Estimates of the Chemical form of fluorine in Steel Slag by the application of saturated column test Environmental Risk Analysis, Kyoto University Kengo NAKAMURA, Minoru YONEDA 1 Back Ground Steel Slag as Recycled Materials CaF2 Benefit: low temperature = low cost = Save energy Oxidation Slag:70kg/t Reduction Slag:40kg/t Fluorine regulated environmental standards in Japan Recycled Materials ・Building material (Ex. Base course material) ・Cement raw material (Ex. Aggregate) 2 Back Ground Environmental Standards Relating to use Steel Slag Fluorine Environmental Standards Designated standard Leachate Standard (㎎/L) Concentration Standard (㎎/kg) 0.8 4000 WHO : 1.5Fmg/L Ex. Sea : 1.3~1.7Fmg/L More Strict The standard of fluorine addition will become trade between the reduction of energy consumption and human health risk. 3 Purpose Purpose in this study • To determined chemical form of the fluorine that influenced or indicate the solubility of fluorine component by. The method of estimate fluorine compounds is saturation column test 1. Dissolution fluorine trend from steel slag is reproduced through column test 2. PHREEQC fluorine compound is determined by comparing PHREEQC database 4 Method Sample (Oxidation slag, Reduction slag) Oxidation slag O 36.09 Fe 18.81 Ca 15.59 Si 8.69 Al 6.73 Mn 5.29 Mg 3.15 C 1.32 Na 0.38 Ti 0.29 F 0.40 others 3.26 Reduction slag O 46.85 Ca 29.75 Si 8.71 Al 5.25 Mg 3.84 C 2.55 S 0.71 Mn 0.27 Fe 0.26 Ti 0.20 F 1.17 others 0.44 It is composed mainly of solid phase described above, quantities evaluation of solid phase in steelmaking slag has not been achieved. 5 Method Saturation Column Test • The saturation column test is a method to estimate short term behavior of dissolution of element in solid recycled materials. Outflow Condition Sample Oxidation slag Column height (cm) Column bore (cm) Solvent Flow rate (mL/min) Fill ration(g) Water content rate(%) Fill ration (Dry)(g) Acryl Column Reducing slag Filter 30 5 Ultra pure water 19.6 1264.39 699.96 0.06 2.8 1263.63 680.38 Density(g/ml) 3.96 3.2 Filling amount (Dry)(ml) 319.1 212.62 Porosity(%) 45.83 63.9 Inflow The final condition of column test will be achieved if the composition of Liquid (Solvent in liter) : solid (steel slag in kg) = 10 :1 6 Result Oxidation Slag Results of Column Test F Concentration : 3.6mg/L pH:10.4 F Concentration : 0.2mg/L pH:10.4 Reduction Slag F Concentration : 2.2mg/L pH:11.6 F Concentration : 0.6mg/L pH:11.5 Decrease of dissolution fluorine compounds, fluorine phase is transformed from high solubility phase to low solubility phase. Fluorine compounds are possible that it is seen not change due to the migration of solubility by water flow. 7 Result Chemical Equilibrium Model PHREEQC • Geosphere transition model PHREEQC is used to calculate an ionic transfer as surface of aqueous and solid phase. Inorganic thermodynamic model in PHREEQC has been taken into account solid phase in the transition between the dissolution as well as an action of ion. Example Dissolution of the mineral fluorine(CaF2) CaF2 ↔ Ca2+ + 2F- At equilibrium the aqueous concentrations obey the solubility product: Kfluorite = [Ca2+][F-]2 = 10-10.57 at 25℃ Relation can be rewritten in logarithmic form as: logKfluorite = log[Ca2+] + log[F-]2 = -10.57 8 Result Fluorine Components Fluorine component on the surface of steel slag ≡ 𝐴𝑙𝐹3 → 𝐴𝑙 3+ + 3𝐹 − ≡ 𝐶𝑎𝐹2 → 𝐶𝑎2+ + 2𝐹 − ≡ 𝐹𝑒𝐹2 → 𝐹𝑒 2+ + 2𝐹 − ≡ 𝑀𝑔𝐹2 → 𝐹𝑒 2+ + 2𝐹 − ≡ 𝐹𝑒𝐹3 → 𝐹𝑒 3+ + 3𝐹 − ≡ 𝑁𝑎𝐹 → 𝑁𝑎+ + 𝐹 − Name Reaction logK deltaH(kJ) AlF3 Fluorite(CaF2) FeF2 FeF3 Sellaite(MgF2) NaF AlF3 = Al+3 + 3FCaF2 = Ca+2 + 2FFeF2 = 2F- + Fe+2 FeF3 = 3F- + Fe+3 MgF2 = 2F- + Mg+2 NaF = Na+ + F- -17.21 -10.04 -2.38 -19.24 -9.38 -0.021 -34.04 12.13 -51.69 -13.81 -12.46 -569 Relationship pH and pe of fluorine compounds are created using PHREEQC Calculation condition Fluorine compounds are presented 0.1mol/kg and reappearance dissolution fluorine concentration on water 1L (density of water: 1g/cm3) 9 Result Chemical Property of Fluorine Components pH dependence CaF2, MgF2, FeF3 are showed pH dependence. pe dependence Fluorine compounds are not showed pe dependence except FeF3. In order to reproduce the fluorine trend in the column test, solvent conditions are used to measure the value of pH which was obtained from column test and chemical equilibrium computation. 10 Result Estimate of fluorine in steel slag by PHREEQC for calculating fluorine compounds Parameter of column test are set at the same condition with PHREEQC (flowing amount water, water flow time, column height, sample density) Each fluorine compound was calculated in each column. Fluorine compounds are assumed to present each fluorine compounds 100% in column Oxidation Slag AlF3, CaF2, FeF2, FeF3, MgF2, NaF (6 column) Reduction Slag AlF3, CaF2, MgF2 (3 column) It is assumed that liquid solution condition is used same pH parameter of column test (Oxidation slag: max pH10.4, Reduction slag: max pH11.8) 11 Result Estimate fluorine in steel slag by PHREEQC Oxidation Slag Reduction Slag 12 Conclusion Conclusion Oxidation Slag • Base on column test it can be conclude that fluorine concentration is high in initial condition which was rate of liquid : solid is 1 :1. • In addition, from PHREQCE simulation (the relationship between dissolution concentration and fluorine dissolution rate) , it suggest that fluorine chemical compounds of oxidation slag are ALF3 and NaF . Reduction Slag • The decreased of fluorine concentration in reduction slag was lower compare with the decreased of fluorine concentration in oxidation slag. • From PHREEQC simulation it can be showed that the chemical compound of fluorine in reduction slag is AlF3. 13 Thank you for your attention. 14 Result 15 鉄鋼スラグ Iron slag 16 生産量と利用量:Amount of production & utilization 14000 14107 13722 12168 12302 13427 13865 12916 14400 1800 1600 (t) 12000 1400 10000 1200 8000 1000 6000 800 4000 347 385 374 361 392 317 342 452 200 0 0 2000 2001 2002 2003 2004 year amount of production (Right) コンクリート 加工用 他利用 埋立等 骨材 原料 3,0% 2,3% 0,3% 2,4% 再使用 17,3% 土木 35,6% 製鋼スラグ 道路 29,5% 地盤改 良材 5,2% 再使用 21,0% 5,2% 2006 2007 amount of recycle (Left) 加工用 他利用 原料 4,0% 11,5% 埋立等 8,8% コンクリート 骨材 1,3% 再使用 1,6% 道路 39,4% セメント 1,0% 土木 37,3% 道路 27,1% 地盤改良 材 転炉スラグ 5,5% 2005 Produce and recycle amount of steel slag *left: produce amount arbor right: recycle amount arbor 加工用原 他利用 埋立等 料 2,8% 0,8% コンクリート骨 0,3% 材 0,0% セメント セメント 4,4% 600 400 2000 Final waste disposal amount of accessory product 2000 (t) 16000 土木 28,5% 電気炉スラグ 地盤改 良材 3,9%17 Method Saturation Column Test Oxidation slag Colume height(cm) Colume bore (cm) Solvent Flow rate (mL/min) Fill ration(g) Water content rate(%) Fill ration (Dry)(g) Density (g/ml) Filling amount (Dry)(ml) Porosity(%) Reducing slag 30 5 Ultra pure water 19.6 1264.39 699.96 0.06 2.8 1263.63 680.38 3.96 3.2 319.1 212.62 45.83 63.9 18
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