SNV Milk Sub-sector Analysis SNV Milk Sub-sector Analysis Source: http://www.business-ethiopia.com/milk.html Milk Value Chain Intervention Economic Background Constraints Intervention Points Suppliers/Equipment Markets and Marketing Standards Coordination Group Achievements o Activities implemented o Outcome o Impact Economic Background [top] Entrance to filtration and cooling chamber Hand washing prior to milking People enjoy drinking milk in its natural form and also use it to make a wide range of food products, including cream, butter, yogurt, ricotta, cheese, and ice cream. Humans drink the milk produced from a variety of domesticated mammals, including cows, goats, sheep, camels and others. In Ethiopia the vast majority of milk used for commercial production and consumption is from cows. This value chain analysis focuses on dairy cow milk business from farm to processing. Dairy Farming is concerned with production and use of milk and milk products. Dairy husbandry includes the management of dairy cows, the cultivation of crops for feed, the production of milk and cream, and the manufacture of butter, cheese, and ice cream. Ethiopian livestock breeds are with low milk production and difficult to think business out of milk at household level. Very few entrepreneurs have started milk and milk products using exotic dairy breeds around and in big cities like Addis Ababa. Presently, in most of the big shops and supermarkets of Addis there are milk and milk products in short supply. Ethiopia has the largest livestock herd and accounts an estimated 30 million cattle, 37 million sheep and goats, and 7 million pack animals according to a survey in 2003. Estimated average annual production of milk is about 938,000 1 SNV Milk Sub-sector Analysis tones. Market –oriented dairy production technologies involving the introduction of crossbreed cows and utilization of complementary feed and management for increased dairy production, is being undertaken in pre-urban and highland areas of the country. Milk production is treated as a commercial commodity as milk sales generate regular cash income. Market-oriented milk production has many food securityrelated benefits for pre-urban and highland smallholder communities. Dairy industry has multi purpose benefit in terms of food availability, regular cash income and more employment opportunities. Hand milking The selected regions economy is livestock based and using milk as direct consumption or selling milk as regular cash income is the way of life. However, dairy technology is not yet promoted. Market oriented dairy production in and around Addis Ababa has 60 years of existence. Shola dairy processing is the largest dairy processing plant belongs to government. Small-scale dairy producers and processors are also provided fresh and processed milk and milk product for urban consumers. Sebeta Agro Industry is a modern dairy plant established on April 1998 and is the leading private company on milk and milk product supplies in and around Addis Ababa. This dairy farm is located 40 km West of Addis Ababa at Sebeta town of Oromia state. It has its own dairy farm and raw milk suppliers from different sources in Addis Ababa and Oromia. Raw milk sources are own farm, smallholders and milk collectors with in a radius of 100 kilometres from the processing plant. The dairy processing enterprise has applied quality standard measures such as Hazard Analysis Critical Control Practice (HACCP) in the processing and distribution of the milk and milk products. Dairy cream seperator Constraints [top] Although milk and milk products plays an important role in the economy, the low productivity of local breeds, shortage of feeds, limited veterinary services and a general shortage and high cost of feed and exotic dairy breeds are some of the major constraints of the milk industry. Introduction of crossbreed cattle, improving feeding and management practice could bring remarkable positive impact in the future prospect of the sub sector. Sebeta Agro-Industry (Dairy Processing Enterprise) mentions the following general constraints: Quality control is made using physical and chemical laboratories and the company doesn’t have bacteriological laboratory. Lack of chilling and cooling centre at potential milk producing and supply area is non-existence. Milk suppliers need to have technical support and Milk collection centres with enough capacity and safety. 2 SNV Milk Sub-sector Analysis Milk collecting utensils and buckets for up lifting the milk from the supply centres where many smallholders are doing their sells can improve the supply quality. However the core problem of this value chain is shortage of raw milk supply, access to reach the raw milk and method and means of milk collection should be tackled. Lack of infrastructures that reaches the rural community has limited the production of milk to be at a reduced scale. Even if farmers have the capacity to produce more milk than they are doing today, they are not encouraged to make effort on milk production they can not sell. On top of inconvenient infrastructures the milk collection centres are not at the level of what they should be and needs special attention at different cites. Intervention Points [top] In Oromia and SNNP regions except farmers and small scale dairy farms there is no private investor both in production and processing of milk and milk products. Sebeta agro industry is the only private company involved in modern milk industry business in Addis Ababa sourcing farmers in Oromia as suppliers of raw milk. The low level of raw milk supply is critical for the company and at the same time many farmers cannot use the raw milk market opportunity. Therefore the objective of the value chain intervention should focus on resolving the gap that can bring mutual benefits for raw milk suppliers and the company. Possible interventions on the supply side could be strengthening of raw milk supply, improving milk collection centres, feed security, logistics and breed improvement. In the processing chain quality improvement, business linkages, training, and technology transfer are important activities to be considered. The value chain diagram indicated the intervention points marked with 8-point stars. Raw milk supply has three possible sources the owner dairy farm, small farmers and milk collectors. The collected raw milk is transported to the processing centre and used as main raw material to end up to pasteurized milk and other milk products through various technological processes. In this value chain four intervention points are mapped the most 3 SNV Milk Sub-sector Analysis critical and applicable can be finalised and get into plan of action. The possible intervention points are: Improving source of milk and get sustainable milk supply Supporting possible sources of raw milk such as small farmers who can able to work on through training and organization Introduce milk collection centres with the necessary facilities that can help to increase the volume of milk supply Improve the packing technology and quality of finished product during processing Suppliers and Equipment [top] Tetra Pak - International Packaging Company www.tetrapak.com Tetra Pak works for and with its customers to provide preferred processing and packaging solutions for food. Tetra Pak today supplies hundreds of different types of carton packaging formats. Tetra Laval is a private industrial group of Swedish origin headquartered in Switzerland. The industry groups´ activities focus on systems for processing, packaging and distributing food and accessories for dairy production and animal husbandry. On the webpage www.tetrapak.com please find details on: Business relations, Products, Processing Packaging, Distribution, Business stories and Documents for download on Packaging and other fields of intervention. 4 SNV Milk Sub-sector Analysis SUPPLIERS and / or PRODUCERS OF DAIRY / DAIRY PACKAGING EQUIPMENT AND OTHER MATERIAL Information was provided by: Hosein Aminy, DeLaval, [email protected] Gary Zeller ,Tetra Pak, [email protected] Luc Petit, CDE, email: [email protected] Company Tetra Pak Country international DeLaval international Packo Belgium Specialized in Whole range: processing, packaging &filling (dairy and other products), distribution Whole range dairy systems (“all but the cow”) from the barn to chilled milk Wide range / general equipment Nile Star Import Export Ethiopia Wide range Serac Elecster Belgium Finland Cooling Combiblock/ PKL/SIG A.E.S. Germany Packing also UHT – Aseptic filling Aseptic filling France Packing machines & materials Sersia-Breeding France (contact M. Petit) I.P.I. France /Italy Aseptic packaging Novopac Germany Form-Fill-Seal Nova Socimec/ Serac France Filling machines Actini France Processing / Filling / UHTAseptic Promaco Kenya Everything in dairy Bernhardt France Packing machines & materials Thimonier France Packing machines & material ALPES France Prepac Damy France / (Canada) France Processing & Packaging materials Packing machines & material TOMEGA Belgium Small equipment & packing machines Small equipment & ingredients France Sterilisation Sterilisation Sterilisation Acb/Hydrolog Lagarde Steriflow 5 Email / Website Contact Gary Zeller, Tetra Pak South Africa (Pty) Ltd [email protected] Contact Hosein Aminy, Food for Dev’t Office, Tuma, Sweden [email protected] [email protected] / www.packo.com Tel. 011 - 6522751 Contact M. Petit [email protected] www.elecster.fi www.sigcombibloc.com Mr. Laurent Vizzavona [email protected] Mr. Ali Haidar [email protected] M Paul Furioux [email protected] www.ipi-srl.com Msses. Lang [email protected] www.novopac.de M R. Meneguz [email protected] www.nova-packaging.com M-. Francois Quenard [email protected] www.actini.com Mr. Mulinge Promaco.wananchi. Com [email protected] www.bernhardt.fr www.bernhardt-sa.com [email protected] www.thimonnier.com [email protected] www.alpes-is.com [email protected] [email protected] [email protected] www.tomega.be www.acb-ps.com www.lagarde-autoclaves.com Tel. +33-1-40370845 SNV Milk Sub-sector Analysis TESSA I.E.C. GROUP LTD www.iec-il.com/dairy.html TESSA I.E.C. GROUP LTD food processing and packaging equipment. specializes in manufacturing & upgrading of Mini Dairy lines of different production rates i.e. from 500 - 20,000 litres per day. TESSA I.E.C. mini factories are fully equipped with all necessities for a full technology cycle including the equipment for receiving and cooling of milk, pasteurisation, separation, fermentation, packing of ready products. Apart from these, the lines include all necessary auxiliary units and equipment such as: compressor, pumps, filter, auxiliary capacities, dairy pipes & valves, electrical communi-cations etc. Packing & Filing Machines for liquid & semi liquid products into laminated carton boxes such as: Tetra-Rex & Pure-Pack. Model M-36. Production rate - 200-400 boxes/hour Model M-40. Production rate - 1000-1600 boxes/hour These machine are using the already printed cardboard sheets. The packing volume can be for 250, 500 & 1000 ml. The filling products: milk, yogurt, juices, fruit drinks and others. Shrink machines, Labeling machine, Twist-off machines, Capping machines,Blisters, Vacuum Packing machine, Separators, Homogenizes, Chillers (Cooling systems), Mixers, Tanks such as: receiving, cooling, fermentation, balance ect., Cooling tunnels, Bottle rinsing machine, Autoclaves, Cookers for: tomato ketch-up, mayonnaise, salad dressing Pasteurization systems: Plate Pasteurizer Production rate: 300-8000 L/Hour Tube Pasteurizer Production rate: 300-2000 L/Hour Batch Pasteurizer Production rate: 100-300 L/Hour Products for pasteurizations: dairy, beverages and other liquids & semi liquids products. TESSA pasteurizations systems can be supplied as separateequipment or in full production line.The full body material of this pasteurizer is built of Stainless steel as per world standards EON Trading LLC http://milkanalysers.com/ Automated multiparameter milk analyzer providing rapid test results: FatnessSolids non fat (SNF), Milk density, Protein,Lactose, Freezing Point Added water to milk, pH, Conductivity Temperature, Measuring cycle - 45 seconds and other milk processing equipment. 6 SNV Milk Sub-sector Analysis DeLaval - Milking Equipment http://www.delaval.com/Products/MilkingEquipment/default.htm Automatic milking, Parlour milking systems, Tie stall milking systems, Sheep and goat, Milking equipment, Milk quality, Pulsators, Milk meters/indicators, Clusters, Liners, Tubing, Milk receivers, Milk filters, Milk line, acuum, Automation, Herd management, Cooling, Cleaning, Feeding, Barn stalling, Manure handling, Cow comfort, Udder hygiene, Service, Electric fencing. Markets ad Marketing [top] Alibaba - Virtual Market Place www.alibaba.com Buying and Selling of milk and milk products Standards [top] see also Links about International Standards Milk and Milk Products Specification for Download Pasteurized liquid milk specification - 145 KB download\milk\es-549-001-pasteurized-liquid-milkspecification.pdf Milkfat products specification - 184 KB download\milk\es-554-2001-milkfat-productsspecification.pdf Coordination Group of the Value Chain [top] The coordination group including the main stakeholders is the leading group for the value chain specific intervention. of each value See also Coordination Group workshop reports in the library. Value Chain Leader: Election of the chain leader will be made after 3 months. 7 chain SNV Milk Sub-sector Analysis Value Chain Facilitator: Tamne Hilegiorgis - TAM Consult Consultant / Moderator P.O.Box 19522 Code 1000, Addis Ababa Tel: +251-91-123 5090, E-mail: [email protected] Resource Persons Gary Zeller - Tetra Pak, South Africa Country Manager, Ethiopia, Awassa P.O.Box Private Bagx2007 isando, 1600 Tel. +27824401244, Fax: +27115703148 E-mail: [email protected], Website: www.tetrapak.com Coordination Group Members are the following: Ministries and implementing agencies: o Ministry of Trade and Industry o Ministry of Agriculture o Oromia Bureau of Finance and Economic Developmen (BoFED) o Oromia Cooperative Promotion Commission o Oromia Micro and Small Enterprise Development Agency o SNV-BOAM (Jürgen Koch, BOAM Coordinator National Support Institutions: o Quality and Standards Authority of Ethiopia o Ethiopian Chamber of Commerce o Adama Chamber of Commerce o Export Promotion Department o International Livestock Research Institute (ILRI) Private Milk Processing Firms: o Lema Milk Associations/Cooperatives: o Selale Farmers Cooperative Union o Adaa Milk Cooperative o Adama Milk Producers' Association o Adama Women Entrepreneurs' Association NGOs and Projects: o Growing Ethiopian Market (GEM) Finance: o Bank of Abyssinia o Oromia Cooperative Bank Consultancy: o Agonafir Consult Accessible Business Technology (ACABT) o TAM Consult Achievements [top] SNV-BOAM achieved the participation of the world leader in packaging and milk processing equipment Tetra Pak in the value chain meetings. This led to a concrete Public Private Partnership perspective for the milk and milk products sector in Ethiopia: Consultancy and advice on market research (on a cost sharing basis for the study “Developing a Market led Strategy for the Ethiopian Diary Industry”), 8 SNV Milk Sub-sector Analysis engagement on a school feeding programme, know how transfer and advice to optimising support to existent and newly to create milk collection centres. On request of various milk processing companies SNV-BOAM has successfully contributed to the creation of the Ethiopia first Milk Processors Association. By doing so, it is expected to deliver direct impact on the four results of actual operation plan (particular results 4 and 5). Processed milk can be better promoted by effective service delivery to processing companies and farmers, policy issues can be better tackled by effective advocacy and lobbying and the coordination of the whole milk value chain could considerably improved. Leverage Fund (LF) contract signed with Ethiopian Milk and Milk Producer and Processors Association (EMMPPA). Promote Milk in the Motto of "Taste the full Cream, Enjoy Milk in 40 ways", on August 30-06; cost sharing of featuring in Addis Ababa Exhibition Centre. The members of EMMPPA have promoted their products in the Addis Ababa trade exhibition center for one week (September 2006) and BOAM programme has cosponsored the promotion. Permanent CDS and advice is given for EMPAA and Ada Liben Dairy Cooperative: introduction of new milk processing equipment (milking machines, quality control equipment, chilling technology etc.); amendment of various training proposals. A visit to Adaa Liben / Debre Zeit revealed that the cooperative opened a L/C. They are ready to import dairy equipments. Sile Enat Dairy Farm Micro Enterprise Associations’ proposal for leverage fund entitled “Training to Improve the Quantity and Quality of Milk Supply and Processing” is approved and contract is signed on September 2006. A joint workshop was organized by Land O' Lakes and SNV-BOAM to promote a study on "Consumer Research" in October 2006. 53 stakeholders and most of the members of EMPPA who are working in the dairy business attended the meeting. The outcome of the study was that the best way to promote processed milk & milk products is to focus on quality, diversification of the product range and branding (even of traditional products like Ayib). A market research and dairy value chain study “Developing a Market Led Approach for the Ethiopian Dairy Industry” by Technoserve, Kenya was completed and promoted in December 2006. Main findings of the study focused on: Production system, animal diseases and detection, transport, producers (cooperatives), processors, investment opportunities. The study recommends that Ethiopian Dairy Cooperatives should transform into business hubs in which farmers are able to access services such as education, credit facilities, AI and extension services, access to inputs including feed, transport and testing services. In addition, it was recommended that a dire need to revamp the current dairy cooperatives by separating the management from policy issues, mobilize and recruit producers based on improved access to services that will result in tangible commercial gains for members and shareholders. A milk collection centre improvement system via the creation of several models of milk collection centers for the Addis Ababa milk shed (Holetta and Debrezeit) was developed. The models will be implemented by using capital grants (FIF window 2) as tools for working with innovative partners (Fantu supermarket, Adaa Liben cooperative, etc.). Current activities include contracting of a GIS mapping (using GPS technology) of the milk collection system by location, proximity to infrastructure (roads, electricity), quantity supplied and quality supplied. SNVBOAM team members went on various morning collections to observe current practices and in process of collecting full price information of technology to be purchased as part of the scheme. 9 SNV Milk Sub-sector Analysis A joint workshop was organized by Land O' Lakes and the programme to promote a study on "Consumer Research". 53 stakeholders and most of the members of EMPPA who are working in the dairy business attended the meeting. The outcome of the study was that the best way to promote processed milk and milk products is to focus on quality, diversification of the product range and branding (even of traditional products like Ayib). Advice was given to a private investor assisting him to understand the UHT milk market in Ethiopia and to encourage him to invest in this technology. Selale Dairy Farmers' Cooperative Union requested fund to provide Training on Dairy Processing & Marketing for its members and training is on going. Cheese coating research is going on (Evaluation of Imported & Locally Available Beeswax for Cheese Processing). 46 women participated in training course entitled “Training to Improve the Quantity and Quality of Milk Supply & Processing “ from Oct.23 -November 3, 2006 and they acquainted knowledge & technical skills regarding the management of milk & milk products (including animal feeding, milk quality control and milk technology) At present, they are planning to open milk collection centers with processing facilities (butter, yoghurt) Outcome Improved knowledge and understanding concerning factors that are driving the market and linkages between producers and processors of the dairy sector in Ethiopia and improved information concerning market potential, value added in the chain and technological potentials has been granted on a permanent basis. Registration of EMMPPA and its role as service provider for its members and advocate and lobbyist. Expansion of services offered (e.g. by cooperatives to members, processors to farmers and equipment suppliers to processors) via qualified BDS providers. Increased measurable interest of private investors in the dairy sector (value addition in milk processing, e.g. Ultra High Temperature (UHT) technology. Impact Indicators of the Programme Objective (impact according to the milk value chain): Impact in terms of increased production capacity and increased turnover and sales:Private investors showed interest for investments into value-addition (e.g. milk processing). EMPPA, together with partners, is actively promoting efforts to establish school milk feeding systems; and the organization has taken a leading role in promotional campaigns for milk and milk products. These activities will have the expected result on increased production, turnover, sales and income. Impact in terms of improved product quality: Town Milk Supply (TMS) technology is initiated and technologies with the result of better milk quality are introduced for milk stakeholders. Collection improvement system is on the way (mapping). Impact in terms of increased employment: MB Plc (milk value chain) is in the process of establishing dairy processing plant in Addis Alem. The total employees needed for the operation of the project is about 67 permanent and a number of casual laborers during peak seasons as indicated in the business plan. Impact in terms of networking: Networking activities are functionning on the basis of concrete value chain interventions and bring concrete benefit to the network members. 10 SNV Milk Sub-sector Analysis 11
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