Supplementary Information (SI) Concentrating membrane proteins using ultrafiltration without concentrating detergents Hasin Feroz1, Craig Vandervelden1,2, Bon Ikwuagwu1,3, Bryan Ferlez4, Carol Baker4, Daniel J. Lugar4, Mariusz Grzelakowski5, John Golbeck4,6, Andrew Zydney1 and Manish Kumar1* 1 Department of Chemical Engineering, The Pennsylvania State University, Pennsylvania, USA 2 3 Current address: Department of Chemical Engineering, University of Kansas, Kansas, USA Current address: Department of Chemical Engineering, University of Pittsburgh, Pennsylvania, USA 4 Department of Biochemistry and Molecular Biology, The Pennsylvania State University, USA 5 4 Applied Biomimetic Inc., Cinncinati, Ohio, USA Department of Chemistry, The Pennsylvania State University, USA *Corresponding Author, Department of Chemical Engineering, Pennsylvania State University, 155 Fenske Laboratory, University Park, PA 16802, USA. Phone: +1 814 865 7519. Email: [email protected] Page Membrane protein purification 2 Determination of detergent and MP concentration 3 Stirred-cell Ultrafiltration experiments 4 Pressure in stirred cell 4 Mass transfer coefficient in stirred cell 5 Shear in stirred cell 5 Pressure in centrifugal filter 6 Cumulative filtrate volume versus time in centrifugal filter 7 Mass transfer coefficient in centrifugal filter 8 Shear in centrifugal filter 10 Stirred cell experiment for OG 11 Detergent transmission through 10 kDa 11 Analysis of detergent transmission 12 Membrane protein purification Halorhodopsin Expression and purification of HR was adapted from the protocol of Sato, et al (Sato et al. 2002). We expressed Natronomonas pharaonis HR by cloning an E. coli codon optimized gene with a C- terminal 6x histidine tag (1MAETLP......TPADD291LEHHHHHH]). Using the T7 polymerase/pCDF Duet-1 enhanced co-expression system for E. coli BL21 (DE3) (Novagen), we obtained high expression of HR-LE-his from plasmid pCB8a. Cell culture and harvesting was carried out in the Shared Fermentation Facility of the Huck Institute of Life Sciences at Pennsylvania State University. A 25 ml inoculum in 2 x YT medium with 50μg/ml Spectinomycin (Gold Biotechnology) was first grown overnight at 37 ˚C with shaking at 150 rpm and then diluted 100 fold into 2 x YT medium in a baffled Fernbach flask to prepare the seed culture for fermentation. This seed culture was grown overnight at 37 ˚C and transferred to 20 L of 2 x YT medium supplemented with 50 µg/ml Spectinomycin at 1:20 fold dilution and initial OD600 of 0.335. On reaching an OD600 of 0.72, 2.5 µg/ml of all-trans-retinal was added and cells harvested using a Sharples supercentrifuge after 4 hours. The final OD of the culture was around 4.09 and a yield of ~ 153g cells(wet)/20 L was obtained. These cells were harvested, frozen and stored at -80˚C. For purification, the cell pellet was resuspended in lysis buffer (50 mM Tris-HCl, pH 8.0, 5 mM MgCl2) and lysed by three passes through an M-110EH-30 microfluidizer processor (Microfluidics). Cell debris was removed via low speed centrifugation (2000 g) and the resulting supernatant was spun at 208,000 x g for 1 h at 4oC to pellet the plasma membranes. The membrane pellets were suspended in 50mM MES, pH 6, 300 mM NaCl, 1.5 % decyl-β-D maltoside (DM) (Affymetrix, California, USA) and solubilized overnight at 4oC. Unsolubilized membranes were removed by ultracentrifugation at 208,000 x g for 1 hour at 4oC. The supernatant fraction was passed over a HisPur Cobalt Resin (Thermo Fisher Scienctific) previously equilibrated with 50 mM MES, pH 6.0, 300 mM NaCl, 5 mM imidazole, 0.2 % DM. Unbound protein was removed by washing the column with 50 mM MES, pH 6, 300 mM NaCl, 45 mM imidazole, 0.2 % DM. The protein was eluted [50 mM Tris-HCl, pH 7.6, 300 mM NaCl, 1 M imidazole, 0.1% DM] and then dialyzed overnight against 0.4 % DM, 10 mM MES, 40 mM KCl, pH 6.0 before filtration experiments. Aquaporin The RsAqpZ gene was cloned into the pET28b vector with the addition of a C-terminal 10 Histidine tag. A large-scale fermentation run was conducted to obtain cell pellets from which protein was purified as described subsequently. This large scale fermentation run was carried out at the Shared Fermenation Facility of the Huck Institute of Life Sciences at Pennsylvania State University. A 12.5 ml inoculum in LB medium with 50 g/ml Kanamycin wat first grown overnight at 37 ˚C with shaking at 200 rpm resulting in an OD600 of ~ 2 and then diluted 100 times in a 3 L baffled Fernbach flask to prepare the seed culture for fermentation. This seed culture was grown overnight at 28 ˚C and 250 rpm and 600 ml of culture (OD ~ 2.4) was inoculated into 60L of sterilized LB medium with 5ml Antiform 204 (Sigma Aldrich) with 25 mg filter sterilized Kanamycin per liter of LB medium. This large-scale fermentation was carried out overnight at 20˚C at 250 rpm agitation with air sparging. After the OD reached ~ 2.2, the culture was induced with 0.1 mM (final concentration) IPTG for 2.5 hours and the cells harvested using a Sharples supercentrifuge. The final OD of the culture was around 1.85 and a yield of ~ 400g cells(wet)/60 L was obtained. These cells were frozen and stored at -80˚C. Cell lysis and purification of C-terminally his-tagged RsAqpZ was conducted using the same Co-NTA resin as for halorhodopsin and using the procedures described for RaAqpZ previously (ref Erbakan et al 2012). The final protein was dialyzed overnight against 2% OG, 100 mM KH2PO4, 100 mM NaCl, pH 7.4 before filtration experiments. Determination of detergent and MP concentration OG and determined refractive DM concentrations from standard index (RI) were curves versus of known concentrations of detergent in respective buffer solutions. Refractive index can be used to quantify detergent over a wide range of concentrations including those below the cmc (Strop and Brunger 2005). It can also Figure 1. Refractive index based concentration determination of detergents, OG (100mM NaCl, 100mM K2HPO4, pH7.4) and DM (40 mM KCl, 10mM MES pH 6.0) be used to quantify the detergent in a MP/detergent system due to minimal interference from protein to the measured values of RI. HR and RsAqpZ concentrations were determined from a standard calibration curve developed for BSA using the Bradford assay (Grimsley and Pace 2003). Additionally, a correction factor of 1.684 was applied to Bradford assay-based HR concentrations, as obtained from amino acid residue analysis (Molecular Structural Facility, UC Davis). Stirred-cell Ultrafiltration experiments All membranes were soaked in isopropyl alcohol for about 45 minutes and then washed with at least 100 mL of water in the stirred cell to remove residues and ensure thorough wetting of the pores. All filtration experiments were conducted using a 10 mL (effective membrane area of 4.1 cm2) Amicon stirred cell (Millipore) placed on a magnetic stir plate and connected to a gaspressurized polycarbonate reservoir filled with the appropriate solution. The membranes were then soaked overnight in the solution to be filtered (detergent or protein/detergent mixture) to ensure that observed results were not affected by the transient adsorption of molecules onto membranes. The hydraulic permeability (Lp) of the membrane was measured over the same pressure range (7 to 170 kPa = 1- 24 psi) before soaking in filtered solution and again after filtration experiments to study the extent of adsorption of detergent/protein and irreversible fouling of the membrane. All samples were stored at 4C till the time of experiment. Sieving coefficient determination 6 ml of solution was filtered at each pressure with measurement of flux using a digital balance (Mettler Toledo, Columbus, OH). 500 μl of permeate samples were collected at the 2nd, 4th and 6th ml for determination of average detergent and/or protein concentrations before depressurizing the system. The respective concentrations in the feed/stirred cell were determined immediately before and after filtration at each pressure and averaged to calculate So. Equivalency between centrifugal filter and stirred cell filter operation Pressure in stirred cell For the stirred cell, the transmembrane pressure (TMP) is read directly off the pressure gauge and can be set to match the calculated TMP of the centrifugal filter. Mass transfer coefficient in stirred cell Mass transfer coefficients for the micellar detergent can be determined from Colton-Smith empirical correlation Sh = 0.285 Re0.567 Sc 0.33 for 8 × 103 < Re ≤ 3.2 × 104 Sh = 0.0443 Re0.746 Sc 0.33 for 3.2 × 104 ≤ Re < 8.2 × 104 where Re = T ρω( )2 2 μ μ , Schmidt number, Sc =ρD and Sherwood number, Sh = T 2 <k>( ) D with ρ, ω, μ, D and T being density, rotation speed (in radians per s), viscosity, diffusivity and stirred cell diameter respectively (Colton and Smith 1972; Koutsou and Karabelas 2012). Since, shear rate, γ = μ and ∝ 𝜔 (as demonstrated by Kosvintsef et al, in a stirred cell set-up), the mass transfer coefficient is related to shear rate raised to the power 0.567 for laminar flow and 0.746 for turbulent flow. Empirical correlations of the form, Sh = a Reb Sc c for mass transfer in narrow channels indicate similar dependence of k on shear rates (Koutsou and Karabelas 2012). Shear in stirred cell The shear rates in the stirred cell at different rpm were calculated according to Kosvintsev et al (Kosvintsev et al. 2005). The shear stress, associated with the stirred cell is a function of the rotation rate and was quantified by assuming Bodewadt flow according to Kosvintsev et al (Kosvintsev et al. 2005). The shear stress is thus a function of the radial position in the stirred cell, r, with the centrifugal force being balanced by the pressure gradient. The stirrer, in this case a flat blade impeller with blade height, b, diameter, d and number of blades, n𝑏 = 2, thus divides the shear field into two regimes- (a) forced vortex, r<r𝑐 (constant angular velocity induced by rotating motion of stirrer) (b) free vortex, r>r𝑐 (constant angular momentum arising from vortices generated by the stirrer). The critical radius, r𝑐 , marking the transition between the two regions, is about 20 to 25 % of the stirred cell diameter for our experimental conditions and increases with Reynolds number (Kosvintsev et al. 2005). 2d Re( T )2 d d b 0.036 0.116 rc = 1.23 (0.57 + 0.35 ) ( ) nb ( ) 2d 2 T T 1000 + 1.43Re( T )2 where Re = T ρω( )2 2 μ , with 𝜌, 𝜔, μ, b, d and T are density, angular velocity (in radians), viscosity, stirrer blade height, stirrer diameter and stirred cell diameter respectively. The shear stress, is thus 1 = 0.825 ηωr δ , r<r𝑐 𝑟 1 = 0.825 𝜂𝜔𝑟𝑐 ( 𝑟𝑐)0.6 𝛿 , r>r𝑐 where from the Landau-Lifshitz equation, the momentum boundary layer thickness is, μ δ=√ ρω r 1 r 𝑐 𝑟 1 ∫0 𝑐 0.825 ηωrδ 2 πr dr+∫r 0.825 ηω𝑟𝑐 ( 𝑟𝑐 )0.6 𝛿 2 πr dr The area average shear,Avg = Avg =0.825 𝜇𝜔 2 𝑟𝑐 3 𝛿 [ 𝑟2 3 + 𝑟𝑐 1.6 1.4 r ∫0 2 πr dr thus becomes (𝑟 1.4 − 𝑟𝑐 1.4 )] Pressure in centrifugal filter unit The pressure head developed in the centrifuge can be calculated based on the liquid height, h and the distance R from the center of a swinging bucket rotor, where the tubes swing to the horizontal position during operation. The pressure at the bottom of the liquid is thus given as ΔP=𝛒𝛚𝟐 (𝐑 𝐡 − 𝐡𝟐 𝟐 ) (Borujeni and Zydney 2012). The vertical design of the centrifugal filter, i.e., rectangular filter plates tilted at an angle, to the centerline leads to a more complicated behavior since there is also a tangential flow along the surface of the filter (Figure 2). For an incompressible fluid, ignoring shear in the direction of filtration, i.e., perpendicular to membrane, and assuming that the centrifugal body force acting in the z-direction, i.e., the sin component, is g z = ω2 r sin where r=l-h and z = hsin, we can compute the local pressure using the Navier Stokes equation in the z-direction 𝜕𝑣𝑧 𝜕𝑣𝑧 𝜕𝑣𝑧 𝜕𝑣𝑧 𝜕𝑃 𝜕 2 𝑣𝑧 𝜕 2 𝑣𝑧 𝜕 2 𝑣𝑧 𝜌[ + 𝑣𝑥 + 𝑣𝑦 + 𝑣𝑧 ] = 𝜌𝑔𝑧 − + 𝜇[ 2 + + ] 𝜕𝑡 𝜕𝑥 𝜕𝑦 𝜕𝑧 𝜕𝑧 𝜕𝑥 𝜕𝑦 2 𝜕𝑧 2 ρω2 r sin − ∂P =0 ∂z Substituting 𝑑𝑧 = 𝑑ℎ𝑠𝑖𝑛 ρω2 r sin − ∂P =0 ∂h sin dP = ρω2 (l − h)(sin)2 dh ΔP = P − Patm = ρω2 (lh − h2 2 )(sin)2 z=hsin x=hcos Figure 2. Determination of transmembrane pressure developed in centrifugal filter Cumulative filtrate volume versus time in centrifugal filter The cumulative volume of water filtered with time for different centrifugal speeds was calculated and was in good agreement with experimental data (Figure 3). The theoretical permeate volume was calculated from transmembrane pressure, ΔP and hydraulic permeability, LP of the 30 kDa membrane, ρ dV = ΔP LP AMem ρ dt Where V=volume of water at any time, t in filter= 𝑏 ℎ2 tan AMem = area of membrane in contact with water = 2b h cos LP = hydraulic permeability of 30kDa membrane Lmh = 21.5 psi = 8.6 × 10−7 m/s/kPa Substituting ΔP ,V and AMem into above equation, ρ d(b h2 tan ) h = ΔP LP (2b )ρ dt cos 2h tan ρ dh = ρ ω2 (lh dt h2 h − ) (sin)2 LP (2b )ρ 2 cos Figure 3. Volume of water filtered in a spin filter at different rpms was modelled based on hydraulic permeability of membrane (solid lines) and show excellent agreement with experimental data as represented by the symbols. dh h2 = ρ ω2 (lh − )sin LP dt 2 h L − h/2 ln ( ) − ln ( ) = ρ ω2 sin LP t ho L − ho /2 Solving h as a function of time numerically, V was obtained and subtracted from initial water volume at t=0s to obtain permeate volume at any time,t. The results are plotted as solid lines and show good agreement with experimental data (Figure 3). Mass transfer coefficient in centrifugal filter Due to the high speeds used during centrifugal ultrafiltration, significant natural convection (buoyancy induced flow) arises from the density gradient in the boundary layer near the membrane, i.e., from the feed side to the membrane surface. This natural/free convection current minimizes concentration polarization in the centrifugal system. The relative importance of buoyancy forces arising from the concentration difference versus those due to forced convection, can be evaluated from the ratio of the Grashof number (Gr) to the square of Reynolds number (Re) as discussed by Youm et al. (Youm et al. 1996), Gr = (ω2 r cos )αβ(x)4 υ2 Dh vx Re= ʋ where z = h sin x=h cos 1 𝜕𝜌 α=𝜌 𝜕𝐶 = 0.225 g/cm3 (Somasundaran 2004; Zhang and Somasundaran 2004) 1 ∂C β=ρ ∂z =1× CW −CB ΔX CB ≈ CPermeate S0 CW ≈ CPermeate Sa CW −CB = Average(x before, xafter) Figure 4. Filtration of 1 % DM and water over in spin filter at 4000 rpm over different duration of spins. Filtration velocity/flux can be calculated from the polynomial fit h = -0.0079t3 + 0.1091t2 0.6122t + 2.5136 SO = observed sieiving coefficient ≈0.39 Sa = actual sieiving coefficient which was evaluated from the stirred cell UF data based on the plot of sieving function versus flux≈ 0.12 (Table II) Area 2h tan b Dh , equivalent hydrodynamic diameter = 4 × Wetted perimeter = 4 × (4h tan+2 b) 𝑣𝑥 = 𝑑ℎ 𝑑𝑡 𝑐𝑜𝑠 , where 𝑑ℎ 𝑑𝑡 , i. e. , rate of change of liquid height is the velocity along membrane obtained from retentate volume collected over different spin times divided by the area of membrane in contact with retentate at each time (Figure 4). The Sherwood number for the forced (ShF ) and mixed, i.e., free and forced (ShM ) convection were determined(Youm et al. 1996) ShF = 0.303Re0.465 Sc1/3 ShM Gr = [1 + 1.24 × ( 0.143 2 )3/4 ]1/3 ShF Sc Re Mass transfer coefficient was determined from the correlation above, Sh = k Dh D Thus, Gr = 7.98 × 109 , vx = Gr Re2 =2.64× 1010 . Thus Gr Re2 dx | dt t=60s = 6.697 × 10−5 m/s , Re=0.55 and is far greater than the minimum value of 3 in stirred cell for free convection to become important (Youm et al. 1996). This indicates significant role of free convection in generating vortices on the membrane surface. Thus kM kF =308 where k M = 15 μm/s (over 1.5 fold higher than that in stirred cell) and k F = 0.049 μm/s. Shear in centrifugal filter The shear stress can be calculated from Sherwood number using the correlation developed by Reiss and Hanratty (Langsholt et al. 1997; Reiss and Hanratty 1963; Wang et al. 2002; Yan et al. 2012) = 1.9 μD ShM 3 Dh Thus = 9.4 Pa = 1.4 psi and shear rate, γ=9.4× 103 s −1 which is significantly higher than shear rates obtained in the stirred cell system. Thus, for a flux or linear velocity, vz of 19.1 μm/s at average TMP of 20 psi, the sieving coefficient for 1% DM, So is 0.35. This So is significantly lower than the sieving coefficients obtained in the stirred cell system, due to the high shear rate of γ = 9.4 × 103 s −1 compared to that in the stirred cell (Figure 4B in paper). Stirred cell experiment for OG Figure 5. Stirred cell experiments for OG also indicates concentration polarization dependence of detergent transmission. A. Observed sieving coefficient transmission increases with increasing flux and decreasing shear. B. The linear relation of sieving function with flux indicates dependence of sieving on concentration polarization for all three stirring speeds. Detergent transmission through 10 kDa The observed significantly sieving lower for coefficient the 10 is kDa membrane compared to the 30 kDa one with no change for different shear rates. So decreases further with increasing flux for all three stirring speeds. This may be due to greater increase in retentate concentration as more solution is filtered at higher flux with little or no change in permeate concentration (Figure 6). Figure 6. Observed sieving coefficient for ultrafiltration of 1% DM solution through 10kDa Ultracel membrane shows very little transmission for smaller pore size membrane. Analysis of detergent transmission The observed sieving coefficient is due to the transport of both the unimeric and micellar detergent through the membrane. The measured sieving coefficient can be expressed in terms of the filtrate and bulk concentrations, Cf and Cb , for the two species as:. So = Cf,unimer + Cf,micelle Cb,unimer + Cb,micelle For experiments performed at concentrations above the CMC, the concentration of the unimer at the membrane surface should be the same as that in the bulk solution, thus: Cf,unimer = Sa,unimer Cb,unimer In contrast, the micelle concentration at the membrane surface will be greater than that in the bulk solution due to concentration polarization, thus: Cf,micelle = Sa,micelle βCb,micelle where β is the degree of concentration polarization (β = Cw,micelle/Cb,micelle) and is a function of the ratio of the filtrate flux to the mass transfer coefficient. Substituting gives: So = Sa,unimer Cb,unimer +Sa,micelle βCb,micelle Cb,unimer +Cb,micelle Above equation can be rewritten in terms of the total bulk detergent concentration (Cb) as So = Sa,unimer Cb,unimer + Sa,micelle β(Cb − Cb,unimer ) Cb So = fSa,unimer + (1 − f)Sa,micelle β where f is the fraction of the feed in the form of the unimer (which is known for any given feed concentration). The product of Sa,micelleβ is just the observed sieving coefficient of the micelle. This could be evaluated from above equation as Sa,micelle β = 𝐒𝐨 −fSa,unimer 1−f ≈ 𝐒𝐨 −f 1−f where the final expression is developed assuming that the sieving coefficient of the small unimer is approximately unity. References Borujeni EE, Zydney AL. 2012. Separation of plasmid DNA isoforms using centrifugal ultrafiltration. Biotechniques 53:49-56. Colton CK, Smith KA. 1972. Mass transfer to a rotating fluid. Part II. Transport from the base of an agitated cylindrical tank. AIChE Journal 18(5):958-967. Grimsley GR, Pace CN. 2003. Spectrophotometric determination of protein concentration. Current protocols in protein science:3.1. 1-3.1. 9. Kosvintsev SR, Gasparini G, Holdich RG, Cumming IW, Stillwell MT. 2005. Liquid-liquid membrane dispersion in a stirred cell with and without controlled shear. Industrial & engineering chemistry research 44(24):9323-9330. Koutsou CP, Karabelas AJ. 2012. 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