communications Hydrogen sensors DOI: 10.1002/smll.200500365 Investigation of a Single Pd Nanowire for Use as a Hydrogen Sensor** Yeonho Im, Choonsup Lee, Richard P. Vasquez, Mangesh A. Bangar, Nosang V. Myung, Eric J. Menke, Reginald M. Penner, and Minhee Yun* Interest in nanowire technology has grown significantly over the past several years, due to their potentially broad applications in optics, electronics, and sensors (e.g., resonators,[1] molecular detection,[2] nanoconnectors,[3] biosensors,[4] and gas sensors[5]). Due to their small size, sensitivity, real-time detection, and ultra-low power demands, nanowire sensors are being investigated for detection of a wide range of chemical and biochemical species. The techniques used to fabricate these sensors include laser ablation cluster formation,[6] focused ion-beam etching of electrodes to create a small gap ( 100 nm),[7] use of ion-track membranes,[8] use of alumina templates,[9] and electrochemical step-edge decoration.[10] These techniques have drawbacks of limited controllability and manufacturability, therefore reliable and controllable nanowire fabrication remains a significant challenge. We have previously reported a method of electrodepositing Pd wires with micrometer diameters[11] and conducting polymer nanowires of polyaniline and polypyrrole with diameters of 100 nm.[12] In this work, single Pd nanowires are fabricated by electrodeposition in electrolyte channels patterned with electron-beam lithography, and hydrogen sensing is demonstrated. This fabrication technique can produce nanowires with controlled dimensions, positions, alignments, and chemical compositions, and potentially enables the use of a wide range of materials for creating arrays of single- [*] Prof. M. Yun Department of Electrical and Computer Engineering University of Pittsburgh, PA 15261 (USA) Fax: (+ 1) 412-624-8003 E-mail: [email protected] Dr. C. Lee, R. P. Vasquez Jet Propulsion Laboratory, California Institute of Technology Pasadena, CA 91109 (USA) M. A. Bangar, Prof. N. V. Myung Department of Chemical and Environmental Engineering and Center for Nanoscale Science and Engineering University of California at Riverside, Riverside, CA 90025 (USA) E. J. Menke, Prof. R. M. Penner Department of Chemistry, University of California at Irvine Irvine, CA 92697 (USA) Y. Im Chonbuk National University Jeonju, Jeonbuk (South Korea) [**] This research was performed under a contract with the National Aeronautics and Space Administration. 356 nanowire sensors. Additionally, the growth of nanowires using this technique would allow for easy integration with existing silicon technology. Figure 1 shows SEM images of typical electrodeposited nanowires between electrodes. The magnified image in Figure 1 b shows a single Pd nanowire with a diameter ranging from 70 to 85 nm. An EDS (energy dispersive spectroscopy) elemental analysis detected only Pd metal in the nanowire. Figure 1. SEM images of a single Pd nanowire grown between gold electrodes using an e-beam patterned electrolyte channel and electrodeposition (a) with a diameter of between 70 and 85 nm (b). Figure 2 shows various nanowire diameters, ranging from as small as 100 nm to as large as 1 mm, with lengths up to 7 mm. Figure 2 a shows a nanowire with a diameter of 100–150 nm that is 3 mm long. This nanowire has a high surface area with a bristle structure due to the electric field inside the nanochannel. I–V characterization shows ohmic and metallic behavior with a resistance of 875 W at room temperature. This is much larger than the value of about 1– 5 W expected for bulk Pd resistivity. The additional resistance may be attributed to nanocontacts and the grain-boundary scattering effect.[13] For small film thickness the mean grain size is smaller, which leads to the presence of more grain boundaries and, hence, higher resistivity.[14] The diameters of the other Pd single nanowires shown in Figure 2 are approximately 100 nm to 1 mm (b), 100–300 nm (c), and 250–350 nm (d); the initial resistances of these nanowires are 85, 248, and 235 W, respectively. In general, the resistance of a nanowire is dependent on the diameter of the B 2006 Wiley-VCH Verlag GmbH & Co. KGaA, D-69451 Weinheim small 2006, 2, No. 3, 356 – 358 tergrain contacts and closing of the nanogaps when hydrogen absorption causes the Pd grains to expand.[5] Figure 3 c shows the measured output voltages when hydrogen concentrations of 0.1, 1, 5, and 10 % are cycled three times (Ex1-1, -2, and -3), and with hydrogen concentrations of 0.1, 1, and 10 % cycled three times (Ex2-1, -2, and -3) to confirm reproducibility. There is little scatter in the measured output voltages between cycles and the hydrogen concentration can be uniquely determined for hydrogen concentrations above 1 %. However, for concentrations of 1 % or below the measurements are more variable and are not dependent on Figure 2. SEM images of various Pd nanowires with diameters of: a) 100–150 nm, b) 100 nm to 1 microthe hydrogen concentration. meter, c) 100–300 nm, and d) 250–350 nm. Although the values of low hydrogen concentrations cannot be determined, the Pd nanowire sensors do detect the presence of hydrogen down nanowire, with the narrowest region determining the final to the lowest concentration obtainable (0.02 %) in this resistance. Our nanowires have the same height, but differwork. ent growth conditions give different lengths. The nanowires In conclusion, this report describes the fabrication of in Figures 2 a and b have lengths of 3 mm, whereas those in single Pd nanowires with diameters ranging from 70 to Figures 2 c and d have lengths of 5 mm between the elec300 nm and up to 7 mm in length using standard semicontrodes. Even though tapered structure electrodes (c and d) ductor processing techniques and electrodeposition. This have longer distances between electrodes, they show more process can, in principle, produce sensor arrays that are castable nanowire growth. pable of sensing multiple chemical species simultaneously. The sensing of different hydrogen concentrations (beWe have demonstrated hydrogen sensing in the concentratween 0.02 and 10 % in N2 gas) was demonstrated with the tion range of 0.02 % to 10 %. This Pd nanowire sensor exsingle electrodeposited Pd nanowire shown in Figure 2 a. hibits a fast response time (< 300 ms) with ultralow power Figure 3 a shows an increased output voltage (decreased consumption (< 25 mW). nanowire resistance) with hydrogen gas-flow and a return to the original state when no hydrogen gas is present. The sensor responds to hydrogen across the entire concentration Experimental Section range studied. We were not able to obtain hydrogen gas concentrations lower than 0.02 % due to the limitations of the hydrogen gas-flow controller, so the lower limit of sensiFabrication of the Pd nanowires was similar to the procedure tivity could not be determined. However, the demonstrated described previously.[10] A 0.5-mm-thick SiO2 insulator layer was sensitivity is comparable to, or better than, previously regrown on a Si(100) wafer by wet oxidation. A Ti (25 ,) adhesion ported H2 gas sensors such as those based on Pd,[15, 16] fieldlayer and thick Au (approx. 1500 ,) contact layer were then deeffect transistors,[17] and metal oxides,[18] with lower power posited, with electrodes and contacts being patterned by liftoff. consumption. Thermally evaporated SiO ( 1500 ,) was then deposited on top Figure 3 b shows the variation of output voltage in a of the electrodes. A poly(methyl methacrylate) layer was selecsingle Pd nanowire while the hydrogen gas-flow is cycled to tively opened by e-beam lithography, and electrolyte channels yield hydrogen concentrations in the range 0.1 % to 10 %. were formed in the SiO by reactive-ion etching. One drop of elecThe Pd sensor response is rapid, reversible, and reproducitroplating solution—[Pd(NH2)2(NO2)2] (10 g L 1) and NH4NH2SO3 ble, as shown in Figure 3 b. Hydrogen gas with concentra(100 g L 1)—was placed into each channel with a micropipette. tions of 0.1, 1, 5, and 10 % was cycled three times in 370 s The nanowire grew from the cathode to the anode through the and each concentration showed about the same response bechannel when an electric potential was applied. The diameter tween cycles. The observed decrease of the nanowire resistand length of each nanowire can be predetermined by the width ance (output voltage increase) may be due to improved inof the electrolyte channel and the distance between the elecsmall 2006, 2, No. 3, 356 – 358 B 2006 Wiley-VCH Verlag GmbH & Co. KGaA, D-69451 Weinheim www.small-journal.com 357 communications measured the variation of output voltage caused by the resistance change in a single Pd nanowire to which a constant voltage of 5 mV was applied. An ammeter with a current amplifier with a gain of 106 was placed in series with the nanowire, and the output voltage of the current amplifier was measured with a fixed output resistance of 2 W. Keywords: hydrogen · lithography · nanowires · palladium · sensors Figure 3. Electrical signals as a function of time for various concentrations of hydrogen in nitrogen using a Pd single nanowire: a) signals for various concentrations between 0.02 and 0.2 % hydrogen, b) a comparison of signals for concentrations of 0.1, 1, 5, and 10 % over 360 s, and c) a comparison of signals for concentrations of 0.1, 1, 5 %, and 10 % hydrogen versus output voltage. trodes; the channel also limits the dendrite branching during growth. 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