International Journal of Environment and Bioenergy, 2012, 4(3): 147-161 International Journal of Environment and Bioenergy ISSN: 2165-8951 Florida, USA Journal homepage: www.ModernScientificPress.com/Journals/IJEE.aspx Article Assessment for the Higher Production of Biodiesel from Scenedesmus dimorphus Algal Species Gulab Chand Shah *, Pushpendra Singh, Mahavir Yadav, Archana Tiwari School of Biotechnology, Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal, Madhya Pradesh (University of Technology of Madhya Pradesh), Airport Bypass Road, Gandhi Nagar, Bhopal-462 033 India * Author to whom correspondence should be addressed; E-Mail: [email protected]; Tel.: 07552678803; Fax: 0755-2742002. Article history: Received 17 October 2012, Received in revised form 21 November 2012, Accepted 22 November 2012, Published 23 November 2012. Abstract: Algae are the fastest-growing plants in the world, and this study demonstrates the production of algal biodiesel from Scenedesmus dimorphus. Biodiesel is an alternative fuel for conventional diesel, which is made from natural plant oils, animal fats, and waste cooking oils. This paper discusses the economics of producing biodiesel fuel from algae grown in open ponds. Microalgae have been identified as a potential biodiesel feedstock due to their high lipid productivity and the process conditions are milder than those required for pyrolysis and prevent the formation of by-products. Algae are very important as a biomass source. Algae will some day be competitive as a source for biofuel. Algae can be grown almost anywhere, even on sewage or salt water, and does not require fertile land or food crops, and processing requires less energy than the algae provides. Algae can be a replacement for oil based fuels, which is more effective and has no disadvantages. About 50% of their weight is oil. This lipid oil can be used to make biodiesel for cars, trucks, and airplanes. Microalgae have much faster growth-rates than terrestrial crops. Keywords: microalgae; biofuels; lipid; biomass; glycerol; transesterification. 1. Introduction The search for sustainable and renewable fuels is becoming increasingly important as a direct result of climate change and rising fossil-fuel prices. Commercial production of biodiesel or fatty acid methyl ester (FAME) involves alkaline-catalyzed transesterification of triglycerides found in Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 148 oleaginous food crops with methanol (Ronald et al., 2012). Biodiesel is produced from triglycerides derived mainly from vegetable oils or animal fats. Recently, new oil production methods have been investigated such as oil produced from algae and oleaginous yeasts indicating new sources of biodiesel which, contrary to energy crops, do not conflict with the cultivation of land for food; therefore they can offer alternatives to the food vs. fuels land use (Anestis et al., 2011). Petroleum-based fuels are recognized as unsustainable energy source due to their depleting supplies and contribution to global warming. Renewable biofuels are promising alternatives to petroleum-based fuels, among which biodiesel has attracted the most attention in recent years (Liu et al., 2011). Competitive liquid biofuels from various biomass materials by chemically and biochemically have been found promising methods for near future. There are two global liquid transportation biofuels: bioethanol and biodiesel, respectively (Fatih Demirbas, 2011). Cost and environmental impact of conversion process For a sustainable future of the planet, we must look into renewable energy sources which implicitly include sustainable fuel sources. Based on the positive energy balance or life cycle analysis, biodiesel is shown to be sustainable (Jidon and Naoko, 2010). We highlights the important aspects of the biodiesel which will strengthen the prospect as the next generation green fuel. Four major areas are discussed: (i) cost and environmental impact of conversion processes, (ii) efforts towards environmentally benign and cleaner emissions, (iii) diversification of products derived from biodiesel glycerol; and (iv) policy and government incentives (Pinzi et al., 2009). Flow diagram of microalgal oil description High acidic value of microalgae oil (MAO) makes them an inconvenient raw material for the traditional biodiesel production. However, by means of a sequential acidic/basic transesterification, coupled with a heat integration strategy, the opportunities of accepting microalgae oil as a biodiesel precursor will increase (Sánchez et al., 2011). Figure 1. Overview of biodiesel production. Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 149 Conventional production methods The direct use of vegetable oils as biodiesel is possible only by blending them with conventional diesel fuel in a suitable ratio, but the direct usage of vegetable oils in diesel engines is not technically possible because of their: (i) high viscosity, (ii) low stability against oxidation, and (iii) low volatility (Robles Medina, 2009). Sources of biodiesel and advantages of biodiesel as diesel fuel There are more than 350 oil-bearing crops identified, among which only soybean, palm, sunflower, safflower, cottonseed, rape seed and peanut oils are considered as potential alternative fuels for diesel engines (Ayhan, 2007). The advantages of biodiesel as diesel fuel are liquid nature portability, ready availability, renewability, higher combustion efficiency, lower sulfur and aromatic content, higher cetane number and higher biodegradability (Ma and Hanna, 1999). Availability and renewability of biodiesel Biodiesel is the only alternative fuel so that low concentration biodiesel–diesel blends run on conventional unmodified engines. It can be stored anywhere where petroleum diesel fuel is stored. Biodiesel can be made from domestically produced, renewable oilseed crops such as soybean, rapeseed and sunflower (Mittelbach and Remschmidt, 2004). Lower emission by using biodiesel and disadvantages of biodiesel as diesel fuel Combustion of biodiesel alone provides over a 90% reduction in total unburned hydrocarbons (HC), and a 75 - 90% reduction in polycyclic aromatic hydrocarbons (PAHs) (Laforgia et al., 1994). Major disadvantages of biodiesel are higher viscosity, lower energy content, higher cloud point and pour point, higher nitrogen oxides emissions, lower engine speed and power , injector coking (Prakash et al., 1998). Biodiesel economy and algal strain and culture conditions Economic advantages of biodiesel can be listed as follows: it reduces green house gas emissions, it helps to reduce a country’s reliance on crude oil imports and supports agriculture by providing a new labor and market opportunities for domestic crops (Palz et al., 2002). H. pluvialis samples were collected from rainwater in Bahía Blanca Buenos Aires Province, Argentina. Unialgal cultures were obtained by means of serial dilutions. Biflagellate cells were cultured in Bold’s Basal Medium, containing 3.4 mM of sodium nitrate. The cells were kept at 24 οC (Stein, 1973). Acceptability of microalgal biodiesel and improving economics of microalgal biodiesel Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 150 Microalgal biodiesel will need to comply with existing standards in the United States, and the relevant standard is the ASTM Biodiesel Standard D6751 (Knothe, 2006). Cost of producing microalgal biodiesel can be reduced substantially by using a biorefinery based production strategy, improving capabilities of microalgae through genetic engineering and advances in engineering of photobioreactors (Sánchez et al., 2003). Enhancing algal biology and biorefinery based production strategy Genetic modification of microalgae has received little attention. Molecular level engineering can be used to potentially: (1) increase photosynthetic efficiency to enable increased biomass yield on light, (2) enhance biomass growth rate, (3) increase oil content in biomass, and (4) improve temperature tolerance to reduce the expense of cooling (León-Bañares et al., 2004). Like a petroleum refinery, a biorefinery uses every component of the biomass raw material to produce useable products. Because all components of the biomass are used, the overall cost of producing any given product is lowered (Mata-Alvarez et al., 2000). 2. Materials and Methods 2.1. Sample Collection and Media Preparation Microalgal species were collected from the upper Lake, Bhopal, Madhya Pradesh, India. Lake water used for media preparation came from upper lake and was stored in 20 L bottle in the dark to prevent algal growth. The lake water was filtered twice before use through triple thickness whatman filter paper followed by 0.45 µm whatman membrane filter. The filtered lake water was the stored at 4 o C in container in the dark. Lake/sand mix soil was used for preparing soil extract. The soil extract was prepared using the method by sifting dry soil once through a coarse sieve (1.00 mm) and twice through a 500 µm sieve. One kilogram of the soil was then mixed into 2 L of deionized water. The mixture was filtered through triple thickness Whatman No.1 filter paper, autoclaved for 20 min at 121 oC under 103 kPa and cooled overnight. It was then centrifuged at 1008 g for 5 min in the 50 mL polyethylene tubes at room temperature. The supernatant was poured into 100 mL reagent bottles, and autoclaved for 20 min at 121 oC under 103.35 kPa. Once the bottles were cool, they were sealed with parafilm and stored at 4 oC. (Table 1). Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 151 Table 1. Composition of modified CHU 13 medium S. No. Composition Stock Media 20X ( g/L) Working media 1X (mg/L) 1 KNO3 8 400 2 K2HPO4 1.6 80 3 MgSO4 7H2O 4 200 4 CaCl2 2.14 107 5 Ferric citrate 0.4 20 6 Citric acid 2 100 7 CoCl2 2H2O 2.14 107 8 H3BO3 114.4 5.72 9 MnCl2 4H2O 73.4 3.67 10 ZnSO4 7H2O 8.8 0.44 11 CuSO4 5H2O 3.2 0.16 12 NaMoO4 1.68 0.084 13 0.72N H2SO4 1 drop 2.2. Algal Culture and Measuring Algae Concentration through Spectrophotometry Using the proper protocol insure that the algal culture is clean and not contaminated by protozoan and bacteria. Stock culture of all species was maintained 100 mL culture media in 250 mL conical flask and was subculture every 14 days. They were grown at constant temperature growth room or cabinets under an irradiation provided by a combination of cool white and lights and a 14:10 day night period. Take out 1 mL of this medium and mix it with 9 mL of this fresh sterile liquid medium, then have 100 microalgae in or 10 microalgae/mL, add 1 mL of this suspension to another 9 mL of fresh sterile liquid medium, each mL would now contain a single microalgae. This tube shows any microbial growth, there is a very high probability that this growth has resulted from the introduction of a single microorganism in the medium and represents the pure culture of those microalgae. This pure culture of microalgae was used for optimization of growth condition and growth media (Table 2). The scanning range is 200 - 760 nm, within the visible spectrum. Most culture peak at 670 - 705 nm because absorbance is directly proportional to concentration when only the algae significantly absorb the appropriate wavelength, a protocol can be made by establishing a linear fit of standard dilution. After the appropriate wave length is identified, concentrations of the starting sample are measure and serial dilutions were prepared from that sample. Because the concentrations have been measured and then calculated for the serial dilutions, the absorbance of each dilution is plotted against Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 152 its concentration. Therefore, the linear curve fit is a plot of concentration vs. absorbance at the appropriate wavelength. Table 2. Shows the different media and condition for algal growth S. No. Sign Media ingredients 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CDW CDT CDR CLW CLT CLR SDW SDT SDR SLW SLT SLR MW MT MR DW DT DR LW LT LR CHU Medium + Deionised Water CHU Medium+ Deionised Water CHU Medium + Deionised Water CHU Medium + Lake water CHU Medium + Lake water CHU Medium + Lake water Lake Soil + Deionised Water Lake Soil + Deionised Water Lake Soil + Deionised Water Lake Soil + Lake water Lake Soil + Lake water Lake Soil + Lake water CHU Medium + Lake Soil + Lake water (Mixed) CHU Medium + Lake Soil + Lake water CHU Medium + Lake Soil + Lake water Deionised Water Deionised Water Deionised Water Lake water Lake water Lake water Place Window Tissue culture lab Roof Window Tissue culture lab Roof Window Tissue culture lab Roof Window Tissue culture lab Roof Window Tissue culture lab Roof Window Tissue culture lab Roof Window Tissue culture lab Roof 2.3. Measurement of Dry Biomass and Scale up of Algal Culture The total biomass as, total dry weight, was determined as follow: whatman (2.5 cm) filter was washed in deionized water and dried in a 70 oC oven for 24 h and stored in a vacuum desiccator over silica gel until needed. The filter was then weighed to 4 decimal places on an analytical balance. A 10 mL of algal culture was filtered until the filters were dried using a Millipore filtration apparatus. The filter was then washed with 10 mL of 0.65 M ammonium formate solution to remove excess salt and dried at 90 oC for 4 h and placed in vacuum desiccator over night. Filter was then weighed to four decimal places. Dry weight was calculated as g/L after subtracting the filter weight from filter total weight of sample. Sequencing algal culture vessels were used: (a) Innovate culture (test tube) house Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 153 incoming culture of algal species. Replicate them for backups. Use them only in event an algae culture become contaminated. (b) Stock cultures (125-mL flasks) are maintained aseptically and use to inoculate starter and to restart stock cultures, and starter cultures (1000-mL or 2000-mL flasks ) are used to inoculate carboys. (c) Carboys (5-gallons) are used to inoculate kalwalls, and Kalwalls (60-5 gallons) are used to large culture quantities of algae. (d) Open tanks are used to culture algae in very large quantites. Selected stock culture of MT (CHU Medium +Lake soil +lake water) 250 mL flasks and then inoculate into sterilized 1000 mL or 2000 mL flasks with CHU medium, lake soil and sterile water media for starter algal culture production. Selected starter cultures (1 L/2 L flasks) and then transfer into prepared 5-gallon carboy with CHU medium, lake soil and sterile lake water media for large scale algal biomass production. 2.4. Growth Parameter and Harvest Algal Biomass Growth parameters were: temperature 26 oC, pH 7.8, day/night period -14:10, aerationcontinuous, algal culture - 27.6 L. Algae can be harvested from 5-gallon carboy culture by the addition of 0.2% ferric chloride in the algal culture and after the addition of the chemical flocculants algae settled down in the bottom of the 5-gallon carboy. Settled biomass was removed out from the container, and then dried in the oven for 2 d at 55 oC, and the dry algal biomass was used further oil extraction. 2.5. Lipid Determination and Oil Extraction A 10 mL of algal culture was filtered using whatman 2.5 cm filters, rinsed with isotonic 0.65 M ammonium format solution and stored at -20 oC for later lipid extraction. Before extraction the filters were thawed at room temperature, then homogenized in a glass mortar with 5 mL of methanol:chloroform:deionised water (2:1:0.8, v/v/v). The extracts were then transferred to 10 mL glass stopper centrifuged tubes and centrifuged at 1008 g for 10 min at room temperature. The supernatant was then carefully transferred to glass stopper graduted glass centrifuge tubes. The extract was made up to 5.7 mL with fresh methanol: chloroform: deionised water and 1.5 mL of chloroform was added, followed by 1.5 mL of deionised water and stirred. After partial phase separation had occurred, the green chloroform bottom layer was transferred to dry, pre-weighed 4 mL glass vial over KOH pellets overnight in vacuum desicators weighing. Total lipid content was then calculated as g/L. The simplest method is mechanical crushing. 2.6. Determination of Fatty Acid Concentration Prepare solvent mixture (95% ethanol/diethyl ether, 1/1, v/v), 0.1M KOH in ethanol, and 1% phenolphthalein in 95% ethanol. Weigh 0.5 g of oil in conical flask and dissolve in at least 50 mL of Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 154 solvent mixture. Titrate, with shaking, with the KOH solution (in a 25 mL burette in 0.1 mL) to the end point of the indicator (5 drop of indicator), the pink color persisting for at least 10 s. The acid value is calculated by the formula: 56.1 N V/M, where V is the number of KOH solution used and N is exact normality, M is the mass in g of sample. 2.7. Chemical-catalyzed Transesterification and Enzyme Catalyzed Transesterification In a 150 mL Erlenmeyer flask with a magnetic stir bar, 0.25 g of anhydrous sodium hydroxide was placed, and dissolved with 10 mL of methanol. The mixture was stirred until all of the sodium hydroxide was dissolved. In a 250 mL beaker, 5 mL of algal oil was placed. The oil was heated to 60 o C. Added 2 mL of the dissolved sodium hydroxide into the heated oil, immediate the mixture become cloudy. Allow to stir for 30 min on high. Transfer content of beaker into a 250 mL separatory funnel. Allow the mixture to separate for overnight. Transfer the glycerol (bottom layer) into a beaker from biodiesel. Algal oil (0.25 g) and acyl accepter (methanol, ethanol, propanol-2, n-butanol) were taken in the ratio of 1:4 in a screw-capped vail. To this mixture, 5 mL of enzyme preparation (crude) was added and incubate at 40 oC with constant shaking at 200 rpm. Progress of the reaction was monitored by removing aliquots (20 µL) at various time intervals (4, 8…24 h). The aliquots were appropriately diluted (with hexane) and analysed by thin-layer chromatography. 2.8. Effect of Varied amount of Enzyme on Transesterification Algal oil (0.25 g) and acyl acceptor (methanol, ethanol, propanol-2, and n-butanol) were taken in the ratio of 1:4 in a screw-capped vial. The crude enzymes were prepared by adding of 20 mM sodium phosphate buffer, pH 7.8 and take this crude lipase solution in varying amount viz, 1, 2, 3, 4, and 5 mL. To the reaction mixture, these enzyme preparations were added and incubate at 40 oC with constant shaking at 200 rpm for 24 h. The aliquots were appropriately diluted (with hexane) and analysed by thin-layer chromatography. 2.9. Effect of Varied amount of Acyl Acceptor on Transesterification Algal oil (0.25 g) and acyl acceptor (methanol, ethanol, propanol-2, and n-butanol) were taken in the different ratio such as 1:1, 1:2, 1:3, 1:4, 1:5, inscew capped vail and in this mixture 5 mL of prepared crude lipase enzyme preparation was added. The reaction mixture was incubated at 40 oC Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 155 with constant shaking at 200 rpm for 24 h. The aliquots were appropriately diluted (with hexane) and analysed by thin-layer chromatography. 2.10. Qualitative Analysis of Esters by Thin-layer Chromatography The formation of methyl ester of algal oil in the reaction mixture was also analyzed by thinlayer chromatography with silca gel 60F254. The solvent system consisted of hexane/ethyl acetate /acetic acid in the ratio of 90:10:1. The spot was detected in the UV light. 2.11. The Quantitive Analysis of Ester by Titration Prepare solvent mixture 95% ethanol/diethyl ether (1/1, v/v), 0.1 M KOH in ethanol, and 1% phenolphthalein in 95% ethanol. Total reaction mixture was placed in conical flask and dissolved in at least 50 mL of the solvent mixture. Titrate, with shaking, with the KOH solution (in a 25 mL burette in 0.1 mL) to the end point of the indicator (5 drops of indicator) the pink colour persisting for at least 10 s. The acid value is calculated by the formula: 56.1 N V/M, where V is the number of mL of KOH solution used, N is exact normality, and M is the mass in g of the sample. 3. Results and Discussion 3.1. Optimization of Algal Culture Although microalgae, especially Scenedesmus dimorphus is widely distributed in the upper lake but these are not currently used for biotechnological applications. Microalgal culture is the same as other microbial culture with the exception of the light requirement in autotrophic. For successful microalgal culture, a suitable Scenedesmus dimorphus must be selected mainly based on general physical, chemical and biological characteristics together with the growth optimization of selected species on a CHU13 medium. High cell density mass production culture was unattainable due to a number of physical, chemical and biological factors. These factors were summarized in Table 3. In this study, microalgae were screened for high dry biomass production. Table 4 shows that all the different conditions and media composition produced algal biomass with varying amount. The most one productive was CHU medium + Lake soil + Lake water media used for microalgae culture incubate at department roof followed by CHU medium + Lake soil + Lake water media at department window. Therefore, CHU medium +Lake soil + Lake water for microalgae culture was incubated at tissue culture lab. Temperature, light and nutrient media composition may represent the main limitation for high biomass production rates for the outdoor and indoor cultivation of microalgae. The response of selected species of microalgae such as Scenedesmus dimorphus to varying nutrient media composition Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 156 is also an important consideration when considering the culture of these algae in closed cultivation system in tissue culture laboratory. Although the effect of temperature, light, nutrient media composition on the growth rate of laboratory microalgal culture was well, its effect in out door cultures was not properly grown due to the high temperature in the day time period (Fig. 2). An out door (roof) algal culture under goes a diuranal cycle which, in areas out of the tropics, may show a different of cell component in summer seasons the maximum day temperature of over 41 oC, and temperature can be an important limiting factor. When nutrient and temperature was not limiting the growth of microalgae, light availability to the average cell becomes the dominant limiting factor, which has demonstrated a decrease in the growth rate of microalgae, with an increase in self shading due to increased cell density. 3.2. Biodiesel Production by Chemical-catalyzed and Lipase-catalyzed Transesterification Biodiesel was prepared in the form of methyl ester of fatty acid from algae in oil using chemical catalyzed tronsesterification reaction (Fig. 3). Fig. 4 shows the top layer in the separation funnel is the biodiesel product and lower layer is glycerine. The lipase from Scenedesmus dimorphus source (which ware prepared crude in laboratory) ware screened for transesterification. Fig. 5 shows lipase from Scenedesmus dimorphus is capable of transesterification (Table 5) with methanol, ethanol and propanol-2 showed by tubes 1, 2 and 3 respectively in which biodiesel (methanol ester, ethanol ester and propanool-2ester) mix with algal oil in the upper layer and total reaction mixture in the lower layer. The n-butanol has not transesterification into n-butanol ester which shows in TLC analysis (lane 4 in Fig. 7) but in tube 4 after lipase – catalyzed transestrification with algal oil observed a light green coloured layer which might be algal oil. This suggested that when the number of carbon atom increased in alcohol from 1 (methanol) to 4 (n-butanol), dissolving effect of substrate (algal oil) into alcohol was increased. The lipase from Scenedesmus dimorphus source (which were prepared crude in laboratory) ware screened for transesterification. Fig. 5 shows that lipase from Scenedesmus dimorphus is capable of transestrification. With this enzyme, the yields of 44, 24, 22 and 0% respectively for the methyl ester, ethyl ester, propanyl ester and butanyl ester could be obtained after 24 h (Table 6). The reaction could be qualitativety followed by TLC (Figs. 6 & 7) and quantitively by titration (Fig. 5). The formation of biodiesel did increase beyond 24 h which is likely to be inactivation of the lipase by substrate methanol. The inactivation of lipase during transesterification reactions has also been observed by other. Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 157 Table 3. Factor influencing algal growth A biotic factors Biotic factor Operational factor Light (quantity, quality) Temperature Nutrient requirement O2 and CO2 Salinity pH Toxic chemicals Pathogens( bacteria, fungi, viruses) Competition by other algae Shear produced by mixing Dilution rate Depth Harvest frequency Table 4. Algal dry biomass production at different condition and media Media composition CHU medium + Deionised water CHU medium + Lake water Lake soil+ Deionised water Lake water + Lake soil CHU medium + Lake water + Lake soil Lake water Deionised water Algal dry biomass (g/L) Department Department Department Window Roof Culture lab 2.2 3.9 2.3 4.3 5.2 3.7 0.11 1.6 2.7 1.7 3.6 4.9 2.9 0.08 Figure 2. Optimization of algal culture. Copyright © 2012 by Modern Scientific Press Company, Florida, USA 2 3.3 1.9 3.5 4.8 2.1 0.03 Int. J. Environ. Bioener. 2012, 4(3): 147-161 158 Figure 3. Different steps for algal oil extraction. Figure 4. The chemical catalyzed transesterificaation reaction (Upper layer layer is biodiesel and lowerlayer is glycerine). Figure 5. Graph shows the effect of incubation time on biodiesel production at 40 oC using 5 mL Scenedesmus dimorphus. Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 159 Figure 6. TLC analysis of reaction mixture during transesterification reaction. Figure 7. TLC analysis of different ester. 4. Conclusions As demonstrated above, microalgal biofuel is technically feasible. It is the only renewable biofuel that can potentially completely relocate liquid fuel derived from gasoline. The financial side of producing algal biofuel needs to recover significantly to be possible. Production of low-cost microalgal biofuels requires primarily improvements to microalgal biology through genetic engineering. Use of the biorefinery idea and advances in photo bioreactors engineering will further lower the cost of fabrication. In view of their much greater yield than raceways, tubular photo bioreactors are likely to be used in producing much of the algal biomass required for making biodiesel. Photobioreactors provide a prohibited environment that can be modified to the specific stress of highly productive microalgae to attain a consistently good annual give up of algal oil. Algal biodiesel creation can be done through the use of chemical (acid, base). There is a recent attention in using powerless lipase or immobilized whole cells as “green” alternatives to chemical catalysts to produce biofuels industrially. However, the cost of the final enzymatic product remains a difficulty compared to the cheaper substitute of using chemical catalysis. Using the apparatus of recombinant DNA technology, it is Copyright © 2012 by Modern Scientific Press Company, Florida, USA Int. J. Environ. Bioener. 2012, 4(3): 147-161 160 possible to increase the supply of appropriate lipases for biofuels fabrication. Protein engineering and site-directed mutagenesis may be used to alter the enzyme-substrate specificity, stereo specificity, and thermo stability, or to increase their catalytic efficiency, which will benefit biofuels construction, and lower the cost of the generally process. Indeed, more research efforts should be focused in modifying and cloning more lipases. 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