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DBL_5610_2006-05
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Benz
Specification
windows for vehicle glazing
5610
available
05/2006
edition: 12/97
to Section Changes on page 12
DaimlerChrysler Standards required: MB Special Terms,
DBL 5555, DBL 7904, DBL 8585
versions and examples
version Window type / Abbreviated Construction (PV) designation
Windshields (WS)
DBL 5610.00 Laminated safety glass (LSG-WS) clear DBL 5610.01 Laminated safety glass
(LSG-WS) clear, heated DBL 5610.10 Laminated safety glass (LSG-WS) heat-insulating
DBL 5610.11 heated DBL 5610.12 Laminated safety glass (LSG-WS) heat-insulating,
infrared reflecting DBL 5610.13 Laminated safety glass (LSG-WS) heat-insulating,
heated,
infrared
heat-insulating,
heat-insulating,
reflecting
band
filter
DBL
DBL
band
5610.20
Laminated
safety
glass
(LSG-WS)
5610.21
Laminated
safety
glass
(LSG-WS)
filter,
heated
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DBLhttp://doc.guandang.net/bace4646af65d47efefa99266.html
5610.22
Laminated
safety glass (LSG-WS) heat-insulating, band filter, infrared reflecting DBL 5610.23
Laminated safety glass (LSG-WS) heat-insulating, band filter, heated, infrared
window (RW) made of LSG DBL 5610.30 Laminated safety glass (LSG-RW) clear, heated
DBL 5610.40 heated DBL 5610.41 Laminated safety glass (LSG-RW) heat-insulating, band
filter, heated DBL 5610.42 Laminated safety glass (LSG-RW) heat-insulating, heated,
infrared reflecting DBL 5610.43 Laminated safety glass (LSG-RW) heat-insulating,
band filter, heated, infrared
and rear windows, roof windows made of SSG or plastic DBL 5610.49 Plastic windows
made of PC clear or tinted DBL 5610.50 Single-layer safety glass (SSG) clear DBL
5610.59 Plastic windows made of PC heat-insulating DBL 5610.60 Single-layer safety
glass (SSG) heat-insulating DBL 5610.61 Single-layer safety glass (SSG) for
heat-insulating,
tinhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlted
dark
roof
5610.62 Single-layer safety glass (SSG) for heat-insulating, tinted dark
roof
5610.63 SSG windows for roof windows with heat-insulating, tinted dark
protection sheeting
5610.70 Single-layer safety glass (SSG) clear, heated DBL 5610.80 Single-layer safety
glass (SSG) heat-insulating, heated
Insulating safety glass (ISG) DBL 5610.90
Insulating safety glass (ISG) clear DBL 5610.91 Insulating safety glass (ISG)
heat-insulating
Side and roof windows made of LSG DBL 5610.92 Laminated safety glass,
part-heat-insulating
(LSG-PT)
5610.93 Laminated safety glass, part-heat-insulating, infrared reflecting
(LSG-PT)
5610.95 Laminated safety glass (LSG) heat-insulating DBL 5610.96 Laminated safety
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glass (LSG) heat-insulating, infrared reflecting
(LSG)
DBL 5610.97 Laminated safety glass
heat-insulating,http://doc.guandang.net/bace4646af65d47efefa99266.html
tinted dark
Continued on pages 2 to 33
AGTechnical responsibility (name):Leupolz / Ullmann Technical coordination by PWT
/ Materials and Process Engineering
: PWT/VWK Plant: 050 Plant 050, Department PWT/VWK Name:
:
49(0)7031 90-44269 HPC: X685
Telephone
Dr. Schuh
70546 Stuttgart
49(0)7031-90-44270Confidential! All
rights reserved. Distribution or duplication in part or in whole without prior written
approval of DaimlerChrysler AG is not
. In case of doubt, the German language original should be consulted as the
authoritative text.
by:
2
5610
:
05/2006
designations
drawings, in the block for material
Glass DBL 5610.xx
. Field of application, general requirements 1.1 Application: 1.1.1
versions 00 to 23:
(WS)
versions 30 to http://doc.guandang.net/bace4646af65d47efefa99266.html97:
(RW), side and roof windows
.1.2
.2 Basic requirements
.2.1 Statutory requirements:
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directives 92/22/EEC and 77/649/EEC, the following legal stipulations shall be
ob-served:
Regulation R 43
FMVSS 205 (USA) GB 9656-2003 (China)
Directions Components (Taiwan – the relevant regulations shall be observed)
manufacturer shall obtain type approval from the competent testing authorities. Where
sta-tutory regulations of other countries are not covered by the above, such
requirements shall be considered and fulfilled separately.
1.2.2 Marking
windows shall be provided with the specified type approval mark. Position, size and
circum-ference shall be in accordance with the specifications on the drawing.
1.2.3
Antenna version
to
drawing
/
component
requirement
specifications
/
functional
instructions://doc.guandang.net/bace4646af65d47efefa99266.htmlr
.2.4 Supply condition
windows shall be supplied in dirt-free, industrially clean condition, i.e. only small
amounts of dust shall adhere to the windows. No contamination or residues from
production (e.g. from re-lease agents) shall be present which could impair testing,
further processing and adhesive bonding.
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. General properties of the materials, raw materials and supply condition
3
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.1. Laminated safety glass (LSG): PVs 00 to 43, 92 to 97
of two silicate glass panes connected by a film (e.g. polyvinyl butyral).
2.2.
Single-layer safety glass (SSG): PVs 50, 60-63, 70, 80
of a silicate glass pane which has been subjected to a special heat treatment.
2.3.
Insulating safety glass (ISG): PVs 90 and 91
of two SSG layers separated by a closed gap.
.4http://doc.guandang.net/bace4646af65d47efefa99266.html. Laminated safety glass,
part-tempered (LSG-PT): PVs 92 and 93
of two thermally part-tempered silicate glass panes connected by a film (e.g.
polyvi-nyl butyral).
(LSG-IR):
2.5. Laminated safety glass with infrared reflecting coating
PVs
,13,22,23,42,43,93,96
IR reflecting layer system lying protected within the composite can be applied
directly onto the glass or inserted into the composite on a carrier film (PET) between
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sandwich films. Besides metallic coatings, dielectric layers / films are also used.
2.6. Plastic windows made of polycarbonate (PC): PVs: 49 and 59
of transparent polycarbonate (e.g. AG type Makrolon, Bayer) in the transparent area,
tinted PC or PC/PET, if required with filler or glass fibers (e.g. Makroblend, Bayer)
in edge area and a scratch-resistant coating on the basis of thermally curable
polysiloxane
paints
(e.g.
AS
4000,http://doc.guandang.net/bace4646af65d47efefa99266.html Bayer GE Silicons).
windows are produced using the two-component injection molding method, then provided
with scratch-resistant coating and encapsulated in a further step, e.g. with a
thermoplastic elas-tomer (TPE).
the event of any deviating manufacturing process or window structure, additional
acceptance conditions shall be specified following discussions with the responsible
departments PWT/VWK and PWT/VBT or the responsible process/materials departments of
the relevant receiving plant.
. Dimensions and tolerances / Form of supply
to drawing / component requirement specifications / functional instructions
4
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. Technical data
requirements, requirement specification requirements and functional instructions
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have priority.
listed Tables are included in the Annex.
A
://doc.guandang.net/bace4646af65d47efefa99266.htmlw of technical requirements for
safety glass made of silicate glass
Type of requirement Covered contents Annex
a Definition of appearance characte-Surface, glass and composite characteristics p.
13
b Requirements for appearance cha-racteristics
a Definition of characteristics on
Material, cleaner, primer, casting, trimming
p.
15
and extrusions surface characteristics
b Requirements for characteristics of
encapsulations and extrusions
Optical requirements Refractive power, reflection optics, optical data p. 17 A4
Geometrical requirements Glass cutting, edge support, edge waviness, p. 18
tangent angle, main and cross bending
Temperature resistance, corrosion, stress p. 19
, abrasion, black print, silver print, insulat-ing glass requirements
Requirements for adhhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlesive
bonding Light / UV transmission, roughness, bondabil-p. 20
, adhesion of encapsulations and encapsulation
Requirements of the adhesive bond-Definition and requirements for the bonding of p.
21
of rain and light sensors rain and light sensors
B
of technical requirements for safety glass made of plastic
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Type of requirement Covered contents Annex
Requirements for appearance cha-Injection molding, coating characteristics p. 22
a Definition of characteristics on
Material, cleaner, primer, casting, trimming p.
24
and extrusions surface characteristics
b Requirements for characteristics of
encapsulations and extrusions
Reflection optics, optical data p. 26 B4 Geometrical requirements Edge support, edge
waviness, end tangent, p. 27
://doc.guandang.net/bace4646af65d47efefa99266.htmlpara Requirements for plastics
Density, residue on ignition, notched impact p. 28
b Requirements for coatings Color, optics, layer thickness, adhesive p. 29
Requirements for adhesive bonding Light / UV transmission, roughness, bondabil-p.
32
, adhesion of encapsulations and encapsulation
. Tests
5
5610
:
05/2006
.1. Performance of visual inspections
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standards for visual inspection workplaces for a qualitative control of vehicle
glazing are defined below. Any deviating test stations and test methods shall be
agreed with the re-sponsible quality departments of the receiving plants.
Requirements
Test stations shall be adequately illuminated. The light shall not dazzle the
operator exces-sively. The light source shall illuminate the complete window to be
inspected.
://doc.guandang.net/bace4646af65d47efefa99266.html
The light source shall be
designed so that a luminous intensity of at least 800 to 1000 Lux is
on the window to be inspected.
The windows shall be clean so that all characteristics can be detected reliably.
An inspection distance of between 0 and 80 cm shall be maintained for the detection
of de-fects. Identified defects shall be analyzed, if required. The subsequent
assessment shall be performed at an inspection distance of 70 cm.
The test period shall be selected appropriately to allow all appearance
characteristics to be
and assessed reliably.
Appropriate measuring equipment shall be used for the assessment of defect sizes.
Each operator entrusted with inspecting the windows shall have access to the test
instruc-tions.
Test equipment shall be designed such that damages can be reliably avoided.
for
permanently
insphttp://doc.guandang.net/bace4646af65d47efefa99266.htmlections:
installed
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All windows shall be inspected against a black background with direct illumination
in trans-mission.
Laminated safety glass and plastic windows shall always be tested additionally
against a
background in transmission.
Plastic windows shall be tested additionally in the transparent area between
polarizing fil-ters with illumination from behind in transmission.
The windows shall be inspected in reflection for surface defects. In this process,
a light
shall be capable of being reflected across the whole window range.
The operators entrusted with the inspection of the windows shall be trained at
regular inter-vals with regard to defect patterns and the requirements of
DaimlerChrysler AG under this Supply Specification. The operator shall be informed
of any complaints regarding unde-tected defective windows of the customer and
downstream
production
processeshttp://doc.guandang.net/bace4646af65d47efefa99266.html.
.2. Adhesion testing of adhesive systems for vehicle windows
of adhesion testing with the relevant data/documents (e.g. indication of screen
print-ing paste, roughness values and transmission values) shall be submitted
together with the initial sample inspection report. Tests shall be performed on
initial sample parts. 5.2.1. Substrate requirements of bonding surfaces
order to avoid any impairment of the bondability and bonding process, the following
condi-tions on the bonding surfaces for direct glazing of the windows (screen printing,
black printing,
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glass surface, plastic surface etc.) shall be ensured:
: industrially clean, free from oil and grease, no contamination from release
(e.g.from glass encapsulation process)
: refer to Tables A6 / B6
systems:
Transmission: refer to Tables A6 / B6
The
adhesive
bhttp://doc.guandang.net/bace4646af65d47efefa99266.htmle
systems
used
to
for
the
determination of the bondability
their processing instructions will be determined and provided by the re-sponsible
area of the receiving plant.
6
5610
:
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.2.2. Aging and adhesion testing
the adhesive to the pretreated initial sample to assess adhesion and aging resistance.
The pretreatment system (activator / primer) shall be applied and flashed off
according to the relevant processing instructions.
adhesion testing using the peel test, the sample shall be conditioned following aging
sto-rage for 24 h in standard atmosphere (23°C, 50% rel. humidity). The aging
storages shall be performed in sequence on one and the same test specimen.
Peel test
Water storage
PA PP PWT 32643
Storage at room temperature
PA PP PWT 32645
Cataplasm storage
PA PP PWT
PA PP PWT 32646
://doc.guandang.net/bace4646af65d47efefa99266.htmlar5.2.3. Assessment
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all aging storages, a cohesive fracture pattern is required in the adhesive (adhesion
rating 5). Adhesion peeling of the adhesive is not permitted. Adhesion rating 5
Adhesion rating 4
Adhesion rating 3
Adhesion rating 2
Adhesion rating 1
.3.
% cohesive break adhesive 5% 50% 25% 0%
break adhesive cohesive break adhesive cohesive break adhesive
break, 100% adhesion break
testing of glass encapsulations
of the adhesion test of glass encapsulations shall be documented in the initial sample
inspection report.
glass encapsulation shall be tested by means of the peel test (in accordance with
PA PP PWT 32643) and should display a cohesive fracture pattern, if possible.
an adhesion break occurs in the area of the encapsulation during peel testing, the
90°
peel
test
shall
be
perhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlformed. The requirements
are listed in Tables A6 / B6
shall be ensured across the complete bonding area between the window and the
en-capsulation (glass surface, C-shape).
adhesion testing, the samples shall be conditioned for 24 h in standard atmosphere
(23°C, 50% rel. humidity).
.4. Determination of the transmission optics
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the determination of the transmission optics, the optical distortions caused by the
win-dow are assessed. The window shall be inclined along its vertical axis at an angle
correspond-ing to its installation position in the vehicle. The measurement shall
be made perpendicular to the horizontal axis corresponding to a vertical viewing
direction. For side windows, an additional measurement is carried out at an angle
of 45° relative to the horizontal axis.
horizontal line projection method in accordance with DIN 52305 shall be
http://doc.guandang.net/bace4646af65d47efefa99266.htmlused for testing. In this
process, stripes are projected onto a white screen. The stripe width without glass
pane shall be 12 mm. If optical refractive powers are present in the window, the stripe
width changes.
7
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following assessment criteria shall be fulfilled by the window:
stripe width shall not be above or below the limit values at any position on the
projection screen,
within a 300 mm dia. circle on the projection screen
(corresponding to 150 mm on the window), the difference between two stripe widths
shall not exceed the maximum permissible value. The limit values apply both to
horizontal and vertical stripe orientation.
determination of the refractive power can also be performed with suitable test
equipment, e.g. from ISRA. Care shall be taken in the selection of the equipment and
filter
settings
so
that
a
correlation
horizontahttp://doc.guandang.net/bace4646af65d47efefa99266.htmll
to
the
line
slide
(raster) method is made. If the setting is correct and with identical test orientation,
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areas with 0 mdpt refractive power show a stripe width of 12 mm in the horizontal
line pattern. A refractive power of approx. 42 mdpt causes a change of 1 mm in the
stripe width whereby positive refractive powers result in a reduction, and negative
refractive powers result in an increase of the stripe width.
assessment is generally made in the complete transparent area of the window whereby
an edge zone of 20 mm max. may be disregarded. If the required limit values cannot
be maintained in certain areas of the window in a reliable process for production
reasons, a zone definition shall be agreed no later than within the context of initial
sampling.
.5.
of electric connections
of a minimum load carrying capacity shall be provided for electric connections. 5.5.1.
Requirements fohttp://doc.guandang.net/bace4646af65d47efefa99266.htmlr electric
contacts
contacts (e.g. connectors and plug-and-socket connections) applied to the surface
of windows which do not have a connection cable and are only connected with a cable
during as-sembly at DaimlerChrysler AG, shall be loaded with a test force of 40N in
plug-on direction. In this process, no plastic deformation or tear-off of the electric
contact shall occur.
5.5.2. Requirements for electric cables
cables shall be loaded with a tensile load perpendicular to the component surface.
This shall not result in any damage to the plug, cable or connection (e.g. the bonding
of a conductor) to the component.
with cross-section
<1,0mm²:
Test force 10N Cable with cross-section
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>1,0mm²:
Test force 40N
.6.
Density
technology tests on plastic windows
g/cm³
%
MPa %
://doc.guandang.net/bace4646af65d47efefa99266.htmlPa MPa kJ/m² kJ/m²
DIN EN ISO 1183 DIN EN ISO 3451 DIN EN ISO 527
Buoyancy method
specimens: type 5A / 1BA
EN ISO 178
test, paint in tensile zone
on ignition Tensile test
Modulus of elasticity
- Yield stress
Tensile strain at break 3-point bending test
- Flexural modulus
Flexural stress at 3,5% strainImpact test
Impact strength
Notched impact strength Charpy impact strength
53 435
DIN EN ISO 179
test, paint in tensile zone Paint in tensile zone
8
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unnotched
notched
impact test Heat aging
Natural weathering - Artificial weathering Resistance to chemicals and service fluids
EN ISO 6603-2 Heating cabinet in accor-dance with DIN 53508
://doc.guandang.net/bace4646af65d47efefa99266.htmlparPaint
in
tensile
zone,
assessment of fracture pattern 7 days at 100°C
5555 Part II, Sections Assessment in accordance with DBL 5555 6.1 and 6.2, DBL 7399
Section 6.2 DIN EN ISO 4599 (in analogy)
of surface and environmental stress cracking, bent strip method
.7.
technology tests on plastic windows
.7.1. Weathering
weathering: Refer to DBL 5555 Part II, Section 6.1 and DBL 7399. Artificial weathering:
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Refer to DBL 5555 Part II, Section 6.2 and DBL 7399.
specimens which are subjected to mechanical tests subsequently shall be stored in
stan-dard atmosphere in accordance with DIN 50014 (23/50) for 72 hours. The weathered
specimen side shall be within the exposed tension zone during all tests.
5.7.2.
Testing of resistance to chemicals and service products
test
shall
be
carried
out
in
accordance
with
http://doc.guandang.net/bace4646af65d47efefa99266.htmlDIN EN ISO 4599, assessment
of environ-mental stress cracking, bent strip method. Test specimens shall be taken
from the finished parts in agreement with the testing department of the plants (e.g.
80 x 27 x 1.2-2.5mm).
component areas
available chemicals and service products shall be tested specific to each part. The
selection shall be agreed with the development department and the testing department
of the plants. (The relevant laboratory instructions are available from PWT/VWL.)
Tests with pe-ripheral fiber elongation approx. 0.3% shall be carried out.
st cycle:
bending template with clamped specimen at room temperature for 15 minutes.
Immedi-ately afterwards, soak a wad of cotton wool in the test medium, place on
specimen and leave for 15 minutes. Then leave to flash off for 15 minutes.
nd cycle:
perform 2nd cycle in the same way as 1st cycle.
://doc.guandang.net/bace4646af65d47efefa99266.htmlsessment after completion of 2nd
cycleThe test specimen shall be assessed with the naked eye as follows:
Characteristic
1
no visible changes
significant cracks, break
2
surface dull
3
fine cracks
4
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: compliance with grade 1 is required; in agreement with the development depart-ments
and the testing departments of the plant, grades 2 or 3 are also permitted in special
ca-ses.
component areas:
9
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to stress takes place at a peripheral fiber elongation of 0,7%. For this purpose,
test specimens shall be taken from the part as described above. Care shall be taken
to ensure that the test specimens are relatively flat and correspond to the
dimensions.
addition to the test media to be agreed under Section 4.3.2, the relevant solvent
compositions
of
the
coating
shall
sepahttp://doc.guandang.net/bace4646af65d47efefa99266.htmlrately
be
on
tested
unpainted
substrate surfaces.
shall be taken to ensure that no unprotected edge areas are wetted. The soaked felt
shall be covered with a tight-fitting, sealed watch glass.
duration of the exposure and the assessment shall be carried out in analogy with the
un-painted parts.
.7.3. Cross cut / St Andrews cross with adhesive tape tear-off test
area to be assessed shall be cleaned using IPA and dried for approx. 15 min at 23
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± 2 °C before the cross cut/St Andrews cross is applied. The cross cut shall
be applied at right angles using a multiple blade cutter, blade distance 1,5 mm
(irrespective of the paint layer thick-nesses). Cutting depth through to the
substrate. The St Andrews cross shall be applied with an Erichsen cutter 463, blade
width 1mm, cutting angle approx. 30°, approx. 100 mm long. Cutting depth also
through
to
the
substrate.
19
mm
wide
Tesa
adhesihttp://doc.guandang.net/bace4646af65d47efefa99266.htmlve tape, Type 4122 PV
0 trans-parent, manufactured by Beiersdorf, Hamburg, shall be used for all adhesive
tape tear-off tests (cross-cut and St Andrews cross).
to the application of the tape, care shall be taken that the scratch traces reaching
the sub-strate are smoothed with a brush and an additional suitable object such as
a finger nail. Care shall be taken to ensure that the complete Tesa adhesive tape
surface rests on the paintwork over its full surface, is pressed on firmly by hand,
and is pressed into the scratch traces with the fingernail, and is then abruptly torn
off at great speed vertically in an upward direction.
the case of cross-cuts, the Tesa adhesive tape is pressed down and then torn off
following the scratch traces in a lengthwise and transverse direction. In the case
of the St Andrews cross, the Tesa adhesive tape is also applied centrally over both
scratch
traces
in
analogy
and
torn
off
inhttp://doc.guandang.net/bace4646af65d47efefa99266.htmldividually in a sudden
movement.
recovery period of 1 hr / 24 h at 23
2°C
shall be observed if the adhesion
test is preceded by a climate, hot water or other test. Apply the scratch traces
immediately before the test. 5.7.4. Multi impact stone chip resistance test
test shall be carried out with an apparatus developed by DaimlerChrysler (drawing
no. PM 36 dated 1962-08-14 or latest edition) using morainic gravel, granulation 5
to 8 mm.
supplier:
Notter, D-71732 Tamm/Ludwigsburg, Gravel supplier:
Baustoffhandlung
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Firma Mayer, D-71063 Sindelfingen
the beginning of each stone chip resistance test, 300 g of new, sieved gravel shall
be used. The gravel shall be projected continuously to a test specimen section at
a pressure of 0,7 bar (guideline value) at an air volume rate of 175
23 °C
10 l/min at
3°C. The pressure and flow rate shall be determined using
suitabhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlle
calibration
methods.
test specimen shall be glued over its entire surface and without blisters on a steel
sheet (dimensions 200 x 200 x 0,75 mm) using a two-component coating material Baryskin
V606 pro-duced by Stankiewicz, D-29205 Celle.
period:
≥ 16 h at 25 ± 3°C Adhesive thickness:
≤ 2,5 mm
test duration and the impact pattern shall be agreed and coordinated with PWT/VBT
Sin-delfingen or the Process / Materials Engineering department of the receiving
plant.
10
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.7.5. Steam jet test
to DBL 5555, Section 6.4.
.7.6. Alternating climate test
alternating tests consist of 3 cycles. The parts/segments shall be stored hanging
freely. The assessments shall be carried out 1 hour and 24 hours after the 3rd cycle.
1:
Cycle
1:
CC:
Mon
7:00
-
Wed
17:00
/
80°C
recirculating
airhttp://doc.guandang.net/bace4646af65d47efefa99266.html: Wed 17:00 - Fri 17:00 /
–30°C:
Fri 17:00 - Mon 7:00
Cycle 2: 80°C recirculating air: Mon 7:00
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- Tue 17:00 / –30°C: Tue 17:00 - Thur 17:00 /
Cycle 3: –30°C:
Mon 7:00 - Tue 17:00 / CC:
80°C recirculating air:
2 Cycle 1:
2:
CC: Thur 17:00 - Mon 7:00
Tue 17:00 - Fri 17:00 /
Fri 17:00 - Mon 7:00
7 days CC / 7 days 80°C recirculating air / 7 days –30°C
7 days 80°C recirculating air / 7 days –30°C / 7 days CC
Cycle
Cycle 3:
7 days –30°C / 7 days CC / 7 days 80°C recirculating air
: System and initial samples are tested according to method 1.
Method 2 is only
intended for system samples.
:
The parts/segments shall be transferred to the next climate testing appliance
on completion of one test cycle.
. Duties of the supplier
://doc.guandang.net/bace4646af65d47efefa99266.htmle "Purchase Conditions for
Production Materials and Spare Parts for Motor Vehicles" and MB Special Terms
and for plastic windows also DBL 5555 Section 3.
. Samples
"Purchase Conditions for Production Materials and Spare Parts for Motor
Vehicles" and MB Special Terms (No. 13) and for plastic windows also DBL 5555
Sections 5, 6, 7 and 8.
note for initial sampling:
copies each of the following documents shall be submitted together with 5 initial
samples:
VDA cover sheet
Part history
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Drawing in single copy
Self-assessment matrix
Process sequence based on a spatial representation of the production chain (hall
layout)
relevant test items
Statutory approvals (copy of ECE, DOT, CCC document)
Measuring reports of the window with measuring specification used
Evidence
of
all
necessary
requirements
and
testshttp://doc.guandang.net/bace4646af65d47efefa99266.html with tabular overview,
unless these are
by the statutory approvals (e.g. test records of bonds, refer to Sections 5.2 and
5.3).
Data sheet "Light and radiation-optical manufacturing information"
(glass pane structure,
method, precise designation of the films used), refer to enclosure in informative
Annex
11
5610
:
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. Deliveries
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to "Purchase Conditions for Production Materials and Spare Parts for Motor
Vehicles" and MB Special Terms (No. 13 and No. 16).
. Marking
to "Purchase Conditions for Production Materials and Spare Parts for Motor
Vehicles" and MB Special Terms (No. 4 and No.24).
the event of any additional qualitative checks commissioned by the relevant quality
assur-ance
departments
of
the
receiving
plants,
the
checked
pahttp://doc.guandang.net/bace4646af65d47efefa99266.htmlllets shall be clearly
marked with the test criteria and identified.
. Packaging
to "Purchase Conditions for Production Materials and Spare Parts for Motor
Vehicles" and MB Special Terms (No. 28 and No. 30).
packaging of the windows, any additional product-specific requirements of the
responsi-ble logistics departments shall be observed.
plastic windows shall be packaged such that the requirements listed in Table B5b are
fulfilled. The packaging materials shall not impair the paint layer.
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. Dispatch and storability
products shall be dispatched in crates / containers intended for the relevant windows.
These crates / containers shall be designed so that the possibility of fractures and
surface de-fects and deformation of attached parts is excluded.
to
MB
Special
Terms
No.
29
and
No.
30.
http://doc.guandang.net/bace4646af65d47efefa99266.html
With regard to the storability of plastic panes, also refer to DBL 5555 Section 13.
. Special instructions
deviating or supplementary requirements indicated on drawings/component requirement
specifications or orders shall be observed. In case of any changes and new type
approvals, the approval shall be submitted to the receiving plant before initial
supply.
. Complaints
to "Purchase Conditions for Production Materials and Spare Parts for Motor
Vehicles" and MB Special Terms (No. 18).
any defects be found during testing or application of the parts, the supplier shall
be in-formed of such in a test report. A written statement on this test report is
expected in each case within 20 working days, stating the type and time of any remedial
action
taken
in
the
meantime
and
the
production
number
ohttp://doc.guandang.net/bace4646af65d47efefa99266.htmlf the improved delivery. In
the event of current problems, the sup-plier shall take appropriate measures to remedy
the situation as quickly as possible.
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Page 12
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:
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. Environmental protection regulations/Industrial safety
to "Purchase Conditions for Production Materials and Spare Parts for Motor
Vehicles" and MB Special Terms (No. 30 and No. 36) as well as Negative Substance
List for the Selection of Materials in accordance with DBL 8585.
. Recycling
notes in MB Special Terms (No. 36) and the Negative Substance List for the Selection
of Materials in accordance with DBL 8585 shall be observed.
plastic panes, encapsulations and attached parts,
DBL 5555 Section 12 shall be
observed. The supplier shall take into account recyclability during development. The
recycling
shall
take
the
form
of
material
recycling.
Shoulhttp://doc.guandang.net/bace4646af65d47efefa99266.htmld this not be feasible
for plastics for technical or economic reasons, energetic recycling shall be
permissible under these exceptional circumstances. The requirements for components
made of regranulated materials are described in DBL 5490.
. General requirements for PC materials
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general conditions laid down in DBL 5555 shall be observed. MDS data sheet according
VDA volume 2, part 6 (constituents for purchased products) shall be included with
the delivery.
. Other applicable standards
5555, DBL 7904, DBL 7906, DBL 8585, DIN 50 014, DIN EN ISO 6270-2, DIN 50 021, DIN
52 347, directive 92/22/EEC, ECE R 43, FMVSS 205, MB Special Terms "Purchase
Conditions for Production Materials and Spare Parts for Motor Vehicles"
as against previous edition:
of DBL revised.
versions
and
requirements
for
plastichttp://doc.guandang.net/bace4646af65d47efefa99266.html windows (PVs 49, 59)
as well as LSG for side and roof windows (95-97) added.
for encapsulations and extrusions added.
13
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A:
:
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Technical data for safety windows
of silicate glass
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A1 a Definition of aspect characteristics
production methods used may on occasion result in characteristics within the products
which are classi-fied and assessed by this DBL. If these characteristics are within
the limits outlined below, the product will be classified as "ok"
and may
be supplied for series production. Characteristics outside the limits of this DBL
shall be assessed as defects and result in a complaint and removal of the product.
Type of characteristic Description of characteristic 1. Surface and glass
characteristics
scratches
Fine
scratches
not
detectable
wihttp://doc.guandang.net/bace4646af65d47efefa99266.htmlth the finger nail 1.1
/scrapings/scratches Surface defects caused by improper handling 1.2
(detectable with finger nail)
chipping Glass chippings over surface area 1.3
scratches with conchoidal chipping Glass chippings emanating from scratches
(sharp-1.4
conchoidal chipping with notch effect is not permitted in general)
defects/ Unevenness of outer glass surface 1.5
impressions
edge characteristics Indentations, damage of round shape 1.6
Inclusions in glass such as silica sand, air or gas 1.7
. Characteristics in composite
Air or gas inclusions within the film or between glass 2.1
film
delamination Separation of glass and film composite 2.2
of films Discoloration of laminated film 2.3
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foreign
bodies
e.g.
lint
or
hairs
etc.http://doc.guandang.net/bace4646af65d47efefa99266.html between glass and film
2.4
shaped foreign bodies e.g. release agent residues, sand or dust 2.5
protrusion Film protrusion on glass edge across the larger of the 3.1
single panes
printing characteristics Missing, damaged or not fully printed screen-printing 3.2
/ holes (transparent points in full screen printing area)
A1 b
Requirements for appearance characteristics
listed characteristics are only permitted if they do not disturb customers under
normal traffic and light conditions.
inspections shall be performed taking into consideration 5.1. "Performance of
visual inspections". The characteristics detected shall be assessed at a test
distance of 70 cm. Characteristics which cannot be detected from a distance of 70
cm
are
not
deemed
to
be
characteristics
which
must
be
assessed
(no
clus-terhttp://doc.guandang.net/bace4646af65d47efefa99266.htmls permitted).
distance between the individual characteristics to be assessed shall be at least 150
mm for all areas visible in installed condition. Sharp-edged defects which may result
in damage to attached parts and/or which may lead to the window cracking due to a
notch effect are not permitted in principle. Any deviating requirements shall be
agreed with the quality departments of the receiving plants.
Page 14
5610
:
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windows with
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exception of
WS
characteristic Requirements type Windshields
windows
areas visible
installation in vehicle
00-23
. 1.1 1.2
areas visible following
in vehicle PV 30-97
in vehicle PV 00-97 permitted
provided
that
the
function
and
strength
are
not
impahttp://doc.guandang.net/bace4646af65d47efefa99266.htmlired
up to 2 x 2 mm max. and 1/3 max. of thickness of single pane
up to 2 x 2 mm max. and 1/3 max. of thickness of single pane
and glass characteristics Hairline scratches permitted up to 10 mm
20
/scrapings/scratchenot permitted not permitted s
chipping
permitted
permitted
permitted up to
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.3
.4
scratches with conchoidal chipping Float defects/ tool impressions Other edge defects
permitted not permitted
.5 1.6
up to dia.0,5 mm, in the black print area 0,8 *) mm
shall be designed such that attached parts and guides are not damaged.
up to dia 0,8 mm
shall be designed such that attached parts and guides are not damaged.
shall
be
designed
such
that
attached
parts
and
guides
are
not
damaged.http://doc.guandang.net/bace4646af65d47efefa99266.html Lower edges:
defects permitted which do not impair function and safety
.7
. 2.1 2.2 2.3 2.4 2.5
permitted up to dia 0,5 (only completely enclosed mm blisters or inclusions are
permitted)
in composite Blisters not permitted Film delamination
foreign bodies
permitted not permitted
up to dia. 3 mm extended length
up to dia. 0,8 mm
permitted not permitted not permitted
up to dia. 10 mm extended length
up to dia. 0,8 mm not permitted
Haziness of films
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when
not impaired not permitted not permitted permitted permitted
permitted on running surfaces, permitted
to 2 mm, provided that the installation situation and
parts allow this
shaped
foreign
bodies
perhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlmitted up to dia 0,5
protrusion not permitted 3.1
.2
printing characteristics
up to dia 0,5 mm
(max 1 missing screen-printing point <1,2 mm)
up to dia 0,5 mm
(max 1 missing screen-printing point <1,2 mm)
15
5610
:
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*) applies to new projects. For parts for which supply contracts were concluded on
the basis of DBL edition 12/97 or earlier, characteristics of up to dia. 1,0 mm are
acceptable.
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A2 a
Definition of characteristics on encapsulations and extrusions
production methods used may on occasion result in characteristics within the products
which are classi-fied and assessed by this DBL. If these characteristics are within
the limits outlined below, the product will be classified as "ok"
be
supplied
for
and may
series
phttp://doc.guandang.net/bace4646af65d47efefa99266.htmlroduction.
Characteristics outside the limits of this DBL shall be assessed as defects and result
in a complaint and removal of the product.
of characteristic Description of characteristic characteristics
of gloss Visual effect of encapsulation surface (does surface have a mat 1.1
glossy effect)
open Air inclusions in encapsulation material which are open at the 1.2
(holes in encapsulation).
, closed, foreign body Air inclusions in encapsulation material below the surface,
but 1.3
whose contours are visible at the surface. Foreign bodies swept
and included by the encapsulation material.
encapsulation Locations in the encapsulation without encapsulation material or 1.4
, sunk spots with contours deviating from the target shape. Release agent impression
in
If
the
encapsulation
mold
was
http://doc.guandang.net/bace4646af65d47efefa99266.htmlsprayed with an excessive
release 1.5
, (hammer effect; agent layer, the release agent residue may scribe through to the
frosting), impression of foreign encapsulation surface. Contamination and foreign
bodies are also bodies visible. Flow lines/weld line Flow lines are visible lines
in the encapsulation material which 1.6
edge may form as a result of differing flow properties and temperatures
the encapsulation process.
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edges are light edges without black tinting in the transition area from the screen
printing to the encapsulation material.
web (flash) Flash is the designation for very thin material protrusions created 1.7
the mold parting lines.
jump Step jump between pane and encapsulation material 1.8
characteristics Defects in grain depth or type. Defects in grain pattern. 1.9
Cleaner,
primer
and
casting
charactehttp://doc.guandang.net/bace4646af65d47efefa99266.htmlristics
primer
Application of primer in areas which should be free from primer. 2.1
contamination Primer residues and impressions on the glass 2.2
adhesive Adhesive residues in areas which should be free of adhesive. 2.3
contamination Adhesive residues and impressions on the glass 2.4
. Trim characteristics/Surface characteristics
on glass
Refer to definitions in Table A1 a (Sections 1.1 - 1.4) 3.1
on encapsulation Scratches in the area of the encapsulation material which may 3.2
- incisions be caused, for example, by the trimming process. Encapsulation edge with
void Encapsulation edge caused by processing 3.3
change Surface change due to processing (cutting, pressure points, 3.4
) due to handling, transport and storage
residues
Residues
of
encapsulation
materials
http://doc.guandang.net/bace4646af65d47efefa99266.htmlor other substances. 3.5
A2 b
Requirements for characteristics on encapsulations and extrusions
listed characteristics are only permitted if they do not disturb customers under
normal traffic and light conditions.
Page 16
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5610
:
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inspections shall be performed taking into consideration 5.1. "Performance of
visual inspections". The characteristics detected shall be assessed at a test
distance of 70 cm.
which are so small that they cannot be detected from a distance of 70 cm are not deemed
to be characteristics which must be assessed (no clusters permitted).
distance between the individual characteristics to be assessed shall be at least 150
mm for area 1.
Any deviating requirements shall be agreed with the quality
departments of the receiving plants.
A3 Optical requirements
://doc.guandang.net/bace4646af65d47efefa99266.htmlparof characteristic
for characteristics
Area 1 Area 2
Encapsulations on all glazing Encapsulations
on all glazing parts visible when installed installed
(including areas lying in the
.e.g. on sealing lips)
00-97
00-97
not assessed < 0,3 mm permitted permitted when function not < 1,0 mm in lip
area if not impaired
disturbing in installed position < 0,8 mm permitted
permitted < 1,5 mm in lip area if not
in installed position
not permitted permitted when function not
when not visually permitted disturbing
permitted
(transition
between
screen
printing
and
encapsulation
must
be
black/opaque)
if < 0,2 mm and not visually disturbing. permitted if < 0,3 mm not permitted
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permitted
.
Material
characteristics
1.1
Degree
of
1http://doc.guandang.net/bace4646af65d47efefa99266.html.2 Blisters open
, closed, foreign body inclusions
encapsulation material, sunk spots
.5 Release agent impression in
, (hammer effect;
), impression of foreign bodies
.6 Flow lines/weld line,
edge
web (flash)
if < 0,2 mm not applicable not applicable
outside of adhesive bead area if specified by
department and documented on drawing
not permitted
when installability not impaired not permitted
.7 Step jump
.8 Grain characteristics 2 Cleaner, primer and casting
2.1 Excessive primer
.2 Primer contamination 2.3 Excessive adhesive
3. Trim characteristics/Surface
3.1 Scratches on glass
.2 Scratches on encapsulation
gloss
1.3 1.4
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- incisions
.3 Enchttp://doc.guandang.net/bace4646af65d47efefa99266.htmlapsulation edge with
void 3.4 Surface change
3.5 Processing residues
permitted not permitted not permitted
requirements, refer to Table A1 b
(Sections 1.1 – 1.4) not permitted permitted
when function not
permitted permitted not permitted permitted must be removed must be removed
of optical requirement
power
windows LSG Rear windows SSG
roofs
and roof windows LSG
pane with the exception of the area
by screen printing / areas not visible in installed condition
– 23 30 – 43 50, 60, 70, 80 61 - 63 92 - 97
17
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:
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line method DIN 52305
orientation according to
angle in vehicle
of test equipment
(e.g. ISRA)
文档下载 免费文档下载
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://doc.guandang.net/bace4646af65d47efefa99266.htmlr further
, refer to Section
5.4
samples in
with the quality department of the receiving plant Limit samples in
with the quality department of the receiving plant
5033
5033 ISO 9050
5033 ISO 9050
9050
method A 211 007 28 99
rear windows, roof windows
.2 Side windows (SSG, LSG)
– 23, 30 – 43, 61 - 63 50 – 97
stripe widths of 12 mm horizontal line pattern on projection screen:
… 16 mm
difference of stripe widths within a circle with a diameter of 300 mm on the projection
screen: maximum 4 mm
refractive powers:
167 … - 167 mdpt
difference of refractive powers
a circle with a diameter of 150 mm:
167 mdpt
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(the
assessment
of
http://doc.guandang.net/bace4646af65d47efefa99266.htmlin
the
the
circle
refractive
power
pattern is made on the imaging plane)
counter bending or sunk spots permissible
according to the approved sample.
> 89 %
< 60 %
< 50 %
TL, TE (e.g. for DarkTail, other glass colors) are permitted if indicated on drawing
<46 %
requirements for windshields with combined rain/light sensor Hella 1, Hella 2, Kostal
2 or analog Hella light sensor
Light transmission TL
reflection RL
transmission TE
, 01, 30, 50, 70
- 23
- 43,
60, 80, 92 - 96
,13,22, 23,42,43, 93,96
– 23
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Page 18
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A4 Geometrical requirements
geometrical product requirements for the products shall normally be defined spe-cific
to
the
parts.
For
information,
cohttp://doc.guandang.net/bace4646af65d47efefa99266.htmlmponent
refer
to
requirement
specifications, draw-ings, measuring specification and functional instructions.
These indications have priority over the requirements indicated below.
1 2 3
of requirement Cutting tolerance glass Edge support tolerance in direction of surface
normal Edge waviness
00 – 97 00 – 97 00 – 97 *)
, 60-80 00-43,
92-97 00-23 00 – 97
– 23 *)
of window
, RW, SW WS, RW, SW WS, RW, SW
[in mm]
/- 0,75
/- 1,0
:
0,75 mm / 100 mm Surface edge support: maximum 1 mm / 100 mm Single-layer safety
glass:
/- 1,5 Laminated safety glass:
No counter bending permissible (no
/- 2,5 1,6
0.8/-1
sign reversal of curvature) - No sunk spots
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permitted
150mm length)
band 5mm
1,0 -0,5
-1,5
5 6 End tangent angle
(measured between 5 mm anhttp://doc.guandang.net/bace4646af65d47efefa99266.htmld
35 mm edge distance)
&L sensor area: deflection at chord length 200
of glass deflection
, SW WS, RW,
, RW, SW
SW WS
WS
Main bending
*) Requirement for new projects. These requirements do not apply to parts for which
supply contracts were concluded on the basis of DBL edition 12/97 or earlier.
-43 WS, RW 50,60,92-97 SW
A5 Special requirements
– 43,
window 63,
– 97
Thermal shock resistance 00 – 43,
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, 92 – 97 3
19
5610
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windows shall be heat resistant, i.e. no blisters or peeling may occur in the
intermediate layer.
a storage period of 16 h at
°C and 8 h at
80 °C no reduction in translucency, no cracks and no other
changes shall occur.
to tropical 00 – http://doc.guandang.net/bace4646af65d47efefa99266.html43, The
windows shall be resistant to atmospheres 63, discoloration of the surface and
– 97 intermediate layers in tropical and
zones. No separation of layers or blistering shall occur. After 240 h, discoloration
of the composite film up to max. 2 mm from the edge is permissible.
resistance of IR 12, 13, 22, After 720 h, no corrosion shall be reflecting coating
23, 42, 43, present at IR reflecting coating. For
, 96 metallic coatings, a sufficiently wide
free zone shall be provided on visible edges.
for LSG-PT 92 – 93 To ensure adequate transverse rupture
, the surface compressive strength shall be at least 30 MPa.
air cabinet 100 °C / 120 min
cycles alternating shock
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EN ISO 6270-2:2005 CH 240 h
50 021 SS
Stress state
Abrasion resistance
C1279 methttp://doc.guandang.net/bace4646af65d47efefa99266.htmlhod A
(measuring points and measuring direction shall be agreed specific to each component)
, 60-63, Under polarized light, a uniform stress
over the whole window
70, 80
be evident.
– 23 Edge stress zone of the individual Edge stress
around measuring unit
B,
panes max. 20 mm uniform all
with compressive stress at the glass e.g. ASTM C1279
edge > 8 MPa,
tensile stress zone
< 8 MPa,
area almost free of stress
tensile stress is permitted in
– 43 laminated windows outside the edge ASTM C1279
zone method A 92 - 97
(measuring points
measuring direction shall be agreed specific to each component)
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– 23 TH100DIN 52 347 - 100-G-TH1000A
52 347 - 1000-G-A
Page 20
5610
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00 - 97
http://doc.guandang.net/bace4646af65d47efefa99266.htmlblack print
00 - 97
silver print
Float drawing direction 00 - 43
Strength of electric 00 - 97
Arrangement of heating 30 - 43
13.1 Visible edges
cord
requirements
- 91
- 91 90 - 91 90 - 91
13.2 13.3 13.4
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coating shall be free of defects so that a black primer application and glue beads
or conductors do not shine through. The color of the screen print shall be selected
in accordance with the approved color sample.
silver print shall always be applied on the tin bath side of the glass. Drawing lines
from the float process shall be vertical on windshields. (The float structure shall
always be parallel to the longitudinal vehicle axis.) Evidence of the minimum loading
capacity shall be provided.
of heating wires at reghttp://doc.guandang.net/bace4646af65d47efefa99266.htmlular
distances according to the arrangement of the busbars according to drawing in straight
or wavy installation.
displacement of the heating conductors over a length of 20 mm shall be no more than .
/- 0,5 mm.
dip in the seal is permitted provided that it is uniform and a line with a width <
0,5 mm is visible between the C edge of the outer pane and the seal when observed
through the window. The butyl cord shall not be visible at an angle of 45° to
the normal. In accordance with DBL 7904
to functional instructions 140 760 00 00
to notes
Section 5.5
A6 Requirements for adhesive bonding and encapsulation
1.1 1.2 1.3 2 2.1 2.2
for glass/black print and surface at the bonding position Light transmission TL 00
– 97 TL < 0,1 % UV transmission TUV TUV < 0,1 %
Adhesive properties 00 –
97
00
Rating
5
Roughness
–
97
Rz&lthttp://doc.guandang.net/bace4646af65d47efefa99266.html;15 µm, Ra <
1,5 µm Requirements for encapsulations Peeling resistance 00 - 97 ≥ 2,0 N/mm
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in 90° peel test Peel test
00 - 97 Cohesive fracture pattern
5033
9050
to Section 5.2 Refer to Section 5.2 Refer to Section 5.3 Refer to Section 5.3 (in
accordance with PA PP PWT 32643)
A7
for the bonding of rain and light sensors
21
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:
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of appearance characteristics
production methods used may on occasion result in characteristics within the products
which are classi-fied and assessed by this DBL. If these characteristics are within
the limits outlined below, the product will be classified as "ok"
and may
be supplied for series production. Characteristics outside the limits of this DBL
shall be assessed as defects and result in a complaint and removal of the
produhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlct.
Type
of
characteristic Description of characteristic
or separation (closed or open) Air or gas inclusions or separation between the glass
1.
and the rain and light sensors
of films Discoloration of laminated film 2
foreign bodies e.g. lint or hairs etc. between glass and film 3
shaped foreign bodies e.g. release agent residues, sand or dust 4
separation Inadequate adhesive bonding of the sensor in the edge 5
accuracy Centering of the rain and light sensor in the recess of 6
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screen printing area.
for appearance characteristics
bonding surface consists of the light and/or rain
surface and a non-functional bonding surface. With regard to rain
sensor surfaces (see dotted
no
sensors, each two
markings) form a measuring distance.
morehttp://doc.guandang.net/bace4646af65d47efefa99266.html
characteristics shall be "blisters
than
2
or separations“.
requirements exist for the area of the light sensors and the non-functional bonding
surfaces than for the area of the
Example of rain sensor measuring distance measuring
distances (see Table below). (here with 2 additional light sensors)
characteristic Windshield requirements (PV 00-23)
Non-functonion bonding surface Area of rain sensor measuring
light sensor surface distance
permitted
1A Closed blisters or separations permitted up to dia 1,0 mm
permitted not permitted 1b Open blisters
of films not permitted not permitted 2
foreign bodies permitted up to dia. 5 mm permitted up to dia. 2,5 mm 3
length extended length
shaped foreign bodies permitted up to dia 1,0 mm permitted up to dia 0,5 mm 4
separation
not
permhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlitted
not permitted 5
accuracy
/-1,0mm to the recess of the screen-printing surface 6
*) The distance between two blisters shall be at least 10 mm. Requirements for testing
listed characteristics are only permitted if they do not disturb customers under
normal traffic and light conditions.
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inspections
shall
be
performed
taking
into
consideration
Section
5.1.
"Performance of visual inspec-tions". The characteristics detected shall
be assessed at a test distance of 70 cm.
which are so small that they cannot be detected from a distance of 70 cm are not deemed
to be characteristics which must be assessed (no clusters permitted).
Page 22
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:
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B:
data for safety windows
of plastic
B1
Requirements for appearance characteristics
listed characteristihttp://doc.guandang.net/bace4646af65d47efefa99266.htmlcs are
only permitted if they do not disturb customers under normal traffic and light
conditions.
inspections shall be performed taking into consideration 5.1. "Performance of
visual inspections". The characteristics detected shall be assessed at a test
distance of 70 cm. Characteristics which cannot be detected from a distance of 70
cm are not deemed to be characteristics which must be assessed (no clus-ters
permitted).
distance between the individual characteristics to be assessed shall be at least 150
mm for all areas visible in installed condition.
edged defects which may result in damage to attached parts and/or which may lead to
the window cracking due to a notch effect are not permitted in principle.
for characteristics Type of characteristic
A Area B
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areas visible in
condition
49,59
. 1.1 1.2http://doc.guandang.net/bace4646af65d47efefa99266.html 1.3 1.4 1.5 1.6 1.7
1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10
2.11 2.12
areas not visible in installed condition
049,59
molding characteristics
* ** Final shaping incomplete
points
Flash formation
Surface contamination
irregularities
inclusions
Sunk spots
Black spots
Flow lines
Pressure points
Transparent inclusions
Scraping
Silver inclusions
Characteristics due to coating Paint misses
Paint splashes
Air bubbles in paint
Cleaning/wiping lines
Incorrect masking
Fiber inclusions
Paint
Dust
Damage due to handling
errors
residues under coating
cracking in paint
2.13 2.14
2.15 characteristics
cracking in window
3.1 *)
not permitted (deviations only permitted following
agreement with the responsible departments of the receiving plant)
**)
permitted
following
agreement
with
the
responsihttp://doc.guandang.net/bace4646af65d47efefa99266.htmlble departments of
the relevant receiving plants
23
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:
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B2 a
Definition of characteristics of encapsulations and extrusions
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production methods used may on occasion result in characteristics within the products
which are classi-fied and assessed by this DBL. If these characteristics are within
the limits outlined below, the product will be classified as "ok"
and may
be supplied for series production. Characteristics outside the limits of this DBL
shall be assessed as defects and result in a complaint and removal of the product.
of characteristic Description of characteristic characteristics
of gloss Visual effect of encapsulation surface (does surface have a mat 1.1
glossy effect)
open Air inclusions in encapsulation material which are open at the 1.2
(holes
in
encapsulation).
http://doc.guandang.net/bace4646af65d47efefa99266.htmlForeign bodies swept away
and included by the encapsulation material.
, closed, foreign body Air inclusions in encapsulation material below the surface,
but 1.3
whose contours are visible at the surface. Missing encapsulation Locations in the
encapsulation without encapsulation material or 1.4
, sunk spots with contours deviating from the target shape. Release agent impression
in If the encapsulation mold was sprayed with an excessive release 1.5
, (hammer effect; agent layer, the release agent residue may scribe through to the
frosting), impression of foreign encapsulation surface. Contamination and foreign
bodies are also bodies visible. Flow lines/weld line Flow lines are visible lines
in the encapsulation material which 1.6
edge may form as a result of differing flow properties and temperatures
the encapsulation process.
edhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlges
are
light
edges
without black tinting in the transition area from the screen printing to the
encapsulation material.
web (flash) Flash is the designation for very thin material protrusions created 1.7
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the mold parting lines.
jump Step jump between pane and encapsulation material 1.8
characteristics Defects in grain depth or type. Defects in grain pattern. 1.9
Cleaner, primer and casting characteristics
primer
Application of primer in areas which should be free from primer. 2.1
contamination Primer residues and impressions on the glass 2.2
adhesive Adhesive residues in areas which should be free of adhesive. 2.3
contamination Adhesive residues and impressions on the glass 2.4
. Trim characteristics/Surface characteristics
on PC window Scratches on PC window or coating 3.1
://doc.guandang.net/bace4646af65d47efefa99266.htmltches
on
encapsulation
Scratches in the area of the encapsulation material which may 3.2
- incisions be caused, for example, by the trimming process. Encapsulation edge with
void Encapsulation edge caused by processing 3.3
change
Surface change due to processing (cutting, pressure points, 3.4
) due to handling, transport and storage
residues Residues of encapsulation materials or other substances. 3.5
Page 24
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B2 b
Requirements for characteristics of encapsulations and extrusions
listed characteristics are only permitted if they do not disturb customers under
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normal traffic and light conditions.
inspections shall be performed taking into consideration 5.1. "Performance of
visual inspections". The characteristics detected shall be assessed at a test
distance
of
http://doc.guandang.net/bace4646af65d47efefa99266.html70
cm.
Characteristics which cannot be detected from a distance of 70 cm are not deemed to
be characteristics which must be assessed (no clus-ters permitted).
distance between the individual characteristics to be assessed shall be at least 150
mm for all areas visible in installed condition.
Item
of characteristic
for characteristics Area 1
on all glazing parts visible when installed (including areas lying in the shadow.e.g.
on sealing lips) PV 00-97
/glossy
< 0,3 mm permitted
< 1,0 mm in lip area if not disturbing in installed position < 0,8 mm permitted
< 1,5 mm in lip area if not
in installed position
not permitted
when not visually disturbing
permitted
(transition
between
screen
printing
and
encapsulation
must
be
black/opaque)
if
<
0,2
mm
and
visuahttp://doc.guandang.net/bace4646af65d47efefa99266.htmllly
permitted if < 0,3 mm not permitted
permitted
2
on all glazing parts not visible when installed
00-97
not
disturbing.
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assessed
when function not impaired
permitted
when function not impaired
permitted
. Material characteristics 1.1 Degree of gloss 1.2 Blisters open
1.3 1.4
, closed, foreign body inclusions
encapsulation material, sunk spots
.5 Release agent impression in
, (hammer effect;
), impression of foreign bodies
.6 Flow lines/weld line,
edge
web (flash)
if < 0,2 mm not applicable not applicable
outside of adhesive bead area if specified by
department and documented on drawing not permitted
when
installability
impairehttp://doc.guandang.net/bace4646af65d47efefa99266.htmld not permitted
.7 Step jump
.8 Grain characteristics 2 Cleaner, primer and casting
2.1 Excessive primer
.2 Primer contamination 2.3 Excessive adhesive
3. Trim characteristics/Surface
not
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.1 Scratches on PC window 3.2 Scratches on encapsulation
- incisions
.3 Encapsulation edge with void 3.4 Surface change
3.5 Processing residues
permitted not permitted not permitted
requirements, refer to Table B1 Sections 1.14 and 2.14 not permitted permitted when
function not
permitted permitted not permitted permitted must be removed must be removed
B3 Optical requirements
of optical requirement
power
windows/rear wall
, side windows Glass roofs
pane with the exception ofhttp://doc.guandang.net/bace4646af65d47efefa99266.html
the area
by screen printing / areas not visible in installed condition
,59
25
5610
method
:
05/2006
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line method DIN 52305
orientation according to
angle in vehicle
of test equipment
(e.g. ISRA)
further
, refer to Section
5.4
samples in
with the quality department of the receiving plant Limit samples in
with the quality department of the receiving plant
5033 ISO 9050
windows,
windows 2.2
windows
,59
49,59
stripe widths of 12 mm horizontal line pattern on projection screen:
… 16 mm
difference of stripe widths within a circle with a diameter of 300 mm on the projection
screen: http://doc.guandang.net/bace4646af65d47efefa99266.htmlmaximum 4 mm
refractive powers:
167 … - 167 mdpt
difference of refractive powers
a circle with a diameter of 150 mm:
167 mdpt
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(the assessment of the circle in the refractive power pattern is made on the imaging
plane)
counter bending or sunk spots permissible
according to the approved sample.
to indication on drawing
Light transmission TL
reflection RL
transmission TE
,59
Page 26
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1 2
4
B4 Geometrical requirements
geometrical product requirements for the products shall normally be defined spe-cific
to the parts. For information, refer to component requirement specifications,
draw-ing,
measuring
specification
and
instructions.http://doc.guandang.net/bace4646af65d47efefa99266.html
functional
These
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indications have priority over the requirements indicated below.
of requirement PV Type of Requirement [in mm]
support tolerance in 49, 59 RW, SW
/- 1,0 direction of surface normal Edge waviness
49, 59 RW, SW Outline:
0,75 mm / 100 mm Surface edge support:
tangent angle (measured 49, 59 RW, SW
maximum 1 mm / 100 mm
/- 2,5 between 5 mm and 35 mm edge distance)
of glass deflection 49, 59 RW, SW transitions
No counter bending permissible (no
sign reversal of curvature) - No sunk spots
permitted
Table B5 a
Requirements for plastics
PROPERTIES ON FINISHED PART
, painted
Property Unit
Density g/cm³ 1,19
2 3 3.1 3.2 3.3 4 4.1 4.2 5 5.1 5.2 6 6.1 6.2 7 7.1
7.2 8 8.1 8.2 9 9.1 9.2
on ignition Tensile test
of elasticity Yield stress
://doc.guandang.net/bace4646af65d47efefa99266.htmlarTensile
strain
at
break
3-point bending test Flexural modulus
stress at 3,5% strain
strength at 23 °C at -25°C
impact strength at 23 °C at -25°C
impact strength, unnotched, at 23 °C unnotched, at -25 °C Charpy impact
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strength, notched, at 23 °C notched, at -25 °C Puncture impact test at 23
°C at –25 °C
%
MPa min MPa min
% MPa min MPa min
<
5
2100* 65* 85*
finding t.b.d.
1400 70
7 t.b.d.
finding no finding
9
t.b.d. t.b.d.
/PET
/PET-MF10 PC/PET-MF20 Test method
.b.d. .b.d. t.b.d. t.b.d.
t.b.d. t.b.d.
.b.d. t.b.d.
t.b.d. t.b.d.
.b.d. t.b.d.
t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.dhttp://doc.guandang.net/bace4646af65d47efefa99266.html. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
t.b.d. t.b.d.
1183 DIN EN ISO 3451
EN ISO 527 test specimens type 5A / 1BA
EN ISO 178
/m² min kJ/m² min
/m² min kJ/m² min
/m² min kJ/m² min
t.b.d. t.b.d.
t.b.d. t.b.d.
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/m² min kJ/m² min
Fracture pattern Fracture pattern
53 435 the painted surface lies on the tensile side of the specimen
53 435 the painted surface lies on the tensile side of the specimen
EN ISO 179 the painted surface lies on the tensile side of the specimen
EN ISO 179 the painted surface lies on the tensile side of the specimen
EN ISO 6603-2 the painted surface lies on the ten-sile side of the specimen
*
no
deterioration
of
t.b.d.:
values
following
artificial
Values
to
aging
(ISO
4892-2)
be
determinehttp://doc.guandang.net/bace4646af65d47efefa99266.htmld in coordination
with the responsible departments of the receiving plant.
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B5 b
Requirements for coatings
R E Q U I R E M E N T S Test method 1 Color
1.1 Color assessment visual Refer to
lines 19 and 20 of this Table. Process procedure V 000 # 0020. 1.2 Color assessment
metrologi-Refer to lines 19 and 20 of this Table. Metrological support with X-Rite
MA68/II,
Process procedure V 000 # 0020. 2 Optics
assessment metrologi-Refer to lines 19 and 20 of this Table. DBL 7399, Section 6.3
cally 3 Layer thickness at all surface PHC 587, AS 4000, AS 4700: layer thickness
according to specification DBL 7399, Section 2.4,
of the paint manufacturer in coordination with the responsible depart-by cutting
or suitable cross section.
of the receiving plant
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Cross-cuhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlt with no worse than
Gt1 DIN EN ISO 2409 and Section 5.7.3 of this DBL
tape tear-off test 5 Adhesive strength
5.1 Scratch test no worse than K1 DBL 7399,
Section 5.1 5.2 St Andrews cross with scratch Max. paint peeling< 1,0 mm per side
Commencement of testing at crossover point,
sequence in analogy with line 5.1 of this Table. 5.3 St Andrews cross with adhe-Max.
paint peeling < 0,5 mm per side Section 5.7.3 of this DBL
tape tear-off test
6 Multi impact test for top-No show-through to base
coat/substrate, characteristic value < 1-2 Section 5.7.4 of this DBL,
parts Evaluation DBL 7399 Section 5.3.3. 7 Single-impact test to be newly specified
to be newly specified
(stone chip resistance)
condensed water No surface change Test duration: 240 h
500 h for try-out sample
and
system
tests,
240
h
for
initial
sample
produc-tionhttp://doc.guandang.net/bace4646af65d47efefa99266.html
and
tests.
series
DIN
50017-KK, assessment 1 / 24 h following
.
no worse than m1/g1 DIN 53209 Adhesive strength (scratch no worse than K1 DBL 7399
Section 5.1 and line 5.1 of this Table
)
no worse than Gt1 DIN EN ISO 2409 and Section 5.7.3 of this DBL
tape tear-off test
Andrews cross with adhe-Max. paint peeling < 0,5 mm per side Section 5.7.3 of this
DBL
tape tear-off test
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St Andrews cross with scratch Max. paint peeling< 1,0 mm per side
Hot water test
surface change
worse than Gt1
worse than K1
peeling of paint on the surface and on the St Andrews cross, no delamination.
Infiltration at scratch: < 1 mm (total infiltration on both sides, < 0,5
mm/side)
surface
change.
No
cracks.
No
delamination.
No
deterihttp://doc.guandang.net/bace4646af65d47efefa99266.htmloration of adhesive
strength requirements following lines 4, 5 and 10 of this Ta-ble.
surface change,
: max. yellowing
delta b ≤ 1,0 E no worse than Gt1
worse than K1
peeling of paint on the surface and on the St Andrews cross, no delamination.
Infiltration at scratch: < 1 mm (total infiltration on both sides, < 0,5 mm/side)
No surface change no worse than Gt1 no worse than K1 not applicable not applicable
cracking and delamination in paint structure and substrate
tape tear-off test test
jet test Thermal shock test
aging
cut with
tape tear-off test Scratch test Steam jet test
climate test Cross-cut with
tape tear-off test Scratch test
resistivity Stress cracking
5.7.3 of this DBL
of
testing
at
crossover
http://doc.guandang.net/bace4646af65d47efefa99266.htmlpoint, sequence in analogy
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with line 5.1 of this Table.
a section of the component approx. 10 x10 cm suspended freely in agitated deionized
water at 70°C for 2 h.
assessment immediately after the end of the test. Sequence in analogy with line 4
of this Table. Evaluation 1h and after 24h after end of testing. Sequence in analogy
with line 5.1 of this Table. Evaluation 1h and after 24h after end of testing. Section
5.7.5 of this DBL
duration: 3 cycles, 1 cycle consisting of 15 h 105°C; 30 min 23 ± 2°C;
8 h –40°C; 30 min 23 ± 2°C
1h and after 24h after end of testing. 3 months storage at 80 ± 2 °C
recirculating air oven. Intermediate assessment monthly
4 of this Table. Line 5.1 of this Table. Line 10 of this Table. Section 5.7.6 of this
DBL
Line 4 of this Table. Line 5.1 of this Table.
to Sections 5.http://doc.guandang.net/bace4646af65d47efefa99266.html7.2 of this
DBL.
particularly critical components, specially adjusted paint solvents can also be used
as test substance.
term practical behavior not applicable behavior
copy when printed (: paul dai, 2013-12-25)
VDA test sheet 621-412 Section 4.2.2 Test method A Evaluation 1h and after 24h after
end of testing. In the event of drop test, drop diameter: ≥ 10 mm
antifreeze No change in surface Glysantin (GH48, BASF): Water=1:1, 1 h at 23 ±
5 °C No change in surface. Temporary softening is permitted provided that VDA
test sheet 621-412, in analogy with Section 4.2.4,
adhesive strength requirements in accordance with lines 4, 5 and exposure
time/temperature at:
10 of this Table are fulfilled again after a regeneration time
of 24 hours.- Pfinders AP 17/1;
Pfinders
AP
17/6;
= 24 h/23 ± 5 °C
=
24
h/23
±
5
°C
-
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Pfindhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlers VA 24/14;
= 24
h/23 ± 5 °C Company Pfinders, Böblingen
testing fluid DIN 51604, As under line 18.3 of this Table VDA test sheet 621-412
Section 4.1.1
I and II 10 min at 23 ± 5 °C Diesel fuel As under line 18.3 of this Table
VDA test sheet 621-412 Section 4.1.2
h at 23 ± 5 °C
to chemicals Oil black Max. slight increase in gloss permitted DBL 7399 Section 8.3.1
h at 70 ±
2°C
No yellowing permitted DBL 7399 Section 8.4, aging of specimen 48 h.
°C. For composition of tar, contact/request from PWT/VBT
soda 1 % Slight increase in gloss permitted DBL 7399 Section 8.3.6
h a. 16 h at 23 ± 5 °C
acid 10 % No change in surface
h at
No
DBL 7399 Section 8.3.2
23 ± 5°C
change
in
surface.
Adhesive
strength
requirement
accordinhttp://doc.guandang.net/bace4646af65d47efefa99266.htmlg to line 18.3 of
VDA test sheet 621-412 Section 4.2.7
Table 10 min at 23 ± 5°C
No change in surface 1 h at 80°C ± 2°C covered in recirculating air
No change in surface 1 h at 60°C ± 2°C Tree pitch No change in surface
1 h at 45°C ± 2°C Transport protection films No change in surface,
not even after subsequent IPA cleaning (Isopropanol) Refer to current VWL requirement
specifica-tions 32/08
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VBT requirement specifications transport protection plastic coating
weathering No cracks, no chalking, no changes in surface. DBL 7399, Section 7.7 and
lines 1 and 2 of this
in color and gloss compared to reference panel < rating 3 Table
value yellowing: delta b ≤1,0 E for all colors
X-Rite
MA
68/II
series
No
impairment
of
adhesion
following
lines
4,
5
anhttp://doc.guandang.net/bace4646af65d47efefa99266.htmld 10 of this Table
30
5610
:
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to service pro-ducts
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Page 31
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cracks, no chalking, no changes in surface.
in color and gloss compared to reference panel < rating 3 Target value yellowing:
delta b ≤1,0 E for all colors
impairment of adhesion following lines 4, 5 and 10 of this Table
7399, Section 7.5 to 7.5.2 under 5° south, evaluation according to Sections 6.1,
6.3 and 6.4
2 years in Central Europe under 45° south
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1 and 2 years Florida test
X-Rite MA 68/II series
scope of testing: 4,5 for each production shift
1,2,4,5,6,7,9,10,11,18
for
each
3,8,10 for each day of production
paint
batch.
Paint
batches
shalhttp://doc.guandang.net/bace4646af65d47efefa99266.htmll have been tested and
approved using advance samples in good time
commencement of processing,
the production process and on production parts.
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Page 32
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B6 Requirements for adhesive bonding and encapsulation
.1 1.2 1.3 2 2.1 2.2
at the place of bonding Light transmission TL 49, 59 TL < 0,1 % UV transmission
TUV TUV < 0,1 % Adhesive properties 49, 59 Rating 5 Roughness 49, 59 According
to indication on drawing Requirements for encapsulations Peeling resistance 49, 59
≥ 2,0 N/mm in 90° peel test Peel test
49, 59 Cohesive fracture pattern
5033
9050
to Section 5.2. Refer to Section 5.2. Refer to Section 5.3. Refer to Section 5.3.
(in accordance with PA PP PWT 32643)
(informative)
Page 33http://doc.guandang.net/bace4646af65d47efefa99266.html
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5610
:
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DBL 5610:
Light and radiation optical characteristics
method
Glass structure (glass thickness,
Manufacturing
plant
number
[此处图片未下载成功]
LR2) ISO 9050
) CIELAB (1976)
, RE, RUV, RIR for angle of incidence 8°
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