•Lahore Factor AG & Carbon Services: CDM Projects in the Cement Sector Factor AG Stauffacherstrasse 45 CH-8004 Zürich Switzerland Phone: +41 44 298 28 00 Fax: +41 44 298 28 99 [email protected] Carbon Services (Private) Limted Al-Maalik 19 Davis Road Lahore Pakistan Phone +9242-6313235 & 36 Fax +9242-6312959 www.carbon.com.pk Contents 1. Factor Company Profile 2. CDM Projects in the Cement Industry 3. Factor Track Record 4. Factor Track Record in Cement Page 2 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor AG We advise on emissions trading – since 1999 Carbon Financing Carbon Asset Development Carbon Risk Management Page 3 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Consulting + Management Page 4 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Team • Over 100 full time CDM and Carbon Finance Experts at Factor AG • Operations include - Headquarters in Zurich, Switzerland - Subsidaries and Partner offices in: - China - India - Brazil - Romania - Pakistan - Germany - USA - Chile - Russia Page 5 CDM Projects in the Cement Sector Factor AG & Carbon Services Track Record in a Nutshell (as of June 2007) Carbon Financing Carbon Asset Development • Executed transactions from • Over 20 registered CDM Projects initial offering to final contract • Over 20 more at validation • Transacted with the most credible Buyers in the market • Over 15 Mt CO2 transacted since 2004 with a market value exceeding € 100 million Page 6 • Over 60 projects under development • Total pipeline exceeding 20 Mt CO2 to 2012 CDM Projects in the Cement Sector Factor AG & Carbon Services We do business with leading global firms... Page 7 CDM Projects in the Cement Sector Factor AG & Carbon Services Contents 1. Factor Company Profile 2. CDM Projects in the Cement Industry 3. Track Record 4. Track Record in Cement Page 8 CDM Projects in the Cement Sector Factor AG & Carbon Services Approved Methodologies for Cement Projects Methodology Number Description Number of registered Projects ACM5 (ver 3) Increasing the blend in cement production 36 AM33 (ver 2) Use of non-carbonated calcium sources in the raw mix for cement processing 6 AM40 (ver 1.1) Use of alternative raw materials that contain carbonates in clinker manufacturing in cement kilns 1 ACM15 (consolidating AM33 and AM40) Alternative raw materials that do not contain carbonates for clinker manufacturing in cement kilns 0 ACM3 (ver 7) Emission reduction through partial substitution of fossil fuels with alternative fuels in cement manufacture 16 AM24 (ver 2) Baseline methodology for greenhouse gas reductions through waste heat recovery and utilization for power generation at cement plants 11 Page 9 CDM Projects in the Cement Sector Factor AG & Carbon Services ACM0005 - Increasing the Blend in Cement Production • Applicable for projects, that increase the share of additives (i.e. reduce the share of clinker beyond current practices in the country) • Additives are defined as materials blended with clinker to produce blended cement types and include fly ash, gypsum, slag, etc. • Applicable under the following conditions - There is no shortage of additives related to the lack of blending materials. Project - Participants should demonstrate that there is no alternative allocation or use for the additional amount of additives used in the project activity. If the surplus availability of additives is not substantiated the project emissions reductions (ERs) will be discounted. - This methodology is applicable to domestically sold output of the project activity plant and excludes export of blended cement. - Adequate data are available on cement types in the market. Page 10 CDM Projects in the Cement Sector Factor AG & Carbon Services ACM0015 - Using alternative raw materials in cement kilns Applicable to - project activities that use alternative raw materials that do not contain carbonates (AMC) in cement kilns for the production of clinker. The AMC partially or fully substitutes raw materials that contain calcium and/or magnesium carbonates (e.g. limestone). - existing as well as to greenfield plants Under the following additional conditions: - Use of alternative materials shall increase neither the capacity of clinker production nor the lifetime of equipment - Type and quality of produced clinker remain the same - Alternative raw materials have never been used in the clinker manufacturing facility prior to the implementation of the project activity; - There is sufficient historical information about the clinker manufacturing facility, the raw materials used, and energy performance of the kiln. Is not applicable for the following activities: - Energy efficiency initiatives for improvements in process equipment (up-grade towers, grinding separators, burners, expert control systems, etc.); - Fuel switching. Page 11 See ACM0015 for more details. CDM Projects in the Cement Sector Factor AG & Carbon Services ACM0003 - Partial substitution of fossil fuels with alternative fuels or less carbon intensive fuels in cement manufacture Applicable to • activities in the cement industry where fossil fuel(s) used in an existing clinker production facility are partially replaced by one or more carbon intensive fossil fuel(s) and/or alternative fuels. The following conditions shall apply - A significant investment is required to enable the use of the alternative fuel(s) and/or the less carbon intensive fossil fuel(s); - During the last three years prior to the start of the project activity, no alternative fuels have been used in the project plant; - The CO2 emissions reduction relates to CO2 emissions generated from fuel combustion only and is unrelated to the CO2 emissions from decarbonisation of raw materials (i.e. CaCO3 and MgCO3 bearing minerals); - The methodology is applicable only for installed capacity (expressed in tons clinker/year) that exists by the time of validation of the project activity. - In case of project activities using biomass residues, renewable biomass or biomass from dedicated plantations, additional applicability conditions apply Page 12 CDM Projects in the Cement Sector Factor AG & Carbon Services AM0024 - Waste Heat Recovery and Utilization for Power Generation at cement plants Applicable to project activities that use waste heat gas generated in clinker making process (i.e. in the cement kilns) to produce electricity. Applicable under the following conditions - The electricity produced is used within the cement works where the proposed project activity is located and excess electricity is supplied to the grid; no electricity export to the grid in the baseline scenario (in case of existing captive power plant); - Electricity generated under the project activity displaces either grid electricity or from an identified specific generation source. Identified specific generation source could be either an existing captive power generation source or new generation source; - The grid or identified specific generation source option is clearly identifiable; - Waste heat is only to be used in the project activity, etc. NOT applicable to project activities - Where the current use of waste heat or the identified alternative business as usual use of waste heat is - located outside of the clinker making process - that affect process emissions from cement plants. Page 13 CDM Projects in the Cement Sector Factor AG & Carbon Services Contents 1. Factor Company Profile 2. CDM Projects in the Cement Industry 3. Factor Track Record 4. Factor Track Record in Cement Page 14 CDM Projects in the Cement Sector Factor AG & Carbon Services stru- Factor Track Record:CDM Projects Function ent obal Mandates ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker Volume Vintages Host Country Project Type t CO2e 300'000 61'000 500 960'000 5'000 1'900'000 1'300'000 1'300'000 162'000 105'000 200'000 120'000 840'000 90'000 50'000 210'000 21'000 150'000 180'000 210'000 810'000 360'000 189'000 90'000 300'000 Page 15 300'000 84'000 2005-11 India 2005-12 India 2004-13 Costa Rica 2008-12 Costa Rica 2005-11 India 2005-12 Brasil 2005-12 Brasil 2006-12 Brasil 2004-12 India 2004-12 India 2005-12 India 2005-12 India 2007-12 India 2005-12 India 2006-12 India 2007-12 India 2008-12 India 2008-12 India 2007-12 India 2007-12 India 2006-12 India 2007-12 India 2007-12 India 2007-12 India 2007-12 India CDM Projects in the Cement 2007-12 India Sector Factor AG & Carbon Services 2007-12 India Biomass energy Biomass energy Biomass energy Landfill gas Solar energy Landfill gas Landfill gas Landfill gas Hydro Hydro Hydro Hydro Hydro Biomass energy Hydro Hydro Hydro Hydro Hydro Biomass energy Biodiesel Energy efficiency Biodiesel Energy efficiency Hydro Hydro Hydro ER Broker ER Broker ER Broker ER Broker ER Broker nstruFunction ER Broker ment ER Broker ER Broker lobal Mandates ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER PDD ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker ER Broker Broker ER PIN ER ER ER ER ER 150'000 180'000 210'000 810'000 360'000 Volume 189'000 t90'000 CO2e 300'000 300'000 61'000 84'000 500 315'000 960'000 105'000 5'000 270'000 1'900'000 840'000 1'300'000 350'000 1'300'000 450'000 162'000 105'000 1'015'000 200'000 560'000 120'000 280'000 840'000 280'000 90'000 105'000 50'000 140'000 210'000 0 21'000 315'000 150'000 525'000 180'000 210'000 400'000 810'000 92'000 360'000 150'000 189'000 400'000 90'000 120'000 300'000 50'000 300'000 50'000 84'000 300'000 315'000 105'000 20'000 2008-12 2007-12 2007-12 2006-12 2007-12 Vintages 2007-12 2007-12 2007-12 2005-11 2007-12 2005-12 2007-12 2004-13 2008-12 2008-12 2008-12 2005-11 2008-12 2005-12 2007-12 2005-12 2006-12 2006-12 2006-12 2004-12 2004-12 2007-12 2005-12 2007-12 2005-12 2009-12 2007-12 2008-12 2005-12 2008-12 2006-12 2009-12 2007-12 2006-12 2008-12 2009-12 2008-12 2009-12 2007-12 2007-12 2008-12 2006-12 2007-12 2007-12 2007-12 2007-12 2008-12 2007-12 2007-12 2007-12 2008-12 2007-12 2007-12 2007-12 2008-12 2008-12 2007-2012 India India India India India Host Country India India India India India India Costa India Rica Costa India Rica India India Brasil India Brasil India Brasil India India India India India India India India India India India India India India India India India India Mali India Switzerland India China India China India Brazil India Indonesia India Indonesia India Argentina India India Nepal Factor Track Record:CDM Projects Broker Broker Broker Broker Broker 270'000 840'000 350'000 Page 16 450'000 1'015'000 2008-12 India 2007-12 India 2006-12 India CDM Projects in the Cement Sector 2006-12 India Factor AG & Carbon Services 2007-12 India Hydro Hydro Biomass energy Biodiesel Energy efficiency Project Type Biodiesel Energy efficiency Hydro Biomass energy Hydro Biomass energy Hydro Biomass energy Energy efficiency Landfill gas Fuel switch Solar energy Hydro Landfill gas Hydro Landfill gas Hydro Landfill gas Hydro Hydro Hydro Biomass energy Hydro Biomass energy Hydro Biomass energy Biomass energy Hydro Hydro Hydro Hydro Fuel switch Hydro Hydro Hydro Hydro Biomass Fuel energy switch Biodiesel Biomass energy Energy efficiency Hydro Biodiesel Hydro Energy efficiency Fuel switch Hydro Energy efficiency Hydro Landfill gas Hydro Biomass energy Energy efficiency Fuelenergy switch Solar Hydro Hydro Hydro Hydro Hydro est blic, Estonia, Hungary, Latvia, Lithuania, Poland, Romania, Slovakia, Slovenia, er Factor Track Record:CDM Projects 139'000 60'000 150'000 500'000 200'000 5'000'000 300'000 200'000 1'000'000 175'000 600'000 200'000 650'000 238'000 247'000 40'000 140'000 145'000 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 Romania Romania Romania Romania Romania Romania Estonia Estonia Bulgaria Bulgaria Bulgaria Bulgaria Czech Republic Czech Republic Slovak Republic Poland Poland Lithuania Fuel Switch, En.eff. Energy efficiency Energy efficiency Energy efficiency Biomass energy N2O Methane recovery Biomass energy Biofuel, transportation Biofuel, energy efficiency Landfill gas Methane recovery Dist. Heating, Geotherm Fuel Switch, En.eff. Energy efficiency Energy efficiency Energy efficiency Energy efficiency orth-East rus (Kazakhstan) 1'380'000 1'800'000 Cement Sector 2004-12 CDM Projects in theRussia Factor AG & Carbon Services 2008-12 Russia Page 17 Methane recovery Methane recovery West FactorHungary, TrackLatvia, Record: CDM Projects public, Estonia, Lithuania, Poland, Romania, Slovakia, Slovenia, ker D D 139'000 60'000 150'000 500'000 200'000 5'000'000 300'000 200'000 1'000'000 175'000 600'000 200'000 650'000 238'000 247'000 40'000 140'000 145'000 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 Romania Romania Romania Romania Romania Romania Estonia Estonia Bulgaria Bulgaria Bulgaria Bulgaria Czech Republic Czech Republic Slovak Republic Poland Poland Lithuania Fuel Switch, En.eff. Energy efficiency Energy efficiency Energy efficiency Biomass energy N2O Methane recovery Biomass energy Biofuel, transportation Biofuel, energy efficiency Landfill gas Methane recovery Dist. Heating, Geotherm Fuel Switch, En.eff. Energy efficiency Energy efficiency Energy efficiency Energy efficiency North-East arus (Kazakhstan) 1'380'000 1'800'000 Cement Sector 2004-12 CDM Projects in theRussia Factor AG & Carbon Services 2008-12 Russia Page 18 Methane recovery Methane recovery w w w 40'000 140'000 145'000 Factor Track 2008-12 2008-12 2008-12 Record: CDM Poland Poland Lithuania Projects Energy efficiency Energy efficiency Energy efficiency Russia Russia Russia Russia Russia Russia Russia Russia Russia Ukraine Ukraine Ukraine Ukraine Ukraine Belarus Kazakhstan Kazakhstan Methane recovery Methane recovery Methane recovery Flaring Flaring Industrial energy efficiency Dist. Heating, fuel switch Energy efficiency Gas capture Gas capture Power, energy efficiency Gas capture Wind energy Industrial energy efficiency Energy efficiency Hydro power Solar energy e North-East elarus (Kazakhstan) 1'380'000 1'800'000 2'700'000 600'000 2'800'000 780'000 465'000 r 280'000 r 960'000 2'200'000 990'000 590'000 620'000 200'000 500'000 350'000 50'000 2004-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2008-12 2004-12 2008-12 2008-12 e South-East Azerbaijan, Georgia, Kyrgyz Republic, FYR Macedonia, Moldova, Turkmenistan, a and Herzegovina, Serbia and Tajikistan) Page 19 Montenegro, CDM Projects in the Cement Sector Factor AG & Tajikistan Carbon Services r 500'000 2006-12 Hydro 2004-12 2008-12 2008-12 500'000 350'000 50'000 Factor e South-East Belarus Kazakhstan Kazakhstan Track Record: CDM Projects Energy efficiency Hydro power Solar energy Azerbaijan, Georgia, Kyrgyz Republic, FYR Macedonia, Moldova, Turkmenistan, ia and Herzegovina, Serbia and Montenegro, Tajikistan) Hydro Tajikistan 2006-12 500'000 r Hydro Tajikistan 2005-12 350'000 r BioEthanol Moldova 2007-12 0 r Hydro Uzbekistan 2006-2012 1'000'000 Power, energy efficiency Uzbekistan 2006-2012 1'800'000 Heating, energy efficiency Uzbekistan 2006-2012 120'000 Hydro power Uzbekistan 2006-2012 900'000 Lightning efficiency Uzbekistan 2006-2012 500'000 Transportation, fuel switch Uzbekistan 2006-2012 500'000 Uzbekistan Dist.Heating, energy efficiency 2006-2012 350'000 Energy efficiency Kyrgyz Republic 2005- 2012 20'000 Housing Kyrgyz Republic 2006-2012 100'000 Biomass energy Kyrgyz Republic 2006-2012 300'000 or expected IJ executed51'118'500 mulation Page 20 CDM Projects in the Cement Sector Factor AG & Carbon Services Contents 1. Factor Company Profile 2. CDM Projects in the Cement Industry 3. Factor Track Record 4. Factor Track Record in Cement Page 21 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Track Record in Cement (cont.): CDM Projects • China: Developed 3 CDM projects for power generation from kiln waste heat, and purchased the resulting carbon credits (ongoing). • My Home Cement, India: Developed CDM-PDD for fly ash blending project and supported sale of carbon credits (ongoing). • Wietersdorfer + Peggauer Cement, 2003 (Austria): Prepare comprehensive strategy on CO2 emissions trading in Europe, including: Analysis of impacts of EU ETS on Austrian and European cement and lime markets; evaluation of a planned capacity expansion project; establishment of CO2 abatement cost curve; recommendations for policy lobbying. • Holcim, 2003: Study on CO2 emissions associated with global freight transport of clinker and cement. • Holcim, 2003: Study GHG emissions intensity of different building materials, taking into account differences in amount of material required per construction unit. • Holcim: Supported PDD development for projects in Costa Rica, Indonesia Page 22 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Track Record in Cement (cont.): CDM Projects • Japan Cement Association: In the context of the Asia Pacific Partnership for Climate Protection (AP6), Factor supported the Japan Cement Association in developing a protocol for the calculation of CO2 emissions in the cement industry. The Protocol will be used by cement companies in all AP6 countries for inventorying their CO2 emissions. • Confidential Client: Supported identification and selection of CDM projects in cement plants in South- and Southeast Asia (India, Indonesia, Thailand, Vietnam). • Confidential Client: Supported the revision of a baseline methodology and project design document (PDD) for a proposed CDM project in Central America. • GTZ, India: Developing CDM methodology for cement sector in India based on benchmarking principle. In cooperation with Indian Cement Manufacturing Association (CMA) and National Council for Cement and Building Materials (NCB) (ongoing). Page 23 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Track Record in Cement (cont.): CDM Projects • Cembureau: Supported comprehensive CO2 benchmarking exercise for all cement plants in Europe (ongoing). • Cembureau, Heidelberg Cement, Holcim, Italcementi, Lafarge (2002): Evaluation of mechanisms for allocation of CO2 emissions allowances in the EU emissions trading scheme. Quantitative analysis of allowance mechanisms with respect to impacts on European cement markets. • WBCSD Cement Sustainability Initiative (CSI), 2000-01: Cement CO2 Protocol. Factor AG was responsible for developing the CO2 Protocol guidance document and Excel-based calculation tool in accordance with the decisions taken by the CSI group. The Protocol is available at www.ghgprotocol.org. • Confidential Client: Benchmarking of 700 cement companies worldwide with respect to emissions of local air pollutants, using publicly available data. Page 24 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Track Record in Cement (cont.): CDM Projects • WBCSD Cement Sustainability Initiative (CSI): Revision of Cement CO2 Protocol. In the CSI, a group of 15 leading cement companies cooperate on global sustainability issues including climate change. The CSI group comprises, among others, the following companies: Cemex, HeidelbergCement, Holcim, Italcementi, Lafarge, RMC, and Secil. Factor AG is mandated to provide support in revising the Cement CO2 Protocol. The Protocol comprises a monitoring and reporting standard and an Excel-based calculation tool for CO2 emissions in the cement industry. The Protocol has become part of the Corporate GHG Protocol developed by the WBCSD and the World Resources Institute. • German Technical Cooperation (GTZ), 2004-05: We have conducted a series of awareness building workshops on climate change and the CDM project development for the cement, pulp and paper, and power sectors and provided in-depth training for the largest petrochemical company in India. Through this mandate, we provide continued support to several cement companies in preparing CDM project documentation. Page 25 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Track Record in Cement (cont.): CDM Projects • CDM Executive Board & Methodologies Panel of the UNFCCC, 2004-06: Reviewed the baseline methodologies of the following CDM projects in the cement industry: - Birla project for increased blending, India - Lafarge project for increased use of biomass fuels, Malaysia - Indocement project for increased blending, Indonesia - Indocement project for increased use of alternative fuels, Indonesia - Taishan project for power generation from waste heat, China – Grasim methodology for energy efficiency improvement in cement plants Page 26 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Track Record in Cement (cont.): CDM Methodologies • India: - Developing new CDM methodology for cement based on benchmarking (ongoing) - In cooperation with Cement Manufacturer’s Association (CMA) and National Council for Cement and Building Materials (NCB) • Holcim: - Supported CDM methodology for new cement kilns • CDM Executive Board / UNFCCC: - Reviewed various cement-related methodology submissions for the CDM-EB Page 27 CDM Projects in the Cement Sector Factor AG & Carbon Services Factor Track Record in Cement (cont.): Corporate Strategies • WBCSD / CSI Cement CO2 Monitoring and Reporting Protocol - CSI is a group of 15 leading cement companies (Holcim, Lafarge, Cemex, Heidelberger, Italcementi, Secil, etc.) - Factor supported the development of the CO2 monitoring and reporting protocol for the CSI (2001 / 2004) - This protocol is today the widest-used protocol in the cement industry globally • Cembureau: - Factor is supporting a CO2 benchmarking exercise covering all cement plants in Europe (ongoing) • Asia-Pacific Partnership for Climate (AP6): - For Japan Cement Association, Factor supported development of a protocol to be used for CO2 benchmarking among AP6 members Page 28 CDM Projects in the Cement Sector Factor AG & Carbon Services Contact Details Factor Consulting + Management AG Stauffacherstrasse 45 CH-8004 Zurich Switzerland Phone +41 44 298 28 00 Fax +41 44 298 28 99 www.factorglobal.com Carbon Services (Private) Limted Al-Maalik 19 Davis Road Lahore Pakistan Phone +9242-6313235 & 36 Fax +9242-6312959 www.carbon.com.pk Page 29 CDM Projects in the Cement Sector Factor AG & Carbon Services THANK YOU Page 30 CDM Projects in the Cement Sector Factor AG & Carbon Services
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