Solar cells Semiconductor devices course - 2016 Alessandro Inglese February 8th, 2016 Overview • • • • • • From the p-n junction to the solar cell Equivalent model Solar cell characterization Power losses Solar cell design and trade-offs State-of-the art and the future P-n junction p-Si n-Si +++++ +++++ +++++ ------------------- p-Si When the junction is formed n-Si - + + + + The diffusion of majority carriers from the p-side to n-side and vice versa leaves behind uncompensated “fixed” charge that forms the depleted region. P-n junction (reverse bias) SCR SCR When reverse bias is applied: • Energy barrier increases, such that very few majority carriers overcome the barrier • The increased electric field pulls majority carriers away from the junction • Drift of minority carrier is still present, as it is not impeded by the junction electric field (i.e. energy barrier). This leads to the small diffusion current drift diffusion diffusion holes drift holes drift P-n junction (reverse bias) p-Si n-Si V - + I np0 Equilibrium concentration - electrons Equilibrium concentration - holes pn0 x Saturation current (not to scale) The figure shows the minority carrier concentration across the junction when: • Reverse bias is applied • The junction is kept in the dark V Illuminated P-n junction (reverse bias) V p-Si n-Si diffusion - I + Light-generated carriers drift + diffusion - - - drift Light-generated carriers V + + x Incident light photo-generates electron-hole pairs in • Depleted region (Space-charge region) • Quasi-neutral regions (n-type and p-type) Increased saturation current This leads to increased saturation current Illuminated P-n junction (reverse bias) • Photogeneration dramatically increases minority carrier concentrations. Saturation current thus increases due to the following mechanisms: – Drift of photo-generated carriers inside the junction – Enhanced diffusion of minority carriers due to higher concentrations of minority carriers (holes from n-side to p-side and viceversa for electrons). This is the operation principle of light-detectors: solar cells and light detectors are basically the same device. Depending on the external bias, a solar cell can act as a light detector and vice versa. Illuminated P-n junction – some formulas • Aj is the junction area • Gext is the generation rate [cm-3/s] – proportional to light intensity • wd is the width of the depletion layer I photodepletion qA j Gext wd Photo-generated carriers inside the depletion layer p-Si Diffusion of minority carriers n(x) I diff n qA j Dn x I diff p qA j Dp p(x) x Photo-generated carriers n photo Gext n n p Gext n p photo Gext p pn Gext p n-Si Photo-generated carriers n p Gext Lp Ln We calculate the diffusion current through a simplification: we linearize the carrier concentrations np is the electron concentration in the p-region pn is the hole concentration in the n-region x Illuminated P-n junction – some formulas n p is often referred to as carrier lifetime average time between carrier photo-generation and subsequent recombination With the linearization in the previous slide Given that L2n Dn n L D p p 2 p n p x G n n p Ln G n Ln pn G p pn G p x Lp Lp Ln and Lp are the diffusion lengths for electrons and holes respectively I photo I photodepletion I diff n I diff p qA j G(wdep Ln L p ) P-n junction – forward bias + When forward bias is applied: drift diffusion • Energy barrier is decreased • Drift of minority carriers from the p-side to the n-side still takes place (same current as for reverse bias). • Due to the low energy barrier, majority carriers start overcoming the barrier such that a diffusion current is formed. This majority carrier current flows in the opposite direction with respect to the saturation current Illuminated P-n junction – forward bias When the p-n junction is illuminated, the considerations for the photo-generated current under inverse bias are still valid. However, the diffusion current depicted in the previous slide also takes place and partially compensates the photo-generated current. Hence, net current I photo I directbias + V>0 Iphoto Idirect-bias - We have a device with positive voltage between cathode (+) and anode (-) and current is flowing from the anode (-) to the cathode (+). It is generating power! Solar cell – operation region Equivalent model I Iload LightDetector (V<0, I<0) Iphoto V Solar cell (V>0, I<0) Iphoto I load I photo I diff I photo I s (e Idiff qV kT 1) I photo I s e qV kT Diffusion current shown at slide 10 which obeys the p-n junction current equation Solar cell characterization Equivalent model – open circuit voltage + I Voc = open-circuit voltage Iphoto Idiff Voc - V Equivalent model – short circuit current Iphoto Isc = short-circuit current Iphoto Isc Solar cell characterization The Isc depends on several factors, namely: • • • • the area of the solar cell; the number of photons (i.e., the power of the incident light source). the spectrum of the incident light. the optical properties (absorption and reflection) of the solar cell (discussed later); • the collection probability of the solar cell (discussed later) Solar cell characterization When Isc and Voc, no power is generated Output Power is maximized at a specific point (Vmax,Imax) of the I-V diagram P Vload I load dP dVload 0 Vload VM Solar cell characterization The area of the rectangle is the maximum generated power I A fill factor can be defined in order to quantify the “squareness” of the I-V curve Voc V Max power Iphoto VM I M FF Voc I sc Voc Isc Optimal operation point, where output power is maximized Isc Solar cell characterization Efficiency Pmax FF Voc I sc Pin Pin Pin is the incident light power Efficiency is defined as the ratio of output power from the solar cell to input power from the sun. Efficiency depends on: • The spectrum and intensity of the incident sunlight • Solar cell temperature. • Power losses Solar cell characterization Solar radiation is filtered by the atmosphere such that it is attenuated before it reaches the Earth’s crust. Some wavelengths are missing, due to gas absorption in the atmosphere. Further attenuation is caused by nitrogen and particles (e.g. dust) Solar cell characterization The distance that light covers through the atmosphere strongly depends on the position of the Sun AM >1 AM1 A parameter, called air mass (AM), defines the ratio between the distance effectively covered by light and the shortest possible path length (i.e. when sun is overhead). AM Estimation of the incident power. In scientific literature AM=1.5 1 cos( ) The intensity of sunlight can be determined as a function of air mass from this empirical equation: Pin 1.1 I 0 0.7 AM 0.678 I 0 1.353 kW m2 Solar cell structure Solar cell – Power losses Surface reflection Metal contacts with finite resistance Bulk resistance Metal contacts with finite resistance Bulk recombination Surface recombination The equivalent model shown at slide 13 holds only in the ideal case. Solar cell • Front and rear metal contacts always show finite resistance (ohmic losses) Series resistance • Ohmic losses also in the shunt diode due to the finite resistance of doped silicon Shunt resistance Equivalent model Iphoto Idiff Rshunt Rseries Iload These resistances directly impact the short circuit current and open-circuit voltage. Effect of series/bulk resistance (ohmic loss) Rseries=0 Ω Rshunt=∞ Rseries=5 Ωcm2 Rshunt=∞ As a rule of thumb, series resistance affects the “squareness” of the I-V curve (it directly impacts the fill-factor). The effect on Voc and Isc often remains negligible. The shunt resistance mainly affects the Voc and the fill-factor. Rseries=0 Ω Rshunt=26 Ωcm2 A combination of series and shunt resistances leads to reduced fill-factor, Isc and Voc (see next slide). Effect of series/bulk resistance (ohmic loss) • Shunt resistance is normally related to the solar-cell geometry. Reducing the cell thickness generally leads to reduced shunt resistance • Series resistance mainly depends on the quality of the metallization used to create the contacts (type of metal, metallization design etc.) Optical losses • Reflectivity of bare silicon is approx. 30%. This means that at least 30% of the incoming radiation is lost by reflection. • To minimize the power loss by reflection, there are two approaches: 1. Deposition of an anti-reflective coating such that n0<n1<n2. The thickness is chosen so that the wavelength in the dielectric material is one-quarter the wavelength in the air. In formulas, t 0 4n1 Note that zero reflection is achieved only with a single wavelength!! In solar cells zero reflection is achieved with wavelengths of 0.6 μm, where the solar spectrum shows a peak (see slide 18) Optical losses 2. Texturing: surface treatment such that needles and piramides are formed. Light gets trapped within the pyramides through multiple reflections. In the industrial state-of-the-art, this is accomplished through the generation of the square based pyramides. Black silicon Texturing can be brought to the nano-scale by creating very small needles. Due to the very small reflectivity, silicon becomes black, since all the incoming radiation gets trapped within the needles. Research on black silicon currently done at Aalto! Bulk recombination Light breaks the covalent bonds and generates eletron-hole pairs BUT not all the photogenerated carriers are transferred to the metal contacts Some of them recombine before reaching the metal contacts Bulk recombination Ec Incident light Illumination promotes an electron from the valence to the conduction band Ev Non-radiative recombination Radiative recombination Auger recombination SRH recombination Ec Ec Defects, vacancies, recombination centers… Ev Ev Unlikely to happen in silicon because it is an indirect semiconductor Ec Photon emission Ev Bulk recombination – SRH model Defects in the semiconductor introduce intermediate states within the bandgap which trap photogenerated electrons and holes Such intermediate states are generated by: • Metal impurities (Fe, Cu, Ni etc.) • Crystal defects (dislocations, vacancies, stacking faults etc.) • Organic contaminants (e.g. dust) • Inorganic contaminants (e.g. sodium) Light-induced degradation Research currently done by me! Solar-cell efficiency loss within about one day of illumination Cu metal impurities have been shown to cause such phenomenon Surface recombination Silicon surface is often a very active recombination center. At the interface between air and surface, the crystalline structure of the semiconductor suddenly interrupts. The missing covalent bonds are replaced by the so-called ”dangling bonds” with impurities at the surface Surface passivation In order to avoid the formation dangling bonds, a ”passivation” layer is grown or deposited on the surface, such that the silicon atoms form covalent bonds with the the passivation layer. Passivation passivation Silicon Si atoms Covalent bonds Common passivation materials are: • Silicon dioxide (SiO2) naturally grows when silicon is exposed to oxygen (oxidation) • Silicon Nitride (SiN) deposited through CVD or PECVD • Aluminum oxide(Al2O3) deposited through ALD Research on novel passivation materials currently done at Aalto! Surface recombination Solar cell must not be too thick, otherwise the photogenerated carriers recombine before reaching the front and rear contact Thickness is a design trade-off Photon penetration rate follows an exponential law e ax Solar cell has to be thick enough to capture approx. all the incident 1 radiation ts Photons with sub-bandgap energy Not all the photons are absorbed Ephoton=hv The photon, whose energy depends on the wavelength, promotes an electron to the conduction band only when E photon Egap Photons with E<Egap are not absorbed This implies that only a portion of the solar spectrum is actually absorbed by the semiconductor Absorption coefficient Si Sub-bandgap photons (non-absorbed radiation) λ 2· ν With Si small frequencies (large wavelengths) are not absorbed Shockley–Queisser limit • Maximum theoretical efficiency of a solar cell using a p-n junction to collect power from the cell. • Efficiency limit of a single-junction solar-cell when all the rest is assumed ideal (ideal contacts, no surface recombination, no reflactance losses etc.). In a single junction solar cell the maximum conversion efficiency is 33.7% and it is achieved when Egap=1.34 eV! Shockley–Queisser limit • Based on this theoretical calculation, silicon is a favourable material, since its energy gap (Egap=1.12 eV) is close to the maximum • However, even in the best case, only 33.7% of the incoming radiation can be turned into electricity. Record efficiency with crystalline Si solar-cells is ≈ 25%. The only way to break this theoretical limit is to use multi-junctions of materials with different energy gaps References http://www.pveducation.org/ H.J.Möller “Semiconductors for solar-cells”, Artech House 1993 A.Kitai “Principles of Solar Cells, LEDs and diodes” – The role of the p-n junction , Wiley 2011 S.Dimitrijev ”Principles of Semiconductor devices” – Oxford University Press - 2006
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