NOVEL TECHNOLOGY FOR CONVERTING UNSORTED MUNICIPAL SOLID WASTE TO REFUSE DERIVED FUEL THROUGH PROCESS INTEGRATION Nzioka A.M., Samgen Enterprise Troshin A.G., NTU “KhPI” Goal Municipal solid waste generation Solutions to unsorted municipal solid waste in Kenya Proposed Novel technology Characteristics Environmental aspects Symbiotic relationship Exergy analysis Domestic and Industrial Production Process Inefficient utilisation of resources Waste Products Byproducts Liabilities, environmental concerns and risks When wastes and pollution are created during manufacturing, the generator maintains liability forever and that the ownership of waste can never really be passed on Cheremisinoff N. P. Solutions to unsorted municipal solid waste LANDFILLING Developed to meet environmental compliance by companies and organisations Commonly used as the main disposal method in developing countries Less cost- effective requiring major long-term investments Enormous capital costs Pose continuous threat to the public and environment (oduor, fire etc.) Continuous strain on scarce resources (land) WASTE-TO-ENERGY TECHNOLOGY Proven technology in developed states for waste eradication Utilises waste as source of heat energy thermal power generation Flue gas cleaning ensures minimal emission level of toxic substances Less viable solution to eradication of municipal solid waste in developing countries (Kenya) Nature and composition of waste Socio-economic factors 60 50 40 39 29 30 20 10 0 19 13 developing nations developed nations PROPOSED NOVEL TECHNOLOGY Characteristics of proposed technology Optimal solution for eradicating wet and unsorted municipal solid waste in developing nations Conversion of combustible waste to fuel Recycling of non combustible material Effective removal of toxic gaseous compounds prior to combustion Reduces demand on land resources Environmental aspect Minimal or zero accumulation of waste before pretreatment process Optimal temperatures for thermochemical conversion of waste for effective removal of toxic compounds (HCl, HF) Optimal temperatures for drying Minimal or zero dependence on external source of heat energy Current trends in developed nations indicate an increase in the use of low calorific coal and refuse derived fuel Reduction in overall demand of non renewable energy resources Energy demanding industries are source of heat energy for thermal processes in refuse derived fuel production Symbiotic relationship (Industry – RDF ) ENERGY DEMANDING INDUSTRIAL PROCESS HEAT ENERGY REFUSE DERIVED PRODUCTION PROCESS FUEL EXERGY ANALYSIS Case study: Reciprocating grate cooler for cooling cement clinker 1200 clinker temperature cooling air 1000 Adjustment for clinker temperature at inlet stage adjustment for cooling air at outlet stage Temperature (deg. cel.0 800 600 400 200 1 0 0 2 4 6 8 10 12 14 16 18 20 Grate ccoler length (m) Computed clinker and temperature profiles Entropy analysis of a typical reciprocating grate cooler for cooling cement clinker Developed solutions Case study: reciprocating grate cooler clinker Developed solutions Case study: suspension preheater system Municipal solid waste: Characteristics Moisture % 60 Moisture content % 50 40 30 Moisture % 20 10 0 1 3 5 7 9 11 13 15 17 19 21 23 days Development of the proposed technology will be a source of both formal and informal employment THANK YOU FOR LISTENING
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