Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 Hydrolysis of Pretreated Prosopis juliflora Stem to Simple Sugars using Immobilized Enzymes Wiseman T. Ngigi, David M. Menzwa, Ambrose Kiprop 1 I. ABSTRACT- Prosopis juliflora is a noxious weed which can be put into profitable use and help address the use of food based substrates in the production of glucose which lead to food insecurity. In an attempt to find profitable use, Prosopis juliflora stem was investigated for its potential to produce glucose. In this research, Prosopis juliflora stems were dried and milled into fine powder to pass through a 0.5mm screen followed by alkali pretreatment then hydrolysis using immobilized enzymes. The enzymes used were cellulase, hemicellulase and cellobiase. Cellobiase was immobilized using sodium alginate while cellulase and hemicellulase were immobilized covalently using glutaraldehyde (GA). The factors studied were pH, temperature, time and concentration of sodium alginate (NaAl). The level of pH was varied at 4.5 - 7.5, temperature varied at 40 - 70°C, time varied at 2- 72 hours while NaAl concentration of was varied at 1.0% - 3.0% (w/v). The maximum hydrolysis yield was established using a Central Composite Rotatable Design (CCRD) in Response to Surface Methodology (RSM). Mathematical models estimating the yield of simple sugars from Prosopis juliflora stem were developed and analyzed for predicting and enhancing the yield of glucose. Optimum glucose yield of 78.2% (w/w) was obtained from Prosopis juliflora stem at 55°C hydrolysis temperature, pH of hydrolysis medium of 6.0, 2.0 % (w/v) concentration of sodium alginate (w/v) and 48 hours hydrolysis period. Lowest glucose yield of 43.1% (w/w) was obtained at 55°C hydrolysis temperature, pH of hydrolysis medium of 6.0, 3.7% (w/v) concentration of sodium alginate and 48 hours hydrolysis period. The immobilized enzyme was easily separated through simple filtration, washed and recycled from the hydrolysis reaction mixture after each hydrolysis reaction cycle of 48 hours. When reused in subsequent hydrolysis reactions, the immobilized enzyme retained enzymatic activity in subsequent substrate hydrolysis batches by upto 10 cycles as demonstrated by the yield of glucose of 57.6% (w/w). The yield of glucose obtained from the hydrolysis of Prosopis juliflora stem( 78.2%, w/w) using immobilized enzymes indicate that Prosopis juliflora stem is suitable for the production of glucose which can be used to produce bioethanol and marketable chemicals such as citric and lactic acid. In addition the ability to recycle the immobilized enzymes contributes significantly towards bringing down the cost of enzymatic hydrolysis. One of the major challenges facing the world in the 21st century is to meet the energy demand for heating, transportation, lighting and industrial processes. Recently there has been an increased focus on bio-fuels due to the impact of fossil fuel consumption on global warming and the depletion of fossil fuel reserves [4].Several alternatives exist which include biofuels such as bioethanol which is derived from fermentation of simple sugars. In addition, the demand for simple sugars is on the rise since they are used as raw material for many industrial chemicals such as citric and lactic acid. To address these challenges more research is required to find out viable, renewable and sustainable sources of simple sugars suitable for the production of bioethanol which is renewable source of energy and industrial chemicals such as citric acid and lactic acid. Subject substrates should not compete with food sources. Substrates being considered include agro-wastes (corn stover, wheat straws, sugar cane bagasse, sorghum stalks), hardwood and softwood residues from forest resources [17] which are generally referred to as lignocellulosic biomass (LGB).The conversion of LGB to biofuels and other chemicals involves the liberation of simple sugars from biomass substrates which consist of three fractions namely hemicellulose, cellulose and lignin. Hemicellulose and cellulose contain sugars in polymeric form that can be converted by enzymes, alkali or acids to simple sugars. However, the lignin component, shields cellulose and hemicellulose from microbial and enzymatic attack, hence the use of LGB as a substrate requires some form of pretreatment in order to make the cellulose and hemicellulose constituents more accessible for enzymatic saccharification. Pretreatment of LGB is required in order to make the recalcitrant LGB easily accessible to enzymatic saccharification [23]. Pretreatment is normally done to disrupt and disintegrate the lignin and break down the hemicellulose portion of LGB in order for the enzymes to gain access to the cellulose [3]. Secondly, even though several attempts have been made to produce simple sugars from non-food substrates such as LGB, the conversion of these substrates to simple sugars is often faced with several draw backs. LGB is a renewable and sustainable substrate ideal for the production of simple sugars. This abundant substrate can be hydrolyzed to simple sugars by enzymes. Whereas first generation bioethanol is commercially Keywords: Central Composite Rotatable Design (CCRD), glucose, hydrolysis, Prosopis juliflora W.T. Ngigi, Department of Chemical & Process Engineering, Moi University, P.O. Box 3900-30100, Eldoret-Kenya (Corresponding author – Email: [email protected]) D. M. Menzwa, Department of Chemical & Process Engineering, Moi University, P.O. Box 3900-30100, Eldoret-Kenya A. Kiprop, School of Biological & Physical Sciences, Moi University, P.O. Box 3900-30100, Eldoret-Kenya INTRODUCTION 238 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 provide a cost effective method of hydrolysis as well as confirming the potential of Prosopis juliflora stem as a viable substrate for the production of simple sugars. established and is produced from substrates such as corn and sugar cane, it is not sustainable as food crops are used as substrate [14]. On the other hand, second generation bioethanol is not commercially established but can be produced from sustainable (non-food crop). Enzymatic hydrolysis is a major process step in the production of simple sugars from LGB. This process uses enzymes to breakdown LGB to simple sugars. Enzymatic hydrolysis of LGB to simple sugars faces many challenges. One of the challenges is the high quantity of enzymes required which increases the cost of hydrolysis. One way of decreasing the cost of enzymes is to recycle and reuse the enzymes by immobilizing them. Other challenges include long hydrolysis time, irreversible adsorption of enzymes to lignin, thermal denaturation of enzymes, and separation of enzymes from product. In addition the lack of sustainable non-food substrates presents a challenge to the commercialization of processes for the production of simple sugars from LGB. In an attempt to address these challenges, this research study sought to develop a process of enzymatic hydrolysis of pretreated Prosopis juliflora stem to produce simple sugars using immobilized enzymes with the aim of reducing the cost of enzymes due to the ability to recycle/reuse the immobilized enzymes. In addition, when used in immobilized state, the enzymes are capable of withstanding high temperature operation thus eliminating the challenge of thermal deactivation while at the same time allowing the process to proceed faster at higher temperatures thus reducing the time required to complete the hydrolysis cycle. Finally, the problem of irreversible adsorption of enzymes on lignin is addressed through immobilization. Despite the wide interests in the production of simple sugars from agricultural residues and woody substrates, the hydrolysis of Prosopis juliflora stem fraction using immobilized enzymes has not been reported in literature. Furthermore, this LGB has never been explored as alternative substrate for the production of simple sugars using immobilized enzymes in Kenya. If successful, the study will II. MATERIALS AND METHODOLOGY The research was carried out through literature review and laboratory experimentation. The concentration of glucose was analyzed using a spectrophotometer. Central Composite Rotatable Design (CCRD) design approach were used to determine the optimum level of the factors (temperature, pH, and concentration of NaAl) affecting the hydrolysis of pretreated Prosopis juliflora stem. All experiments were carried out in triplicate and the mean values of the yield of enzymatic hydrolysis were taken as the response. A total of 20 experimental runs were carried out based on CCRD. Statistical software MATLAB (version R2010b) was used to generate the CCRD matrix, plotting of graphs and subsequent analysis of data. Three dimensional response surface and contour plots were generated using MATLAB in order to evaluate the effects of the variables on the response. i. Reagents and standards Glucose standard and reagents such as acetone, glucose hexokinase (HK) reagent, sodium azide, calcium chloride, sodium hydroxide, deionised water, sodium alginate, glutaraldehyde, sulphuric acid, and sodium chloride were purchased from Kobian Kenya limited. All reagents were analytical grade. The enzymes used in this study were cellulase, hemicellulase and cellobiase (β glucosidase). These enzymes were purchased from Kobian Kenya limited. All enzymes were ex Sigma Aldrich. ii. Design of experiment The CCRD matrix for factors under consideration is shown in Table I. MATLAB was used in the design of the experiment leading to the generation of the experimental design matrix shown in Table III. Table I: CCRD matrix for factors under consideration Independent variables o Symbol Range and levels (- α) (-1) (0) (+1) (+ α) Temperature, ( C) X1 29.8 40 55 70 80.2 pH X2 3.5 4.5 6 7.5 8.5 Conc. of NaAl (%, w/w) X3 0.32 1 2 3 3.7 239 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 syringe without a needle at room temperature. The beads were left in CaCl2 solution to cure for 30 minutes and then thoroughly washed three times with distilled water and finally stored at 4oC for use in further experiments. To immobilize cellulase and hemicellulase, the two enzymes were mixed in the ratio of 7:3 to constitute an enzyme loading of 10% (w/w) then dissolved in 10 ml of 0.1 M citric acid buffer. Chilled acetone was added into a 50 ml glass vial with a magnetic stirrer. There after the enzyme-buffer mixture was added to the chilled acetone. GA was then added drop wise to give a solution with a concentration of 0.005 M which was maintained at 10oC for 2.5 hours with gentle stirring. The mixture was finally centrifuged for 10 min and the immobilized cellulase/hemicellulase enzyme pellets obtained upon decanting and washing them three times using buffer solution. The washed, carrier-free immobilized cellulase: hemicellulase enzyme system was stored in buffer solution at 4oC. iii. Collection of samples Prosopis juliflora stem samples were collected from Baringo County and stored in sealed plastic bags. The samples were then dispatched to the Chemical and Process Engineering laboratory within 24 hours after harvesting for further studies. iv. Drying and milling The Prosopis juliflora stem was sun dried for two weeks then cut into small sized pieces and dried using a hot air oven set at 105°C for 8 hours. The oven dried Prosopis juliflora stem samples were then milled through a 0.5 mm screen into fine powder and stored in sealed plastic containers. The chemical composition of biomass under investigation was analyzed in triplicate, as described by NREL-LAP procedures, with minor modifications to suit the prevailing conditions. The procedures which reference was made to include: [2], [13], [18], [19], [20], [21] and [22]. v. Pretreatment of substrate 60 g of sample milled to an average particle size of 0.5 mm was soaked in a dilute sodium hydroxide (1% NaOH) solution at 10% solid loading for 24 hours at room temperature under constant agitation using a magnetic stirrer. The slurry was then filtered through a sieve to separate solid and liquid fractions. The solids were thoroughly washed with distilled water to remove the residual NaOH. The washed solid was then dried at 60oC for 6 hours and stored in a sealed container for use in the hydrolysis experiment. vi. Enzyme immobilization This procedure was adopted from enzyme immobilization protocol [9]. 10% (w/w) enzyme loading of cellobiase was mixed with sodium alginate (NaAl) solution to form separate immobilizing mixture. The concentration of NaAl was set depending on the experiment as determined by the CCRD. The beads were formed by dripping the enzyme-polymer solution from a height of 20 cm into an excess (100 ml) of stirred 0.2 M calcium chloride (CaCl2) solution using a 20 ml topped up with distilled water so that each vial consisted of a working volume of 10 ml. Hydrolysis proceeded for 48 hours and samples to be analyzed for glucose were stored at -4oC prior to analysis. Each experimental treatment was performed in triplicate and the average response calculated for each experimental run. The level of factors in the experimental run that gave the highest yield of glucose was considered to be the optimum levels. vii. Optimal level of factors affecting hydrolysis The method used was based on NREL LAP-009 standard method [7]. 20 separate pretreated substrate samples equal to the equivalent of 0.1 g of cellulose were weighed out and added to 20 ml scintillation vials. 5.0 ml sodium acetate buffer at the pH level determined by the experimental run (Table III) was then added to each sample to form separate experiment samples. Each vial was placed in a rotary shaker which was then operated at 150 rpm for 30 min after which the vial was placed in a water bath set at the temperature level determined by the experimental run (Table III). To initiate the reaction, the immobilized enzyme was added to the substrate samples after reaching the desired reaction temperature as per the experimental design. 0.1 ml sodium azide was added to prevent microbial contamination. The volume of each vial was then hydrolysis mixture, collected and washed with distilled water followed by enzyme assay buffer after which it was used in a subsequent hydrolysis cycle. The resulting hydrolysis mixture was analysed for glucose. Recycling was done until the yield of glucose leveled out (the yield remained constant) which was an indication of the decline in the activity of immobilized enzymes. Each recycling was done for 48 hours. The number of times the immobilized enzyme was recycled until the yield started to level out was counted to stand for the total number of cycles of reuse. x. Analysis of glucose This procedure was based on SIGMA glucose (HK) assay kit technical bulletin [1]. xi. Statistical analysis CCRD and RSM were applied in this study during experimental design. The experimental data was matched with second order polynomial equation. R2 and adjusted R2 were used to determine the significance of developed models. Fischer test at 95% confidence level was used to test the statistical significance of the developed polynomial equations viii. Effect of hydrolysis time on glucose yield The optimum level of factors that gave the highest yield of glucose was further used to investigate the effect of hydrolysis time on the yield of glucose. Hydrolysis time was designed for 2 – 72 h. This time was chosen based on existing past researches. Samples were analysed for glucose after 2, 6, 12, 18, 24, 36, 48, 60 and 72 hour. ix. Recycling of immobilized enzymes Using the optimal level of factors, hydrolysis was carried out for 48 hours which was the complete hydrolysis cycle. After each cycle, the immobilized enzymes were filtered from the 240 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 III. RESULTS AND DISCUSSION i. Materials Characterization Characterization of LGB was done to determine the composition of Prosopis juliflora stem. The summary of the chemical composition of Prosopis juliflora stem are as shown in Table II while the double tailed student’s t-test at 95% confidence level was applied to test the significance of the various polynomial coefficients. The statistical analyses were done on MATLAB version R2010b. MATLAB was also used to plot response surface and contour graphs which were analysed to observe the hydrolysis trends and optimum hydrolysis results. Table II: Chemical composition of Prosopis juliflora stem Component Cellulose Hemicellulose Lignin Extractives Ash Moisture TOTAL Percentage 39.06 19.36 28.18 2.59 1.0 9.81 100 The chemical composition of Prosopis juliflora stem compares favorably with that reported in [15]: 45-50% cellulose, 25-35% hemicellulose and 25-35% lignin for softwoods stems. The presence of high cellulose content in Prosopis juliflora stem (39.06%) indicates its potential for use as a feedstock for the production of glucose. The moisture content of 9.45% found in Prosopis juliflora stem is below 10% and therefore there was no effect of moisture content on the compositional analysis [12]. ii. Glucose yield from Prosopis Juliflora stem The yield of glucose from Prosopis juliflora stem under various experimental conditions is shown in Table III. Table III: Glucose yield from Prosopis juliflora Run 1 X1(OC) -1 X2 -1 X3 (%) -1 Glucose yield (%, w/w) (Actual) 57.4 Glucose yield (%, w/w) (Predicted) 58.4 2 1 -1 -1 66.4 66.8 3 -1 1 -1 58.3 58.8 4 1 1 -1 66.1 67.1 5 -1 -1 1 48.8 49.3 6 1 -1 1 49.2 51.5 7 -1 1 1 47.6 49.7 8 1 1 1 51.6 51.9 9 -1.682 0 0 54.3 52.9 10 1.682 0 0 63.2 61.8 11 0 -1.682 0 66.3 64.7 12 0 1.682 0 66.6 65.3 13 0 0 -1.682 62.3 61.5 14 0 0 1.682 43.1 41.0 15 0 0 0 78.2 77.5 16 0 0 0 77.2 77.5 17 0 0 0 76.9 77.5 18 0 0 0 77.8 77.5 19 0 0 0 77.3 77.5 20 0 0 0 77.4 77.5 241 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 The coded values used were generated using MATLAB from Prosopis juliflora stem, the following 10 terms 2nd order (R2010b). The actual and coded levels of factors are shown in regression polynomials (equation 1) was fitted to predict the Table I. From the factors settings and actual yield of glucose yield of glucose from the hydrolysis of Prosopis juliflora stem. 77.5480 2.6482X 0.1687X 6.0985X 0.3000X X 1.5500X X 0.075X X Y 4.4272X 9.2874X ε Where Y Predicted Glucose yield from Prosopis juliflora stem (%, w/w) ε Random error associated with Glucose yield prediction from Prosopis juliflora stem 7.1489X (1) Dimensionless values of the independent variables. In order to test the significance of the various regression 95% confidence level was used. The analysis was done using coefficients that describe the yield of glucose from Prosopis MATLAB and the results are as shown in Table IV. juliflora stem in equation 1, a double – tailed student (t) test at Table IV: t-TEST (tcritical = 2.262) Term β0 Coefficient 77.548 Se (βi ) 0.65643 to 118.14 p- Value 4.6327E-017 Comment Significant β1 2.6482 0.4355 6.0809 0.00011866 Significant β2 0.16873 0.4355 0.38745 0.70654 Insignificant β3 -6.0985 0.4355 -14.003 6.7565E-08 Significant β12 0.3 0.56903 0.52721 0.60955 Insignificant β13 -1.55 0.56903 -2.7239 0.021416 Significant β23 0.075 0.56903 0.1318 0.89775 Insignificant β11 -7.1489 0.42389 -16.865 1.1283E-08 Significant β22 -4.4272 0.42389 -10.444 1.0657E-06 Significant β33 -9.2874 0.42389 -21.91 8.7831E-10 Significant From Table IV, regression coefficients associated with cannot be dropped because it is part of model hierarchy. The interaction terms X1 and X2, and X2 and X3 were insignificant reduced regression model equation 2 was plotted on a and were hence collated with other errors and a reduced model response surface and contour graph as shown in fig. 1 for for the yield of glucose from Prosopis juliflora stem was glucose yield. obtained as equation 2. Although X2 is not significant, it 77.5480 2.6482X 0.1687X 6.0985X 1.5500X X 7.1489X 4.4272X 9.2874X ε Y (2) Where: Y Predicted Glucose yield from Prosopis juliflora stem (%) ε Random error associated with Glucose yield prediction from Prosopis juliflora stem Dimensionless values of the independent variables. 242 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 X1 & X3 vs Glucose (B) Surface Plot Glucose Yield(B) (%) 100 80 60 40 40 20 0 35 2530 45 40 50 302535 55 65 70 80 60 55 75 1 55 0 -1 60 5045 40 35 1 0 -1 Concentration of NaAl. (Level) Temperature. (Level) Fig. 1. Glucose (B) vs X1, X3: Response surface and contour plots 55oC (0) and 2.0% (0) respectively that is both factors at the central setting. This is illustrated by the smallest eclipse on the contour plot. The results indicated by the plot are in agreement with the experimental observations which showed that a temperature of 55oC and a 2.0% (w/w) concentration of sodium alginate led to optimum yield of glucose from Prosopis juliflora stem. Fig. 1 was plotted using MATLAB R2010b from the reduced regression polynomial (equation 2) predicting the yield of glucose from Prosopis juliflora stem. The plot shows the response surface with contours depicting how both temperature and concentration of sodium alginate influenced the yield of glucose. The plot shows that the maximum yield of glucose (78.2%) from Prosopis juliflora stem is obtained when temperature and concentration of sodium alginate are 243 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 X2 & X3 vs Glucose (B) Surface Plot 100 GlucoseYield(B) (%) 80 60 40 35 40 50 20 0 30 35 40 45 60 75 55 65 80 65 60 70 1 55 1 0 60 -1 0 55 -1 Concentration of NaAl. (Level) pH. (Level) Fig. 2. Glucose (B) vs X2, X3: Response surface and contour plots Fig. 2 above shows the response surface and contour plot of the interaction between concentration of NaAl and pH. The smallest eclipse on the contour plot corresponds to the surface peak and shows the maximum glucose yield. This demonstrates that in order to achieve maximum yield of glucose, both factors should be at the central settings. X1 & X2 vs Glucose (B) Surface Plot Glucose Yield(B) (%) 100 80 60 40 55 6560 20 0 75 45 50 55 60 65 80 70 1 0 55 1 55 -1 60 50 45 0 -1 pH. (Level) Temperature. (Level) Fig. 3. Glucose (B) vs X1, X2: Response surface and contour plots Fig. 3 above shows the response surface and contour plot of the interaction between pH and temperature. The smallest eclipse on the contour plot corresponds to the surface peak and shows the maximum glucose yield. This demonstrates that in order to achieve maximum yield of glucose, both factors should be at the central settings. In order to test the significance of the model depicting the yield of glucose from Prosopis juliflora stem, ANOVA was performed using MATLAB and the results are shown in Table V. 244 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 Table V: Prosopis juliflora stem: ANOVA for the regression significance P - value Source Sum of Squares df Mean of Squares F- test (observed) F- test (critical) Prob > F Model 2558.9759 9 284.3307 109.7630 3.02 0.0000 Error 25.9041 10 2.5904 Total 2584.8800 19 From Table V the model representing the yield of glucose from Prosopis juliflora stem has an F- value of 109.7630 which is higher than the critical F – value of 3.02 at 95% confidence level. This shows that the developed model equation 1 significantly evaluates the experimental data involving glucose yields from pretreated Prosopis juliflora stem. The model F – value (109.7630) implied that the model was significant and there was negligible (0.00%) chance that an F- value this large could occur due to noise. In addition, regression analyses indicate that coefficient of determination, R2 for the model describing glucose yield is 0.9900 with an adjusted R2 of 0.9810 which indicates that the developed model is significant. This implies that there is a better correlation between observed and predicted values of responses. iii. Effect of hydrolysis time on glucose yield The results of the effect of time on the yield of glucose during hydrolysis of Prosopis juliflora stem are shown in Table VI. Table VI: Effect of hydrolysis time on glucose yield Time (hour) 2 Glucose (mg/ml) 1.50 Yield (%, w/w) 13.5 6 2.99 26.9 12 3.69 33.2 18 5.03 45.3 24 6.72 60.5 36 7.93 71.4 48 8.70 78.3 60 8.73 78.6 72 8.76 78.8 It is necessary to determine the best level of time for the hydrolysis reaction. Reference [16] reported that longer time of hydrolysis can cause inhibition from substrate and product which results into a lower hydrolysis yield. From Table VI, the highest yield of glucose obtained was 78.8 % (w/w) at a time period of 72 hours. Comparing this with the yield of glucose at 48 hours (78.3%, w/w) leads to the conclusion that the best time for carrying out hydrolysis is a period of 48 hours. After this time period, it is not economically feasible to carry out further reactions because even a 24 hour (after 72 hours) increase in time results into a negligible (0.64%) increase in the yield of glucose. The results in Table VI were plotted as shown in fig. 4 which indicates that after 48 hours, the yield of glucose started to level off. 245 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 A graph of glucose yield against time 100 90 Glucose yield (%, w/w) 80 70 60 50 40 30 20 10 0 2 6 12 18 24 36 48 60 72 Time (hour) Fig. 4.Effect of hydrolysis time on glucose yield Time is an important factor during chemical reactions because the rate of any chemical reaction varies with time. It is important to find that optimum time to operate with since time determines productivity so that a shorter reaction period means higher productivity due to increased number of batches within a given operating time frame. From the results, it can be seen that at time 48 hours, the yield of glucose was optimum. This time was considered to be the optimal level. This can be explained as follows: the ability of the immobilized enzyme system to operate at high temperature resulted in an increase in the rate of reaction as chemical reactions are known to proceed at a faster rate at higher temperature which in turn reduced the time for each batch during hydrolysis. In addition, the presence of immobilized cellobiase ensured that the resulting cellobiose was quickly converted to glucose. iv. Recycling of immobilized enzymes A batch process was used to study the effectiveness of immobilized enzymes upon recycle. The results of this experiment are shown in Table VII for Prosopis juliflora stem. 246 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 Table VII: Recycling of immobilized enzymes Cycle (number) 0 (initial batch) Glucose (mg/ml) 8.66 Yield (%, w/w) 77.9 1st 8.53 76.8 nd 8.34 75.1 rd 8.24 74.2 4 th 8.13 73.2 5 th 7.94 71.5 6th 7.60 68.4 7th 6.86 61.7 8th 6.59 59.3 9th 6.49 58.4 10th 6.40 57.6 2 3 The results in Table VII were plotted as shown in fig. 5. A graph of glucose yield against number of cycles 100 Glucose yield (%, w/w) 90 80 70 60 50 40 30 20 10 0 0 1 2 3 4 5 6 7 8 9 10 Number of cycles Fig. 5. Effect of recycling immobilized enzymes on glucose yield These results indicate that the immobilized enzymes can be reused for 7 consecutive cycles without significant decline in the yield of glucose (yield at over 60%, w/w). After 9 cycles, the yield of simple sugars was still reasonably high. Reference [10] reported that they were able to recycle immobilized Trichoderma reesei for five times during their study on hydrolysis of pure form of cellulose. The ability to recycle the immobilized enzymes can be explained as follows: immobilized enzyme was shielded from thermal destruction by the immobilizing agent at high temperature. The increased thermal stability of the immobilized enzyme was due to attachment of the enzyme to the carrier protecting them from autolysis [5]. In addition, a decline in the yield of glucose was noted after the seventh cycle. This was due to a decline in the activity of enzymes within the carrier system which was probably caused by the leakage of cellobiase from the 247 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 enzymes tend to become (partly) unfolded and/or inactivated, implying that they are no longer able to perform the desired tasks within the expected efficiency levels. The reason why immobilized enzymes are able to function even at higher temperature is because immobilization provides a thermal shield to the enzymes, enabling them to withstand high temperatures although up to a certain extent. The ability of immobilized enzyme to withstand higher temperatures is advantageous because it allows the hydrolysis reaction to be carried out enzymatically at higher temperature. From chemical reaction kinetics, heat speeds up the movement of substrate and enzyme molecules in the solution, which increases the number of collisions between the enzyme and substrate. This speeds up the reaction thus minimizing time spent in each batch. This in turn leads to overall cost reductions which enhances the economic viability of immobilized enzymatic hydrolysis. Another possible explanation as to why the yield of glucose declined when using free enzymes is because of the effect pH has on the activity of enzymes. Comparing with free enzymes, the yield obtained in the case of immobilized enzymes is higher at pH value of 6.0. From literature, free enzymes show a decrease in yield at pH of about 5.0. This is due to a decline in enzyme activity as a result of enzyme inactivation which can be explained as follows: Enzymes have ionic groups on their active sites (regions within the enzyme where reactions are believed to occur) and which must be in a suitable form (acid or base) to function. Any variation in the pH of the reaction medium leads to changes of the ionic form of the active site which affects the enzyme activity. This results in a decrease in the rate of enzyme catalysed reaction which in turn leads to a decline in the yield of glucose. For these reasons, enzymes are only active within a certain pH range. The stability of immobilized enzymes at high pH levels can be due to the charge on the immobilizing agent and the manner in which the enzyme is bound [6]. The immobilized forms of enzymes are more stable within a wide range of pH which makes them suitable for commercial use [6]. In addition, the ability of immobilized enzymes to operate within a wide range of pH values provides a flexible opportunity of performing hydrolysis process with minimum effect on yield of simple sugars in situations where process variables may cause a variation in pH. immobilizing agent due to loss of mechanical strength of the beads as a result of repeated separation and washing of the beads after each cycle. The recycled immobilized enzymes used in the hydrolysis of pretreated Prosopis juliflora stem clearly established that recyclable application of the immobilized enzyme system is attainable with high hydrolysis efficiency. This leads to cost reduction which goes a step further in making the production of glucose from Prosopis juliflora stem economically viable. These results indicate that calcium alginate and GA are excellent materials which can be used for enzyme immobilization. v. Model Validation In order to validate the model obtained, the levels of factors that were found to be the optimum values were used in carrying out separate experiments using Prosopis juliflora stem as substrate. The results of these experiments gave rise to a maximum glucose yield of 77.3% which was similar to that obtained in the model prediction shown in Table IV for Prosopis juliflora stem. vi. Comparing Immobilized and Free Enzymes In order to determine the effectiveness of the immobilized enzyme, pure form of cellulose was used as the substrate. Hydrolysis was carried out at optimum level of factors obtained in objective one. From the results the yield of glucose was 89.8%. This yield was higher than the glucose yield of 63% (w/w) that was obtained in [10] when they hydrolyzed microcrystalline cellulose (pure form of cellulose) using immobilized Trichoderma reesei. In addition, a separate experiment was conducted using free enzymes at optimal level of factors. A glucose yield of 61.4% (w/w) was obtained using Prosopis juliflora stemas the substrate. This result indicates that there was a decline in the yield of glucose when using free enzymes. This can be explained as follows: The rate of enzyme catalysed reactions increases with temperature up to a certain level above which the effectiveness of the enzyme decreases. The immobilized enzymes exhibited maximal yield of glucose at 55°C. In reference [8] it is reported that the optimal reaction temperature for immobilized xylanase at between 52.5°C and 65°C while that of immobilized βxylosidase shifted from 45°C to between 50°C and 60°C. The optimum level of temperature (55°C) seemed higher for free enzymes to efficiently operate. Reference [11] reported a maximum hydrolysis temperature of 50°C during their study on production of fermentable sugars through hydrolysis using free cellulases and cellobiase. They concluded that above 50°C the activity of the enzymes decreased as temperature increased because of denaturation. The reason as to why immobilized enzymes were able to operate at a higher temperature is because the immobilizing agent (NaAl and GA) retained the three dimensional shape of the enzymes at higher temperature preventing the enzymes from folding. The free enzyme underwent denaturation at 55°C, that is the enzymes were denatured and lost their three dimensional structure, making them inactive. At elevated temperatures, many IV. CONCLUSION The aim of this research study was to produce glucose from pretreated Prosopis juliflora stem through hydrolysis using immobilized form of enzymes and establish the number of times the immobilized enzymes can be reused in hydrolyzing a fresh batch of pretreated Prosopis juliflora stem. The following conclusions were drawn from the study: Optimum glucose yields of 78.2% (w/w) from Prosopis juliflora stem were obtained at 55oC hydrolysis temperature, 6.0 pH of the hydrolysis medium, 2.0% (w/v) concentration of sodium alginate and 48 hours hydrolysis time. 248 Proceedings of the 2016 Annual Conference on Sustainable Research and Innovation, 4 - 6 May 2016 The recycled enzyme system, when used in multiple hydrolysis batches, maintained high hydrolysis yields. The results indicate that with up to ten times, the yield of glucose was reasonably high at 57.6% (w/w) which was an indication that the immobilized enzyme system was capable of being recycled with high hydrolysis efficiency for up to 10 times. The ability to recycle the immobilized enzymes presents an opportunity of reducing the cost of enzymes that are used in hydrolysis of LGB. The hydrolysis enzymes were successfully immobilized on glutaraldehyde and calcium alginate and showed better thermal stability and increased tolerance to pH of up to 6.0 in addition to resisting mechanical degradation during washing and reuse. Prosopis juliflora stem is a suitable substrate for the production of simple sugars through hydrolysis using immobilized enzymes. The quantity of glucose produced from Prosopis juliflora stem is of sufficient quantity which can be used in the production of bioethanol and marketable products such as citric acid and lactic acid. 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