Dust generated from the work process may be hazardous to health. Y N THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Make sure appropriate control measures are implemented (e.g. local exhaust system, face masks, good housekeeping practices etc). No: DET ESWB-10-2-2 Authorised By: Manager ESWB Title: Plant and Equipment Risk Management Form Issue Date: May 2012 Page Number: 9 of 9 Review Date: August 2015 Next Review Date: August 2017 Hazards Inspected Risk Assessment Toxic gases or vapours? Y N Fumes/Dusts? Y N Other? (please specify) Y N Moderate Unlikely Description of Risk Moderate 4. Risk Assessment Signoff Authorised By: Signature: THIS DOCUMENT IS UNCONTROLLED WHEN PRINTED Date: Control Measures
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