Fluid Solutions
Project execution for revamping, extending and greenfield construction of synthetic resin plants
www.fluid-solutions.de
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Fluid Solutions – the Company
Company structure
Fluid Group
CEO Michael Krapalis
Fluid
Solutions
Fluid
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Delivery of
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Resin plants
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LOBP
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Oil Recycling
Most powerful
financial ressources for supply of
turn-key projects
Engineering
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Resin plant
technology
Lube oil blending
technology
Engineering for
Fluid Solutions
Engineering for Oil
Recycling
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Fluid
Service
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Service
Maintenance
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Fluid Solutions – the Company
Company structure
• Engineering and Supply of project deliveries all over the world
• 30 years know-how based on construction and realisation of
more than 1.500 projects world wide
• Innovative solutions for minimizing project execution times
• Customer support starting with engineering end with the running
production system
• Complete production concepts including storage, handling
systems and logistics
• Software turn key automations
• New innovative solutions for production, cleaning and filling
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Fluid Solutions – the Company
Resin Application
Alkyd- / Polyester
resin
Binders for high geade laquers
for automobile industry
Polyurethanes
Dispersions
Foams
Emulsions
Impregnation / moulding resin
for glass fibre
Glue for chipboards,
MDF-boards, plywood
Impregnation resin
for decorative laminates
Impregnation resin for
technical & decorative laminates
Impregnation resin
for textiles
Binders for insulators, housing,
grinding discs, casting moulds
Binders for plasters
Moulding compounds for
techn. & domestic appliances
Moulding compounds for
techn. & domestic appliances
Modification agents
for air / oven drying laquers
Modification agents
for paper production
Modification agents for paint
and laquer production
Binders for anti-corrosive
coatings
Soft foam
Paints for inner and
outer coatings
Self skinning foam
Adhesives for paper
and wood industry
Rigid insulation
foam
Automobile parts
Foils and Fibres
Phenolic FormaldehydeResins
Glue for chipboards
Binders for Coil Coating
Moulding resin and laquers
for the funiture industry
Aminoplastic Resins
Solutions
Binders for laquers and
building conservation
Flexible coatings
for textiles and leather
Binders for paints
and laquers
Adhesives for
universal purposes
Thermoplastic materials
Adhesives
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Fluid Solutions – the Company
Resin Application
Alkyd- and Polyester Resin
Drying alkyd resins (from linseed oil)
- Binders in lacquer for paints and preservation of building
- Corrosion protection
- Binders for Offset paints
- Fillers
Semi drying alkyd resins (from soya bean oil)
- Industrial lacquers
- Storing finish/varnish
alkyd resins (in combination with melamine resins and/or amino urea systems)
- spraying and dripping varnish
- cold hardening floor lacquers
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Fluid Solutions – the Company
Resin Application
Alkyd- and Polyester Resin
saturated polyester resins
- applications like alkyd resins
- automotive lacquers
- coil coating
- powder lacquers and coatings
unsaturated polyester resins
- molding compounds (for containers, pipes, ship bodies etc.)
- for production of fiberglass reinforced components
- coatings, adhesives, fillers,
- solvent-free lacquer systems
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Fluid Solutions – the Company
Resin Application
Suppliers for Alkyd- and Polyester Resin
Global players:
• DSM Resins
• Bayer Material Science
• BASF coatings
• Reichhold
• Dow Chemicals
• DuPont
and many middle sized companies
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Fluid Solutions – the Company
Resin Application
Amino-Formaldehyde Resins
Urea-formaldehyde resin
- Binders for furniture, particle boards, etc.
- Molding compounds
- Adhesives
- leather and textile additives
Melamine-formaldehyde resin
- glue for ply wood and particle board
- laminates
- molding compounds
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Fluid Solutions – the Company
Resin Application
Suppliers for Amino-Formaldehyde Resin
Global players:
• Henkel
• SIKA
• Kronospan
and many local suppliers
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Fluid Solutions – the Company
Resin Application
Phenolic-Formaldehyde Resins
Urea-formaldehyde resin
- Binders for casting houses
- Molding compounds
- Adhesives
- grinding wheels
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Fluid Solutions – the Company
Resin Application
Suppliers for Phenolic Formaldehyde Resin
Global players:
• Hüttenes Albertus
• Si Group Switzerland
• Sued-West Chemie
• Ashland
and many middle sized suppliers
www.fluid-solutions.de
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Synthetic Resin plants
Fields of application
PVAc/Polymerization plant
Characteristics:
Pre-blending level
Steam/hot water heated
Exothermic reactions require safety features
Applications:
Indoor and outdoor finishing
Impregnation and coating of leather, wood, textiles
and papers
glue for wood (white glue), for adhesive tapes
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Engineering Skills
Range of supply and services:
• Consultancy
• FEED-Study
• Basic/Conceptual Design
• Detail Design
• Process Technology
• Procurement
• Delivery
• Installation & Start up
• Training
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Synthetic Resin plants
Fields of application
References:
www.fluid-solutions.de
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Type of projects
Revamping
Extension
Green Field
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Type of projects
Revamping/Modernization
Existing facility
Modernization of mechanical equipment
Modernization of electrical equipment
Modernization of automation system
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Type of projects
Reasons for Revamping/Modernization
Quality improvement of products
Quantity improvement of products
Increasing existing
market shares
Exploring new
markets
www.fluid-solutions.de
Environmental/
operator protection
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Type of projects
Extension
Existing facility
Extension of existing production with
mechanical, electrical equipment
Extension/Installation of automation system
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Type of projects
Reasons for production extension
Quantity improvement of products
Quality improvement of products
Increasing existing
market shares
Exploring new
markets
www.fluid-solutions.de
Environmental/
operator protection
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Type of projects
Green field projects
New facilities
Implementation of new production units with
mechanical and electrical equipment
Installation of automation system
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Type of projects
Reasons for green field projects
Introduce new products
Quantity improvement of products
Quality improvement of products
Production extension
Increasing existing
market shares
Exploring new
markets
www.fluid-solutions.de
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Project execution
Revamping/Extension/Green field
Definition of requests according
to requirements – what is necessary?
Definition of Interfaces
Split of Work Matrix
Split of
work matrix
Engineering
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Engineering Skills
The Process
Economical Order Quantity
calculation leads to optimized
Process Flow
Beginning from the storage of
raw materials and ending with
the filling lines, the material flow
diagram illustrates the complete
production process.
EOQ
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Engineering Skills
The Layout
In a first step the management rules
for the plant are defined. They
contain data about working time,
the engaged blenders, pumps and
information about the capacities of
mixers and tanks and has lead to
a process flow diagram
In the second step the plant first
layout is made. It leads to meet
the optimal recommendations.
PFD
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Engineering Skills
The Layout
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Fluid Solutions – the Company
Reference projects
Fluid Solutions – the Company
Reference Projects
Polymerisation Plant
Engineering and Delivery of turnkey plant for production of acrylic resin
for adhesive tapes
Location: Germany, 2015
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Fluid Solutions – the Company
Reference Projects
Phenolic Resin Plant
Engineering and Delivery of turnkey plant for production of phenolic resin
for molding compounds
Location: China, 2014
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Fluid Solutions – the Company
Reference Projects
Chemical Storage
Engineering of raw materials storage for phenolic-, formaldehyde and additive
materials
Location: Germany
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Fluid Solutions – the Company
Reference Projects
Chemical Storage Area
Extension of existing storage and production area for blending processes
Location: Germany, 2013
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Fluid Solutions – the Company
Reference Projects
Polyester Resin Plant
Engineering and delivery of plant for the production of polyester resin
(implementing during running production)
Location: Europe
www.fluid-solutions.de
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Fluid Solutions – the Company
Reference Projects
Melamine-/Urea Formaldehyde Resin Plant
Engineering and delivery of plant for the production of melamine-/urea
formaldehyde resin
Location: Austria
www.fluid-solutions.de
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Reference Projects
Solvent Tanks, 30 m³ volume
Polymerization Plant
Germany 2015
Raw material storage area
Complete storage area
Exhaust air cleaning
Transfer pumps
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Storage Tank
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Reference Projects
Initiator Daily Tank, 2 m³ volume
Polymerization Plant
Germany 2015
Pre-Blending Area
Manual solvent addition
Manual addition
Premix Level
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Premix Blender
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Reference Projects
2 production units
Polymerization Plant
Germany 2015
Production Area
Plant Control
Reactor with condenser
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Premix and
Production Level
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Reference Projects
FP Storage Tanks
Polymerization Plant
Germany 2015
Finished Product Storage
Finished Product Filling
Finished Product Test Bottle
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FP Tank
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Our expertise in Synthetic Resin Production
• High quality Engineering for the
complete Resin Production
• Definition of working and delivery
packages in the project
• Available for a wide range of
synthetic resin production
applications
• Pressurized processes possible
• Available in a wide range of
production sizes from pilot plants up
to commercial scale
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