KENTEC - foursintgroup

KENTEC Energy
Contents
Company
Business
Gasification
Kentec Technology
Kentec Know How
Why Kentec?
References
Conclusion
Company
The team

CEO - Sung Chun Kim
 1999 - Now: CEO of Kentec Energy
 1996 - 1999: Chief director of Korea Marine Pollution Response Corp
(KMPRC) Representative of United Nation
 1987 - 1996: Operating manager Korea National Oil Corporation
 Korea Marine University
CEO
Sung Chun Kim
Vice President
Min Tae Kim
CTO
Shin Jin Geon
CFO
Jong Duk Won
CMO
In Soo Ju
Company
Service area
 Waste Pretreatment Units
Waste to Energy plants
 Gasification and Energy recovery plants
 Flue gas treatment Units
 Solid Waste Landfills
Environmental Control
 Waste water sludge Treatment Facilities
 Air Control Facilities
 Waste water sludge treatment with THP
Related Services
 Operation of WTE plant
 Environmental Impact Assessment
Biomass fuel supply
 Biomass Fuel supply of wood chip, wood pallet
Company
KENTEC offers a full range of services
 Feasibility study
 Basic and detailed design
 Supervision & Project management
 Operation plant
Business
Future prospect
Waste to Energy market share will be 12% of the total energy market by 2020
Source: Shell International Renewables
Business
Future prospect
Annual Trend of Waste Treatment
Trend of Landfill Facilities in the US
(Unit : Site)
8,000
(Unit :%)
100
Trend
7,000
With
80
100
60
Landfill
BEP
6,000
5,000
4,000
40
3,000
Recycling & Compost
2,000
20
1,000
0
'60
Source : EPA
No
Data
Waste to Energy
0
'70
'80
'90
'00
'07
'20
'88
Source
: EPA'90
'92
'94
'96
'98
'00
'02
'04
'06
Business
Biomass energy plant key features
 Pyrolysis and Gasification - complete combustion
 High efficiency of energy recovery without auxiliary fuel
 Wide range of feed stock
 Manage low quality wastes (high in moisture)
 Easy operation with complete automation systemfeed
 Residents considered system (compression packaging to minimize
odor)
 Modular system to increase capacity
Business
 Gasification converts hydrocarbons such as coal, petroleum coke
(petcoke), biomass or various wastes to a synthesis gas (syngas).
 Gasification produces the building blocks for a range of high-value
products from a variety of low-value feedstocks.
CLEAN SYNGAS
30%
Liquid Fuel
GAS CONVERSION
45%
Chemicals
CO2 REMOVAL
Separated
CO2
19%
Power
6%
Gaseous Fuel
Chemicals
Fuels
Substitute
Natural Gas
Source:
Gasification Technology Council
FEESSTOCK
G
A
S
I
F
I
Steam
Hydrogen
C
A
T
Power
Consumer
I
Products
O
N
SYNGAS
Transportation
Fuels
Fertilizers
Substitute
Natural Gas
Chemicals
Gasification
Gasification is not combustion
Gasification is a process which produces syngas comprised primarily of
hydrogen (H2) and carbon monoxide (CO).
Gasification compared to combustion
CONSTITUENTS OF COAL
GASIFICATION
COMBUSTION
CARBON
CO
CO2
HYDROGEN
H2
H2O
NITROGEN
N2
NOX
SULFUR
H2S
SO2
OXYGEN
-
O2
Gasification
Transformation of enthalpy in
pyrolysis and gasification reaction
Waste Condition
Pyrolysis
Gasification
Reaction
Waste to Char + Syn Gas
(H20, H2, CO2, CO, CH4, C2H4)
Heat Value
Reaction
(kcal/kg)
Temperature (℃)
+ △H
200 - 500
C+H2O ↔ CO + H2
- 2,350
C+2H2O ↔ CO2 + 2H2
- 1,517
C+CO2 ↔ 2CO
- 3,183
CO+H2O ↔ CO2+H2
446
C+2H2 ↔ CH4
1,492
C+O2 ↔ CO2
8,100
C+1/2O2 ↔ CO
2,450
Others
500 - 800
Gasification
Global syngas output by feedstock
FEESSTOCK
3% Petcoke
GASFIER
2% Biomass/Waste
(KENTEC)
8% Gas
Slag by-products
GAS CLEAN UP
Sulfur by-products
CLEAN SYNGAS
Power
Various Products
32%
Petroleum
55% Coal
Coal, Petroleum, Gas, Petcoke are all
Fossil fuels!
Source: Gasification Technology Council
Kentec Technology
Gasification plant process flow
MSW
Shredding
Feeding
Start-up Burner
Primary Chamber
Primary Fan
Start-up Burner
Secondary Chamber
Secondary Fan
Cyclone
Boiler Feed Water
Boiler
Steam
Lime / Carbon
Lime/Carbon injection
Power Generation
Bottom Ash
Bag Filter
Fly Ash
ID Fan
Stack
Gas Recirculation and Air
Kentec Technology
Process flow details
Syngas Uses
Stack
Fuel Preparation
Blending
Screening
Shredding
Briquettes
Wastes
Waste
Preparation
Crushing
Grinding
Aqueous slurry
Preheating
Entrained bed
Moving / Fixed
bed
Waste / Fuel
Feeding
Gasification
Reactor
Electricity
Syngas Cleanup
Gasification
Venturi
Cyclones
Dry filtration
Particulate
Removal
Gas cooling
COS hydrosis
Syngas
Conditioning
Absorber tower
Sulfur recovery
Sulfuric acid plant
Combustion
Turbine
Sulfur Removal
& Recovery
Chemical
Production
Processes
Oxygen
Support Fuel (coal,
heavy oil, pet coke, etc.)
Sulfur or
H2SO4
Byproducts
Support Fuel
Preparation
Residue
Treatment
Slag Handling
Solids
Water
Slag
Dewatering
Byproduct sale
Landfill
To disposal or
Metals reclamation
Flash vessel
Gravity separation
Filtration
Sour water stripper
Brine concentrators
Incinerator
HCl production
Flash gas
Discharge or
recycled water
Residue
& Slag
Handling
Potential for Renewable Energy
Bio-based Products
Steam
& Power
Gasification
Boiler
Ethanol
Wax
Gas Turbine
Combined Cycle
IC Engine
Syngas
Power Gen
Diesel /
Kerosene
Fischer
Tropsch
Gasoline
Fuel Cells
Naphtha
Refinery
Hydrotreating
Methanol
Hydrogen
DME
Transportation
Fuels
Fuel Cells
Formaldehyde
Methyl Acetate
Acetic Acid
Ethylene
Propylene
Polyolefin
Oxy Chemicals
Chemicals
Fertilizer
Gasoline
Acetic Anhydride
VAM
Ketene
PVA
Diketene &
Derivatives
Acetic Esters
Kentec Technology
Functional Diagram
Flue
Gas
Recycled Inert Flue Gas
Fuel
Feeding
Fuel
Input
By-Pass
Valve
Fireproof & Airtight Sluice
Primary Chamber
Secondary
Chamber
Filter
Boiler
Drying
Pyrolysis
Reduction
Cold Air
Intake
STEAM TURBINE
POWER
Combustion
Ash Pit
Primary
Air
Secondary
Air
Controller
Recycled
Inert
Flue Gas
Kentec Technology
The core gasification technology
Kentec’s thermal conversion technology reaches up to 90% from any kind of
hydro carbon fuel such as municipal solid waste, industrial waste and all
biomass.
Kentec Technology
Highly efficient ENERGY GENERATING
complete combustion
Energy Generating Capacity
1 Ton
100
Ton/Day
• 3ton steam or
• 0.5ton coal or
• 250l light oil
Heat for 3,000 Apt. residences
OR
Produces 2.5MW electric power
Kentec Technology
Domestic and EU emission standards are satisfied
KOREAN
EU
KENTEC
TEMPERATURE
800℃
850℃
1000 ℃
GAS SUSTAINED
2 sec
2 sec
2 sec
DUST
20 mg/Nm³
10 mg/Nm³
5mg/N㎥
NOx
70 mg/Nm³
80 mg/Nm³
40mg/N㎥
SOx
30 mg/Nm³
50 mg/Nm³
20mg/N㎥
Co
50 mg/Nm³
50 mg/Nm³
1mg/N㎥
F
2 mg/Nm³
1 mg/Nm³
0.3mg/N㎥
HCl
20 mg/Nm³
10 mg/Nm³
2mg/N㎥
HEAVY METAL
Refer to separate standards
0.05 mg/Nm³
0.02 mg/Nm³
DIOXINE
5ng-TEQ/Nm³
0.1 ng/Nm³
0.03ng/Nm³
Kentec Technology
Emission gas comparison
Source: Fossils fuels Guidance 95;13, Combustion plant.
Kentec Know How
Overview
Kentec Know How
Carry in
Kentec Know How
Chamber Control
Kentec Know How
Boiler Control
Kentec Know How
Emission Control
Kentec Know How
Operating Control
Why Kentec?
KENTEC uses waste as a fuel!

Tremendous amount of wastes are
produced daily
9 (7)

Landfill tax will be dramatically increased
Coal/Biomass
2

Fossil fuel price are rising
Coal/Petcoke
4
Visbreaker/Tar
3
Asphalt
2
COUNTRY
LANDFILL TAX
(EURO/TON)
Tar
1
Denmark
50
Petcoke
4
Belgium
55
Oil Residues
2
France
10
Netherlands
75
Norway
40
Sweden
31
FEED TYPE
# OF MAJOR PLANTS
IN THE WORLD
MSW (KENTEC)
Gas
9
Petroleum
4
Coal
3
Source: OECD, Strategy Unit and Enviros
Why Kentec?
What can we use?
All kind of wastes contains CH compound





Living wastes
Industrial wastes
Medical wastes
Food wastes
Tires





Turning into Fuel
Green wastes (trees, grasses, etc.)
Residues (corn, palm, sugar cane, etc.)
Livestock excretions
Agricultural products
Wastewater sludge
Energy Generation
Use In
Various Wastes
Power
•
•
•
•
•
Steam
Local Heating
Factory Running
Glass Greenhouse
Sea farm
Etc.
Why Kentec?
Easy store and transport
 The unique Kentec pretreatment system
 Sort recyclable materials and bailing (Easy transport and store)
 Similar to RDF with less cost
Why Kentec?
Fuel supply system with bailing & energy plants
For big city as Seattle
Gasification
plant
Bailing plant
Gasification
plant
Gasification
plant
Gasification
plant
Gasification
plant
Why Kentec?
24-hour, 120day continuous running
 24-hour, 120-day non-stop running
 Only Kentec can gasify 1 M3 (1 ton) waste bale
Unstable energy generation
due to batch feeding
Energy
Generation
Stable energy generation
due to continuous feeding
Energy
Generation
Time
Time
Why Kentec?
 Secondary Chamber
 Combustion control
Depends on energy demand, automatically controls the gasifier combustion
 Energy control
Energy generation can be controlled from 30% to 120% (stoker type cannot run
with 30% output)
 Emission control
Automatically controls the emission
 Oxygen control
Controls oxygen level (6-10%) by mixing emission gas to control temperature and
oxygen
 Nozzles
Multi step injection nozzle to control oxygen and temperature for gasification
Why Kentec?
320 injection nozzles to control oxygen level
NOx, SOx (mg/N㎥)
Nox, Sox & Co control
Temperature and oxygen control area
60
NOx
40
20
0
Co
800
1100
1400
1700
Temp. (oC)
Kentec Technology
13) 폐기물 처리시설 여열 활용방안
바이오 에너지 플랜트
연소설비
종합 폐기물
보일러설비
지역 난방
연소가스설비
수영장
공장, 온실
소내사용
증기 분배기
증기 복수기
흡수식 냉동기
보일러 급수
펌프
전력 판매
터빈 발전기
탈기기
열 교환기
응축수 탱크
순환펌프
18
Syngas Utilization
Kentec New Technology
of Emission Free
Singas can replace existing Fossil fuel
High Efficiency energy production with
Gas engine or gas turbine
Low calorific value fuel can be converted
as useful fuel thru gasification
19
New Kentec Technology
of Emission Free
1. Emission Free with Co2 Production
Biomass
Gasification
Feeder
Boiler
Dust Collector
Emergency
Stack
scrubber
CO2Gas
recycle
CO2
O2Gas
Dehydration
Markets
Tank
Compressor
Beverage
Co2
Storage tank
Refining
Condensation
Beer
Feed Air
PSA
Medical
Cosmetic`
20
Co2
Purification System
2. Syngas to Liquid Fuel
New Kentec Technology
of Emission Free
Biomass
Feeder
Gasification
Wet. Gas cooler
Dust Collector
Fuel
Diesel
Gasoline
Ethanol`
21
Wet. scrubber
Syngas
Buffer tank
Emcy
Stack
New Kentec Technology
of Emission Free
3. Syngas purification and Syngas to Electricity
Biomass
Feeder
Gasification
Wet. Gas cooler
Electricity
Dust Collection Neutralization Desulfurization
Cleaning
Cleaning
Cleaning
(Dust Tar) (HCL Removal) (H2S Removal)
Gas Turbine
22
Dust Collector
(Fine Tar)
Syngas
Buffer tank
Emcy
Stack
New Kentec Technology
of Emission Free
4. Syngas Purification for substitute LNG
Biomass
Feeder
Gasification
Boiler
Cooling
Dry
Dust Collection Neutralization Desulfurization
Device
Cleaning
Cleaning
Cleaning
Cleaning
(Dust Removal) (Dust,Tar)
(HCL,NH2) (H2S Removal) (Fine Tar)
Products
23
Syngas
Buffer tank
Emcy
Stack
References

Bosung No.1 & No.2 Plant, Korea
–

Haenam Plant, Korea
–

Capacity: 25 Ton / Day (2006)
Geochang Plant, Korea
–

Capacity: 25 Ton / Day (2006)
Pyungchang Plant, Korea
–

Capacity: 25 Ton / Day (2005)
Kangjin Plant, Korea
–

Capacity: 40 Ton / Day (2001)
Capacity: 35 Ton / Day (2007)
Hapchon Plant, Korea
–
Capacity: 25 Ton / Day (2008)
Conclusion

Great potential to substitute fossil fuel

Provides the most efficient energy of all known new and renewable
sources
Energy Source
Solar Cell
Wind Power
Hydroelectric
Power
Waste to Energy
USD/kWh
0.571
0.085
0.056
0.057
* Source: Korean Waste to Energy Development Plan, 2008
* Present Exchange Rate : KRW 1,255 = USD 1
Conclusion
KENTEC Proves!
 10 years of Gasification plant operating know-how
 7 successful sites
 Flexible 20-200 ton per day capacity
 Continuous feeding for stable energy generation (not a batch process)
 Waste as an energy source (only 2% of global syngas output is from waste
– continuous market growth is expected)
 Carbon credit advantages
 Pyrolysis & Gasification and related patents
 Strong R&D and business partners (US, Norway, UK, etc.)
 Competitive price (approximately 80% of competitors)
Thank you