2137-20 Joint ICTP-IAEA Advanced Workshop on Multi-Scale Modelling for Characterization and Basic Understanding of Radiation Damage Mechanisms in Materials 12 - 23 April 2010 Fission gas release W. Wiesenak OECD Halden Reactor Project Halden Norway 4 Fission gas release Wolfgang Wiesenack OECD Halden Reactor Project, Norway Joint ICTP-IAEA Workshop on The Training in Basic Radiation Materials Science and its Application to Radiation Effects Studies and Development of Advanced Radiation-Resistant Materials Trieste, April 12-23, 2010 1 Overview • Why fission gas release calculation? • • • • 2 safety criteria interaction with other phenomena Basic mechanisms Experimental data IAEA-ICTP 2010 ... but it may be more complicated 3 IAEA-ICTP 2010 Fuel behaviour codes must address and untangle interactions that become more and more complex as fuel burnup increases Fissions & fission products Rim formation Conductivity degradation Fission gas release Fuel swelling Time Enrichment Fuel-clad bonding Gd fuel high B high Li | Coolant chemistry | CRUD | AOA Fuel temperature Rod pressure Clad lift-off Stored heat PCMI RIA 4 corrosion LOCA IAEA-ICTP 2010 Fission products • The fission products range in mass from around 72 to 161 (U-235) with peaks in the yield distribution close to the elements krypton and xenon • The overall yield of these so-called fission gases is approximately 28 atoms per 100 fissions • About 85% are Xe atoms, about 15% are Kr atoms (Kr yield is lower for Pu fiss.) • Xe and Kr are noble gases with low solubility in the fuel matrix 5 IAEA-ICTP 2010 Kr Xe There is no ideal place for fission gases • If released, they can lead to • thermal runaway (gap cond.) • rod-overpressure Æ restricted by safety criteria • If retained, they can lead to • large fission gas swelling and thus pellet-clad interaction • grain boundary embrittlement and porosity with high pressure, both contributing to fuel fragmentation under accident conditions (RIA, LOCA) • Safe reactor operation therefore requires a thorough understanding of the behaviour of fission gas 6 IAEA-ICTP 2010 Fission gas release and safety criteria • Fission gas generation is about 28 cm3/MWd • A fraction is released from the fuel matrix to the free rod volume, increasing the rod pressure • all gas released Æ rod pressure 150 - 200 bar at room T • Rod pressure is limited by safety criteria and must therefore be calculated for the safety case • Regulation differs from country to country and may prescribe: • rod pressure must not exceed system pressure • a pressure limit which is above system pressure (e. g. Belgium, 184 bar) • pressure may exceed system pressure, but must not lead to gap opening (no “lift-off” causing thermal feed-back) 7 IAEA-ICTP 2010 Rod pressure increase • generated fission gas (easy) • released fission gas (hard) • change of free volume • fuel densification and swelling • clad creep and growth • temperature of free volume • • • • 8 plenum dishing, centre hole pellet-cladding gap, chamfer open fuel vol. (pores, cracks) 350 for 100% release rod pressure at room T, bar For rod pressure calculation, fuel modelling codes have to take into account IAEA-ICTP 2010 300 7% free vol. 250 10% free vol. 13% free vol. 200 150 100 50 0 0 20 40 60 burnup, MWd/kg 80 Fission gas release - basic mechanisms - • Fission gas atoms diffuse from within the fuel grain to the grain surface (temperature driven) • The fission gas atoms accumulate at the grain surface in gas bubbles • When the surface is saturated with bubbles, they interlink and the gas is released out of the fuel matrix • FGR depends on temperature and burn-up (time) • FGR is <1% for temperatures below ~1000-1200oC and ~10-20% at ~1500 oC 9 IAEA-ICTP 2010 Fission gas release - phenomena involved 1. 2. 3. 4. 5. 6. 7. Recoil Knock-out & sputtering Lattice diffusion Trapping Irradiation re-solution Thermal re-solution Densification 8. 9. 10. 11. 12. 13. Thermal diffusion Grain boundary diffusion Grain boundary sweeping Bubble migration Bubble interconnection Sublimation or vaporisation For a detailed discussion of these phenomena (and more) see FISSION GAS RELEASE, SWELLING & GRAIN GROWTH IN UO2 R. White, HPR-368, February 2008 (on Summer School CD) 10 IAEA-ICTP 2010 Recoil Rrecoil # Surface / volume 11 • When a fission fragment is close enough to a free surface (< 6-9 m), it can directly escape from the fuel due to its high kinetic energy (60-100 MeV) • It only affects the geometric outer layer of the fuel Rrecoil ~ Fis.rate·Surface/Volume • It is an athermal mechanism (independent of temperature and temperature gradient) • Domain of application is for T<1000°C IAEA-ICTP 2010 Knock-out and sputtering • Knock-out • The interaction of a fission fragment, a collision cascade or a fission spike with a stationary gas atom close enough to the surface can cause the latter to be ejected • Sputtering • A fission fragment travelling through oxide looses energy by interactions with UO2 at a rate ~1keV/Å o high local heat pulse o when it leaves the free UO2 surface, the heated zone will evaporate or sputter • Affect outer layer and open surfaces: (S/V)total • Athermal; independent of T and temp. gradient Release/Birth ~ (Surface/Volume)total 12 IAEA-ICTP 2010 Lattice diffusion, diffusion coefficient D Da Db Dc • Thermal coefficient (T>1400oC) Da § 'H · D0 exp ¨ ¸ © RT ¹ • Intermediate Db 6.64 10 25 § 13800 · F exp ¨ ¸ T © ¹ • Athermal coefficient (T<1000oC) Dc A F • The release rate is enhanced by deviation from stoichiometry (UO2+x) and by impurities simulating non-stoichiometry 13 IAEA-ICTP 2010 cf. Turnbull et al Fission gas release - basic diffusion model - • Fission gas release was observed very early on and explained by diffusion out of the fuel grains (Booth) wc • Assumptions for (simple) model: D'C S wt C Rgr , t 0 ° ® wc 0 ° ¯ wr r 0 • atomic diffusion in hypothetical sphere • grain boundary = perfect sink • gas at grain boundary immediately released (?) • constant conditions of temperature and fission rate • Solution (Booth diffusion, release rate) 14 IAEA-ICTP 2010 f (t ) C Rgr , 0 0 4 Dt 3 Dt SRgr2 2 Rgr2 Observation: incubation threshold 1800 Original 1% data Siemens 2% data New 1% data Empirical Halden threshold Central temperature (°C) 1700 1600 1500 1400 1300 high gas release > 1% 1200 1100 1000 low gas release < 1% 900 800 0 10 20 30 40 Burnup (MWd/kgUO2) 15 IAEA-ICTP 2010 50 60 70 Fission gas release - Bubble interconnection • Explains incubation and onset of (stable) fission gas release during normal operation due to increase of open surface (open tunnel network) • Explains burst release (micro-cracking) during abrupt power variations requires precise knowledge of local stress 16 IAEA-ICTP 2010 Classification of models Mechanistic Empirical / calibrated with specific data-base / many unknown parameters / limited application range / lack of detailed experimental data - excellent performance - physical description of phenomena - inexpensive in use - wide range of application - efficient tool for fuel design - possible to extend range Focus on speed, robustness, precision 17 Focus on (physical) understanding IAEA-ICTP 2010 Fission Gas Release models • Large number of models • Improvements • numerical techniques • new mechanisms • Various applications: conditions, reactor types, … • Large uncertainties • (mechanistic) model parameters • diffusion coefficient • resolution, ... • input parameters: • temperatures • hydrostatic stress, ... 18 IAEA-ICTP 2010 A simple model (in use at Halden) A simple, yet fairly successful model is in use at Halden which considers the basic influences and observations. • Athermal release, always present • Three-stage diffusion driven release process 1. intergranular diffusion to the grain boundary, Booth model 2. accumulation of gas atoms on the grain surface to a concentration of 5·1015 cm-1 (not released to the free volume) 3. reaching the limit concentration signifies bubble interlinkage, and from then on fission gas atoms arriving at the grain surface are assumed to be released to the free volume • Special procedure to apply the Booth solutions (which are for constant conditions) to varying powers and temperatures 19 IAEA-ICTP 2010 An important result from the Halden Programme is the 1% FGR threshold established for UO2 up to ~30 MWd/kgUO2 The simple model is able to reproduce the observations in the low burnup range using a three-term diffusion coefficient and fission gas accumulation on grain boundaries For higher burnup, a burnup dependent diffusion coefficient is required to maintain good agreement with the experimental data 20 Centre Temperature (C) Comparison with FG release data 1600 Threshold for 1% FGR Code calcs for 1% FGR Experimental 1% data 1400 1200 1000 800 0 10 20 30 40 50 Burn-up (MWd/kgUO2) 60 Comparison of simple fission gas release model with empirically derived release threshold and experimental data at high burnup IAEA-ICTP 2010 Experimental Measurements: (see introductory lecture) • Rod pressure • Gamma spectroscopy • Rod puncturing and gas analysis Observations • Release onset • Interlinkage (Æ release onset) • Release kinetics • Grain size effect • Gas mixing 21 IAEA-ICTP 2010 Centre Temperature (C) Fission gas release onset 1600 Threshold for 1% FGR Code calcs for 1% FGR Experimental 1% data 1400 1200 . 1000 800 • Irradiation of fresh and high burnup fuel (segments from LWRs) 0 10 20 30 40 50 Burn-up (MWd/kgUO2) 60 new point • lnstrumentation: - fuel thermocouple - rod pressure sensor • Stepwise power / temp. increase to establish onset of fission gas release • Simultaneous measurement of fuel temperature (most important parameter) and pressure 22 Release onset Temperature history and measured rod pressure (fission gas release) IAEA-ICTP 2010 Gas flow system (radioactive fission product analysis) To off gas system Gas flow path Flow meter P215 He Ar Cold trap bank 7 8 9 10 11 12 Rods 7,8,9,10 UO2 11,12 MOX J Detector P216 23 IAEA-ICTP 2010 Gas flow analysis Evaluation method Isotopic release rate from Jspectrometry R B S V D D R O B recoil Isotopic birth rate from fission yield calculations Surface area to volume ratio * square root of diffusion coefficient In start-up diffusivity analysis S/V fixed 24 Recoil release to birth rate Square root of precursor enhancement factor / decay constant In first cycle analysis D fixed IAEA-ICTP 2010 Gas flow analysis Assume S/V and derive diffusion coefficient 1.E-18 S/V = 70 cm-1 temperatures varied by changing power and fill gas Diffusion coefficient, m2/s 1.E-19 330 W/gHM 1.E-20 80 W/gHM 1.E-21 10 W/gHM IFA-563 IFA-558 IFA-504 IFA-655 large grain UO2 IFA-655 standard grain UO2 IFA-655 heterogeneous MOX IFA-655 homogeneous MOX 1.E-22 1.E-23 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1000 / Fuel temperature, K-1 25 IAEA-ICTP 2010 1.3 1.4 1.5 1.6 1.7 Gas flow analysis Assume diffusion coefficient and derive S/V 250 Rod 7 (standard grain UO2) Rod 8 (large grain UO2) Rod 9 (standard grain UO2) Rod 10 (large grain UO2) Rod 11 (homogeneous MOX) Rod 12 (heterogeneous MOX) S/V, cm-1 200 150 100 50 0 0 26 5 10 15 Rod average burnup, MWd/kgOxide IAEA-ICTP 2010 20 25 Through-life gas flow measurements No change in recoil R/B as HBS is formed Interlinkage due to temperature excursion 27 IAEA-ICTP 2010 Fission gas release kinetics • Steady state power (temperature) for longterm kinetics • For high burnup fuel, power dips are necessary in order to obtain communication with the plenum (tight fuel column) Temperature and FGR history 28 • Envelope of release curve indicates diffusion controlled release IAEA-ICTP 2010 Influence of grain size on gas release (I) • According to diffusion models, an increased grain size will in general result in reduced fission gas release • The onset of fission gas release occurs at about the same time since the inner (grain) surface varies with 1/Rgrain and thus compensates for fewer atoms arriving at the grain surface • Larger grains are produced by using additives which may influence (increase) the diffusion coefficient • Concerning gas release properties, the effect of increased diffusion length (lower FGR) therefore competes with the effect of increased diffusion coefficient (higher FGR) 29 IAEA-ICTP 2010 Influence of grains size on gas release (II) • higher power and FGR >10% • high burnup • Satisfactory prediction with diffusion-based FGR model (Turnbull) 30 12 fission gas release, % • Grain size increase is less effective at grain size 8.5 μm 10 grain 22 μm grain 8.5 μm predicted 8 6 4 grain size 22 μm 2 0 52 53 54 Burn-up (MWd/kgUO2) 55 Measured and predicted FGR for UO2 fuel with different grain sizes IAEA-ICTP 2010 Gas mixing in a fuel rod (I) • Released fission gas has to move (diffuse) to the rod plenum • A temporary strong dilution of the fill gas in the fuel column may result … • ... and cause increased fuel temperatures and positive feedback on fission gas release. • Gas mixing behaviour and feedback has been investigated in different ways: • Injection of argon at one end and tracing the equilibration • Cause FGR and monitor the temperature response 31 IAEA-ICTP 2010 Gas mixing in a fuel rod (II) • Argon injected in lower loweer plenum plenum, • Diffusion to upper ple enum, equilibration • Temperature responsee measured 32 IAEA-ICTP 2010 Related: gas flow through the fuel column - hydraulic diameter measurements 4 • D = mean fuel diameter • DH = hydraulic diameter • p1 = gas pressure – supply side (high pressure = rod pressure) • p2 = gas pressure – return side (low pressure = rig pressure) • Ha = Hagen number • = dynamic viscosity • L = flow channel length • R = universal gas constant • T = gas temperature 33 Hydraulic diameter (μm) DH 0.021 K L R T n S D p12 p 22 250 gap closure with 0.7 ΔV/V swelling per 10 MWd/kgU initial gap 200 150 100 50 IAEA-ICTP 2010 0 Burnup (MWd/kg UO2) 0 10 20 30 40 50 60 Related: gas flow through the fuel column - delayed fission gas release 17 Internal rod pressure (bar) 16 15 14 steady state 13 12 11 10 9 8 When the accommodation power level is approached, the hydraulic diameter decreases at a higher rate and the fuel column becomes very tight. 34 0 5 10 15 20 Average heat rate (kW/m) 25 The fuel column becomes permeable after a limited power reduction. The release of the inner overpressure to the fuel rod plenum is detected then. IAEA-ICTP 2010 30 Delayed fission gas release • Delayed fission gas release means that the rod pressure, as detected by a pressure transducer located in the rod plenum, increases when power is reduced and a path to the plenum is opened • The phenomenon is regularly observed when fuel burnup exceeds 40-50 MWd/kg • It cannot be diffusion driven since the pressure step is also observed after a reactor scram (the fuel is cooled down by several hundred degrees within a few seconds, and any diffusion is effectively stopped) 35 IAEA-ICTP 2010 The END 36 IAEA-ICTP 2010
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