I magine pulling your drilling rig up in downtown Manhattan, parking on the sidewalk, and setting up your site. It’s actually happening more and more frequently. As the use of geothermal energy for heating and cooling grows more popular, even buildings in urban centers such as New York and Boston are replacing their outdated HVAC systems with geothermal heat pumps. Nationally, ground-source heat pumps are not new. But the use of geothermal heat pumps in the New York City metropolitan area is relatively young, with the first systems used for both heating and cooling placed into service in the last 15 years, says John Rhyner, LEED AP, senior project manager with P.W. Grosser Consulting in Bohemia, New York. Founded in 1990, P.W. Grosser specializes in evaluating a geothermal system’s “ground coupling” options, system design, and conducting due diligence of subsurface conditions. One geothermal design that is growing in popularity is the standing column well, essentially a recirculating water well constructed as a free-standing rock borehole. Standing column wells have grown in popularity because they provide “the biggest bang for the geothermal buck,” explains Rhyner. These wells can deliver from 20 to 40-plus tons of heating/cooling capacity per well (1 ton Photo courtesy of DRAGIN Geothermal Well Drilling GEOTHERMAL/continues on page 28 Standing column wells, a relatively new technology, are gaining acceptance in the northeastern United States and presenting a new opportunity for water well drilling firms at the same time. By Jill Ross NGWA.org Jill Ross is a former editor of Water Well Journal and worked for the National Ground Water Association from 1996 to 2004. Today, she does freelance work from home. She can be reached at [email protected]. Water Well Journal December 2010 27/ Table 1. Example number of wells and loops and land area required for a 100-ton system. Geothermal System Closed Loop Open Loop Standing Column Well Thermal Number of Capacity Loops/Wells per Loop for 100-ton or Well Load 2 tons 50 loops 2 gpm/ton 1 supply well @ 200 gpm, 2 diffusion wells 20 tons 5 wells Required Spacing 20 ft Minimum 150 ft, depends on hydrogeology and loads 50 ft Required Land Area 20,000 sq ft Property must measure a minimum of 150 ft on one side to properly space wells 12,500 sq ft if clustering wells, or 250 linear ft of sidewalk frontage Courtesy of P.W. Grosser Consulting. Figure 1. An example of a large-scale geothermal standing column well installation. Courtesy of P.W. Grosser Consulting. GEOTHERMAL/from page 27 equals 12,000 BTUs/hr). As a comparison, consider that a 500-foot-deep closed loop generates 2 to 3 tons, he says (Table 1). Plus, since a single standing column well can provide so much tonnage, the system requires much less space to install. “You can actually use the sidewalk frontage as the drilling site,” Rhyner says. “It makes sense in the city where real estate is limited and expensive, or the project is a retrofit of an existing building that is built out to the property line.” 28/ December 2010 Water Well Journal What Is a Standing Column Well? A standing column well system (see Figures 1 and 2) consists of three main parts: ● ● ● the wells and buried connecting piping (the “well loop”) an interior plumbing system circulating city water throughout the spaces to be conditioned (the “building loop”) the water-to-water or water-to-air heat pumps located in the mechanical rooms. The heat pumps separate the “well loop” from the “building loop” and contain their own refrigerant loop. “A standing column well can be envisioned as a long, narrow glass of water with a straw inserted to the bottom,” Rhyner explains. The “glass” consists of an 8-inch-diameter borehole drilled through the soil and into the rock to a depth of on average about 1500 feet for commercial installations. The drill bit and rods are removed. “What is left is, hopefully, a self-supporting, open rock borehole,” Rhyner says. The shallow, soil portion of the borehole is supported by 10-inch or 12-inchdiameter steel casing. The “straw,” referred to as the “porter shroud,” is a 6inch-diameter plastic pipe inserted into the completed borehole to the bottom. The bottom 50 feet of the shroud has holes drilled into it to act as an intake. Because the well is open to the rock formation, groundwater from fractures and faults in the rock intercepted during drilling fills the well. A submersible pump is installed inside the shroud below the standing water level, near the top of the well, which circulates the groundwater through the system. Typical flow rates through a standing column well range from 90 to 150 gpm depending on well diameter and design. During operation, the pump draws water up from the bottom of the well, sends it through the heat pumps in the building, and then releases it back into the top of the well. The water then must flow all the way down to the bottom where it is drawn back into the shroud intake, back up to the pump, and the cycle repeats. Heat exchange occurs at two points in the system. First, in the heat pumps between the well loop and building loop; and second, between the circulating groundwater and the exposed rock in the well. During cooling mode in the summer, the heat pumps extract unwanted heat and moisture from the building loop, transfer it to the well loop, then it is released to the rock in the well. In the winter during the heating mode, the energy flow is reversed, extracting heat energy from the rock, delivering it to the heat pumps which boost the temperature, then transferring it to the spaces to be heated via the building loop. Standing column wells are optimally designed to have a “bleed,” which is when a portion of the circulating water NGWA.org Figure 2. Diagram of a small-scale residential standing column well system. Courtesy Carl Orio. Jersey, western Virginia, western North Carolina, western South Carolina, and northern Georgia. This is a hilly to mountainous region characterized by thick regolith underlain by igneous and metamorphic rocks. It is geologically similar to the Northeastern Appalachian region, except it has not been glaciated. “The standing column well has been applied most successfully in the Northeast because of near surface bedrock and the presence of clean water at reasonable static levels,” Orio says. “Any area of the world sharing these characteristics could make equally successful applications.” Indeed, he adds, he has heard anecdotal evidence of standing column well installations in China and Germany. The History of the Standing Column Well is diverted rather than returned to the borehole. “Standing column wells like to work within a 45- to 75-degree range,” Rhyner explains. “For example, during peak cooling periods if the return water rises above the high temperature set point, the well is bled, which draws in ambient-temperature groundwater to replenish the well and bring water temperature back into the optimal range.” However, it is important to note that the rock has to be able to yield water at least at the same rate as the bleed to avoid excessive drawdown during the bleed cycle. The bleed water can be redirected to an irrigation tank, a diffusion well, or be used as cooling tower makeup water if a hybrid system is being used, or it can simply be diverted to a drain. Bleed rates can range from 3% up to 30%, depending on the installation, says Carl Orio, chairman and CEO of Water Energy Distributors Inc., a geothermal designer and distributor in Hampstead, New Hampshire, as well as a founder of the Northeast Heat Pump Association. Where Can Standing Column Wells Be Built? “Standing column wells really can be used anywhere where rock is located NGWA.org close to the surface and is stable enough,” Rhyner says. “It’s most costeffective where rock is within 75 to 100 feet of the surface.” These ideal bedrock conditions exist in only some parts of the United States —about 60% to 65%, according to Orio. In the paper “A Survey of Standing Column Well Installations in North America” by Carl Orio and others, the authors found that the majority of currently known standing column wells exist in the following parts of the United States (Figure 3): 1. The Northeastern Appalachian region, which includes Maine, Massachusetts, New Hampshire, New York, northwestern New Jersey, and also portions of southeastern Canada. This region is a hilly to mountainous region characterized by glacial deposits underlain by igneous and metamorphic rocks. 2. The Appalachian Plateau and Valley and Ridge region, which includes Pennsylvania, West Virginia, eastern Kentucky, eastern Tennessee, and northeastern Alabama. This is a hilly to mountainous region characterized by thin regolith (weathered rock) underlain by sedimentary rocks. 3. The Piedmont and Blue Ridge region, which includes southern New The first known standing column well originated in Bangor, Maine, quite by accident, says Orio, whose company, Water Energy Distributors, perfected the standing column well ground-source coupled heat pump approach in the 1970s. “A homeowner found that his well didn’t have any yield, so his idea was to put the water back into the well,” Orio recalls. Soon after, the well began behaving strangely. “The well began cooling off rapidly in January, and the local water well contractor just said, ‘Spill a little water.’ The well quickly rose in temperature about six degrees,” Orio says. “This was the genesis of the bleed effect, and the practical genesis of the standing column well.” After the well was studied by Orio and other geothermal designers in the early 1980s, it became apparent that the standing column well could provide a source of high energy transfer for large geothermal applications. During the 1990s, the standing column well was promoted by the Association of Energy Engineers and by the American Society of Heating, Refrigeration, and Air-Conditioning Engineers. Likewise, this well design was applied more frequently in commercial applications. In 1994, ASHRAE granted a research project, headed up by Jeffrey GEOTHERMAL/continues on page 30 Water Well Journal December 2010 29/ GEOTHERMAL/from page 29 Spitler, Ph.D., PE, of Oklahoma State University. Orio, who was on the research team, says the publication of the team’s reports in 2004 resulted in the first national recognition of the standing column well. Since 2007, it has been included in the official ASHRAE installers’ manual. Drilling setup along W. 21st Street in New York City for a geothermal retrofit for two dormitories for The General Theological Seminary of the Episcopal Church. Photo courtesy of P.W. Grosser Consulting. Opportunities for Water Well Drillers Drilling and constructing standing column wells is an ideal fit for water well contractors, even more so than drilling closed loop geothermal systems, Orio says. “When drilling boreholes for closedloop systems, water well drillers can be undercut on price by the guys who have the smaller, cheaper machines,” he explains. However, drilling standing column wells requires heavy-duty rigs, more along the lines of what are used to drill wells for drinking water. The “almoststandard” standing column well for residential and medium commercial is a 6-inch bore, in the 250- to 500-foot depth range, Orio says. “We call that well an ‘8-6-4’: 8-inch casing into rock, 6-inch bore, and a 4-inch porter shroud with a 4-inch well pump.” Opportunities in the Northeast region abound, and about a dozen water well drilling companies have taken advantage of this emerging market to further diversify their menu of services. One such company is Dragin Geothermal Well Drilling Inc., with offices in New Hampshire and Massachusetts. Dragin Drilling was established in 1996 by partners Carrie Collins Quagliaroli and David “DJ” Quagliaroli. Dragin Geothermal came about a few years ago, when the partners decided to establish a sister company to reflect the company’s growing expertise in geothermal installations. Now, says DJ Quagliaroli, the original drilling company is all but dormant as the company focuses solely on this emerging market. “We constructed our first large-scale system in 2005,” Quagliaroli says. Now, Dragin’s project portfolio showcases installations at Harvard, Yale, and various other institutions all over New England, 30/ December 2010 Water Well Journal including the heart of Boston. The company also drills standing column wells for private residences. “Our workload is about 75 percent commercial and 25 percent residential right now,” Quagliaroli says. So how is drilling a standing column well borehole different than drilling a water well? “When drilling a geothermal well, one big difference is that it’s not really about how much water you get,” Quagliaroli explains. “You need to drill to a certain depth to meet the requirements for heat exchange.” You also have to “gear up,” Quagliaroli says. In addition to needing a heavy-duty rig, drillers will need auxiliary air compressors and boosters. Also, there is the issue of handling the cuttings and water that result from drilling these deep bores, which can present a bit of a challenge in tight urban settings. The cuttings and drill water have to be diverted into large plastic-lined roll-off containers. The water then needs to be filtered on-site before it can be returned to the earth. “On a recent job in Bangor, we had one employee who just handled water all day long,” Quagliaroli says. Addressing groundwater quality is also essential for standing column wells, especially in urban areas. “A standing column well is essentially an open-loop system,” Rhyner says. “Poor water quality can be a deal breaker. Due diligence is critical. Test wells are not always cost-effective, but published groundwater quality data do exist from federal and state geological surveys, and a seasoned hydrogeologist should be able to offer insight into local conditions. If nothing more, good old common sense should prevail.” Groundwater from deep wells can be highly mineralized or contain high chloride levels. Near the shoreline, salty water—corrosive to metal components of a system—should be expected. Contamination in groundwater is also a concern when drilling in urban areas, Quagliaroli says. Rhyner cites a geothermal project in Manhattan that was cancelled after the wells were drilled when the water was found to contain volatile organic contaminants from a former filling station located on the site. NGWA.org “Don’t ever assume that groundwater in rock cannot become contaminated by human activities at the surface,” Rhyner warns. Drilling in urban areas creates a whole different list of challenges. “I present it to owners as ‘short-term pain for a long-term gain’,” Rhyner says. “Drilling is loud and it can be disruptive to neighbors. Sidewalks are closed, and lanes of roads may also need to be closed.” Permits and filings can also present delays, Rhyner says. He recommends researching whether governing agencies are familiar with geothermal well drilling and have regulations in place. If not, anticipate significant delays and effort to educate and negotiate with the agencies. On a particular job, there could be layers of people involved including an architect, mechanical/electrical/plumbing engineers, a geothermal engineer, geologists and hydrogeologists, geotechnical and civil engineers, a sustainability/LEED consultant, a commissioning agent, a construction manager, a general contractor, mechanical and electrical contractors, and a drilling contractor. “In New York City, it’s rare that even 10 percent of the people involved on a project have any valid experience with geothermal,” Rhyner says. “There are a lot of points where there can be disconnects. Lack of information, poor communication, and misapplied technology can all complicate or even kill a project.” What Is the Future for the Standing Column Well? “More engineering firms are opening up dedicated geothermal divisions now,” Quagliaroli says. “Right now, the Northeast market is relatively small. There are maybe a half-dozen drilling companies who do this kind of work. There is always room for more.” Rhyner agrees. “We could always use more drillers to come up to speed on the technology,” he says. Rhyner adds that Manhattan and the Bronx are ideally suited for standing column wells and are a potential hot market for geothermal installations right now. “Right now, there are maybe several dozen systems in place. In my opinion, that’s not a lot.” NGWA.org Figure 3. Groundwater regions of North America. Source: Heath, 1988 (with regions with documented standing column wells shown shaded, Carl Orio, 1999). Orio, a certified International Ground Source Heat Pump Association instructor and a certified geothermal designer, offers monthly two-day training seminars for installing contractors at Water Energy Distributors, as well as seminars for engineers, homeowners, and those in sales and marketing. A new three-day technical design workshop for engineers was first held in 2010 and several more are planned for 2011, the first one taking place in mid-January. “Any professional driller can adapt to this technology,” Orio says, “especially if they have deep-well experience.” One new development that could bloom from the growing acceptance of the standing column well is the “dualuse” well. A single well is designed to provide the geothermal heating and cooling to a home, as well as the drinking water supply. Orio says several thousand such wells are in existence since the 1980s and can provide considerable cost savings in new installations. Others in the industry are carefully monitoring the safety issues in having a recirculating well provide drinking water. Some local health departments have reconciled this issue, others have Author’s note: Rhyner’s firm, P.W. Grosser Consulting, is presently updating for New York City its Geothermal Heat Pump Manual, originally published in 2002, and a popular “how to” do geothermal in an urban locale. The new version should be available on the New York City Department of Design and Construction’s Web site in spring 2011. not, Rhyner says. Whether they be single-use or dualuse, one thing is clear: the advent of standing column wells presents a significant opportunity for the well drilling industry. As Quagliaroli states quite simply, “Our industry is lucky to have it.” Reference Orio, Carl D., Carl N. Johnson, Simon J. Rees, A. Chiasson, Zheng Deng, and Jeffrey D. Spitler. 2005. A Survey of Standing Column Well Installations in North America. ASHRAE Transactions 111, Part 2, RP-1119. (Copy available at www.northeastgeo.com —click on Library, then click on Tech Papers.) WWJ Water Well Journal December 2010 31/
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