KENTEC Energy Contents Company Business Gasification Kentec Technology Kentec Know How Why Kentec? References Conclusion Company The team CEO - Sung Chun Kim 1999 - Now: CEO of Kentec Energy 1996 - 1999: Chief director of Korea Marine Pollution Response Corp (KMPRC) Representative of United Nation 1987 - 1996: Operating manager Korea National Oil Corporation Korea Marine University CEO Sung Chun Kim Vice President Min Tae Kim CTO Shin Jin Geon CFO Jong Duk Won CMO In Soo Ju Company Service area Waste Pretreatment Units Waste to Energy plants Gasification and Energy recovery plants Flue gas treatment Units Solid Waste Landfills Environmental Control Waste water sludge Treatment Facilities Air Control Facilities Waste water sludge treatment with THP Related Services Operation of WTE plant Environmental Impact Assessment Biomass fuel supply Biomass Fuel supply of wood chip, wood pallet Company KENTEC offers a full range of services Feasibility study Basic and detailed design Supervision & Project management Operation plant Business Future prospect Waste to Energy market share will be 12% of the total energy market by 2020 Source: Shell International Renewables Business Future prospect Annual Trend of Waste Treatment Trend of Landfill Facilities in the US (Unit : Site) 8,000 (Unit :%) 100 Trend 7,000 With 80 100 60 Landfill BEP 6,000 5,000 4,000 40 3,000 Recycling & Compost 2,000 20 1,000 0 '60 Source : EPA No Data Waste to Energy 0 '70 '80 '90 '00 '07 '20 '88 Source : EPA'90 '92 '94 '96 '98 '00 '02 '04 '06 Business Biomass energy plant key features Pyrolysis and Gasification - complete combustion High efficiency of energy recovery without auxiliary fuel Wide range of feed stock Manage low quality wastes (high in moisture) Easy operation with complete automation systemfeed Residents considered system (compression packaging to minimize odor) Modular system to increase capacity Business Gasification converts hydrocarbons such as coal, petroleum coke (petcoke), biomass or various wastes to a synthesis gas (syngas). Gasification produces the building blocks for a range of high-value products from a variety of low-value feedstocks. CLEAN SYNGAS 30% Liquid Fuel GAS CONVERSION 45% Chemicals CO2 REMOVAL Separated CO2 19% Power 6% Gaseous Fuel Chemicals Fuels Substitute Natural Gas Source: Gasification Technology Council FEESSTOCK G A S I F I Steam Hydrogen C A T Power Consumer I Products O N SYNGAS Transportation Fuels Fertilizers Substitute Natural Gas Chemicals Gasification Gasification is not combustion Gasification is a process which produces syngas comprised primarily of hydrogen (H2) and carbon monoxide (CO). Gasification compared to combustion CONSTITUENTS OF COAL GASIFICATION COMBUSTION CARBON CO CO2 HYDROGEN H2 H2O NITROGEN N2 NOX SULFUR H2S SO2 OXYGEN - O2 Gasification Transformation of enthalpy in pyrolysis and gasification reaction Waste Condition Pyrolysis Gasification Reaction Waste to Char + Syn Gas (H20, H2, CO2, CO, CH4, C2H4) Heat Value Reaction (kcal/kg) Temperature (℃) + △H 200 - 500 C+H2O ↔ CO + H2 - 2,350 C+2H2O ↔ CO2 + 2H2 - 1,517 C+CO2 ↔ 2CO - 3,183 CO+H2O ↔ CO2+H2 446 C+2H2 ↔ CH4 1,492 C+O2 ↔ CO2 8,100 C+1/2O2 ↔ CO 2,450 Others 500 - 800 Gasification Global syngas output by feedstock FEESSTOCK 3% Petcoke GASFIER 2% Biomass/Waste (KENTEC) 8% Gas Slag by-products GAS CLEAN UP Sulfur by-products CLEAN SYNGAS Power Various Products 32% Petroleum 55% Coal Coal, Petroleum, Gas, Petcoke are all Fossil fuels! Source: Gasification Technology Council Kentec Technology Gasification plant process flow MSW Shredding Feeding Start-up Burner Primary Chamber Primary Fan Start-up Burner Secondary Chamber Secondary Fan Cyclone Boiler Feed Water Boiler Steam Lime / Carbon Lime/Carbon injection Power Generation Bottom Ash Bag Filter Fly Ash ID Fan Stack Gas Recirculation and Air Kentec Technology Process flow details Syngas Uses Stack Fuel Preparation Blending Screening Shredding Briquettes Wastes Waste Preparation Crushing Grinding Aqueous slurry Preheating Entrained bed Moving / Fixed bed Waste / Fuel Feeding Gasification Reactor Electricity Syngas Cleanup Gasification Venturi Cyclones Dry filtration Particulate Removal Gas cooling COS hydrosis Syngas Conditioning Absorber tower Sulfur recovery Sulfuric acid plant Combustion Turbine Sulfur Removal & Recovery Chemical Production Processes Oxygen Support Fuel (coal, heavy oil, pet coke, etc.) Sulfur or H2SO4 Byproducts Support Fuel Preparation Residue Treatment Slag Handling Solids Water Slag Dewatering Byproduct sale Landfill To disposal or Metals reclamation Flash vessel Gravity separation Filtration Sour water stripper Brine concentrators Incinerator HCl production Flash gas Discharge or recycled water Residue & Slag Handling Potential for Renewable Energy Bio-based Products Steam & Power Gasification Boiler Ethanol Wax Gas Turbine Combined Cycle IC Engine Syngas Power Gen Diesel / Kerosene Fischer Tropsch Gasoline Fuel Cells Naphtha Refinery Hydrotreating Methanol Hydrogen DME Transportation Fuels Fuel Cells Formaldehyde Methyl Acetate Acetic Acid Ethylene Propylene Polyolefin Oxy Chemicals Chemicals Fertilizer Gasoline Acetic Anhydride VAM Ketene PVA Diketene & Derivatives Acetic Esters Kentec Technology Functional Diagram Flue Gas Recycled Inert Flue Gas Fuel Feeding Fuel Input By-Pass Valve Fireproof & Airtight Sluice Primary Chamber Secondary Chamber Filter Boiler Drying Pyrolysis Reduction Cold Air Intake STEAM TURBINE POWER Combustion Ash Pit Primary Air Secondary Air Controller Recycled Inert Flue Gas Kentec Technology The core gasification technology Kentec’s thermal conversion technology reaches up to 90% from any kind of hydro carbon fuel such as municipal solid waste, industrial waste and all biomass. Kentec Technology Highly efficient ENERGY GENERATING complete combustion Energy Generating Capacity 1 Ton 100 Ton/Day • 3ton steam or • 0.5ton coal or • 250l light oil Heat for 3,000 Apt. residences OR Produces 2.5MW electric power Kentec Technology Domestic and EU emission standards are satisfied KOREAN EU KENTEC TEMPERATURE 800℃ 850℃ 1000 ℃ GAS SUSTAINED 2 sec 2 sec 2 sec DUST 20 mg/Nm³ 10 mg/Nm³ 5mg/N㎥ NOx 70 mg/Nm³ 80 mg/Nm³ 40mg/N㎥ SOx 30 mg/Nm³ 50 mg/Nm³ 20mg/N㎥ Co 50 mg/Nm³ 50 mg/Nm³ 1mg/N㎥ F 2 mg/Nm³ 1 mg/Nm³ 0.3mg/N㎥ HCl 20 mg/Nm³ 10 mg/Nm³ 2mg/N㎥ HEAVY METAL Refer to separate standards 0.05 mg/Nm³ 0.02 mg/Nm³ DIOXINE 5ng-TEQ/Nm³ 0.1 ng/Nm³ 0.03ng/Nm³ Kentec Technology Emission gas comparison Source: Fossils fuels Guidance 95;13, Combustion plant. Kentec Know How Overview Kentec Know How Carry in Kentec Know How Chamber Control Kentec Know How Boiler Control Kentec Know How Emission Control Kentec Know How Operating Control Why Kentec? KENTEC uses waste as a fuel! Tremendous amount of wastes are produced daily 9 (7) Landfill tax will be dramatically increased Coal/Biomass 2 Fossil fuel price are rising Coal/Petcoke 4 Visbreaker/Tar 3 Asphalt 2 COUNTRY LANDFILL TAX (EURO/TON) Tar 1 Denmark 50 Petcoke 4 Belgium 55 Oil Residues 2 France 10 Netherlands 75 Norway 40 Sweden 31 FEED TYPE # OF MAJOR PLANTS IN THE WORLD MSW (KENTEC) Gas 9 Petroleum 4 Coal 3 Source: OECD, Strategy Unit and Enviros Why Kentec? What can we use? All kind of wastes contains CH compound Living wastes Industrial wastes Medical wastes Food wastes Tires Turning into Fuel Green wastes (trees, grasses, etc.) Residues (corn, palm, sugar cane, etc.) Livestock excretions Agricultural products Wastewater sludge Energy Generation Use In Various Wastes Power • • • • • Steam Local Heating Factory Running Glass Greenhouse Sea farm Etc. Why Kentec? Easy store and transport The unique Kentec pretreatment system Sort recyclable materials and bailing (Easy transport and store) Similar to RDF with less cost Why Kentec? Fuel supply system with bailing & energy plants For big city as Seattle Gasification plant Bailing plant Gasification plant Gasification plant Gasification plant Gasification plant Why Kentec? 24-hour, 120day continuous running 24-hour, 120-day non-stop running Only Kentec can gasify 1 M3 (1 ton) waste bale Unstable energy generation due to batch feeding Energy Generation Stable energy generation due to continuous feeding Energy Generation Time Time Why Kentec? Secondary Chamber Combustion control Depends on energy demand, automatically controls the gasifier combustion Energy control Energy generation can be controlled from 30% to 120% (stoker type cannot run with 30% output) Emission control Automatically controls the emission Oxygen control Controls oxygen level (6-10%) by mixing emission gas to control temperature and oxygen Nozzles Multi step injection nozzle to control oxygen and temperature for gasification Why Kentec? 320 injection nozzles to control oxygen level NOx, SOx (mg/N㎥) Nox, Sox & Co control Temperature and oxygen control area 60 NOx 40 20 0 Co 800 1100 1400 1700 Temp. (oC) Kentec Technology 13) 폐기물 처리시설 여열 활용방안 바이오 에너지 플랜트 연소설비 종합 폐기물 보일러설비 지역 난방 연소가스설비 수영장 공장, 온실 소내사용 증기 분배기 증기 복수기 흡수식 냉동기 보일러 급수 펌프 전력 판매 터빈 발전기 탈기기 열 교환기 응축수 탱크 순환펌프 18 Syngas Utilization Kentec New Technology of Emission Free Singas can replace existing Fossil fuel High Efficiency energy production with Gas engine or gas turbine Low calorific value fuel can be converted as useful fuel thru gasification 19 New Kentec Technology of Emission Free 1. Emission Free with Co2 Production Biomass Gasification Feeder Boiler Dust Collector Emergency Stack scrubber CO2Gas recycle CO2 O2Gas Dehydration Markets Tank Compressor Beverage Co2 Storage tank Refining Condensation Beer Feed Air PSA Medical Cosmetic` 20 Co2 Purification System 2. Syngas to Liquid Fuel New Kentec Technology of Emission Free Biomass Feeder Gasification Wet. Gas cooler Dust Collector Fuel Diesel Gasoline Ethanol` 21 Wet. scrubber Syngas Buffer tank Emcy Stack New Kentec Technology of Emission Free 3. Syngas purification and Syngas to Electricity Biomass Feeder Gasification Wet. Gas cooler Electricity Dust Collection Neutralization Desulfurization Cleaning Cleaning Cleaning (Dust Tar) (HCL Removal) (H2S Removal) Gas Turbine 22 Dust Collector (Fine Tar) Syngas Buffer tank Emcy Stack New Kentec Technology of Emission Free 4. Syngas Purification for substitute LNG Biomass Feeder Gasification Boiler Cooling Dry Dust Collection Neutralization Desulfurization Device Cleaning Cleaning Cleaning Cleaning (Dust Removal) (Dust,Tar) (HCL,NH2) (H2S Removal) (Fine Tar) Products 23 Syngas Buffer tank Emcy Stack References Bosung No.1 & No.2 Plant, Korea – Haenam Plant, Korea – Capacity: 25 Ton / Day (2006) Geochang Plant, Korea – Capacity: 25 Ton / Day (2006) Pyungchang Plant, Korea – Capacity: 25 Ton / Day (2005) Kangjin Plant, Korea – Capacity: 40 Ton / Day (2001) Capacity: 35 Ton / Day (2007) Hapchon Plant, Korea – Capacity: 25 Ton / Day (2008) Conclusion Great potential to substitute fossil fuel Provides the most efficient energy of all known new and renewable sources Energy Source Solar Cell Wind Power Hydroelectric Power Waste to Energy USD/kWh 0.571 0.085 0.056 0.057 * Source: Korean Waste to Energy Development Plan, 2008 * Present Exchange Rate : KRW 1,255 = USD 1 Conclusion KENTEC Proves! 10 years of Gasification plant operating know-how 7 successful sites Flexible 20-200 ton per day capacity Continuous feeding for stable energy generation (not a batch process) Waste as an energy source (only 2% of global syngas output is from waste – continuous market growth is expected) Carbon credit advantages Pyrolysis & Gasification and related patents Strong R&D and business partners (US, Norway, UK, etc.) Competitive price (approximately 80% of competitors) Thank you
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