REPORT issued by an Accredited Testing Laboratory Contact person Date Johan Post 2015-06-29 5P04761 Reference Page 1 (3) 1002 ISO/IEC 17025 Fire Research +46 10 516 58 45 [email protected] Finsa Dpto. de IDi + Calidad 15890 Santiago de Compostela A Coruna Spain Heat release and smoke production according to ISO 5660-1 (3 appendices) Introduction SP has by request of Finsa Dpto. De Idi + Calidad performed a fire test according to ISO 5660-1. The purpose of the test is to form a basis for technical fire classification. Product According to the client: MDF board called ”Fibracolour Negro IGNIFUGO”. The product has a nominal area weight of 14 kg/m2 and a nominal thickness of 19 mm. The product has a black colour. The product has a nominal area weight of 8.5 kg/m2 and a nominal thickness of 10 mm. The product has a black colour. Manufacturer Finsa Dpto. De Idi + Calidad, A Coruna, Spain. Sampling The sample was delivered by the client. It is not known to SP Fire Research if the product received is representative of the mean production characteristics. The sample was received May 21, 2015 at SP Fire Research. Test procedure In the Cone Calorimeter, ISO 5660, specimens of 0.1 by 0.1 m are exposed to controlled levels of radiant heating. The specimen surface is therefore heated up and an external spark ignitor ignites the pyrolysis gases from the specimen. The gases are collected by a hood and extracted by an exhaust fan. The heat release rate (HRR) is determined by measurements of the oxygen consumption derived from the oxygen concentration and the flow rate in the exhaust duct. The specimen is placed on a load cell during testing. A retainer frame covers the periphery of the specimen. Smoke production rate is measured with a laser system. SP Technical Research Institute of Sweden Postal address Office location Phone / Fax / E-mail SP Box 857 SE-501 15 BORÅS Sweden Västeråsen Brinellgatan 4 SE-504 62 BORÅS +46 10 516 50 00 +46 33 13 55 02 [email protected] Laboratories are accredited by the Swedish Board for Accreditation and Conformity Assessment (SWEDAC) under the terms of Swedish legislation. This report may not be reproduced other than in full, except with the prior written approval of the issuing laboratory. Date REPORT Reference Page 2015-06-29 5P04761 2 (3) Laser extinction beam including temperature measurement Temperature and differential pressure measurements taken here Exhaust blower Exhaust hood Gas samples taken here Cone heater Spark igniter Sample Load cell Schematic drawing of the Cone calorimeter, ISO 5660. Test results Detailed test results are given in appendices 1 - 2. The test parameter explanation is given in appendix 3. Below a tabulated summary is given. Product 19 mm Time to ignition THR qmax q180 SPRmax TSP (s) (MJ/m2) (kW/m2) (kW/m2) (m2/m2s) (m2/m2) 36* 10.9* 106* 36* 2.3* 286* 31.5 156 120 2.9 397 10 mm 340 *Average based on three tests The test results relate only to the behaviour of the test specimens of a product under the particular conditions of the test; they are not intended to be the sole criterion for assessing the potential fire hazard of the product in use. SP Technical Research Institute of Sweden Date REPORT Reference Page 2015-06-29 5P04761 3 (3) The following classification has been assessed in the accordance with the New Zealand Building Code Verification Method C/VM2 Appendix A. Establishing Group numbers for lining materials. Calculation were carried out according to section A1.3 for predicting a material´s group number for each specimen tested. Table 1 : Fibracolour Negro IGNIFUGO, 19 mm. Sample 1 Sample 2 Sample 3 Classification 1 1 1 1 Sample 3 Classification Group number Classification Table2 : Fibracolour Negro IGNIFUGO, 10 mm. Sample 1 Group number Classification Sample 2 1 1 The tested sample recorded an average specific extinction area less than 250 m2/kg. In accordance with Verification Method C/VM2 Appendix A, samples achieving either a Group number classification 1 or 2, and with an average specific extinction area less than 250 m2/kg are identified with “S” post-script to the Group number. Assessment The cone calorimeter testing was carried out on the specimens. For the purposes of compliance with the NZBC Verification Method C/VM2 Appendix A, the following classification is considered applicable to the material “Fibracolour Negro IGNIFUGO, 10 – 19 mm”. Building Code Document Group Number Classification NZBC Verification Method C/VM2 Appendix A SP Technical Research Institute of Sweden Fire Research - Fire Dynamics Performed by Examined by __Signature_1 __Signature_2 Johan Post Per Thureson Appendices 1-2 Test results 3 Test parameters explanation SP Technical Research Institute of Sweden 1-S Date REPORT Reference 2015-06-29 5P04761 Page 1 (3) Appendix 1 Test results ISO 5660-1:2015 Product MDF board called ”Fibracolour Negro IGNIFUGO”. The product has a nominal area weight of 14 kg/m2 and a nominal thickness of 19 mm. The product has a black colour. Test specification Irradiance level: 50 kW/m2. Calibration constant (C): 0.04273 m1/2 g1/2 K1/2. Orientation: Horizontal. The exposed surface area of 0.009 m2. The retainer frame was used. test specimen Backing: No other than the non-combustible required in the standard. Measured data Thickness 18.7 – 18.9 mm. Area weight 14.1- 14.2 kg/m2. Density 744 - 756 kg/m3. Conditioning Temperature (23 ± 2) °C. Relative humidity (50 ± 5) %. Operator Sven-Ove Vendel. Date of test June 22, 2015. SP Technical Research Institute of Sweden REPORT Date Reference Page 2015-06-29 5P04761 2 (3) Appendix 1 Test results Property Flashing (min:s) Ignition (min:s) All flaming ceased (min:s) Test time (min:s) Heat release rate (kW/m2) Peak heat release rate (kW/m2) Average heat release, 3 min (kW/m2) Average heat release, 5 min (kW/m2) Total heat produced (MJ/m2) Smoke production rate (m2/m2s) Peak smoke production (m2/m2s) Total smoke production over the nonflaming phase (m2/m2) Total smoke production over the flaming phase (m2/m2) Total smoke production (m2/m2) Sample mass before test (g) Sample mass at sustained flaming (g) Sample mass after test (g) Average mass loss rate (g/m2s) Average mass loss rate (g/m2s) Total mass loss (g/m2) Effective heat of combustion (MJ/kg) Max average rate of heat emission (kW/m2) Volume flow in exhaust duct (l/s) SP Technical Research Institute of Sweden Name of variable tflash tign text ttest q qmax q180 q300 THR SPR SPRmax TSPnonfl TSPfl TSP M0 Ms Mf MLRign-end MLR10-90 TML ΔHc MARHE V Test 1 Test 2 Test 3 Average value 00:34 01:42 10:00 00:35 01:28 10:00 00:38 02:38 10:00 00:36 01:56 10:00 See figure 1 See figure 1 See figure 1 108 35 25 10.7 103 29 21 9.9 107 44 30 12.3 106 36 25 10.9 See figure 2 See figure 2 See figure 2 2.4 2.2 2.2 2.3 27.7 17.7 23.9 23.1 287.1 315 141.1 139.6 98.7 8.0 7.8 4512 2.4 60.8 24 301.1 319 140.7 139.4 97.8 8.1 7.9 4576 2.2 56.9 24 201.0 225 142.0 139.9 99.6 7.9 7.7 4431 2.8 58.1 24 263.1 286 141.3 139.7 98.7 8.0 7.8 4506 2.4 58.6 24 Date REPORT Reference Page 2015-06-29 5P04761 3 (3) Appendix 1 Graphs of heat release rate and smoke production rate Heat release rate (kW/m2) 120 Test 1 Test 2 100 Test 3 80 60 40 20 0 0 2 4 6 8 10 12 Time (min) Figure 1 Heat release rate for “Fibracolour Negro IGNIFUGO, 19 mm”, triplicate tests at an irradiance of 50 kW/m2. Smoke production rate (m2/m2s) 3 Test 1 Test 2 2.5 Test 3 2 1.5 1 0.5 0 0 2 4 6 8 10 12 Time (min) Figure 2 Smoke production rate for “Fibracolour Negro IGNIFUGO, 19 mm”, triplicate tests at an irradiance of 50 kW/m2. SP Technical Research Institute of Sweden Date REPORT Reference 2015-06-29 5P04761 Page 1 (3) Appendix 2 Test results ISO 5660-1:2015 Product MDF board called ”Fibracolour Negro IGNIFUGO”. The product has a nominal area weight of 14 kg/m2 and a nominal thickness of 10 mm. The product has a black colour. Test specification Irradiance level: 50 kW/m2. Calibration constant (C): 0.04273 m1/2 g1/2 K1/2. Orientation: Horizontal. The exposed surface area of test specimen 0.009 m2. The retainer frame was used. Backing: No other than the non-combustible required in the standard. Measured data Thickness 10.0 mm. Area weight 8.7 – 8.8 kg/m2. Density 877 - 879 kg/m3. Conditioning Temperature (23 ± 2) °C. Relative humidity (50 ± 5) %. Operator Sven-Ove Vendel. Date of test June 22, 2015. SP Technical Research Institute of Sweden REPORT Date Reference Page 2015-06-29 5P04761 Appendix 2 Test results Property Flashing (min:s) Ignition (min:s) All flaming ceased (min:s) Test time (min:s) Heat release rate (kW/m2) Peak heat release rate (kW/m2) Average heat release, 3 min (kW/m2) Average heat release, 5 min (kW/m2) Total heat produced (MJ/m2) Smoke production rate (m2/m2s) Peak smoke production (m2/m2s) Total smoke production over the nonflaming phase (m2/m2) Total smoke production over the flaming phase (m2/m2) Total smoke production (m2/m2) Sample mass before test (g) Sample mass at sustained flaming (g) Sample mass after test (g) Average mass loss rate (g/m2s) Average mass loss rate (g/m2s) Total mass loss (g/m2) Effective heat of combustion (MJ/kg) Max average rate of heat emission (kW/m2) Volume flow in exhaust duct (l/s) SP Technical Research Institute of Sweden Name of variable tflash tign text ttest q qmax q180 q300 THR SPR SPRmax Test 1 00:47 05:20 10:00 10:00 See figure 1 156 120 31.5 See figure 2 2.9 TSPnonfl 373.4 TSPfl TSP M0 Ms Mf MLRign-end MLR10-90 TML ΔHc MARHE V 23.2 397 87.3 60.2 33.1 10.8 13.2 3012 10.5 56.7 24 2 (3) Date REPORT Reference Page 2015-06-29 5P04761 3 (3) Appendix 2 Graphs of heat release rate and smoke production rate Heat release rate (kW/m2) 180 Test 1 160 140 120 100 80 60 40 20 0 0 2 4 6 8 10 12 Time (min) Figure 1 Heat release rate for “Fibracolour Negro IGNIFUGO, 10 mm”, single test at an irradiance of 50 kW/m2. Smoke production rate (m2/m2s) 3.5 Test 1 3 2.5 2 1.5 1 0.5 0 0 2 4 6 8 10 12 Time (min) Figure 2 Smoke production rate for “Fibracolour Negro IGNIFUGO, 10 mm”, single test at an irradiance of 50 kW/m2. SP Technical Research Institute of Sweden Date REPORT Reference 2015-06-29 5P04761 Page 1 (1) Appendix 3 Test results explanation – ISO 5660 Parameter Explanation Test start The test specimen is subjected to the irradiance and the clock is started. tflash Time from test start until flames with shorter duration than 1 s. tign Time from test start until sustained flaming with duration more than 10 s. Text Time from test start until the flames have died out. End of test Defined as the time when both, the product has been extinguished for 2 minutes, and the mass loss is less than 150 g/m2 during 1 minute. Ttest Test time. From test start until end of test. qmax Peak heat release rate during the entire test. q180 Average heat release rate during 3 minutes from ignition. If the test is terminated before, the heat release rate is taken as 0 from the end of test. q300 Average heat release rate during 5 minutes from ignition. If the test is terminated before, the heat release rate is taken as 0 from the end of test. THR Total Heat Released from test start until end of test. SPRmax Peak Smoke Production Rate from test start until end of test. TSP Total Smoke Produced from test start until end of test. M0 Mass of specimen. Ms Mass of specimen at sustained flaming. Mf Mass of specimen at the end of the test. MLRign-end Mass Loss Rate. Average mass loss rate from ignition until end of test. MLR10-90 Mass Loss Rate. Average mass loss rate between 10% and 90% of mass loss. TML Total mass loss from ignition until end of test. Hc Effective heat of combustion calculated as the ratio between total energy released and total mass loss calculated from ignition until end of test. MARHE Maximum Average Rate of Heat Emission defined as the maximum of the function (cumulative heat release between t = 0 and time = t) divided by (time = t). V Volume flow rate in exhaust duct. Average during the test. SP Technical Research Institute of Sweden
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