Effect of Nitrification on Corrosion in the Distribution System Subject Area: Water Quality Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED About the Water Research Foundation The Water Research Foundation (formerly Awwa Research Foundation or AwwaRF) is a member-supported, international, 501(c)3 nonprofit organization that sponsors research to enable water utilities, public health agencies, and other professionals to provide safe and affordable drinking water to consumers. The Foundation’s mission is to advance the science of water to improve the quality of life. To achieve this mission, the Foundation sponsors studies on all aspects of drinking water, including resources, treatment, distribution, and health effects. Funding for research is provided primarily by subscription payments from close to 1,000 water utilities, consulting firms, and manufacturers in North America and abroad. 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ALL RIGHTS RESERVED Effect of Nitrification on Corrosion in the Distribution System Prepared by: Yan Zhang, Marc Edwards, Ameet Pinto, and Nancy Love Virginia Tech 418 Durham Hall, Blacksburg, VA 24061 Anne Camper and Mohammad Rahman Montana State University, Civil Engineering Department 205 Cobleigh Hall, Bozeman, MT 59717 and Helene Baribeau Carollo Engineers 199 Los Robles Avenue, Suite 530, Pasadena, California 91101 Jointly sponsored by: Water Research Foundation 6666 West Quincy Avenue, Denver, CO 80235-3098 and U.S. Environmental Protection Agency Washington, D.C. Published by: ©2010 Water Research Foundation. ALL RIGHTS RESERVED DISCLAIMER This study was funded by the Water Research Foundation (Foundation) and the U.S. Environmental Protection Agency (USEPA) under Cooperative Agreement No. X-83294801. The Foundation and USEPA assume no responsibility for the content of the research study reported in this publication or for the opinions or statements of fact expressed in the report. The mention of trade names for commercial products does not represent or imply the approval or endorsement of the Foundation or USEPA. This report is presented solely for informational purposes. Copyright © 2010 by Water Research Foundation ALL RIGHTS RESERVED. No part of this publication may be copied, reproduced or otherwise utilized without permission. ISBN 978-1-60573-047-9 Printed in the U.S.A. ©2010 Water Research Foundation. ALL RIGHTS RESERVED CONTENTS LIST OF TABLES ......................................................................................................................... ix LIST OF FIGURES ....................................................................................................................... xi FOREWORD .............................................................................................................................. xvii ACKNOWLEDGMENTS ........................................................................................................... xix EXECUTIVE SUMMARY ......................................................................................................... xxi CHAPTER 1: INTRODUCTION .................................................................................................. 1 Background ......................................................................................................................... 1 Overview of Nitrification Effects on Corrosion ................................................................. 1 Factors Affecting Nitrification Occurrence: Interaction of Materials and Water Chemistry ...................................................................................................................... 2 Nutrient Effects on Nitrification ............................................................................. 2 Effect of Pipe Materials and Corrosion Control Strategies on Nitrification Occurrence ........................................................................................................ 2 Special Focus on the Interaction of Phosphorus, pH and Copper Pipe .................. 3 Granular Activated Carbon (GAC) Filters in Homes ............................................. 4 Interaction of Nitrifiers and Heterotrophic Bacteria and Heterotrophic Nitrification in Drinking Water Systems .......................................................... 4 Research Objectives ............................................................................................................ 4 Figures and Tables .............................................................................................................. 5 CHAPTER 2: EFFECT OF AMBIENT NUTRIENTS AND METALS ON NITRIFICATION IN PREMISE PLUMBING....................................................................................................... 9 Introduction ..........................................................................................................................9 Materials and Methods .......................................................................................................11 Experimental Setup ................................................................................................11 Analytical Methods ................................................................................................12 Results and Discussion ......................................................................................................13 Effect of Nutrient Level on Nitrifier Growth and Activity ....................................13 Direct and Indirect Effects of Alkalinity ...............................................................15 Nutrient Release and Ammonia Cycling from Different Pipe Materials ...............16 Effect of Organic Carbon .......................................................................................17 Conclusions ........................................................................................................................17 Figures and Tables .............................................................................................................18 CHAPTER 3: EFFECT OF ORGANIC AND AMMONIA LEVELS ON NITRIFICATION AND COPPER RELEASE ......................................................................................................23 Introduction ........................................................................................................................23 Nitrification and its Effects on pH and Alkalinity ................................................ 23 v ©2010 Water Research Foundation. ALL RIGHTS RESERVED vi | Effect of Nitrification on Corrosion in the Distribution System Materials and Methods .......................................................................................................24 Reactor Setup .........................................................................................................24 Water Preparation ..................................................................................................25 Experimental Approach .........................................................................................25 Analytical Methods ................................................................................................26 Results and Discussion ......................................................................................................28 Ammonia Utilization in PVC and Copper Reactors ..............................................28 Effect of Ammonia and TOC Levels on Nitrification and Copper ........................28 Microbial Community Composition ......................................................................29 Conclusions ........................................................................................................................29 Figures and Tables .............................................................................................................30 CHAPTER 4: NITRIFICATION IN PREMISE PLUMBING: ROLE OF PHOSPHATE, PH AND PIPE CORROSION .................................................................................................37 CHAPTER 5: LEAD CONTAMINATION OF POTABLE WATER DUE TO NITRIFICATION ....................................................................................................................39 CHAPTER 6: ACCELERATED CHLORAMINE DECAY AND MICROBIAL GROWTH RESULTING FROM NITRIFICATION IN PREMISE PLUMBING....................................41 Introduction ........................................................................................................................41 Materials and Methods.......................................................................................................43 Pipe Rig Setup........................................................................................................43 Water Chemistry and Nitrification Inoculation .....................................................43 Analytical Methods ................................................................................................44 Results and Discussions .....................................................................................................45 Disinfectant Decay .................................................................................................45 Heterotrophic Bacterial Growth .............................................................................46 Field Data ...............................................................................................................47 Conclusions ........................................................................................................................48 Figures and Tables .............................................................................................................48 Supporting Information......................................................................................................54 CHAPTER 7: NITRIFICATION EFFECT ON CORROSION OF GALVANIZED IRON, COPPER AND CONCRETE...................................................................................................55 Introduction ........................................................................................................................55 Materials and Methods.......................................................................................................56 Large Scale Pipe Rig Testing .................................................................................56 Mechanism Investigation of Galvanized Iron Corrosion .......................................56 Nitrification Effect on Concrete Corrosion Test ....................................................57 Analytical Methods ................................................................................................57 Results and Discussions .....................................................................................................58 Nitrification Activity in Different Pipe Materials (Phase II) .................................58 Nitrification Effect on Water Chemistry................................................................58 Effect of Nitrification on Pipe Corrosion...............................................................59 Nitrification Effect on Concrete Corrosion............................................................61 ©2010 Water Research Foundation. ALL RIGHTS RESERVED Contents | vii Conclusions ........................................................................................................................61 Figures and Tables .............................................................................................................62 CHAPTER 8: EFFECT OF NITRIFICATION AND GAC FILTRATION ON COPPER AND LEAD LEACHING IN HOME PLUMBING SYSTEMS .............................................69 Introduction ........................................................................................................................69 Effect of Disinfectant .............................................................................................69 Effect of Nitrification.............................................................................................70 Effect of Granular Activated Carbon (GAC) Filters..............................................71 Materials and Methods.......................................................................................................71 Pipe Rig Setup........................................................................................................71 Water Chemistry ....................................................................................................72 Experimental Monitoring and Analysis .................................................................73 Results and Discussions .....................................................................................................73 Disinfectant Effect in Blacksburg Water Without GAC-Phase I...........................73 Overall Impacts of GAC Treatment on Water Chemistry-Phase II and Phase III ...........................................................................................................75 Nitrification Effects-Phase II .................................................................................77 Field Studies...........................................................................................................79 Summary and Conclusions ................................................................................................79 Figures and Tables .............................................................................................................80 CHAPTER 9: UTILITY INTERVIEW AND CASE STUDIES ..................................................87 Methodology ......................................................................................................................87 Utility Interviews ...................................................................................................87 Review of Existing Water Quality Data ................................................................87 Distribution System Sampling ...............................................................................87 Results and Discussion ......................................................................................................88 Utility Interviews ...................................................................................................88 Review of Existing Water Quality Data ................................................................90 Distribution System Sampling ...............................................................................92 Conclusions ........................................................................................................................96 Utility Interviews ...................................................................................................96 Review of Existing Water Quality Data ................................................................96 Distribution System Sampling ...............................................................................97 Figures and Tables .............................................................................................................97 APPENDIX A: NITRIFICATION IN DRINKING WATER SYSTEMS .................................115 APPENDIX B: NITRIFICATION IN PREMISE PLUMBING: ROLE OF PHOSPHATE PH, AND PIPE CORROSION ..............................................................................................115 APPENDIX C: CULTURE INDEPENDENT QUANTIFICATION OF AMMONIA OXIDIZING BACTERIAL IN DRINKING WATER SYSTEMS .......................................151 ©2010 Water Research Foundation. ALL RIGHTS RESERVED viii | Effect of Nitrification on Corrosion in the Distribution System APPENDIX D: LEAD CONTAMINATION OF POTABLE WATER DUE TO NITRIFICATION ..................................................................................................................117 APPENDIX E: UTILITY INTERVIEW QUESTIONNAIRE ...................................................191 REFERENCES ............................................................................................................................205 ABBREVIATIONS .....................................................................................................................223 ©2010 Water Research Foundation. ALL RIGHTS RESERVED TABLES 1.1 Key effects of nitrification on water quality and corrosion .................................................7 1.2 Factors affecting nitrification in drinking water systems ....................................................8 1.3 Effect of pipe materials and GAC on nitrification occurrence ............................................8 2.1 Nutrient levels investigated................................................................................................21 2.2 Illustrative prediction of free Cu2+ at two different alkalinity levels for a range of pHs ...21 2.3 Change in nutrient level by leaching from conrete materials to water ..............................22 2.4 Predicted and observed effects of different pipe materials on nitrification .......................22 3.1 Influent water quality for different reactors .......................................................................35 6.1 Field study results ..............................................................................................................53 7.1 Nitrification in different pipe materials .............................................................................66 7.2 Weight loss for different pipe materials.............................................................................66 7.3 Predicted and confirmed effect of nitrification on corrosion .............................................67 8.1 Water quality comparison before and after filtration through GAC ..................................85 8.2 Average ammonia consumption % after 24 hours stagnation in the indicated pipe material...........................................................................................................86 8.3 Final pH after 24 hours stagnation in the indicated pipe material .....................................86 8.4 Field studies at three utilities .............................................................................................86 9.1 Utilities that participated in the distribution system samplings .......................................112 9.2 Nutrient levels at different sampling locations ................................................................112 9.3 Metal Release at IRWD utility .........................................................................................113 9.4 Metal Release in Hampden Water District ......................................................................113 A.1 Important reactions influencing nitrogen in the distribution system ...............................142 ix ©2010 Water Research Foundation. ALL RIGHTS RESERVED x | Effect of Nitrification on Corrosion in the Distribution System A.2 pH-dependent growth range and optimal pH for nitrifying bacteria ...............................143 A.3 Limiting and inhibiting range of various nutrients and their occurrence range in US raw drinking water ...............................................................................................144 A.4 Key effects of nitrification on water quality and corrosion .............................................146 A.5 Nitrification indicator and rationale for its use ................................................................147 A.6 Situations where nitrification indicators do not always work ..........................................147 A.7 Nitrification control methods: effectiveness and rationale .............................................148 B.1 Metal release in brass pipes .............................................................................................162 B.2 Logarithm of nitrifier MPN at different phosphorus and pH levels in different pipe materials .......................................................................................................162 C.1 Primers used for P. aeruginosa quantification .................................................................175 C.2 Primers used for N. Europaea amplicon generation and total AOB quantification .........175 C.3 Ammonia oxidizing bacteria concentrations for laboratory scale set-ups .......................175 C.4 AOB concentration for large scale rigs ............................................................................176 C.5 DAPI staining for water samples for five different PVC plumbing systems ...................176 D.1 Water utility studies results ..............................................................................................187 D.2 Montana bench test results ...............................................................................................188 ©2010 Water Research Foundation. ALL RIGHTS RESERVED FIGURES 1.1 General effect of a given nutrient concentration on nitrifier activity ..................................5 1.2 Free Cu concentration in relation to pH and phosphorus levels ..........................................6 2.1 Average ammonia loss % and nitrifier MPN at different copper concentrations ..............18 2.2 Average ammonia loss % at different phosphorus concentrations ....................................18 2.3 Average ammonia loss % and nitrifier MPN at different zinc concentrations ..................19 2.4 Average ammonia loss % and MPN values at different alkalinity added..........................19 2.5 Effect of copper and zinc concentrations on ammonia loss at two different alkalinities .....20 2.6 Average ammonia loss % at different alkalinity and phosphate levels in lead pipes ........20 2.7 Nitrifier MPN at 5 ppb phosphorus ...................................................................................21 3.1 Modified CDC reactor .......................................................................................................30 3.2 Typical setup for a reactor .................................................................................................30 3.3 Bulk water NH3 concentration in different reactors during the eight hours stagnation ....31 3.4 Biofilm cell density in different reactors ...........................................................................31 3.5 Average bulk water MPN for AOB and NOB from different reactors ..............................32 3.6 Average (n=12) HPC value for different reactors..............................................................32 3.7 Average (n=12) pH of bulk water after eight hours of stagnation .....................................33 3.8 Average (n=12) alkalinity used/mg of ammonia nitrogen oxidized in different reactors .... 33 3.9 Aferage effluent total and dissolved copper concentrations in different copper reactors ....34 3.10 DGGE profile of biofilm sampled from different reactors ................................................34 6.1 Rough conceptualization of relative secondary disinfectant advantages ...........................48 6.2 Pipe rig setup......................................................................................................................49 6.3 Total chlorine residual decay in different pipe materials...................................................49 xi ©2010 Water Research Foundation. ALL RIGHTS RESERVED xii | Effect of Nitrification on Corrosion in the Distribution System 6.4 Chlorine and chloramine decay after 6 hours stagnation (Phase III) as total chlorine doses were ramped up ............................................................................................50 6.5 Ammonia loss % and MPN with PVC, iron and new lead pipes .......................................51 6.6 Bulk water HPC in PVC pipes ...........................................................................................51 6.7 Biofilm HPC (Phase II)......................................................................................................52 6.8 Bulk water HPC in galvanized pipe (Phase I-no nitrification) ..........................................52 6.9 Biofilm HPC with and without nitrification ......................................................................53 7.1 Nitrification effect on water chemistry ..............................................................................62 7.2 Total zinc release versus time in galvanized pipes ............................................................63 7.3 Water sample from galvanized pipes .................................................................................63 7.4 Zinc release in galvanized pipe ..........................................................................................64 7.5 Total copper release versus time in copper pipes ..............................................................64 7.6 Predicted soluble copper at different pH and alkalinities ..................................................65 7.7 pH change and calcium leaching from concrete w/ and w/out nitrification at different intitial pH and alkalinities ......................................................................................65 8.1 Pipe rig setup......................................................................................................................65 8.2 Water preparation for Phase II and Phase III study ...........................................................80 8.3 Average lead releae after a stagnation period of 3.5 days in the pipes ..............................81 8.4 Average copper release after a stagnation period of 3.5 days in the pipes ........................81 8.5 pH values after water passing through GAC filtration or after mixing fresh water with aged water ..............................................................................................................82 8.6 Nitrification in PVC pipes with chloramine disinfectant ...................................................82 8.7 Representative nitrogen balance 24 hours after water was fed into PVC pipes ................83 8.8 Effect of GAC treatment on lead release (Phase II) ..........................................................83 8.9 Effect of GAC treatment on copper release (Phase II) ......................................................84 ©2010 Water Research Foundation. ALL RIGHTS RESERVED Figures | xiii 8.10 Final pH and ammonia consumption correlation in PVC pipes after 24 hours stagnation .. 84 8.11 Lead release in copper-lead rig, non-GAC ........................................................................84 8.12 Coppper release in copper-lead rig, non-GAC ..................................................................85 9.1 Geographic location of the respondents .............................................................................97 9.2 Number of persons served by each respondent..................................................................98 9.3 Total storage capacity in the distribution system...............................................................98 9.4 Proportion of pipe material for specific pipe diameter categories in the distribution system ....................................................................................................................99 9.5 Percentage of homes built before 1986 and served by the respondents ..........................100 9.6 Number of years of experience with chloramination .......................................................100 9.7 Frequency of nitrification occurrences in the respondents’ distribution system .............100 9.8 Methods used to monitor for nitrification ........................................................................101 9.9 Frequency of monitoring..................................................................................................101 9.10 Methods used to prevent for nitrification.........................................................................102 9.11 Methods used to correct nitrification ...............................................................................102 9.12 90th percentile of lead concentrations measured in Bangor’s distribution system ...........103 9.13 Lead concentrations measured in Bangor’s distribution system in June 2007 ................103 9.14 90th percentile of copper concentration measured in Bangor’s distribution system ........104 9.15 Copper concentrations measured in Bangor’s distribution system in June 2007 ............104 9.16 Lead and copper levels at the Pinellas’ Keller 1 POE and corresponding distribution system sampling locations ...................................................................................105 9.17 Nitrification activity in first draw samples in St. Paul, MN ............................................105 9.18 Water quality in first draw samples in St. Paul, MN .......................................................106 9.19 Lead levels in St. Paul, MN .............................................................................................106 ©2010 Water Research Foundation. ALL RIGHTS RESERVED xiv | Effect of Nitrification on Corrosion in the Distribution System 9.20 Nitrification activity in the anonymous utility .................................................................106 9.21 Water quality in first draw samples in the anonymous utilty ..........................................106 9.22 Lead, copper and zinc levels in the anonymous utility ....................................................107 9.23 Nitrification activity at IRWD utility...............................................................................108 9.24 Chlorine decay at IRWD utility .......................................................................................108 9.25 Nitrification activity in first draw samples at Portalnd utility .........................................108 9.26 pH and HPC at Portland utility ........................................................................................109 9.27 Lead and copper levels at Portland utility........................................................................109 9.28 Nitrification activity in the first draw samples in Bangor utility .....................................110 9.29 pH and total chlorine in the first draw samples in Bangor utility ....................................110 9.30 Lead and copper levels in Bangor utility .........................................................................110 9.31 pH and total chlorine in the first draw samples in Hampden utility ................................111 9.32 Water quality change in Hampden Wate District ............................................................111 A.1 Conceptual model illustrating coexistence of nitrifiers and heterotrophs .......................139 A.2 Four states of nitrifier activity changing with metal concentration .................................140 A.3 Free Cu (II) concentrations in relation to pH and phosphorus levels ..............................140 A.4 Disinfectant, nitrifiers interaction and nutrient release on iron pipe surface ...................141 B.1 Ammonia loss % after 3.5 day stagnation and total Cu release from brass pipes ...........159 B.2 Ammonia loss % after 3.5 day stagnation and total Cu release from brass pipe .............159 B.3 TOC levels after 3.5 day stagnation .................................................................................160 B.4 Copper release in copper pipes ........................................................................................160 B.5 Average ammonia loss % versus pH at different phosphorus levels in brass pipes ........161 B.6 Correlation of ammonia % vs. soluble Cu in copper and brass pipes..............................161 ©2010 Water Research Foundation. ALL RIGHTS RESERVED Figures | xv C.1 Standard curve for primer set PAER-f/PAER-r used for quantification of P. aeruginosa: example 1 ....................................................................................171 C.2 Standard curve for primer set PAER-f/PAER-r used for quantification of P. aeruginosa: example 2 ....................................................................................172 C.3 Standard curve for primer set CTO189f/RT1r used for quantification of AOB ..............172 C.4 DNA extraction efficiencies for laboratory scale plumbing systems ..............................173 C.5 DNA extraction efficiencies for large scale rig samples .................................................173 C.6 DAPI staining results for a 400x concentrated sample ....................................................174 C.7 DAPI staining results for a N. europaea cells at 108 cells/ml .........................................174 D.1 Ammonia loss % and final pH, versus time when initial alkalinity was reduced in stages from 100 to 0 mg/L ..............................................................................................184 D.2 Total and soluble lead release versus time in lead pipes at 1 mg/L as P .........................185 D.3 Average soluble and particulate lead release at different alkalinity levels and 1 mg/L as PO4-P ...................................................................................................185 D.4 Predicted % soluble lead increase due to pH decrease (assuming 2000 ppb lead) ..........186 D.5 Actual soluble lead vs. predicted soluble lead in lead pipes at the control condition......186 D.6 Resulting pH drop based on ammonia oxidized at different initial alkalinity and pH ....187 ©2010 Water Research Foundation. ALL RIGHTS RESERVED ©2010 Water Research Foundation. ALL RIGHTS RESERVED FOREWORD The Water Research Foundation (Foundation) is a nonprofit corporation that is dedicated to the implementation of a research effort to help utilities respond to regulatory requirements and traditional high-priority concerns of the industry. The research agenda is developed through a process of consultation with subscribers and drinking water professionals. Under the umbrella of a Strategic Research Plan, the Research Advisory Council prioritizes the suggested projects based upon current and future needs, applicability, and past work; the recommendations are forwarded to the Board of Trustees for final selection. The Foundation also sponsors research projects through the unsolicited proposal process; the Collaborative Research, Research Applications, and Tailored Collaboration programs; and various joint research efforts with organizations such as the U.S. Environmental Protection Agency, the U.S. Bureau of Reclamation, and the Association of California Water Agencies. This publication is a result of one of these sponsored studies, and it is hoped that its findings will be applied in communities throughout the world. The following report serves not only as a means of communicating the results of the water industry's centralized research program but also as a tool to enlist the further support of the nonmember utilities and individuals. Projects are managed closely from their inception to the final report by the Foundation's staff and large cadre of volunteers who willingly contribute their time and expertise. The Foundation serves a planning and management function and awards contracts to other institutions such as water utilities, universities, and engineering firms. The funding for this research effort comes primarily from the Subscription Program, through which water utilities subscribe to the research program and make an annual payment proportionate to the volume of water they deliver and consultants and manufacturers subscribe based on their annual billings. The program offers a cost-effective and fair method for funding research in the public interest. A broad spectrum of water supply issues is addressed by the Foundation's research agenda: resources, treatment and operations, distribution and storage, water quality and analysis, toxicology, economics, and management. The ultimate purpose of the coordinated effort is to assist water suppliers to provide the highest possible quality of water economically and reliably. The true benefits are realized when the results are implemented at the utility level. The Foundation's trustees are pleased to offer this publication as a contribution toward that end. David E. Rager Chair, Board of Trustees Water Research Foundation Robert C. Renner, P.E. Executive Director Water Research Foundation xvii ©2010 Water Research Foundation. ALL RIGHTS RESERVED ©2010 Water Research Foundation. ALL RIGHTS RESERVED ACKNOWLEDGMENTS The authors of this report greatly appreciate the following water utilities for their cooperation and participation in the project: Dallas Water Utilities (TX), Irvine Ranch Water District (CA), Saint Paul Regional Water Services (MN), Greenville Utilities (NC), Portland Water Bureau (OR), Bangor Water District (ME), Hampden Water District (ME), East Bay Municipal Water District (CA), City of Ottawa (Ontario, Canada), Philadelphia Water Department (PE), City of Raleigh (NC), Portland Water District (ME), Pinellas County Utilities (FL) and Copper Development Association for their support. We also appreciate the input of the Project Advisory Committee (PAC) members: Franklyn Smith, Regional Municipality of Waterloo; Daniel Noguera, University of Wisconsin at Madison and Philippe Piriou, CIRSEE, Suez Environment and the help of the Water Research Foundation project officer Djanette Khiari. The authors would also like to thank Paul Blouch, Ben Custalow, Jeff Coyne, Allian Griffin, Rachel Methvin, Anusha Kashyap, Meridith Raetz and Paolo Scardina for help in maintaining experiments. xix ©2010 Water Research Foundation. ALL RIGHTS RESERVED xx | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED EXECUTIVE SUMMARY OBJECTIVES The objective of this research was to comprehensively study nitrification in drinking water systems targeting two aspects: the impact of water quality and pipe corrosion on nitrification occurrence and the impact of nitrification on water quality and pipe corrosion. BACKGROUND In the United States, utilities are increasingly using chloramine to comply with regulations for disinfection by-products. The ammonia formed via chloramine decay can support autotrophic microbial nitrification. Nitrification can create levels of nitrite that exceed the maximum contaminant level (MCL), stimulate growth of heterotrophic bacteria, contribute to loss of disinfectant, and also create problems with lead and copper contamination from corrosion of premise plumbing systems. Previous research indicates that nitrification was detected in about two thirds of medium and large U.S. systems using chloramines. Given the high costs of corrosion to utilities and consumers, and other possible health concerns related to nitrification, it is critical to better understand nitrification. APPROACH The study used a systematic approach to study nitrification in drinking water systems, including a comprehensive literature review, bench and then large scale studies, followed by utility sampling. The specific research conducted in this study included the following: • • • • • Investigated effects of significant trace micro and macro nutrients on nitrification activity, and studied the role of different pipe materials and pipe corrosion in modifying nutrient levels and nitrification activity Examined the interplay between nitrifiers and heterotrophic bacteria Verified anecdotal links established between nitrification and pipe corrosion in both well-controlled laboratory and simulated home plumbing systems, and conducted a mechanistic basis for these links Examined the role of nitrification in modifying disinfectant efficiency Conducted utility sampling to document nitrification effects on corrosion and the effects of corrosion on nitrification RESULTS/CONCLUSIONS Plumbing materials had profound impacts on the incidence of nitrification in homes. Effects were due to toxicity (i.e., release of Cu+2), recycling of nitrate back to ammonia substrate by reaction (zerovalent iron, lead, or zinc materials), or release of nutrients that are essential to nitrification by leaching from concrete or other materials. xxi ©2010 Water Research Foundation. ALL RIGHTS RESERVED xxii | Effect of Nitrification on Corrosion in the Distribution System Phosphate plays a key role in determining where, when, and if problems with nitrification will occur in a given water distribution system. High levels of phosphate inhibitor can provide nutrients to nitrification, reduce the concentration of Cu+2 ions, and make nitrification more likely, but phosphate can also sometimes lower corrosion rates and increase the stability of disinfectant and its efficacy on controlling nitrifiers. Dependent on circumstances, nitrification had an increased, decreased, or no effect on aspects of materials corrosion. For example, nitrification markedly increased lead contamination of low alkalinity potable water by reducing the pH, but dramatically decreased leaching of zinc to potable water from galvanized iron. Nitrification did not affect copper solubility in low alkalinity water, but is expected to increase copper solubility in higher alkalinity waters. Experiments also verified that nitrification could affect the relative efficacy of chlorine versus chloramines in controlling heterotrophic bacteria in premise plumbing. APPLICATIONS/RECOMMENDATIONS Many of the key findings of the research are captured in the following decision tree (Figure ES.1) that can be used by utilities, regulators, and scientists. If there is nitrification in the main water distribution system or in the premise plumbing sampled for lead and copper under the USEPA Lead and Copper Rule (LCR), under certain circumstances significant effects on lead corrosion (i.e., low alkalinity water) and copper corrosion (i.e., high alkalinity) can be anticipated. It may be necessary to implement corrosion control or nitrification control to stop these problems. Even when problems are not apparent through sampling in the pre-1986 homes in the LCR sampling pool, “hotspots” can occur in other “worst case” consumers’ homes or in schools. Specifically, buildings with galvanized iron, iron, or plastic plumbing materials can sometimes develop rampant nitrification problems that can be self-perpetuating due to rapid loss of disinfectant. Other worst case situations can occur for homes near the end of the distribution system or which utilize GAC treatment devices. These hotspots could be sites where secondary disinfection is ineffective, or where lead, copper, and other corrosion problems are exacerbated. Depending on the seriousness of the problems, corrosion or nitrification control could be implemented to try and improve water quality in these situations. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Executive Summary | xxiii Figure ES.1 Decision Tree RESEARCH PARTNER USEPA PARTICIPANTS Thirteen utilities from the United States and Canada participated in this project. ©2010 Water Research Foundation. ALL RIGHTS RESERVED xxiv | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 1 INTRODUCTION BACKGROUND The use of chloramines is often the lowest cost means of complying with the United States Environmental Protection Agency (USEPA) Stage 1 and Stage 2 Disinfectants and Disinfection By-Products Rule (D/DBPR). About 30% of surface water treatment plants currently use chloramines versus 20% in 1990, and the percentage of surface water treatment plants using chloramines might rise to as high as 40-65% in the near future (Seidel et al. 2005; USEPA 2005; Zhang et al. 2009a). Free ammonia present in the finished drinking water or formed during chloramine decay can trigger nitrification, which is the conversion of ammonia to nitrite and then nitrate by autotrophic ammonia oxidizing bacteria (AOB) and nitrite oxidizing bacteria (NOB), respectively. Nitrification can have significant effect on water quality and pipe corrosion (Table 1.1). See Appendix A for a comprehensive review of nitrification in drinking water systems. Past research on nitrification has been focused on water utilities and main distribution systems emphasizing consequences from lower pHs and loss of disinfectant residual. But recent experience demonstrates that nitrification sometimes causes serious corrosion problems in premise (building) plumbing systems, as manifested by increased lead and copper leaching to water, blue water, copper pinhole leaks and even brass failures. It is also clear that nitrification not only influences corrosion, but that corrosion of iron, copper and concrete can influence nitrification in ways that are sometimes synergistic and other times antagonistic. OVERVIEW OF NITRIFICATION EFFECTS ON CORROSION Nitrification occurs via the following two step microbiological process: NH4+ + 1.38 O2 + 0.0172 HCO3- + 0.069 CO2Æ 0.0172 C5H7O2N + 0.983 NO2- + 0.966 H2O + 1.97 H+ (1.1) NO2- + .00875 NH4+ + 0.035 H2CO3 + .00875 HCO3- + 0.456 O2 + 0.00875 H2O Æ 0.00875 C5H7O2N + 1.0 NO3(1.2) These reactions are mediated by autotrophic ammonia oxidizing bacteria (AOB) and nitrite oxidizing bacteria (NOB), respectively. The overall acid producing reaction yields 2 molecules of H+ for every mole of ammonia-N converted to nitrite. Dissolved inorganic carbon (DIC) in the water is used primarily to neutralize the acid generated by the AOBs, but some is removed and converted to organic carbon in the form of biomass (Zhang et al. 2009a). Although the profound adverse impacts of nitrification on corrosion of lead pipe in drinking water were first noted more than 100 years ago (Garret 1891) and the issue of nitrification in chloraminated water supplies was reasonably described 70 years ago (Feben 1935; Hulbert 1933; Larson 1939), there have been no modern studies explicitly examining the inter-relationships between nitrification and corrosion problems for a wide range of distribution system materials and water qualities. Excellent work has been done in Pinellas County, Florida (Powell 2004) that highlighted some concerns related to iron corrosion control and red water. 1 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 2 | Effect of Nitrification on Corrosion in the Distribution System Furthermore, elevated copper levels at the tap were clearly tied to activity of nitrifying bacteria in Willmar homes (Murphy et al. 1997a; Murphy et al. 1997b), and nitrification was implicated in higher lead leaching in Ottawa (Douglas et al. 2004) and to some extent in Washington D.C. (Edwards and Dudi 2004). FACTORS AFFECTING NITRIFICATION OCCURRENCE: INTERACTION OF MATERIALS AND WATER CHEMISTRY Many factors (Table 1.2) are well known to influence nitrification occurrence in drinking water systems. Besides these well known factors, the authors also identified several other important factors in drinking water systems include nutrients, pipe materials and household treatment methods (Zhang et al. 2009a). Nutrient Effects on Nitrification Nitrifier growth depends on the availability of nutrient(s), as illustrated by the following overly simplistic equation: DIC + N + P + Trace Nutrients (K, Cu, Fe, etc.) + O2 → Nitrification (1.3) Each nutrient has four possible metabolic impacts on nitrification, depending on its concentration (Figure 1.1). Deficiencies of nutrients can decrease growth or cause bacterial death (Reeves et al., 1981; Fransolet et al., 1988). As the nutrient concentration increases, bacterial activity may be restored, and reaches an optimum depending on the circumstance of growth. At excess concentrations, however, detrimental effects may result. The role of nutrients in nitrification has been studied since the 1960’s, but only in fairly well mixed pure lab culture studies or activated sludge. For water chemistries found in drinking water and during unmixed conditions occurring during stagnation, there is no research on the potential role of trace nutrients in nitrification occurrence and control. This is an important gap given the extreme variability of key nutrients for nitrification illustrated by analysis of survey data from 330 U.S. raw drinking waters— nutrients influencing nitrification were found to occur at levels expected to limit nitrifier growth in some water systems while inhibiting growth in others (AWWARF, 2004, Zhang and Edwards, 2005). Our bench scale studies also demonstrated effects of trace nutrients under typical drinking water conditions in home plumbing (Zhang and Edwards, 2005). Specifically, the concentration of calcium, copper, potassium, zinc and phosphorus affected nitrification when varied over the concentration range encountered in drinking water. The different nutrient levels might help explain variations observed from system to system and houses within a system. For nutrients/toxins that arise from corrosion of distribution system materials, such as Cu+2 from copper pipe, effects on nitrification rate can even help explain variability from one line of plumbing in a home to another. Effect of Pipe Materials and Corrosion Control Strategies on Nitrification Occurrence The preceding examples illustrate that distribution system materials and corrosion control strategies can be expected to influence the rate and extent of nitrification. Thus, nitrification not only influences corrosion, but corrosion can also influence or even control nitrification. Possible ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 1: Introduction | 3 mechanisms regarding the effects of different pipe materials and home treatment device are summarized (Table 1.3). This issue has already been examined extensively for heterotrophic bacteria. In general, unlined iron is more supportive of heterotrophic growth relative to PVC, cement and epoxy materials (Camper et al. 2003), due to removal of the disinfectant and release of iron and other trace nutrients such as phosphorus from the corroding metal (Morton et al., 2005). It has been speculated that iron tubercles in distribution pipes are also conducive to nitrifier growth (Odell et al., 1996), a hypothesis supported by extensive utility experience and recent experimental work of others (Karim and LeChevallier, 2006). Iron pipe can accelerate chloramine decay and release ammonia for nitrifying bacteria growth (Woolschlager et al., 2001): 1/2NH2Cl + H+ + Fe2+→ Fe3+ + 1/2NH4+ +1/2 Cl- (1.4) Piping made of concrete materials are also of special interest, since they can leach lime and therefore have a higher surface pH (> pH 12 for fresh concrete) than bulk distributed water (AWWARF and DVGW-TZW 1996). Leaching of lime and other trace nutrients from concrete is very dependent on the water chemistry (Guo et al., 1998). Perhaps not surprisingly, concrete lined pipes had the lowest AOB and HPC in a study at two California utilities using chloramine (Steward and Lieu 1997), yet cement lined iron pipe had a higher heterotrophic biomass than did unlined iron in Pinellas county, Florida (LePuil et al., 2003). It is speculated that high pH on fresh concrete surface can act to prevent nitrification, whereas on older concrete slightly higher pH, leached nutrients and free ammonia formed by chloramine auto-decomposition can enhance nitrifier growth (Woolschlager and Soucie, 2003). For lead pipes, leaded solder and leaded brass, two contrary effects on nitrifying bacterial growth could exist. On one hand, corrosion reactions between lead and nitrate could recycle ammonia from nitrate and support a large nitrifier population even when there are very low levels of ammonia (Uchida and Okuwaki, 1998; Edwards & Dudi, 2004). On the other hand, soluble lead leached during corrosion might be able to inhibit nitrification, although a reported level of 0.005 to 0.5 ppm lead had no effect on Nitrosomonas in a pure culture suspended growth experiment (Loveless and Painter, 1968). Special Focus on the Interaction of Phosphorus, pH and Copper Pipe Copper pipe is of special interest since it is the dominant plumbing material in buildings, and it is also in electrical contact with lead solder and leaded brass resulting in galvanic corrosion. Free copper released from copper pipe is a key parameter in controlling nitrification (Figure 1.2), especially given that the biofilm attached to the pipe can locally depress pH. Phosphate and pH interact to control free and total copper concentrations (Edwards et al. 2002; Schock et al. 1995). Fifty six percent of water utilities add phosphorus inhibitor to water at a level of 0.2-3 mg/L PO4-P. It is believed that a low solubility Cu3PO4 or similar scale forms, whereas in situations without phosphate other minerals such as Cu(OH)2 scale, CuO, malachite or other layers are present (McNeill and Edwards, 2002). When Cu(OH)2 is present as in the case of new pipe, free Cu 2+ released to the water is much higher than when phosphorus is added, especially at lower pHs (Figure 1.2). Consequently, nitrification may be inhibited by toxic levels of free copper at lower pH, and might be accelerated by trace levels of free copper at higher pH. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 4 | Effect of Nitrification on Corrosion in the Distribution System Assuming a threshold of 0.1 ppm Cu+2 based on the completely mix suspended growth tests by Skinner & Walker, 1961, toxicity to nitrifiers is expected at surface pHs of about 7.3 or lower in the absence of phosphate, but pH as low as 6.7 would not be toxic in the presence of high phosphorus (Figure 1.2). Thus, use of phosphate inhibitor might be expected to reduce copper toxicity to nitrifiers in copper tube when biofilm pH is below 7. Use of phosphorus inhibitor could also eliminate potential P-limitations to nitrifier growth. Granular Activated Carbon (GAC) Filters in Homes Some consumers use whole house or point of use filters for removal of organic matter, and control of taste and odor problems. As early as 1935, Feben recognized that filter beds receiving water with ammonia can offer a nearly ideal environment for nitrifying bacteria. Granular activated carbon (GAC) has high porosity and can increase nutrient adsorption and bacterial attachment (Rollinger and Dott, 1987). Nitrification was reported to occur after installing GAC in Ann Arbor, Michigan (Skadsen, 1993) and one distribution system in Finland. GAC filters convert chloramines to free ammonia and therefore enable nitrifiers to proliferate (Tokuno 1997; Vahala 2002). Our field observations indicate that if GAC filters are installed for whole house or point of use filters in chloraminated systems, nitrification effects can be dramatic as measured by corrosion impacts on copper and lead. Interaction of Nitrifiers and Heterotrophic Bacteria and Heterotrophic Nitrification in Drinking Water Systems Increased heterotrophic bacteria are always found in association with nitrifying bacteria when nitrification problems occur (Wolfe et al., 1990). Nitrifiers can increase heterotrophic growth by producing soluble organic (Rittmann et al., 1994). Heterotrophs can be beneficial to nitrification by producing stimulating organics for nitrifiers (Hockenbury et al. 1977; Pan and Umbreit, 1972b) and protecting nitrifiers from detachment (Rittmann and Manem, 1992; Furumai and Rittmann, 1994; Rittmann et al., 1994). In other cases, heterotrophs can be detrimental to nitrifiers since they compete for surfaces, dissolved oxygen, and ammonia (Rittmann and Manem, 1992). Nitrifiers and heterotrophs could be detrimental or beneficial to corrosion depending on circumstance. Many heterotrophic bacteria have also been found to contribute to nitrification (Verstraete and Alexander, 1973 and 1986; Focht and Verstraete, 1977; Watson et al., 1989; Killham, 1986; Bock et al., 1992), although with a slower rate and different mechanisms than autotrophic nitrifiers. This is of special interest in drinking water systems, because unlike autotrophic nitrification, heterotrophic bacteria do not consume dissolved inorganic carbon, and net changes to water chemistry from heterotrophic nitrification will differ from autotrophic nitrification. RESEARCH OBJECTIVES The objective of this research is to study nitrification effects on corrosion, and corrosion effects on nitrification, in order to answer many of the key questions confronting consumers, regulators and the water industry. Three phases of research were performed. For Phase 1, a comprehensive literature review was completed, and data was collected from participating utilities to document effects of nitrification on corrosion, and effects of ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 1: Introduction | 5 corrosion on nitrification in drinking water distribution systems and premise (buildings/homes) plumbing. For Phase 2, bench scale studies were conducted to evaluate 1) impact of nutrients on nitrification occurrence 2) interplay between pH, certain premise plumbing materials (copper, brass, PVC, lead) and phosphate in controlling nitrification and metals leaching, and 3) effects of organic carbon on nitrification and corrosivity. For Phase 3, large scale pipe rigs were used to examine 1) role of different pipe materials on nitrification occurrence, 2) effect of nitrification on the corrosion of 10 materials (new lead pipe, old lead pipe, PVC, PEX, Stainless Steel, Galvanized Iron, Copper, Epoxy lined copper, new cast iron, old cast iron), and 3) other nitrification effects including disinfectant decay and bacterial growth. Another set of experiments in Phase 3 investigated the effect of nitrification and Granular Activated Carbon (GAC) on corrosion of galvanically connected copper pipe/lead solder, copper pipe/leaded brass, and copper pipe/lead pipe. FIGURES AND TABLES Optimal Inhibiting Toxic Nitrifier Nutrient Figure 1.1 General effect of a given nutrient concentration on nitrifier activity ©2010 Water Research Foundation. ALL RIGHTS RESERVED 6 | Effect of Nitrification on Corrosion in the Distribution System Figure 1.2 Free Cu concentrations in relation to pH and phosphorus levels Source: (Zhang et al. 2009a) ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 1: Introduction | 7 Table 1.1 Key effects of nitrification on water quality and corrosion (Zhang et al. 2009a) Change due to nitrification Possible direct/indirect effect on water quality Possible effect on corrosion-materials degradation Nitrite MCL, increased lead from brass, disinfectant loss Samples for nitrite MCL not Increased microbial corrosion, collected in premise plumbing, nitrite catalyzed stress so potential problem can be corrosion failures and attack missed. on grain boundaries (brass)* T&O from corrosion, red and blue water complaints. Divergence from targeted optimal corrosion control relative to finished water Lead and Copper Rule, Toxicity from Blue Water typically occurs in new homes not tested in LCR Concern over pathogen re-growth and loss of disinfection More microbial corrosion, likely link to some cases of pinhole leaks in copper tube Total coliform rule, HPC action levels, Legionella and Mycobacterium as emerging issues Failure to maintain Rapid decay residual at distant of chloramine parts of distribution system Effect on corrosion rates dependent on relative corrosivity of chloramine vs. decay products Nitrite production Lower pH, alkalinity and DIC Higher HPC Decreased DO Low redox in iron pipe associated with more red water Highly corrosive sulfate reducing bacteria are anaerobic Other Concerns Chlorine residual not routinely monitored in premise plumbing, where it controls opportunistic pathogens Lead and Copper Rule, color, taste and odor complaints ©2010 Water Research Foundation. ALL RIGHTS RESERVED 8 | Effect of Nitrification on Corrosion in the Distribution System Table 1.2 Factors affecting nitrification in drinking water systems Requred Range Ammonia 0.05-3000 mg/L-N (Baribeau, 2006) Dissolved oxygen required, but can survive oxygen at low DO Temperature 25-30 °C light sensitvie to light 4.6-11.2 (Wolfe et al., 2001; Prakasam and pH Loehr, 1972) Optimal 14-350 mg/L-N (Wolfe and Lieu, Drinking water condition 2001) 0.05-1 mg/L-N O2 except for dead ends and within pipe scale varies by time and location absent in distribution system, present in open resevoir > 0.5 to 4 mg/L 4-60 °C (Wolfe et al., 2001) 7--8 neutral to alkaline, optimal for nitrifier growth sufficient alkalinity to support nitrification (USEPA, 2005) In wastewater 14 mg/L as CaCO3 Alkalinity required/mg NH4+-N Table 1.3 Effect of pipe materials and GAC on nitrification occurrence Postive impact on nitrification Negative impact on nitrification iron Source of Fe, P, other nutrients, allows ammonia cycling; destroys chloramine and creates free ammonia None known. concrete nutrients released, destroys chloramine and creates free ammonia, higher pH and alkalinity pH can be too high on new concrete copper lead GAC serve as source of Cu, destroys chloramine and creates free ammonia toxic Cu level convert nitrate to ammonia None known.in water environment destroy disinfectant and create free ammonia, good surface for attachment ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 2 EFFECT OF AMBIENT NUTRIENTS AND METALS ON NITRIFICATION IN PREMISE PLUMBING Yan Zhang and Marc Edwards This work screened for effects of possible trace micro and macro nutrients on nitrification rates. Different pipe materials were then examined from the perspective of their ability to modify nutrient levels in nitrifier biofilms. Finally, the role of organic carbon was examined, from the perspective of the possible interplay between nitrifiers and heterotrophic bacteria. INTRODUCTION Nitrification is an increasing concern in U.S. drinking water systems, since utilities are more frequently using chloramines to comply with regulations for disinfection byproducts (Zhang et al. 2009a). The ammonia formed via chloramine decay can support autotrophic microbial nitrification. A survey conducted in 1991 indicates that 63% of the utilities using chloramines experienced nitrification problems (Wilczak et al. 1996). Nitrification can stimulate growth of heterotrophic bacteria, contribute to loss of disinfectant, and also create problems with lead and copper contamination from corrosion of premise plumbing systems. Nitrification in drinking water can be affected by the availability of nutrients and potential microbial toxins in a potable water supply. This dependency has been explicitly addressed for chlorine disinfectants and free ammonia substrates in work by other researchers (Fleming et al. 2005; Fleming et al. 2008). For example, a nitrification potential curve is proposed based on equation (Fleming et al. 2005; Fleming et al. 2008): [Total chlorine] = Rgi [ free ammonia ] (2.1) Ks + [ free ammonia ] Where [Total chlorine] = the sum of free chlorine, monochloramine and dichloramine concentrations, mg/L-Cl2 Rgi: the minimum total chlorine concentrations needed to prevent nitrification for any free ammonia concentration, mg/L-Cl2 Ks: half saturation constant for Ammonia oxidizing bacteria, mg/L-N [Free ammonia]: the sum of ammonia (NH3) and ammonium (NH4+) concentrations, mg/L-N In essence, this equation illustrates that if the death rate of nitrifying bacteria via disinfection exceeds the growth rate from ammonia consumption, then nitrification has difficultly becoming established. In contrast, if the nitrifier growth rate exceeds the death rate, then serious nitrification problems can occur even under continuous flow conditions present in water distribution systems (Fleming et al. 2005; Fleming et al. 2008). While this earlier work (Fleming et al. 2005; Fleming et al. 2008) is an important first step, there are many other nutrients and toxins present in a water distribution system that also can play 9 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 10 | Effect of Nitrification on Corrosion in the Distribution System controlling roles in nitrification. For example, like all microbial growth, nitrifiers need certain nutrients in order to grow as represented with an overall equation (Zhang et al. 2009a): Carbon + Nitrogen + Phosphorus + Other Nutrients (K, Mg, Ca, Co, Mo) + O2 → nitrification (2.2) In this work, inorganic carbon, nitrogen, phosphorus and oxygen are termed macro nutrients, because they need to be present in significant quantities, whereas other nutrients are only required at trace levels. Each nutrient has four possible metabolic impacts on nitrification, depending on its concentration. If the nutrient concentration is zero or too low, the deficiency can decrease growth rate or even cause bacterial death (Reeves et al., 1981; Fransolet et al., 1988). As the nutrient concentration increases, bacterial activity may be restored, and can reach an optimum concentration depending on the circumstance of growth. At excess concentrations, for metals, detrimental effects may result (Zhang et al. 2009a). In a recent survey of 330 drinking waters in the U.S. (Parks et al. 2004), many elements important to nitrifier growth were found to have a wide range of occurrence in the source water before treatment (Zhang et al. 2009a). For example, Loveless and Painter 1968 demonstrated that addition of 12.5 to 50 ppm magnesium stimulates the growth of nitrifying bacteria, whereas levels above 50 ppm inhibit growth (Loveless and Painter 1968). If these thresholds are applied to potable water systems, it is estimated that in about 40 % of US waters magnesium is below 12.5 ppm, whereas about 10 % waters have magnesium levels that may inhibit growth of nitrifying bacteria. In addition to the nutrients coming from the raw water, pipe materials can also release or modify the nutrient levels available to nitrifiers (Zhang et al. 2009a). For example, earlier studies demonstrated that iron pipe can release bioavailable phosphorus for bacterial growth (Morton et al. 2005), and similar reactions might be important for nitrifiers. Iron pipe may also form ammonia from nitrate (Huang and Zhang 2005; McIntyre and Mercer 1993; Zhang and Edwards 2007), thereby allowing a relatively small amount of free ammonia to sustain large populations of nitrifying bacteria. Lead pipe is also capable of recycling ammonia from nitrite and nitrate (Edwards and Dudi 2004; Zhang et al. 2009a). The interplay between organic carbon, and the potential competition between heterotrophic bacteria and nitrifying bacteria also is worthy of consideration. Research in wastewater systems has demonstrated that nitrifiers and heterotrophs compete for surfaces, dissolved oxygen, ammonium and other nutrients (Rittmann and Manem 1992). Nitrification is an energy intensive process and nitrifiers have lower growth rates compared to heterotrophs (Rittmann and Manem 1992). So if there is higher organic carbon or if ammonia is limited, nitrifiers’ numbers may be reduced by heterotrophs due to competition for ammonia (Ohashi et al. 1995; Verhagen and Laanbroek 1991). On the other hand, when no dissolved organic carbon is present in the water, heterotrophs can be completely dependent on the lysis and extracellular products of nitrifiers as their source of organic carbon (Rittmann et al. 1994). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 2: Effect of Ambient Nutrients and Metals on Nitrification in Premise Plumbing | 11 MATERIALS AND METHODS Experimental Setup Nutrient Effect Study in PVC Pipe PVC pipes were used as a control material for this study since it is relatively inert to nitrifiers. Nitrifiers were established in PVC pipes (30 cm length × 1.9 cm diameter) using dechlorinated Blacksburg tap water. The dechlorinated tap water was adjusted for easy nitrification establishment by adding 2 ppm-N (NH4)2SO4 and pH to 8. The specifics of the approach were described elsewhere (Zhang et al. 2008a). Water in the pipes was changed twice a week using a “dump and fill” protocol to simulate infrequent water use in buildings and to replenish nutrients for microbial nitrifier growth. These pipes were maintained at room temperature and covered with black plastic throughout the whole experiment to prevent possible light inhibition to nitrification (Wolfe and Lieu 2001). Complete nitrification (100% ammonia loss) was confirmed to occur in PVC pipes within 24 hours after 3 months of inoculation. The water fed into the pipes was then changed to synthesized potable water. This synthesized water contained (NH4)2SO4 (1 ppm-N), MgSO4 (0.5 ppm-Mg), CaCl2 (1 ppm-Ca), KCl (10 ppm-K), Na2HPO4 (10 ppb-P), NaHCO3 (500 ppm) and other trace nutrients (5 ppb Cu2+, 1.7 ppb Mo6+, 0.1 ppb Co2+, 5.6 ppb Mn2+, 2.6 ppb Zn2+ and 0.1 ppm Fe2+). The pH was adjusted to 8 before filling up the pipes. This water simulates potable water conditions while providing essential nutrients for nitrifying bacteria. Complete nitrification continued in all PVC pipes. After two months of conditioning time, then the control water was modified to contain different nutrient levels (Table 2.1). During the testing, the alkalinity of all water was also reduced down to 10 mg/L to compare the effect of nutrient variation at different alkalinities. The role of trace nutrients was also studied by eliminating a certain trace nutrient (no Mo6+, no Co2+, no Mn2+, no Zn2+ or no Fe2+). Effect of Inorganic Carbon and Phosphate Nutrients in Lead Pipes Nitrification was established in lead pipes at 5, 60 and 1000 ppb orthophosphate-P (4 pipes at each phosphate level). The alkalinity of the synthesized feeding water was dropped stepwise from 100 ppm down to 30, 15 and then 0 ppm alkalinity, with sufficient time maintained at each alkalinity for relatively stable levels of nitrification, pH and lead leaching to be achieved. Water in the pipes was changed twice a week and nitrification activity was tracked at these different phosphate and alkalinity conditions. The specifics of this test were described elsewhere (Zhang et al. 2009b). Nutrient Leaching from Copper, Concrete and PVC pipes Some pipes (new PVC, soft and hard copper pipes) were purchased from the hardware store to test the nutrient leaching from these materials. Pipes are of 30 cm length × 1.9 cm diameter. For these pipes, the control water (without phosphate added) from the above nutrient effect study in PVC pipes was filled into the pipes and kept stagnant for 96 hours, after which samples of water were collected for analysis. A small piece of soft and hard copper was also ©2010 Water Research Foundation. ALL RIGHTS RESERVED 12 | Effect of Nitrification on Corrosion in the Distribution System dissolved in 5% nitric acid and tested for composition to confirm the source if any nutrient was released under potable water conditions To test leaching of nutrients from concrete materials, glass pipes (30 cm length × 1.9 cm diameter) containing small mounted coupons of aged concrete were used (Concrete SA:Volume = 0.6 cm-1). Parallel tests were conducted using glass pipes without concrete. Nitrifier growth was established in both sets (w/ or w/o concrete) by inoculating pure culture Nitrosomonas europaea, but no effort was made to sustain the pure culture over a period of three months. After stable nitrification was established in both sets of glass pipes with or without concrete, inoculation was stopped and water with different nutrient levels was introduced to the PVC pipes (Table 2.1). Water was held stagnant for 96 hours between water changes and tested for nutrient changes and nitrification activity. Recycling of Ammonia from nitrite and nitrate by iron, copper, lead and zinc To test the recycling of ammonia from nitrite and nitrate by iron, copper, lead and zinc, amber glass TOC test vials (25 mm × 95 mm) with Mininert valve that allows for headspace sampling were used (Lee 2004). Pure metal wires purchased from sigma Aldrich were used. Metal wires (20 mm length × 1 mm diameter) were placed into the vials with 30 ml solution. There were 3 waters (control, control + 10 mg/L NO2-, control + 10 mg/L NO3-) × 3 metals (iron, lead and zinc) × 2 oxygen conditions (aerobic and anaerobic-created by purging solution with N2 gas) × 2 pHs (6 and 8) × 3 duplicates = 108 vials. The control water was simulated Potomac water without any nitrogen species added. Water in the vials was changed twice a week and tested for the change of ammonia, nitrite and nitrate. Effect of Organic Carbon Study in PVC Pipes PVC pipes of 30 cm length × 1.9 cm diameter were used. The PVC pipes were exposed to a synthesized water for one year without nitrification, and then exposed to water with ammonia (and resulting nitrification) for 15 months as described elsewhere (Zhang et al. 2008a). No disinfectant was ever added to these pipes. Thirty pipes were exposed at 5, 60 and 1000 ppb orthophosphate-P (10 at each phosphate level). The ten replicate pipes were separated into three groups. The first group was a control which was unchanged (4 pipes). The second group was modified by incrementally adding organic carbon (3 pipes) at 20, 100, 500 and 1000 ppb TOC. The organic used initially was ozonated natural organic matter (preparation method, see (Zhang and Edwards 2007)). Thereafter, a more bioavailable organic carbon (glucose) which had been used in other studies (Lechevallier et al. 1990) was used. In parallel, of the third group of pipes was tested with the organic carbon, but without ammonia (3 pipes). So, overall, three types of water were tested including 1) with ammonia and without added TOC, 2) with ammonia and with added TOC, and 3) without added TOC or ammonia. Analytical Methods Nutrient Effect Study in PVC and Lead Pipes Combined samples from the five duplicate pipes for each nutrient condition were collected after 7 hours stagnation for quantification of nitrification activity. Nitrifier activity was mainly ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 2: Effect of Ambient Nutrients and Metals on Nitrification in Premise Plumbing | 13 tracked by measuring loss of ammonia, but production of nitrite and nitrate was also analyzed to confirm the ammonia loss was due to nitrification. NH4-N was measured with salicylate method using a HACH DR/2400 spectrophotometer, according to standard method 4500 NH3 (Clesceri et al. 1998). NO2-N and NO3-N were measured using DIONEX, DX-120 ion chromatography (IC), according to standard method 4110 (Clesceri et al. 1998). At the end of the experiment, nitrifier density was also monitored by a five-tube Most Probable Number (MPN) procedure (Wolfe et al. 1990), the specifics of the method was described elsewhere (Zhang et al. 2008a). Nutrient Release from Copper, Concrete and PVC pipes Total metal and phosphorus release was quantified by digesting samples with 2% nitric acid for 24 hours in a 90 °C oven. Metal concentrations were quantified using an Inductively Coupled Plasma Mass Spectrophotometer (ICP-MS) according to Standard Method 3125-B (Clesceri et al. 1998). Nitrifier activity was also tracked by ammonia loss and nitrite and nitrate production. Recycling of Ammonia from nitrite and nitrate by iron, copper, lead and zinc Initial water and final water (combined sample from triplicate samples) for each condition was measured at each water change for pH, NH4+ NO2- and NO3-. Effect of Organic Carbon Study in PVC Pipes Nitrifier activity was monitored by ammonia loss. Nitrifier density was monitored by the five-tube Most Probable Number (MPN) procedure (Wolfe et al. 1990; Zhang et al. 2008a). Heterotrophic bacteria were monitored with Heterotrophic Plate Count (HPC) according to Standard Method 9215 (Clesceri et al. 1998) using the spread plate method with R2A medium. RESULTS AND DISCUSSION Results are organized in sections that examine 1) broad survey of nutrient effects on nitrifier activity, 2) nutrient release and ammonia cycling by different pipe materials, and 3) interaction of nitrifiers and heterotrophs. Effect of Nutrient Level on Nitrifier Growth and Activity Copper Copper (II) is a key component of the ammonia monooxygenase (AMO) enzyme, which is essential for ammonia oxidation and nitrifier growth (Ensign et al. 1993; Richardson and Watmough 1999). However, excess copper is known to be toxic to nitrifiers (Braam and Klapwijk 1981). In this study, at alkalinity of 10 mg/L as CaCO3, the percentage ammonia oxidized increased from 50 % to 70 % when the copper level was increased from 0 to 20 ppb. Increases of the copper concentration to 100 ppb decreased ammonia oxidation down to 28 %, and further increases in copper eliminated nitrifier activity (Figure 2.1). The nitrifier MPN increased by an order of magnitude when 5 ppb copper was added versus no copper, and when copper ©2010 Water Research Foundation. ALL RIGHTS RESERVED 14 | Effect of Nitrification on Corrosion in the Distribution System concentration was increased to above 100 ppb nitrifier MPN decreased by two orders of magnitude comparing MPN value at 20 ppb copper. Hence, copper exhibits the complete range of metabolic impacts on nitrifier activity. These results also provide an important practical confirmation regarding the role of copper in preventing colonization by nitrifiers in copper containing materials including brass and copper pipesversus PVC (Zhang et al. 2008a). Phosphorus Phosphorus is an essential nutrient for all microbial growth including nitrifying bacteria (Zhang et al. 2009a). Previous studies have reported that at least 3-20 ppb phosphate is necessary for nitrification in drinking water treatment (Van der Aa et al. 2002; Van Droogenbroeck and Laudelout 1967). However, in this study, for the first two weeks, ammonia oxidation (30-60%) was observed even in the pipes with no phosphate added (Figure 2.2), possibly because 10 ppb phosphorus was previously dosed in order to establish nitrification and this phosphate might be stored in biofilm or pipe surface deposits. This stored phosphorus can serve as a reservoir for phosphorus after the phosphate dosing was stopped (Van Droogenbroeck and Laudelout 1967). After two weeks, the effect of phosphorus on nitrification activity became very clear (Figure 2.2). Specifically, only about 10% of the ammonia was oxidized when there was no phosphorus dosed. As phosphorus concentration was increased to 5 and 10 ppb, ammonia increased to 40% and 50%, respectively (Figure 2.2). The highest percentage of ammonia oxidiation was observed when there was 1000 ppb phosphate. Consistent with trends in ammonia loss, nitrifier BART testing indicated that nitrifiers at 1000 ppb-P (100000 cfu/ml) were two orders of magnitude higher than that at no and 5 ppb phosphate (1000 cfu/ml). Zinc Zinc at high levels can cause toxicity to nitrifiers, possibly by precipitating phosphorus nutrients (Harper et al. 1996). In a study with a full scale drinking water treatment plant, no nitrification was expected when 0.5 ppm zinc were added (Bott 2005). In this study, while the effect was weak, in PVC pipes dosing of 1000 ppb zinc significantly decreased ammonia loss % and nitrifier MPN (Figure 2.3). Other Trace Nutrients Tested For all the other elements investigated in this study, including magnesium, potassium and calcium, no significant ammonia loss and nitrifier MPN difference was observed at different levels, although high levels of magnesium (50 ppm) seem to slightly decrease nitrification compared to lower levels (p = 0.006). Eliminating these trace nutrients from the synthesized water also had no effect on ammonia loss in eight week experiments. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 2: Effect of Ambient Nutrients and Metals on Nitrification in Premise Plumbing | 15 Direct and Indirect Effects of Alkalinity Direct Effect A large amount of alkalinity is consumed during the oxidation of ammonia to nitrate. Specifically, 8.62 mg HCO3- (14 ppm as CaCO3) is consumed for every mg NH4+-N oxidized (Grady et al. 1999). If alkalinity is consumed in wastewater applications, which are open systems, nitrification activity can be severely impacted. It was previously believed that this limitation arose due to acidic pH (pH < 6) inhibiting nitrification, but it was recently suggested that the loss of alkalinity corresponded with a virtual complete loss of inorganic carbon in the open systems under investigation. That is, nitrifiers were demonstrated to remain active even at pH 3.2 in a closed system (Tarre and Green 2004). In this study, the role of alkalinity was examined in PVC pipes that were closed to the atmosphere. Higher alkalinity was clearly beneficial to nitrifier growth, as indicated by higher MPN and ammonia loss (Figure 2.4). But nitrification activity was not completely stopped when there was no alkalinity added, even if the only source was a small 2-3 ppm as CaCO3 attributable to CO2 contamination from NaOH used to adjust pH. However, in later experiments with lead pipes, in which fresh caustic without any significant CO2 contamination was tested, nitrification activity was immediately stopped when inorganic carbon was reduced to 0 ppm (Figure 2.6). The key point is that nitrifiers in closed potable water systems only require very low levels of alkalinity (< 5 mg/L as CaCO3) to fulfill their need for inorganic carbon. Indirect Effect of Alkalinity on Copper and Zinc Toxicity Low alkalinity did have an important indirect effect on the levels of copper and zinc that where toxic to nitrifiers. For example, at 10 ppm alkalinity, ammonia loss was significantly lower when copper levels were >100 ppb, but no such inhibiting effect was observed for the same level of copper at 500 ppm alkalinity (Figure 2.5). This might be expected given that the level of free Cu2+ can be reduced by complexation or precipitation with carbonate species (Braam and Klapwijk 1981). Indeed, solubility models (AWWARF and DVGW-TZW 1996; Edwards et al. 1996) predict much less free Cu2+ at 500 mg/L alkalinity than with 10 ppm alkalinity (Table 2.2). It is quite possible, then, that the high alkalinity (400-450 mg/L) in Willmar, MN, was a key reason that nitrification was believed to occur in copper pipes, whereas in our research at 100 ppm alkalinity or lower, no nitrification activity could be established in copper pipe even after 2.5 years. Similar impacts and mechanisms are likely to explain the mitigating effect of alkalinity on zinc toxicity to nitrifiers. Indirect Effect of Alkalinity on Phosphate Limitations Alkalinity had no effect on phosphorus limitations in PVC pipes. That is, phosphate limitation was observed at both low (10 ppm) and high (500 ppm) alkalinity. But in lead pipes, at 100 ppm alkalinity, complete nitrification (100% ammonia loss) occurred at all three phosphate levels (5, 60 and 1000 ppb-Figure 2.5), indicating that nitrification was not limited by the low levels of phosphate. When alkalinity was reduced to 30 and 15 ppm, ammonia loss in the pipes with 5 and 60 ppb phosphate was reduced down to < 60%, while 100% ammonia loss was still occurring in the pipes with 1000 ppb-P. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 16 | Effect of Nitrification on Corrosion in the Distribution System There are two possible explanations for this effect. First, it is important to note that there was substantial uptake (> 90%) of the phosphorus by the lead material and the higher alkalinity might tend to reduce the uptake of phosphate from the water by lead corrosion. Hence, while phosphate limitation is obvious in lead pipes at 5 and 60 ppb-P (Figure 2.6), the concentrations will not directly apply to other systems such as PVC, for which the pipe does not uptake phosphate from the water and decrease its bioavailability. Indeed, a parallel test with PVC showed no phosphate limitation even with 5 ppb phosphate dosed. Second, lower alkalinity and lower phosphate might induce a “dual limitation” to growth rates. Further research is needed to examine these hypotheses explicitly. Nutrient Release and Ammonia Cycling from Different Pipe Materials Pipe materials can directly release or modify the nutrient levels available to nitrifiers (Zhang et al. 2009a). For example, earlier studies have demonstrated that P-contaminants in iron metal can release to water, and increase bioavailable phosphorus for bacterial growth (Morton et al. 2005). In this study, soft copper pipe was confirmed to contain 0.05% (weight %) phosphorus, and 20-40 ppb phosphorus was detected in water held in soft copper pipe after 96 hours stagnation. Phosphorus released from these pipes can support nitrifier growth if no phosphorus is available in bulk water. In contrast, no phosphorus is released from hard copper and PVC pipes, although earlier studies have indicated that reduced phosphorus (i.e., phosphite) can be released from polyethylene pipes (Lehtola et al. 2004). Concrete materials can also leach essential nutrients like phosphorus, magnesium, calcium and potassium (Table 2.3). But concrete can also reduce the levels of toxic elements like copper and zinc (Table 2.3). However, due to the leaching of lime from concrete and resulted high pH (initially pH = 11), nitrifier growth in the pipes with concrete did not start until the pH was dropped down to below 9.3. However after lower pHs and stable nitrification was established, the leaching of nutrients for glass pipes with added concrete, could completely eliminate nutrient limitations observed in parallel tests with glass pipe alone. These observations can help explain why in some studies lower nitrifiers and HPC were associated with concrete pipe materials (Steward and Lieu 1997), while in other studies, more heterotrophic bacterial counts are observed with concrete lined pipes (LePuil et al. 2003). It’s very likely that higher pHs inhibited nitrifier growth in the former study, whereas availability of nutrients from concrete caused higher growth in the latter study. Iron and lead pipes are predicted to abiotically convert nitrate to ammonia (Edwards and Dudi 2004; McIntyre and Mercer 1993; Zhang and Edwards 2007; Zhang et al. 2009a). In this study, at all pH and oxygen conditions, iron consistently converted 0.5-1.2 mg/L ammonia from nitrite and nitrate. The amount of ammonia produced was relatively small compared to the nitrite and nitrate added (10 ppm), but this was not surprising considering both the LeChetalier's principle and the small surface area to volume ratio (1: 2000) used. A larger surface area to volume ratio would increase the extent of the reaction (Kielemoes et al. 2000). For lead and zinc, ammonia was only observed at pH 6, aerobic condition: up to 1.3 mg/L ammonia was converted by lead and up to 0.5 mg/L ammonia was converted by zinc. Furthermore, ammonia was not observed after four weeks’ testing with lead and zinc, possibly due to the formation of oxide layer on the metal surface which can prevent further reaction between nitrite, nitrate and lead and zinc. This mechanism might eventually stop the ammonia production from iron if the test were conducted long enough. Nevertherless, the overall results indicate that under some circumstances, metal (iron, lead and zinc) can clearly generate ammonia from nitrite and nitrate at drinking water conditions. If these ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 2: Effect of Ambient Nutrients and Metals on Nitrification in Premise Plumbing | 17 reactions were coupled with nitrification, very significant nitrification and pipe corrosion problems might occur even with low levels of free ammonia (Edwards and Dudi 2004). Overall, iron and lead pipes are beneficial to nitrification versus inert materials, whereas copper pipe can completely stop nitrification due to disinfection properties of copper. But in other situations soft copper (not hard) could supply a key trace nutrient (phosphorus) (Table 2.4). Concrete materials can be either beneficial or detrimental to nitrification occurrence depending on the circumstances (Table 2.4). Effect of Organic Carbon Previous modeling efforts (Zhang et al. 2009a) at 2 mg/L ammonia, determined that organic carbon levels need to be very high (> 10 mg/L) in order to significantly reduce nitrification by competition with nitrifiers. The expectation that organic carbon levels typically present in drinking water (0-1 mg/L) would not affect nitrification, was tested in experiments with 60 and 1000 ppb-P. The nitrifier MPN values with or without organic carbon were similar (p ≥ 0.23); but at 5 ppb-P, nitrifier MPN values in water with added TOC were slightly lower (Figure 2.7) than without TOC (p = 0.03). This suggests that while heterotrophs are unlikely to outcompete nitrifiers for ammonia, they might be out-competed by heterotrophs for phosphorus. As expected, at all three phosphate levels, nitrifier MPN values without added ammonia were significantly lower than that with ammonia (Figure 2.7). In terms of heterotrophic bacterial growth, on average, there were 105 cfu/ml heterotrophic bacterial counts even without added dissolved organic carbon to the water (organic free water was used in the study). So it is clear that heterotrophs can grow satisfactorily on organic products of autotrophic nitrification, consistent with expectations based on earlier studies in wastewater systems (Rittmann et al. 1994). Compared to the pipes without added organic carbon, the addition of organic (as glucose) up to 1 mg/L either slightly increased HPC or had no effect. CONCLUSIONS Nitrifying Bacterial growth was demonstrated to be affected by different nutrient levels, specifically: Copper > 100 ppb and zinc at 1000 ppb significantly reduced nitrifier activity, but this effect was much more significant at low alkalinity (10 mg/L) and was not observed at higher alkalinity (500 mg/L) Nitrification activity was limited when no phosphorus was added in PVC pipes. Higher levels of phosphorus increased nitrifier activity. The effect of phosphorus was not affected by alkalinity levels in PVC pipes, but in lead pipes, phosphate limitation was only observed at low alkalinity levels. Pipe materials can release necessary nutrients (copper, phosphorus, magnesium and potassium from copper and concrete pipe), reduce toxicity (i.e., concrete removed Zn2+ and Cu2+ from the water), and regenerate ammonia for nitrification (iron, lead and galvanized iron). Adding organic carbon (up to 1 mg/L) did not significantly reduce nitrifier MPN values. The exception was at a level of 5 ppb phosphate, which indicates that nitrifiers might be out-competed by heterotrophs for low levels of phosphorus. Very high levels of heterotrophic bacterial growth can be completely sustained by the organic carbon produced during nitrification. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 18 | Effect of Nitrification on Corrosion in the Distribution System FIGURES AND TABLES Figure 2.1 Average ammonia loss % and nitrifier MPN at different copper concentrations ammonia loss % Note: Alkalinity-10 mg/L. For Ammonia loss %, data reported were the average of 8 measurements; each measurement was taken 7 hours after water change. MPN measurement was done at the end of the test. Error bars indicate 95% confidence interval. 0 5 10 50 1000 90 80 70 60 50 40 30 20 10 0 8/20/08 8/30/08 9/9/08 9/19/08 9/29/08 10/9/08 Time, day Figure 2.2 Average ammonia loss % at different phosphorus concentrations Note: Alkalinity-10 mg/L. Data reported were the average of five duplicates measured after 7 hours, and error bars are 95% confidence levels. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 2: Effect of Ambient Nutrients and Metals on Nitrification in Premise Plumbing | 19 Figure 2.3 Average ammonia loss % and nitrifier MPN at different zinc concentrations Note: Alkalinity-10 mg/L. For Ammonia loss %, data reported were the average of 8 measurements; each measurement was taken 4 hours after water change. MPN measurement was done at the end of the test. Error bars indicate 95% confidence interval. Figure 2.4 Average ammonia loss % and MPN values at different alkalinity added Note: For Ammonia loss %, data reported were the average of 9 measurements; each measurement was taken 4 hours after water change. MPN measurement was done at the end of the test. Error bars indicate 95% confidence interval. “0” added alkalinity actually had a trace 2-3 mg/L inorganic carbon from contamination of NaOH used to adjust pH. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 20 | Effect of Nitrification on Corrosion in the Distribution System Figure 2.5 Effect of copper and zinc concentrations on ammonia loss at two different alkalinities Note: Data reported for each alkalinity is the average of at least four measurements. At very high alkalinity zinc and copper toxicity was eliminated. Figure 2.6 Average ammonia loss % at different alkalinity and phosphate levels in lead pipes Note: data reported were the average of three replicates; each measurement was taken 3.5 days after water change. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 2: Effect of Ambient Nutrients and Metals on Nitrification in Premise Plumbing | 21 T Figure 2.7 Nitrifier MPN at 5 ppb phosphorus Table 2.1 Nutrient levels investigated Copper Zinc Phosphorus Magnesiu Calcium Potassium Alkalinity ppb ppb ppb m ppm ppb ppb ppm 0 0 0 0 0 0 0 5 2 5 0.05 50 50 10 20 20 10 0.5 300 1000 50 100 100 50 5 1000 10000 100 200 500 100 25 4900 500 500 1000 1000 50 Note: for each nutrient level tested, there are 5 duplicate pipes, so there are 42 ×5 = 210 pipes. Table 2.2 Illustrative prediction of free Cu2+ at two different alkalinity levels for a range of pHs pH Alkalinity, mg/L 5 Total 20 Cu 100 added, 200 ppb 500 6 500 0.9 3.6 18.1 36.2 90.9 7 10 4.4 17.6 88.3 176.0 440.3 500 0.10 0.38 1.9 3.8 6.0 8 9 10 500 10 500 10 1.3 0.008 0.023 0.000 0.000 5.1 0.026 0.092 0.001 0.001 25.5 0.13 0.46 0.003 0.005 50.9 0.17 0.92 0.006 0.010 60.0 0.17 1.73 0.006 0.024 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 22 | Effect of Nitrification on Corrosion in the Distribution System Table 2.3 Change in nutrient level by leaching from concrete materials to water Concentration Actual concentration with concrete, ppb added, ppb P 0 233 Mg 0 1910 Ca 0 9845 K 0 2588 100 6.5 Cu 200 14.2 500 66.4 100 9.1 Zn 500 52.2 Concrete added essential trace nutrients such as P, Mg, Ca and K, and removed toxic constituents including zinc and copper. Table 2.4 Predicted and observed effects of different pipe materials on nitrification Predicted Water Quality Change Impact on Nitrification Iron Serve as source of Fe, P; convert nitrate to ammonia; destruct disinfectatn; good surface for attachment Concrete Nutrients released, destroys chloramine and creates free ammonia, higher pH and alkalinity Copper Lead Beneficial to nitrification Destruct disinfectant fast, convert nitrite and nitrate to ammonia Very high rate of nitrification observed High pH inhibit nitrification High pH inhibited Release necessary nitrification nutrient (P, Mg, Ca and K), absorb toxic Release nutrient and nutrient (Cu and Zn), Modification of nutrient destroy chloramine, stopped nutrient increase pH (up to beneficial to nitrification 11) and alkalinity limitation and toxicity Release copper copper can be toxic to nitrifiers Convert nitrate to ammonia, release Pb If convert nitrate to ammoia, beneficial to nitrification; but lead might be toxic to nitrifiers 1: (Zhang et al. 2008a) Confirmed in this Project Water Quality Impact on Nitrification Release copper Nitrification can not be (>200 ppb) and established on copper phosphorus (20-40 pipe1 ppb) Convert nitrate to ammonia under some up to 8000 lead not toxic circumstances, up to to nitrifiers1 8000 ppb lead released ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 3 EFFECT OF ORGANIC AND AMMONIA LEVELS ON NITRIFICATION AND COPPER RELEASE Mohammad Rahman, Ann Camper This chapter discusses the impacts of different organic and ammonia levels on nitrification and copper release. The bench-scale study was conducted using nitrifiers naturally occurring in Bozeman tap water. INTRODUCTION Nitrification and Its Effect on pH and Alkalinity Nitrification is the oxidation of ammonia to nitrite and nitrate. Nitrification is primarily accomplished by autotrophic nitrifying bacteria. The first step is the oxidation of ammonia to nitrite by ammonia oxidizing bacteria (AOB) according to equation 3.1. The second step is the oxidation of nitrite to nitrate by nitrite oxidizing bacteria (NOB) (equation 3.2). Overall the nitrification process can be represented chemically according to equation 3.3. NH3 + O2 NO2- + H2O NH3 + O2 + H2O NO2- + 3H+ + 2eNO3- + 2H+ + 2eNO3- + 5H+ + 4e- (3.1) (3.2) (3.3) Based on the above equation, it is expected that nitrification can decrease pH and alkalinity. Theoretically 7.14 mg/L of alkalinity as CaCO3 is consumed for the oxidation of 1 mg/L of NH3-N to NO3-N (equation 3.3). Earlier studies have reported alkalinity consumption in the range of 6.2 to 7.4 mg/L as CaCO3 (Parker 1975) which is less than theoretical. Nitrification can impact corrosion by decreasing pH, alkalinity and dissolved oxygen (Zhang et al. 2009a). It is expected that lower pH can increase copper release to the water (Schock et al. 1995), while lower alkalinity might reduce copper corrosion (Edwards et al. 1996). Effect of Organic Carbon and Ammonia Levels on Microbial Populations and the Interaction between Autotrophic and Heterotrophic Populations Carbon and nitrogen are the major nutrients necessary for microbial growth. Autotrophic bacteria like nitrifiers use inorganic carbon, while heterotrophic bacteria use organic carbon as their carbon source. However, besides the typical autotrophic nitrifiers, heterotrophic bacteria and fungi can also carry out nitrification, although these organisms nitrify at a lower rate (Watson et al. 1989). Organic carbon is generally considered to have a negative effect on nitrification (Zhang et al. 2009a), although there are many studies reporting nitrifiers incorporate selected organic compounds (Clark and Schmidt 1966; Clark and Schmidt 1967; Hommes et al. 2003; Pan and Umbreit 1972). Elevated organic carbon may also stimulate heterotrophs which might out-compete nitrifiers for surfaces, dissolved oxygen, ammonia and other nutrients. On the other hand, when no dissolved organic carbon is present in the water, heterotrophs are completely dependent on the lysis and 23 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 24 | Effect of Nitrification on Corrosion in the Distribution System extracellular products of nitrifiers as a source of organic carbon (Rittmann et al. 1994). Wolfe et al. (1990) reported a strong correlation between heterotrophic and nitrifying populations in water distribution systems. Different nitrogen compounds (NH3 or NO3-) or natural organic matter (NOM) in the water can also directly affect corrosion. Both ammonia and NOM might increase copper solubility by complexing with cupric ions (Korshin et al. 1996; Schock et al. 1995). However, NOM can also reduce copper corrosion by fueling microbial removal of oxygen, causing re-deposition of Cu(I) to the pipe wall, and sorption of soluble organic matter onto pipe surfaces during stagnation, which decreases the solution's complexation capacity for copper (Edwards and Boulay 2001). Campbell (1950) also reported that NOM can inhibit pitting corrosion and the presence of NOM can produce a thick protective cuprous oxide layer (Campbell 1950). Nitrate (NO3-) might serve as electron acceptor and increase copper corrosion when oxygen is not available. Low concentration of NO3can decrease pitting corrosion by modifying the scale characteristics (Edwards et al. 1994), but higher concentrations (>40 mg/L) increases pitting (AWWARF and DVGW-TZW 1996). In this study, the effect of different organic carbon and ammonia levels on nitrification was studied in simulated household plumbing systems with two types of materials (i.e. copper and PVC). Experiments were conducted to understand the effect of different levels of TOC and NH3 on autotrophic nitrifiers (AOB/NOB) and heterotrophic populations in simulated household systems. The pH and alkalinity change due to nitrification was also examined at different carbon and nitrogen concentrations in these two different pipe materials. MATERIALS AND METHODS Reactor Setup To simulate a domestic plumbing system the commonly used CDC (Goeres et al. 2005) reactor was modified (Figure 3.1). These modified reactor’s coupons, bottom plate and stirring blades have the same surface to volume ratio as that of a six foot long ¾” diameter domestic copper plumbing pipe. The rotational speed of the blade inside these reactors was 300 rpm. This speed was chosen as it creates 3fps velocity in bulk water which can be found in domestic water lines. Volume of the reactors is 120 ml. Two types of materials were tested, copper and PVC. All coupons were washed with 0.1N NaOH three times to remove any biological materials from their surface prior to use. Operation Scheme To simulate periods of stagnation in home plumbing the reactors were flushed with peristaltic pumps for five minutes and then the water inside the reactors remained stagnant for eight hours. The feed pumps and stirplates were on two different timers, which controlled the power supply. The timers were offset from each other by one minute with the stirplate starting before the pumps. At the end of five minutes the stirplates stopped, followed by pumps. This cycle was repeated three times a day. As a result, fresh influent mixed with the stagnant bulk water and excess water spilled through the effluent port. Because there is mixing, the effluent water is always diluted with fresh influent feed, which prevents the effluent NH3 concentration from becoming zero, even though the bulk NH3 concentration (the concentration in the reactor) is zero due to nitrification. Because sampling occurred in both the bulk and the effluent, a mass balance of the ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 3: Effect of Organic and Ammonia Levels on Nitrification and Copper Release | 25 reactor was conducted to determine the relation between effluent NH3 concentration and NH3 utilization in these reactors. This approach was used to calculate the % NH3 utilization and the % of ammonia present as NO2, and NO3. The approach is described in detail elsewhere (Rahman 2008). Water Preparation Typical setup of these reactors is shown in Figure 3.2. The ratio of flow is RO: humics: BAC= 50:5:1, so these reactors are mostly supplied with RO water. Soil derived humics substances (Elliot Silt Loam) was used as carbon source and (NH4)2SO4 was used as a nitrogen source. Humics were chosen because they occur naturally in water and previous studies showed that biofilm bacteria can use and grow using humic materials (Camper 2004; Volk et al. 1997). Initially influent carbon concentration as humics was 4 ppm for all reactors. Lab grade chemicals were added to reverse osmosis (RO) water to give it target alkalinity of 35 mg/L as CaCO3. The final concentrations of these chemicals are: MgSO4 (39.6 mg/L), CaSO4 •2H2O (25 mg/L), Al2(SO4)3•18H2O (0.62 mg/L), CaCl2 •2H2O (20.8 mg/L), Na2SiO3 •9H2O (26 mg/L). Bozeman tap water was flowed through a biologically activated carbon (BAC) column to remove any residual chlorine. It should be noted that Bozeman water comes from surface water source, does not contain ammonia, and chlorine is used as the final disinfectant. BAC water was pumped to the reactors to ensure a supply of indigenous bacteria. These organisms were the only inoculum supplied to the reactors. Humics were supplied using a separate pump. Humics preparation Fifty grams of Elliot silt loam soil (International Humic Substances Society) was added to 500 ml of 0.1 N NaOH and mixed for 48 hours. This solution was then centrifuged at 10,000 X g for 20 minutes. After centrifugation the supernatant was collected in carbon free glassware (made by baking at 3900 C for five hours) and stored at 40 C in the dark. Total organic carbon content of the humics was measured using a Dohrman DC-80® and subsequently diluted to the appropriate concentration using the RO water feeding the reactors. Experimental Approach Modified CDC reactors equipped with PVC and copper coupons were used. There are three duplicate reactors for both PVC and copper. All of these reactors had been running for almost two years and consistently converted all the added ammonia to nitrite and nitrate. Initially all nitrifying reactors were operated at 0.71 ppm NH3-N and 4 ppm TOC (humics) in the influent. Influent water pH and alkalinity were always kept at 8.15 and 35 mg/L as CaCO3 respectively. NH3-N and TOC content of the influent of two reactors from two sets was subsequently raised as shown in Table 3.1. When the reactors adjusted to the changed conditions as evidenced by stable nitrification, a biofilm sample was collected for analysis. Regular measurement of bulk water alkalinity and pH was done at the end of stagnation period for the entire period. When stable nitrification was observed, regular measurement of bulk water NH3 concentration was done to estimate the NH3 utilization pattern in those reactors. Effluent water was collected and tested three times (Monday, Wednesday and Friday) every week. A bulk water sample from the reactors was taken once every week for similar ©2010 Water Research Foundation. ALL RIGHTS RESERVED 26 | Effect of Nitrification on Corrosion in the Distribution System measurements. Effluent water concentrations were converted to bulk values using the model (Rahman 2008). Analytical Methods Chemical Analysis Both total and dissolved copper were measured according to Standard Methods (Clesceri et al. 1998). Dissolved copper is operationally defined as the portion that passes through a 0.45µm pore size syringe filter. Measurements were done using a portable HACH 2000 spectrophotometer. Ammonia and nitrite was measured using a HACH 2000 spectrophotometer according to standard method 4500 NH3- and 4500 NO2-. Nitrate was measured using a Dionex® ion chromatography system with a CD20 conductivity detector and GP40 gradient pump unit. Water was filtered through a sterilized 0.2 µm polycarbonate filter and 5ml BD® syringe to remove any bacteria or suspended particles. The filtered sample was collected in a sterilized 15 ml Falcon® tube and stored in the refrigerator at 40 C. Stored samples were measured within two weeks of collection. pH was measured using an Accumet AP-63P pH probe according to Standard Method 4500 H+ B. Alkalinity was measured according to Standard Methods 2320 (Clesceri et al. 1998). Total Organic Carbon (TOC) was measured using a Dohrman DC-80® carbon analyzer, with potassium hydrogen phthalate as standard and potassium persulfate as the oxidizing agent. Weight loss was calculated for copper reactors from the difference of initial dry weight and final weight after removing the scale. Microbiological Analysis Heterotrophic plate counts (HPC) of the water samples and the biofilms were done according to Standard Methods (Clesceri et al. 1998) 9215A using R2A agar plates. Biofilm Analysis Biofilm was collected at different time points in each experiment. Autoclaved reverse osmosis (RO) water was filtered through a sterilized 0.2µm polycarbonate filter to remove any foreign DNA. Filtered DNA free water was placed in a DNA free glass tray (baked at 3900C for 5 hours). One coupon was removed from the reactor and placed in the glass tray containing the water. The coupon was then scraped using an autoclaved rubber policeman inside a laminar flow hood. After scraping, the biomass with water was poured in a sterilized 50 ml Falcon® tube, which was then homogenized with a homogenizer (Biohomogenizer® Model M133/12810, ESGE®) for 30 sec. From the homogenized biomass, samples were taken for MPN and HPC analysis. The remaining biomass was used for DNA extraction and community analysis. DNA extraction Homogenized biomass was collected on a 0.2 µm polycarbonate filter using a three channel manifold (Pall® Life Science) with filter funnels. DNA extraction of the collected biofilm ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 3: Effect of Organic and Ammonia Levels on Nitrification and Copper Release | 27 sample was done using a Fast DNA® SPIN Kit for soil (Q-BIOgene catalog #6560-200). Collected DNA was stored in a -300 C freezer. PCR (Polymerase Chain Reaction) GoTag Green® master mix from Promega Inc. was used for amplifying the extracted DNA through PCR using an Eppendorf Mastercycler®. Due to the inhibitory effect of humics present and the low quantity of biomass, a two stage PCR was performed. In the first stage a 50µl reaction volume was used which contains 25µl master mix, 10 pM of the universal primers 1070F and 1392R, 1µl DNA suspension and 20 µl of water. The amplification process involved initial denaturation at 940C followed by 15 cycles of 30 second denaturation at 940C, 45 second annealing at 520 C and 2 minutes of extension at 720 C with a final 5 minutes extension at 720C. In the second stage, 5 µl of the product from the first stage was used as template. In the second stage a similar reaction composition was used except 1392+GC was used instead of the 1392 primer and 20 amplification cycles were used. PCR products were evaluated by an agarose gel electrophoresis. Negative controls without template addition were treated identically through the PCR and evaluated by agarose gels to confirm the absence of contaminant DNA. DGGE (Denaturing Gradient Gel Elecrophoresis) DGGE was performed at 600 C with a D-Code Universal Mutation Detection System (Bio-Rad Laboratories). Eight and twelve percent (w/v) acrylamide gels with denaturant gradients of 40 to 70% were used for analyzing fragments amplified using 1070 and 1392+GC. A 25 ml volume denaturing gel was poured and allowed to polymerize prior to pouring of a zero percent denaturant stacking gel for the loading wells. Sixteen hours of electrophoresis were performed for the gels at 60 V. After electrophoresis the gels were subsequently stained with SYBR Green I (Cambrex Bio Science). Images of the gel were obtained using a FluorChem 8800® Imaging system and AlphaEase FC® software (Alpha Innotech). Composition of all the reagents and conditions used for DGGE are presented elsewhere (Rahman 2008). MPN (Most Probable Number AOB and NOB populations were enumerated using the most probable number (MPN) technique (Lipponen et al. 2002) using Costar® Clear-Bottom 96 well microtiter plates. The mineral medium used for AOB contained per liter: (NH4)2SO4, 330 mg; KH2PO4, 100 mg; MgSO4 7H2O 40 mg; CaCl2, 15 mg and 1 ml of a trace-element solution. The trace element solution contained per liter: Na2EDTA, 4292 mg; FeCl2 4H2O, 1988 mg; MnCl2 H2O, 99 mg; NiCl2 6H2O,24 mg; CoCl2 6H2O, 24 mg; CuCl2 2H2O, 17 mg; ZnCl2, 68 mg; Na2MoO4 2H2O, 24 mg and H3BO3, 62 mg. Bromothymol blue (5ml/ l of 0.04% solution in water) was added as a pH indicator. The pH was adjusted to 8 using 1M NaOH before autoclaving at 1100 C for 15 min. The NOB medium has the same composition except that it did not contain (NH4)SO4 and bromothymol blue, and was supplemented with 34.5 mg/ l of NaNO2. The pH was adjusted to 6.5 with 1M NaOH before autoclaving at 1100 C for 15 min. 175µl of media was poured into each of the 96 wells of the plate. An equal amount of sample was then inoculated into the first column of wells in the plate using a multi channel pipette. The content of the first column of wells was carefully mixed, and 175 µl of inoculated media was transferred to the next column of wells, and this process continued. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 28 | Effect of Nitrification on Corrosion in the Distribution System After inoculation the microtiter plates were sealed with polyester tape to prevent evaporation and incubated for 9 weeks at 200C in the dark. After the incubation period AOB presence was determined by detecting the presence of nitrite or nitrate in the medium by adding 40 µl of 0.2% diphenylamine in H2SO4 in the well. This reagent reacts with nitrite or nitrate and forms a blue color. The absorbance of the blue color was measured at 630 nm with a microplate reader (EL808 ultra microplate reader BioTek instruments®). The blue color indicated nitrite or nitrate had formed and the well was scored as positive. Griess Ilosvay reagent was used to detect NOB activity in the samples. This reagent was made by mixing three separate solutions. In the first solution exactly 0.6 gm of sulfanilic acid was dissolved in 70 ml of hot distilled water. After cooling to room temperature, 20 ml of concentrated HCl and 10 ml of distilled water was added. The second solution was made by dissolving 0.6 gm of α-napthylamine in 20 ml of distilled water containing 1 ml of concentrated HCl and then diluting it to 100 ml with H2O. The third solution is 16.4% (w/V) of CH3COONa. 3H2O in water. All the solutions were made separately in dark bottles and kept in the refrigerator. Equal volumes of these three solutions were mixed and 40 µl of the mixture was added to each well after the incubation period. In the presence of nitrite, the Griess Ilosvay reagent produced a red color within five minutes. The absorbance of the well was measured after five minutes at 540 nm with the microplate reader. If nitrite in the well was detected it was scored as negative. The MPNs were calculated according to Rowe et al. (1977) and finally expressed as cells/ml of sample (Rowe et al. 1977). RESULTS AND DISCUSSION Ammonia Utilization in PVC and Copper Reactors Initially, at 0.71 ppm NH3-N and 4 ppm TOC, 100% ammonia utilization was occurring in both PVC and copper reactors for over two years (Rahman 2008). Then for the reactors with increased ammonia (2.13 ppm), complete ammonia utilization (> 95%) occurred in PVC reactors two weeks after the increase of NH3, while it did not occur in copper reactors until two months after the change. The ammonia conversion rate was also slower in copper reactors than that in PVC reactors over 8 hour stagnation time (Figure 3.3). However, the nitrifying biofilm MPN cell density was not significantly different between the copper and PVC reactors (Figure 3.4), possibly because the underestimation of nitrifying community by this method (Both et al. 1990; Fairey et al. 2004; Rennie and Schmidt 1977). The slightly lower ammonia utilization and longer adaptation time in copper reactors might be due to the toxicity of copper to nitrifiers. Lower level of nitrifier activity in copper pipe and thinner biofilms on copper surfaces than plastic have been reported (Zhang et al. 2009a; Schwartz et al. 1998). Effect of ammonia and TOC levels on Nitrification and Copper At all ammonia and TOC levels, 85~100% ammonia was utilized in PVC reactors and 60-90% was utilized in copper reactors, indicating that ammonia and TOC levels did not affect nitrification efficiency. For bulk water nitrifier MPN, increase of ammonia increased AOB and NOB MPN by two orders of magnitude in PVC reactors and one order of magnitude in copper reactors (Figure 3.5). This is not surprising, considering that higher ammonia would support more ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 3: Effect of Organic and Ammonia Levels on Nitrification and Copper Release | 29 nitrifier growth. Increase of TOC did not affect nitrifier MPN (Figure 3.5), consistent with the findings of Chapter 2. For bulk water HPC, although higher ammonia supported more nitrifier growth, heterotrophic bacterial growth was not affected (Figure 3.6), indicating that the organic produced from nitrifiers was not the major carbon source for heterotrophs. Consistent with expectation, increase of TOC slightly increased HPC by an order of magnitude (Figure 3.6). Biofilm HPC and nitrifier MPN was not affected by ammonia and TOC levels (Figure 3.4). For all reactors the final bulk water pH is significantly lower (around 7~7.25) than the influent pH (8.15) (Figure 3.7). A greater pH drop was observed with higher level of ammonia (Figure 3.7), which is consistent with the prediction from reaction stoichiometry (Equation 3). Increase of TOC did not affect the final pH (Figure 3.7). The majority of the alkalinity used during nitrification is for pH adjustment (Grady et al. 1999). In this study, alkalinity destroyed in PVC reactors was close to theoretical values, while in copper reactors, much less alkalinity was destroyed (Figure 3.8). This is possibly because copper corrosion reaction can raise pH so that less alkalinity is needed for pH adjustment than PVC reactors. In this study, lower alkalinity destruction was observed with the increase of TOC and decrease of ammonia (Figure 3.8). This is consistent with previous researchers who reported that higher alkalinity destruction was associated with lower C/N ratio (Benninger and Sherrard 1978; Sherrard et al. 1980). Increase of ammonia by three times significantly increased total and soluble copper by 40-50% (Figure 3.9), while increase of TOC by two times slightly decreased total and soluble copper by 20% (Figure 3.9). This observation was consistent with earlier studies that ammonia can increase copper level due to the strong complexion (Schock et al. 1995) and NOM can decrease copper release (Edwards and Boulay 2001; Campbell 1950). But copper weight loss was not affected by ammonia or TOC increase. Microbial Community Composition Molecular techniques (DGGE) also indicated that community composition was not significantly different at different ammonia and TOC levels except for a few species (Figure 3.10-marked by white circles). Different microbial species was also observed in PVC and copper reactors, as indicated by molecular techniques-DGGE (Figure 3.10-bright white band in copper reactors was absent in PVC reactors). CONCLUSIONS • • • • • Higher nitrification rate and faster adaptation time for nitrifiers were observed with PVC than copper Increase of ammonia levels slightly increases the AOB/NOB population (1~2 logs) and decreased pH more significantly, but it had no impact on HPC Increase of TOC slightly increased the suspended HPC level but it had no impact on AOB/NOB population Using molecular techniques, different bacterial species were observed in PVC and copper surfaces. Alkalinity and pH decrease was decreased due to nitrification, but less alkalinity was destroyed in copper than in PVC, possibly due to copper corrosion reaction can also adjust pH; less alkalinity was destroyed when there is more ammonia and TOC ©2010 Water Research Foundation. ALL RIGHTS RESERVED 30 | Effect of Nitrification on Corrosion in the Distribution System • Increase of ammonia increased total and soluble copper, while increase of TOC decreased total and soluble copper FIGURES AND TABLES Figure 3.1 Modified CDC reactor Tap Water Humics RO WATER pH ~8.15 Pump Alk 35 mg/L Pump Pump Figure 3.2 Typical setup for a reactor Note: This figure illustrates the typical set-up for either PVC or copper CDC reactors. The reactors are fed with reverse osmosis water adjusted to pH 8.15, a separate feed of humics to provide organic carbon, and Bozeman tap water that runs through a biologically active carbon filter to remove background organics and provide a consistent microbial load to the system. The reactors are held on a stir plate and operated in a mode of 8 hr. stagnation and 5 min. of flow. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter C 3: Efffect of Organiic and Ammon nia Levels on Nitrification N a Copper Release and R | 31 Figure 3.3 3 Bulk watter NH3 con ncentration in differentt reactors during the eiight hours stagnatioon 2XC-3XN: influent NH3N 2.13ppm m and TOC=8ppm m; 2 AOB/NOB and HPC cell density(cells/cm ) 1.0E+07 1.0E+06 1XC-3XN: influent NH3N 2.13ppm m and TOC=4ppm m; AO OB-PVC AO OB-Copper NO OB-PVC NO OB-Copper 1.0E+05 1XC-1XN--control: influent NH H3-N 0.71ppm an nd TOC=4ppm m HP PC-PVC HP PC-Copper 1.0E+04 1.0E+03 1.0E+02 2X C-3XN 1XC-3XN N 1XC-1XN co ontrol Reactor ty ype Figure 3.4 3 Biofilm cell c density in i different reactors ©2010 Water Research Foundation. ALL RIGHTS RESERVED 32 | Effect of Nitrification on Corrosion in the Distribution System 10000 AOB-PVC AOB-Copper NOB-PVC NOB-Copper AOB/NOB(cells/ml) 1000 100 10 1 2X C-3XN 1XC-3XN 1XC-1XN-CONTROL Figure 3.5 Average bulk water MPN for AOB and NOB from different reactors 1.0E+07 PVC Copper HPC(CFU/ml) 1.0E+06 1.0E+05 1.0E+04 1.0E+03 2X C-3XN 1XC-3XN Figure 3.6 Average (n=12) HPC value for different reactors ©2010 Water Research Foundation. ALL RIGHTS RESERVED 1XC-1XN-CONTROL Chapter 3: Effect of Organic and Ammonia Levels on Nitrification and Copper Release | 33 8.00 1XC-1X NH3 CONTROL 2XC- 3X NH3 2XC-3XN: influent NH3-N 2.13ppm and TOC=8ppm; 1XC-3XN: influent NH3-N 2.13ppm and TOC=4ppm; 1XC-1XN-control: influent NH3-N 0.71ppm and TOC=4ppm 1XC- 3X NH3 pH 7.50 7.00 6.50 6.00 PVC Copper Coupon/Reactror type Figure 3.7 Average (n=12) pH of bulk water after eight hours of stagnation Alkalinity(mg/L as CaCO3 ) used/NH3-N(mg/L) oxidized 10.00 9.00 Theoretically 7.14 mg as CaCO3 will be used for 1mg/L NH3-N oxidation. 1XC-1X NH3 CONTROL 2XC- 3X NH3 1XC- 3X NH3 8.00 7.00 2XC-3XN: influent NH3-N 2.13ppm and TOC=8ppm; 6.00 1XC-3XN: influent NH3-N 2.13ppm and TOC=4ppm; 5.00 1XC-1XN-control: influent NH3 N 0.71ppm and TOC=4ppm 4.00 3.00 2.00 1.00 0.00 PVC Copper Coupon/Reactror type Figure 3.8 Average (n=12) alkalinity used /mg of ammonia nitrogen oxidized ©2010 Water Research Foundation. ALL RIGHTS RESERVED 34 | Effect of Nitrification on Corrosion in the Distribution System 1.20 Effluent Total and Dissolved Copper(mg/L) Total Copper Dissolved Copper 1.00 0.80 0.60 0.40 0.20 0.00 2X C-3XN 1XC-3XN 1XC-1XN-CONTROL Reactor type Figure 3.9 Average effluent total and dissolved copper concentrations in different copper reactors Note: error bar showing 95% confidence interval; for student paired t-tests (n =12), p ≤10-5 PVC 2XC3XN Copper 1XC3XN 1XC-1XN-control 2XC3XN 1XC3XN 1XC-1XN-control Figure 3.10 DGGE profile of biofilm sampled from different reactors Note: one band represent one species in theory ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 3: Effect of Organic and Ammonia Levels on Nitrification and Copper Release | 35 Table 3.1 Influent water quality for different reactors Coupon type PVC Copper Reactor NH3-N(ppm) 1XC-1XN1 Control 0.71 4 2XC-3XN2 2.13 8 1XC-3XN3 2.13 4 1XC-1XN1 Control 0.71 4 2XC-3XN2 2.13 8 1XC-3XN3 2.13 4 ©2010 Water Research Foundation. ALL RIGHTS RESERVED TOC(ppm) 36 | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 4 NITRIFICATION IN PREMISE PLUMBING: ROLE OF PHOSPHATE, PH AND PIPE CORROSION Yan Zhang, Allian Griffin and Marc Edwards This study focused on the interaction of phosphorus, pH, and pipe corrosion. The hypothesis for this test was: the corrosion of copper based materials can prevent nitrification in premise plumbing and reducing copper levels by increasing pH and using phosphate corrosion inhibitor might help nitrification. On the other hand, lead materials are capable of converting products of nitrification (nitrite and nitrate) back to ammonia, so that nitrification is enhanced. Four different pipe materials were investigated for their ability to support nitrification: PVC, lead, copper and brass. Complete nitrification was established in PVC and lead pipes within two weeks, with lead pipes slightly enhanced nitrification relative to PVC. For brass pipes, nitrification was not established until three months after the inoculation, while for copper pipes (<1.5 years old), no significant nitrification activity could be established. Nitrification in PVC and lead pipes was a weak function of pH over the range 6.5–8.5 and was insensitive to phosphate concentrations of 5–1000 ppb. However, in brass pipes, higher nitrification activity and more nitrifier growth were observed at higher pH and phosphate levels, indicating that phosphate and pH can affect nitrification by affecting copper level and thus controlling its toxicity to nitrifiers. This study was published in Environmental Science and Technology, 2008, 42 (12), 4280-4284 and permission is granted by ACS (American Chemical Society) to be included in the report. The paper and its supporting materials are included in the Appendix B. In the published paper, nitrifiers were quantified using traditional culturing technique-most probable number (MPN), but these techniques have the limitations of low recovery efficiency and long incubation time. So effort was made to develop protocols to monitor nitrifiers with molecular techniques. However, due to the low nitrifier quantities in our samples (105-106 cfu/ml) and the limitation of sample amount (< 300 ml for each condition), the protocol initially designated was not able to detect DNA signal from these samples. So the main goal of the sample collection at the time was to maximize nitrifier quantity, and less care was carried in sterile sample handling. After this study was finished, the team successfully developed a reliable protocol for DNA extraction and qPCR analyses for the nitrifier quantification for low nitrifier quantity samples, the specifics of the protocol are presented in Appendix C. However, the protocol was not developed in time to collect new samples, so old samples with a very high probability of cross contamination were used for the analysis (Appendix C). And not surprisingly, the PCR results (Appendix C) were quite contradictory to MPN and ammonia loss results (Appendix C). Also, the primers used for quantification of ammonia oxidizers can also present false positives, by amplifying non-AOB targets. It is impossible to separate false positives from the specific targets through qPCR analyses. Though the protocol developed showed good efficiency of DNA extraction, it may be appropriate to perform additional techniques such as denaturing gradient gel electrophoresis to ascertain the identity of amplified targets through amplicon sequencing. Nonetheless, the developed protocol provides a good starting point for future researchers interested in the quantification/identification of microbial communities colonizing drinking water systems. 37 ©2010 Water Research Foundation. ALL RIGHTS RESERVED ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 5 LEAD CONTAMINATION OF POTABLE WATER DUE TO NITRIFICATION Yan Zhang, Allian Griffin1, Mohammad Rahman, Ann Camper, Helene Baribeau and Marc Edwards This study focused on the effect of nitrification on lead release. Nitrification has been associated with corrosion problems including elevated lead contamination, but there has been no research that directly confirmed this effect and its mechanism. So the goal of this study was to understand nitrification effect on corrosion and metal release in typical premise plumbing condition through a well-controlled laboratory study. Results confirmed that nitrification can increase soluble lead release by reducing pH. The magnitude of the pH effect depends on the initial alkalinity, extent of nitrification and associated acid production. At 100 mg/L alkalinity as CaCO3, complete nitrification did not significantly decrease pH (pH stayed > 7.5) or increase lead contamination from lead pipe, but at 15 mg/L alkalinity, nitrification decreased the pH by 1.5 units (pH reduced to < 6.5) and increased soluble lead contamination by 65 times. Lower pH values from nitrification also leached 45% more lead and 81% more zinc from leaded brass connected to PVC pipes versus copper pipes. Particulate lead leaching was important, but did not seem to be impacted by nitrification. Production of nitrite and nitrate, or reductions in inorganic carbon and or dissolved oxygen via nitrification, did not significantly influence lead leaching. This study was published in Environmental Science and Technology, 2009, 46 (3), 1890-1895 and permission is granted by ACS (American Chemical Society) to be included in the report. The paper and its supporting materials are included in the Appendix D. 39 ©2010 Water Research Foundation. ALL RIGHTS RESERVED ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 6 ACCELERATED CHLORAMINE DECAY AND MICROBIAL GROWTH RESULTING FROM NITRIFICATION IN PREMISE PLUMBING Yan Zhang and Marc Edwards The objective of this study is to rigorously examine the conceptual and anecdotal evidence that chloramine is sometimes less persistent than free chlorine in certain situations encountered in premise plumbing. This is important, if only to provide an understanding of possible “exceptions to the rule” regarding enhanced control of pathogens that might result from chloramine use. It also sheds light on potential indirect implications of nitrification as a public health concern. INTRODUCTION In the United States, utilities are increasingly using combined chlorine (chloramines) to comply with regulations for disinfection by-products (Seidel et al. 2005). Accepted advantages of chloramine include reduced formation of many regulated Disinfectant By-Products (DBP) and greater persistence relative to free chlorine (Neden et al. 1992a; Norton and LeChevallier 1997). Chloramines are often more effective than chlorine in reducing heterotrophic plate counts (HPC) (Neden et al. 1992a). In comparing the relative effectiveness of chlorine and chloramine for disinfection of biofilms on pipe walls under continuous flow conditions found in distribution systems, LeChevallier et., al. 1990 determined that both free chlorine and monochloramine were effective for PVC, copper, and galvanized iron pipes (Lechevallier et al. 1990). However, biofilm growth on iron pipe was better controlled by monochloramine than the same dose of free chlorine (Lechevallier et al. 1990). This was attributed to a very high reaction rate between free chlorine and iron corrosion products on the pipe surface, essentially rendering the disinfectant unavailable for controlling biofilm bacteria. In contrast, monochloramine is less affected by reactions with iron scale, and is therefore said to have greater “penetrating power” for microbial control (Lechevallier et al. 1990; Lechevallier et al. 1993). In essence, the greater persistence of chloramine can outweigh its reduced efficacy as a disinfectant versus the same dose (as Cl2) of free chlorine (Wolfe et al. 1984). If situations existed in which monochloramine was consumed at a faster rate than chlorine, chlorine can be expected to outperform chloramine in control of biofilms and bacteria in the bulk water. Anecdotally, at least one utility that converted to chloramine believed that chlorine had been more persistent as a disinfectant than chloramine in their main distribution system in warm summer months (Powell 2004). Nitrification of free ammonia, which occurs from chloramine decay, might be expected to contribute to this type of situation (Norton and LeChevallier 1997; Wilczak et al. 1996; Wolfe and Lieu 2001; Zhang et al. 2009a), since the nitrite produced from nitrification accelerates decay of chloramine residuals (Harrington 2002; Valentine 1984). Because free chlorine cannot co-exist with ammonia, nitrification is unlikely to occur if free chlorine were used as a secondary disinfectant, providing a possible relative advantage for free chlorine. Indeed, a loss of chloramine disinfectant during nitrification has frequently been associated with relatively high levels of HPC’s in main water distribution systems (Powell 2004; Skadsen 1993; Wilczak et al. 1996; Wolfe and Lieu 2001; Zhang et al. 2009a). 41 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 42 | Effect of Nitrification on Corrosion in the Distribution System To oversimplify the situation on iron pipe surfaces with nitrification, chlorine decay rates are controlled mainly by the reactions with bulk water species and iron corrosion products (equation 6.1), whereas chloramine decay is controlled by reactions with bulk water and nitrite produced by nitrifying biofilms (equation 6.2). (dCl2/dt) = (dCl2/dt) bulk + (dFe/dt) iron corrosion dNH2Cl/dt =(dNH3/dt)autodecomposition + bulk + (dNH3/dt)nitrification (6.1) (6.2) Using the above equations to consider extremes in relative rates of chloramine (as Cl2) and chlorine (as Cl2) residual decay is instructive. In a pipe without significant nitrification, chloramine is always expected to be more persistent than chlorine as a disinfectant, because autodecomposition and reaction rates in bulk water for chloramine are relatively low compared to reactions for Cl2 (Neden et al. 1992a; Norton and LeChevallier 1997; Vikesland et al. 2001). Chloramine will have even greater advantages relative to free chlorine if iron corrosion is significant due to the higher reactivity between chlorine and iron scales. Conversely, if significant nitrification occurs and controls the chloramine decay rate, chloramine might be less persistent than chlorine when iron corrosion rates are low. For example, assuming initial total chlorine levels of 2 mg/L and a typical first order decay constant 1.16 d-1 (Vasconcelos et al. 1997), only 0.6 mg/L chlorine (as Cl2) chlorine would disappear after an 8 hour stagnation time without considering demand from iron corrosion. However, microbial conversion of 1 mg/L NH3 to nitrite over an 8 hour time period would be expected to cause complete consumption of a 4 mg/L chloramine residual based on the stoichiometry and decay models presented elsewhere (Margerum et al. 1994; Vikesland et al. 2001). In situations where chlorine decay is controlled by reactions with iron corrosion products and chloramine decay is controlled by reactions with nitrite, the relative persistence of the two disinfectants will be a function of the relative rates of nitrification and iron corrosion. Isopleths of equal persistence could be roughly defined as: (dFe/dt)for free chlorine = (dNH3/dt)nitrification for chloramine (6.3) Assuming that all the iron corrosion reacts to form Fe+2 which destroys free chlorine (See details in Support Information); an iron corrosion rate of 0.8 uA/cm2 in an 3/4 inch pipe would produce equal persistence (for free chlorine) as a nitrification rate of 0.2 mg NH3/L-h (for chloramine). At lower iron corrosion rates or higher rates of nitrification, chlorine would be more persistent than chloramine (Figure 6.1). If only 10% of the iron corrosion led to formation of scales or corrosion products that reacted with free chlorine (i.e., 90% was non-reactive), then an iron corrosion rate of 8 uA/cm2 would produce equal persistence (for free chlorine) as a nitrification rate of 0.2 mg NH3/L-h (for chloramine). Nitrification, chloramine decay rates and increased HPC are expected to be especially significant under the frequent stagnation conditions found in premise plumbing (Edwards et al. 2005; Zhang et al. 2009a). Once established, nitrification in such situations might not be controlled by even 8 mg/L chloramine-Cl2 (Fairey et al. 2004; Skadsen 1993). The loss of chloramine is a possible concern in premise plumbing, since it might allow for re-growth of Legionella (and other opportunistic pathogens) in water tanks, which has recently been identified as a major cause of waterborne disease outbreaks (CDC 2008 ; Edwards et al. 2005; Strickhouser 2007). Limited data collected to date has strongly indicated that chloramine is usually far superior to free chlorine in terms of Legionella control ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 6: Accelerated Chloramine Decay and Microbial Growth | 43 due to greater persistence of the chloramine disinfectant without nitrification (DeGraca 2005; Flannery et al. 2006; Kool et al. 1999a; Kool et al. 1999b; Strickhouser 2007) and conversion to chloramine is considered a key community-based intervention associated with reduced risk of Legionnaire’s disease (Flannery et al. 2006). MATERIALS AND METHODS Pipe Rig Setup A large scale pipe rig setup was designed to roughly simulate operating conditions in a premise plumbing system (Figure 6.2a). The rig utilized a large reservoir to feed 8 parallel pipe sections, each plumbed with a different type of material commonly used in home plumbing. Three rigs were used to explore extremes of disinfection encountered throughout water distribution systems (Figure 6.2a). Water flowed through the pipe loops on a regular schedule of two minutes hydraulic flushing after every 8 hours’ stagnation. Initially, the 8 pipe materials used in this study were: glass tubes covered with foil as a control, cross linked polyethylene (PEX), polyethylene (PE), chlorinated polyvinyl chloride (CPVC), copper, copper with epoxy coating (CuE), galvanized iron and stainless steel. CPVC, PEX, copper, PE, galvanized iron and stainless steel pipes were purchased from a local hardware store. Copper pipes lined with epoxy were acquired from ACE Duraflow®. Later in the testing, PEX, glass and PE pipes were replaced with iron, new lead and old lead pipes. Since unlined iron pipe could not be obtained, cylindrical cast iron samples of size 1 inch (diameter) × 3/4 inch (length) coupons (Grammer,Dempsey& Hudson, Inc,Newark, NJ) were placed inside Tygon tubing (Figure 6.2c). Sixteen new iron and sixteen old iron coupons derived from (Zhang and Edwards 2007) were used. The iron coupons were coated with epoxy on all except one side. New pure lead pipes were specially fabricated, and “old” lead pipes were created by subjecting new lead pipes to accelerated aging via continuous exposure to 10 mg/L free chlorine for 3 months. The latter condition reproducibly creates a thick PbO2 scale, thought to be analogous to that produced naturally in many distribution systems such as in Washington D.C. This approach was selected over use of harvested lead pipe in this work, because the method is scientifically reproducible and also has less variability than is observed for harvested lead pipe. All pipe materials except for the iron coupons are tubular with a ¾ inch internal diameter. Each material had a continuous pipe section 5 ft long, as well as thirty-two 2 inch long coupons connected by Teflon/Tygon tube, which allow occasional sampling for biofilm and weight loss (Figure 6.2b). Water Chemistry and Nitrification Inoculation The test water used for this study utilized a recipe for synthesized Potomac River water containing MgSO4 (39.3 mg/L), CaCl2•2H2O (20.5 mg/L), KNO3 (9.7 mg/L), Na2HPO4 (0.046 mg/L), NaHCO3 (56.8 mg/L), NaSiO3 (26.3 mg/L), CaSO4•2H2O, Al2(SO4)3•18H2O and ozonated Natural Organic Matter (NOM) (0.18 mg/L TOC) with an initial pH of 8. Three phases of work were performed on this test rig. During the first phase, the three different disinfectant regimes investigated included: no disinfectant as a control, chlorine and chloramine. The initial target disinfectant dose for chlorine and chloramine pipe loops were 2 and 4 mg/L (Cl2) respectively for 2.5 months; and then the doses were dropped to 0.5 and 1 mg/L (Cl2) ©2010 Water Research Foundation. ALL RIGHTS RESERVED 44 | Effect of Nitrification on Corrosion in the Distribution System respectively for 15 months. The 200% higher dose of chloramine versus chlorine residual was maintained in all experiments, as is consistent with established U.S. residual disinfectant practices, and it is not an attempt to bias results in favor of chloramine. No detectable signs of nitrification or nitrite production occurred in any of the rigs during this first phase of testing. A second phase of testing established nitrification in the system that was dosed with chloramine. The disinfectant doses in both chlorine and chloramine pipe loops were stopped and 0.5% dechlorinated Blacksburg, VA tap water containing nitrifying bacteria (Zhang et al. 2008a) and 2 mg/L-N (NH4)2SO4 was introduced into the pipe loop that was chloraminated during phase one. Trace nutrients (Zhang et al. 2008a) were also added and the level of ozonated NOM was reduced to 0.02 mg/L TOC. The inoculation was continued for a year. During this time iron coupons and lead pipes were placed into the rig. The pipe loops were then operated for another 4.5 months with stable nitrification occurring in all pipe materials except for copper pipes as confirmed by ammonia conversion to nitrite and nitrate. For the third phase of work, the disinfectant doses for the chlorine and chloramine rigs were incrementally increased (i.e. for chlorinated pipe, to 0.125, 0.25, 0.5, 1, and 2 mg/L-Cl2 and for chloraminated pipe, to 0.25, 0.5, 1, 2 and 4 mg/L-Cl2), with four weeks’ exposure at each disinfectant level. The goal was to examine the possible inactivation of nitrifiers by secondary disinfectants once they were established in the chloramine rig, and to also quantify the relative rates of chloramine and chorine decay. Analytical Methods Changes in water quality were monitored by collection of water samples before and after 6 hours stagnation in the pipes. Nitrifier activity was tracked by measuring loss of ammonia, production of nitrite and nitrate and reduction of pH. pH was monitored by using a pH electrode according to Standard Method 4500-H+ B (Clesceri et al. 1998). NH4+-N was measured with salicylate method using a HACH DR/2400 spectrophotometer, according to Standard Method 4500-NH3 (Clesceri et al. 1998). NO2--N and NO3--N were measured using DIONEX, DX-120 ion chromatography according to Standard Method 4110 (Clesceri et al. 1998). Chlorine and chloramine levels were measured with a DPD colorimetric method using the HACH DR/2400 spectrophotometer, according to Standard Method 4500-Cl (Clesceri et al. 1998). Bulk water and biofilm heterotrophic bacteria were monitored with Heterotrophic Plate Count (HPC) according to Standard Method 9215 using the spread plate method with R2A medium. Biofilm analysis was performed on the two inch coupon at the end of each phase and before the replacing of pipe materials. The procedure of the biofilm collection was modified from work of others (Silhan et al. 2006). The inner surface of the coupons was swabbed with two sterile cotton sticks, which were then transferred to 20mL of sterilized 25 mM phosphate solution (pH = 7.2) and vortexed vigorously for 1 min to release the bacteria from the sticks. Two coupons were sampled for each pipe. The biofilm solutions from the two coupons were then combined together and vortexed for 20 s. The combined biofilm solution from each pipe was analyzed by HPC similar to bulk water HPC. Semi-quantitatively standardized colorimetric kits called BART tests were also used in examining bacterial type and concentration for instant measurement (Droycon Inc.). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 6: Accelerated Chloramine Decay and Microbial Growth | 45 RESULTS AND DISCUSSIONS Disinfectant Decay Free chlorine Decay in Different Pipe Materials The rate of free chlorine decay was strongly affected by the type of pipe material. During both phase I and phase III, a high free chlorine decay rate was observed in highly corroded metal pipes, including cast iron, galvanized, copper and old lead pipes (Figure 6.3). This is attributed to consumption of the free chlorine by corrosion reactions. Over 80% of the chlorine disappeared in these metal pipes within 6 hours of stagnation (Figure 6.3). In contrast, only 10 – 60% of the chlorine decayed in plastic (PVC, PEX, PE, CuE), glass and stainless steel pipes that had very little corrosion (Figure 6.3). The average chlorine decay rate in new lead pipes was less than the other metal pipes, with about 50% of free chlorine decay after 6 hours (Figure 6.3). The overall dependency of free chlorine decay rates on corrosion is consistent with other research which determined that pipes like iron exerted a high chlorine demand whereas plastic pipes like PVC were classified as unreactive (Hallama et al. 2002). Chloramine (combined chlorine) decay in different Pipe Materials Before nitrification was established (Phase I), after 6 hours stagnation time less than 30% of the chloramine residual decayed in the pipes. The only exception was copper pipes, in which about 60% of the chloramine decayed in 6 hours. The higher chloramine demand in copper pipes is consistent with earlier findings attributed to an abiotic corrosion reaction (Nguyen 2005). The net result is that before nitrification was established in these systems, free chlorine decay rates were always higher than chloramine decay rates in all materials (p ≤ 0.006), consistent with the conventional wisdom and equation 1 and 2 (Neden et al. 1992a; Norton and LeChevallier 1997). During the third phase of the study when nitrification had been established in the pipe rig with chloramine, the situation was markedly changed. In relatively inert pipe materials like PVC, CuE, new lead and stainless steel pipes, much more chloramine (as Cl2) decayed than free chlorine (p ≤ 0.0006) (Figure 6.4). For example, in PVC pipes, at all levels of applied disinfectant, at least 40% more chloramine disappeared during the 6 hour stagnation than was the case with free chlorine disinfectant (Figure 6.4). A lower final chloramine residual (in mg/L) was even observed, despite the fact that the initial chloramine dose (as Cl2) was twice as high as the chlorine dose for conditions in this work. In situations where free chlorine decay is controlled by corrosion reactions with pipe materials like iron, copper, galvanized and old lead pipes, and chloramine decay is controlled by nitrification, roughly similar decay rates were observed for chlorine and chloramine (Figure 6.4). Even so, greater total chlorine residual was always present when free chlorine was used, compared to the same situation with chloramine (p ≤ 0.03). The only exception was copper pipes, where residual chlorine and chloramine were similar (p = 0.41), perhaps due to the fact that very little nitrification occurred in copper pipes (ammonia loss < 40%) (Zhang et al. 2008a). These results confirmed our key hypothesis regarding the relative stability of chloramine and chlorine in premise plumbing systems. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 46 | Effect of Nitrification on Corrosion in the Distribution System Comparing the situations with and without nitrification (Phase I vs. Phase III), the chloramine decay rate (% decayed) with nitrification was 4-40 times faster than without nitrification in the same pipe materials (Figure 6.3). This higher rate might be due to production of nitrite and/or reducing pH. That is, nitrite reacts rapidly with chloramine and 1 mg/L nitrite can consume 5 mg/L chloramine stoichiometrically (Margerum et al. 1994; Valentine 1984; Vikesland et al. 2001). In this study, when 0-2 mg/L chloramine was dosed, in all pipe materials except for copper pipes, on average, pH was decreased by 0.6-1.1 unit and 0.8-1.7 mg/L nitrite was detected. Assuming that the chloramine decay rates only double for each 0.7 unit decrease in pH (Thomas 1987), it is most likely that the dominant factor for accelerated chloramine decay was nitrite production. Inactivation of Nitrification Earlier studies (Wolfe et al. 1990) indicated that chloramine levels typically used for potable water disinfection (1 to 2 mg/L) should be sufficient to eliminate nitrifiers in water main distribution systems, but there are also cases where nitrification was not controlled by up to 8 mg/L chloramine (Fairey et al. 2004; Skadsen 1993). In this study using long stagnation times found in many premise plumbing systems, for most pipe materials nitrification activity did not decrease until the chloramine level was increased to 4 mg/L and maintained at that level for several weeks (Figure 6.5). The result indicated that 4 mg/L is the critical disinfectant level that nitrifier death rate finally exceeded the growth rate (Fleming et al. 2005). The exceptions were PVC pipe, in which nitrification activity started to decrease at 2 mg/L chloramine residual, and in the rig with iron coupons for which nitrification activity was not reduced even at 4 mg/L chloramine (Figure 6.5). In both PVC pipe and iron coupons, nitrifier MPN only decreased markedly when chloramine was increased to 4 mg/L (Figure 6.5). As expected, the rate of chloramine decay was correlated to changes in nitrifier activity as measured by ammonia loss %. For example, in PVC pipes, at 2 mg/L chloramine, ammonia loss decreased (Figure 6.5) and the chloramine decay rate was also decreased from 100% to 70% (Figure 6.4). With iron coupons, even at 4 mg/L chloramine, ammonia loss was not decreased (Figure 6.5), and the chloramine decay rate stayed above 90% (Figure 6.4). The quantity of nitrifying bacteria (MPN) in the bulk water did not directly impact chloramine decay rate (Figure 6.5). Heterotrophic Bacterial Growth Effect of Nitrification on Heterotrophic Bacterial growth During the second phase of the study, when there was no disinfectant applied, nitrification did not increase bulk water HPC (Figure 6.6-Phase II). This was contradictory to expectations based on previous research (Powell 2004; Skadsen 1993; Wilczak et al. 1996; Wolfe et al. 1990). However, biofilm HPC densities in most of the pipe materials were slightly higher during nitrification when compared to control without nitrification in the same material (Figure 6.7). It is suspected that the deionized water used for the makeup water had significant assimilable organic carbon, and this might account for the relatively high HPCs both with and without nitrification. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 6: Accelerated Chloramine Decay and Microbial Growth | 47 Effectiveness of chlorine vs. chloramine in reducing HPC before and after nitrification During the first phase of the study, chloramine was more persistent than chlorine without nitrification (Figure 6.3), but chloramine was not statistically better in controlling bulk water HPC (p > 0.07) (Figure 6.6). However, in galvanized iron pipe, chloramine consistently reduced HPC to a greater extent than did chlorine, confirming the results of (Lechevallier et al. 1990) (Figure 6.8). During the third phase of the study, with nitrification, chloramine is less persistent than chlorine (Figure 6.3), and less effective in reducing bulk water HPC (Figure 6.6). Compared to the control, bulk water HPC was decreased by ten to a hundredfold with free chlorine while it was not significantly affected by chloramine (Figure 6.6). Similar trends were observed for measurements of biofilm HPC’s, in that there was little difference in situations without nitrification, but more biofilm bacteria for chloramine systems when nitrification caused rapid loss of the disinfectant residual (Figure 6.9). For iron coupons, neither chlorine nor chloramine reduced biofilm HPC even at chloramine dose up to 4 mg/L when nitrification was occurring (Figure 6.9). One exception to the trends, occurred in galvanized pipe, in which chloramine decayed faster than chlorine (Figure 6.4) but lower HPCs were still observed with chloramine (Figure 6.9). It is possible that this is due to the much lower presence of dissolved oxygen in the galvanized pipes with nitrification. Specifically, bulk water DO was decreased to 2.8 mg/L in these pipes versus the 5.7-6.2 mg/L DO observed in the same pipes using no disinfectant or chlorine. The lower DO favors the growth of anaerobic bacteria like sulfate reducing bacteria (SRB), methanogens or iron reducing bacteria (IRB) versus HPCs (Lovley and Phillips 1987). Indeed, in this work, a low level of SRB (200 cfu/ml) and a very high level of IRB was detected (> 140000 cfu/ml) in the chloraminated galvanized pipe. In the pipes with no disinfectant and chlorine, lower levels of SRB (< 200 cfu/ml) and IRB (< 9000 cfu/ml) were detected. The conclusion is that HPC counts do not directly translate to lower levels of total bacteria in the system, and if total quantifiable bacteria are considered (HPCs, IRB, SRB), more microbes were present in the rig with chloramine than in the rig with chlorine. Field Data In parallel field work, samples were collected from homes at chloraminated utilities and analyzed for possible water changes due to nitrification. In many of the utilities, nitrification was occurring to markedly different degrees in premise plumbing in the same distribution system (Table 6.1). This might be expected given differences in water usage rates, flow patterns, plumbing materials and influent disinfectant residuals from home to home. For example, at anonymous utility A, compared to site #2 and #3, site #1 had a larger ammonia decrease (up to 20% higher) and nitrite and nitrate increase, indicating a higher nitrification activity. Correspondingly, this house had the largest pH decrease, chloramine decay and HPC increase (up to 0.7 pH decrease, 95% chlorine decay and 105 cfu/ml were observed) (Table 6.1). The trend of higher nitrification rates associated with higher chloramine decay rates and HPC counts were observed at all utilities studied (Table 6.1). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 48 | Effect of Nitrification on Corrosion in the Distribution System CONCLUSIONS The relative efficacy of chlorine versus chloramine in terms of controlling HPC in premise plumbing is a complex function of autodecomposition, reactions with metals scale produced via corrosion, nitrification rates, and the pipe materials themselves: • Without nitrification, chloramine was always more persistent than chlorine. • With rapid nitrification, in relatively inert pipe materials such as PVC, CuE, Stainless Steel pipes, chloramine was less persistent than chlorine and less effective in reducing bulk and biofilm HPC. • In materials that are reactive to both chloramine and chlorine such as cast iron, galvanized iron and old lead pipes, the relative decay rate and efficiency of controlling bacterial growth is likely to depend on the relative rate of corrosion and rate of nitrification. FIGURES AND TABLES Figure 6.1 Rough conceptualization of relative secondary disinfectant advantages Note: Assume chlorine decay is controlled by reactions with iron corrosion products and chloramine decay is controlled by reaction with nitrite from nitrification. Calculations assume a pipe size of 3/4’’. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 6: Accelerated Chloramine Decay and Microbial Growth | 49 Figure 6.2 Pipe Rig Setup Note: there are three water scenarios × eight pipe materials Figure 6.3 Total chlorine decay in different pipe materials Note: For phase I, data reported are the typical decay rate at 5 months pipe age, with initial chlorine of 0.6 mg/L and chloramine of 1.1 mg/L. For Phase III, data reported are the average of three weeks’ measurements. Error bars indicate a 95 % confidence interval on replicate samples. Initial chlorine was 1.1 ±0.2 mg/L and chloramine was 2.0 ±0.2 mg/L. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 50 | Effect of Nitrification on Corrosion in the Distribution System Figure 6.4 Chlorine and chloramine decay after 6 hours stagnation (Phase III) as total chlorine doses were ramped up Note: the initial chlorine dose is half of the indicated chloramine dose at any time. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 6: Accelerated Chloramine Decay and Microbial Growth | 51 Figure 6.5 Ammonia loss % and MPN with PVC, iron and new lead pipes Note: the trend of ammonia loss with CuE, old lead, galvanized and stainless steel was similar to that observed for new lead pipe. Ammonia loss % with Cu was below 40% throughout the test. control chlorine chloramine HPC, cfu/ml 1000000 100000 10000 1000 100 10 1 8/1/04 Phase I 2/17/05 Phase II 9/5/05 3/24/06 10/10/06 Date Phase III 4/28/07 11/14/07 6/1/08 Figure 6.6 Bulk water HPC in PVC pipes Note: chlorine and chloramine doses were stopped during Phase II. Nitrification was occurring in the chloraminated rigs during Phase II and Phase III. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 52 | Effect of Nitrification on Corrosion in the Distribution System Figure 6.7 Biofilm HPC (Phase II) Note: For PVC, Cu, CuE, Galvanized and Stainless Steel, data reported were the average of two measurements and the upper and lower limits of the error bars are the data of the two measurements. For Fe, new lead and old lead, the data reported were the result of one time measurement. Figure 6.8 Bulk water HPC in galvanized pipe (Phase I-no nitrification) ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 6: Accelerated Chloramine Decay and Microbial Growth | 53 Figure 6.9 Biofilm HPC with and without nitrification Note: Data reported for phase I was the average of five measurements over the first year; Data reported for phase III was the measurement at the end after applying the highest disinfectant levels for a month (No data available for copper pipes with chloramine). Table 6.1 Field study results #1 #2 #3 #1 #2 #3 #1 #2 #1 #2 #3 Nitrite + Ammonia pH Nitrate decrease, increase, decrease mg/L mg/L Anonymous 0.41 0.54 0.7 0.34 0.17 0.4 0.38 0.15 0.1 St Paul. MN 0.8 0.36 0.72 0.4 0.35 0.12 0.18 0.02 -0.18 Bangor, ME 0.6 0.28 0.71 0.62 0.68 0.58 Hampden, ME 0.42 0.55 1.8 0.44 0.53 1.99 -0.39 0.02 0.15 Cl2 decay % HPC, cfu/ml 95 66 41 109000 172000 90 94 30 9 140 98 87 7300 16500 99 98 27 263000 138000 21000 40 Note: Data reported are for the 1st draw samples. Ammonia, nitrite, nitrate and actual pH drop were calculated against the flush sample at the entry point of the distribution system. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 54 | Effect of Nitrification on Corrosion in the Distribution System SUPPORTING INFORMATION Modeling Approach for Figure 6.1: Chlorine decay with iron corrosion products: − columb 6.24 × 1018 e − 1mol − e − μA −11 mol − e 1 2 = 1 × 10 −6 × × = 1 . 04 × 10 cm s • cm 2 columb 6.02 × 10 23 e − s • cm 2 Iron Corrosion: Fe →Fe2+ + 2eChlorine reacts with Fe2+: 2Fe2+ + Cl2→2Fe3+ + 2ClCl 1 so −2 = e 4 mg − Cl2 μA mol − e − Cl2 71000mg 3600 s 1 2 = 1.04 × 10 −11 × −× × = 6.62 × 10 −4 2 4e 1mol − Cl2 1h cm s • cm cm 2 • h Chloramine decay with nitrite: Nitrification: 2NH4+ + 3O2→2H2O + 2 NO2- + 4H+ Chloramine reacting with nitrite: NH2Cl + NO2- + H2O →NH3 + NO3- + HCl NH 2Cl 1mol 71mg − Cl2 = = So + 1mol 14mg − N NH 4 If ammonia consumption rate is 1 mg − N , then chloramine decay rate would be L−h mg − Cl 2 , in a 3/4 inch diameter size pipe, this would translate L−h mg − Cl2 mg − Cl2 L π / 4 × 1.9 2 × length cm 3 × 3 3× = 2.4 × 10 −3 5 2 L•h π × 1.9 × length cm cm 2 • h 10 cm So at equal decay rate of chlorine and chloramine, mg − Cl2 1mg − N μA cm 2 • h mg − N 1 2 = 6.62 × 10 −4 × × = 0.276 −3 2 cm L•h 2.4 × 10 mg − Cl2 L•h cm • h 5 ©2010 Water Research Foundation. ALL RIGHTS RESERVED to CHAPTER 7 NITRIFICATION EFFECT ON CORROSION OF GALVANIZED IRON, COPPER AND CONCRETE Yan Zhang, Allian Griffin, Marc Edwards The objective of this study was to examine nitrification in a wide range of pipe materials, with particular attention focused on establishing nitrification and corrosion impacts. INTRODUCTION As more utilities in the United States switch to chloramine in order to comply with Disinfectants and Disinfection By-Products Rule (D/DBPR) (Seidel et al. 2005; Wilczak et al. 1996), there is increasing concern about potential costs and possible health implications of nitrification (Wilczak et al. 1996; Zhang et al. 2009a). Nitrification is the conversion of ammonia to nitrite (NO2-) and then nitrate (NO3-) by nitrifying bacteria. A 1991 survey indicated that two thirds of the medium and large utilities that use chloramine report nitrification problems in water mains (Wilczak et al. 1996), and it is very likely that even a greater percentage have nitrification issues if premise plumbing is considered (Zhang et al. 2008a; Zhang et al. 2009a) . Nitrification is expected to be strongly influenced by different pipe materials since the pipe can serve as a source of trace nutrients, toxic metals, attached growth and disinfectant destruction. Earlier bench scale studies demonstrated that nitrification established readily in PVC and lead pipes, and much less readily in copper or brass pipes due to copper toxicity (Zhang et al. 2008a). Likewise, it was speculated that iron tubercles in distribution pipes may exert chlorine demand and facilitate nitrifier growth (Odell et al. 1996). Iron and lead materials are also predicted to facilitate nitrifier growth by recycling ammonia from nitrification end product nitrite and nitrate (Edwards and Dudi 2004; Uchida and Okuwaki 1998; Zhang et al. 2009a). For concrete materials, contradictory results have been reported: at two California utilities using chloramines, concrete lined pipes had the lowest nitrifiers and HPC, possibly because of the high pH due to concrete leaching (Steward and Lieu 1997); while in Pinellas county, Florida, cement lined ductile iron pipe supported a higher heterotrophic biomass than did unlined iron (LePuil et al. 2003), possibly because concrete accelerated chloramine decay. Many studies have reported possible links of corrosion problems to nitrification (Douglas et al. 2004; Edwards and Dudi 2004; Edwards and Triantafyllidou 2007; Powell 2004; Triantafyllidou et al. 2007). The reduction of pH due to nitrification has been suspected (Douglas et al. 2004; Odell et al. 1996) and confirmed to be the major mechanisms to increase lead release (Zhang et al. 2009b). However, besides pH decrease, other changes by nitrification might also impact corrosion. For example, accelerated disinfectant decay and increase of heterotrophic bacterial growth might stimulate microbial induced corrosion (Cantor et al. 2006). The production of soluble microbial product (SMP) might increase metal release by complexing with metal ions (AWWARF and DVGW-TZW 1996). The production of nitrite and nitrate might also increase the corrosion of iron and lead by chemical reactions (Kielemoes et al. 2000). The decrease of dissolved oxygen might also affect corrosion since oxygen is the oxidizing agent for corrosion reaction, and removing dissolved oxygen might decrease corrosion or increase corrosion by inducing “concentration cell corrosion.” 55 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 56 | Effect of Nitrification on Corrosion in the Distribution System MATERIALS AND METHODS Large Scale Pipe Rig Testing A large scale pipe rig setup was designed to roughly simulate operating conditions in a premise plumbing system (Figure 6.2). The rig utilized a large reservoir to feed 8 parallel pipe sections, each plumbed with a different type of material commonly used in home plumbing. The eight pipe materials used were: glass tubes covered with foil as a control, cross linked polyethylene (PEX), polyethylene (PE), chlorinated polyvinyl chloride (CPVC), copper, copper with epoxy coating (CuE), galvanized iron and stainless steel. Later in the test, PEX, glass and PE pipes were replaced with iron, new lead and old lead pipes. More specifics of the large scale pipe rig testing was described in Chapter 6. The test water used for this study utilized a recipe for synthesized Potomac River water as described in chapter 6. Three rigs were used to explore extremes of disinfection encountered throughout water distribution systems. Three phases of work were performed on this test rig. During the first phase, the three different disinfectant regimes investigated included: no disinfectant as a control, chlorine and chloramine. No detectable signs of nitrification or nitrite production occurred during this first phase of testing. Based on the nitrification potential curve proposed by other researchers (Fleming et al. 2005; Fleming et al. 2008), in order for nitrification to occur, low chlorine and high ammonia are necessary, which was not the case during this phase. Besides, nitrifiers were never introduced to the rig. A second phase of testing was to purposefully establish nitrification in the system that was dosed with chloramine. The disinfectant doses in both chlorine and chloramine pipe loops were stopped and 0.5% dechlorinated Blacksburg, VA tap water containing nitrifying bacteria (Zhang et al. 2008a) and 2 mg/L-N (NH4)2SO4 was introduced into the pipe loop that had been chloraminated. The inoculation was continued for a year. During this time iron coupons (replacing PEX) and lead pipes (replacing glass and PE pipes) were placed into the rig. The pipe loops were then operated for another 4.5 months with stable nitrification occurring in all pipe materials except for copper pipes as confirmed by ammonia conversion to nitrite and nitrate. For the third phase of work, the disinfectant doses for the chlorine and chloramine rigs were incrementally increased (i.e. for chlorinated pipe, to 0.125, 0.25, 0.5, 1, and 2 mg/L-Cl2 and for chloraminated pipe, to 0.25, 0.5, 1, 2 and 4 mg/L-Cl2), with four weeks’ exposure at each disinfectant level. Mechanism Investigation of Galvanized Iron Corrosion Galvanized pipes were newly purchased with a size of 30 cm (length) × 1.9 cm (diameter). There are three replicate pipes for each condition. Pipes were kept stagnant and water in the pipes was changed every 3.5 days (twice a week) using a “dump and fill” protocol. The control water was the same water used in the large scale test without any ammonia or nitrate added and with an initial pH of 7. Then the effect of different pH (pH 6 or 8), anaerobic condition and the addition of different nitrogen species (2 mg/L ammonia, 2 mg/L nitrite or 4 mg/L nitrate) on galvanized iron corrosion was studied by modifying the control water. Zinc and iron release was measured at each water change. The effect of different pH (pH 6 or 8), oxygen condition (aerobic and anaerobic) and different nitrogen species (5 mg/L ammonia, 10 mg/L nitrite or 10 mg/L nitrate) was also investigated with pure iron and zinc metals, which are the major components of galvanized iron. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 7: Nitrification Effect on Corrosion of Galvanized Iron, Copper and Concrete | 57 Pure iron and zinc wires (20 mm length × 1 mm diameter) were placed inside amber glass TOC test vials (25 mm × 95 mm) with 30 ml solution. For each metal, there are fifteen conditions tested: 3 waters (control, control + 10 mg/L nitrite, control + 10 mg/L nitrate) × 2 oxygen conditions (aerobic and anaerobic-achieved by purging with N2) × 2 pHs (6 and 8) + pH 8, aerobic, 5 mg/L ammonia = 15 × 3 duplicates = 45 vials. The control water was simulated Potomac water without any nitrogen species added. Water in the vials was changed twice a week and metal release was tested each week. Nitrification Effect on Concrete Corrosion Test Reactors used were 25 mm × 95 mm Amber Glass TOC Test Vials (Fisher Brand) with 30 ml solution. Four pieces of Portland cement (37 mm × 5 mm × 4 mm) were added into each reactor. The test water used was synthesized water contained MgSO4 (1 ppm-Mg), CaCl2 (4.9 ppm-Ca), KCl (10 ppm-K), Na2HPO4 (1 ppm-P), NaHCO3 (10 mM), and other trace nutrients (5 ppb Cu2+, 1.7 ppb Mo6+, 0.1 ppb Co2+, 5.6 ppb Mn2+, 2.6 ppb Zn2+, and 0.1 ppm Fe2+) and 2 mg/L-N ammonia. There were twelve reactors totally, each inoculated with Blacksburg, VA tap water containing nitrifiers for two weeks. Then, in order to demonstrate the effect of nitrification, for six of the reactors, nitrification was stopped by adding chlorine (up to 1 mg/L), and then these reactors were used as control without nitrification. The initial pH was adjusted to 8 or 7 at different time of the experiment, and initial alkalinity (added as NaHCO3) used was 10 and 75 mg/L at different time of the experiment. Water was changed every weekday using a dump and fill protocol. Analytical Methods Water samples were collected before and after introduction to the pipe/reactors, so that nitrification activity and associated water quality changes could be quantified. Nitrifier activity was tracked by measuring loss of ammonia, production of nitrite and nitrate, and reduction of pH. pH was monitored by using pH electrode according to Standard Method 4500 H+ B. NH4-N was measured with salicylate method using a HACH DR/2400 spectrophotometer, according to Standard Method 4500NH3. NO2-N and NO3-N were measured using DIONEX, DX-120 ion chromatography (IC), according to Standard Method 4110. Nitrifier most probable number (MPN) was evaluated using the same approach as described in the bench scale study (Zhang et al. 2008a). Total organic carbon (TOC) was analyzed using a SIEVERS 800 Total Organic Analyzer according to Standard Method 5310C. Dissolved oxygen was quantified according to Standard Method 4500 O G using a dissolved oxygen meter YSI Model 58. Soluble and total metal release was also quantified. Soluble metal concentration was operationally defined by filtration though a 0.45 μm pore size syringe filter. Total metal release was digested with 2% nitric acid in a 80 °C oven. Metal concentrations (Fe, Cu, Zn, Pb) were quantified using an inductively coupled plasma mass spectrophotometer (ICP-MS) according to Standard Method 3125-B. Weight loss was determined at the end of the test after removing loose scale from the coupons with a Dremel tool. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 58 | Effect of Nitrification on Corrosion in the Distribution System RESULTS AND DISCUSSIONS Nitrification Activity in Different Pipe Materials (Phase II) Earlier bench scale studies under mostly stagnant conditions demonstrated that nitrification established readily in PVC and lead pipes, and much less readily in copper or brass pipes due to copper toxicity (Zhang et al. 2008a). In this larger-scale test using a wider range of materials and more realistic flow regimes (water changes were three times per day), nitrification activity was rapidly established in iron, plastic and lead materials (Table 7.1). In these materials, significant nitrification was established almost immediately after inoculation, and when the inoculation was stopped, about 70% ammonia loss was consistently observed after 6 hours stagnation (Table 7.1). Although less ammonia loss (more ammonia residual) was observed with in the line with cast iron coupons (Table 7.1), bulk water nitrifier MPN with iron coupons was similar or even higher than PVC (chapter 6). In fact, the low surface area/volume for iron relative to the other materials (Table 7.1) indicates extremely high rates of nitrification. It is also possible that the ability of cast iron to reduce nitrate/nitrite back to ammonia can cause less ammonia loss for a given amount of nitrification (Westerhoff and James 2003; Zhang and Edwards 2007). In stainless steel and galvanized pipes, nitrification did not start until one month after inoculation. Lower ammonia loss was also observed in galvanized pipes, possibly due to the toxicity from Zn2+, since high Zn2+ is expected to inhibit nitrification under at least some circumstances (Bott 2005; Zhang and Edwards 2005). It is also possible that nitrate is converted to ammonia by galvanized pipes, since nitrate has been reported to completely convert back to ammonia after 24 hours in galvanized pipes (Wagner 1993). In copper pipe, average ammonia loss was about 40% (Table 7.1), but this ammonia loss was believed not caused by nitrifier biofilm in copper pipes, but rather, the nitrifiers flowing from the reservoir tank (Figure 7.1). The interior of the reservoir tank was made of glass, so similar to other pipe materials; nitrification was also established in the tank during the inoculation. After the inoculation was stopped, stable ammonia loss (76 ± 5 % after 6 hour stagnation) was observed in the tank, which in fact continues to serve as an inoculation for the downstream pipes including copper pipes. The lower ammonia loss (38%) in copper pipes compared to that in the tank (76%) confirmed the toxicity of copper pipes. Additionally, compared to the nitrifier MPN in the tank (160000 MPN/100 ml), nitrifier MPN decreased in copper pipes (500000 MPN/100 ml), but stayed the same or increased in other pipe materials. The work conducted in Phase III further confirmed that the limited nitrifier activity observed in copper pipe was coming from the tank: as chloramine levels were increased to 1 mg/L, ammonia loss in the tank and copper pipes were simultaneously decreased down to 6-30% while it stayed > 50% in the other pipes. Nitrification Effect on Water Chemistry Nitrification significantly decreased pH and Dissolved Oxygen (DO) during stagnation in the pipe (Figure 7.1). After 6 hour stagnation time, in the pipes with nitrification, pH was decreased by 0.6 to 1 unit in all pipe materials and DO was also decreased down to < 3 mg/L (Figure 7.1). Nitrification stoichiometry (Zhang et al. 2009a) predicts a pH drop of up to 0.9 unit and DO drop up to 10 mg/L if complete nitrification (100% ammonia conversion to nitrate) occurs, so the observed pH and DO drop was in the range of expectation considering nitrification alone. In the pipes without nitrification, pH and DO was not significantly changed during stagnation, except ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 7: Nitrification Effect on Corrosion of Galvanized Iron, Copper and Concrete | 59 that with iron coupons, pH and DO were also decreased (Figure 7.1), possibly due to iron corrosion. In copper pipes, average ammonia loss of 40% (Table 7.1) can only account for a pH drop of 0.5 units. The higher than expected pH and DO drop (Figure 7.1) might be due to reactions like corrosion (Zhang et al. 2008b) and the growth of other bacteria. Total Organic Carbon (TOC) was not significantly increased by nitrification in most pipe materials, but with cast iron coupons, very high TOC was occasionally observed (Figure 7.1), which is correlated with the higher level of nitrification and possibly other autotrophic bacterial growth (Morton and Edwards 2005) and biofilm sloughing. Effect of Nitrification on Pipe Corrosion Galvanized Pipe Before nitrification occurred in the galvanized iron pipe (Phase I), total zinc release from galvanized pipes was similar at all three conditions (p ≥ 0.13) (Figure 7.2). After nitrification was established (Phase II), zinc release from the nitrifying rig was significantly lower compared to the rigs without nitrification (6 times lower on average, p ≤ 0.002) (Figure 7.2). The difference in zinc levels with/without nitrification had very dramatic visual impacts (Figure 7.3). Water samples from the pipes without nitrification had an obvious white turbidity; while in contrast, water samples from pipes undergoing nitrification were very clear (Figure 7.3). This clearly demonstrates beneficial effect from nitrification on water. This effect was further confirmed at phase III, when disinfectants were re-dosed to the chlorine and chloramine rigs. As chloramine levels gradually increased and nitrification activity decreased, zinc release in the nitrifying pipe gradually increased to the point where it was not statistically different from the pipes without ammonia (p ≥ 0.08 at 4 mg/L chloramine) (Figure 7.2). Iron release from the nitrifying rig was also lower compared to the rig without nitrification (p = 0.002), although the trend was not as dramatic as zinc release. Consistent with the lower zinc and iron release, galvanized pipe with nitrification had a yellowish, dense scale, while the pipes without nitrification had very thick whitish loose scale. Mechanistic Investigation of Galvanized Iron Corrosion The reduction of metal release from galvanized pipe by nitrification was initially deemed contrary to the general expectation that nitrification would invariably increase corrosion and metal release (Zhang et al. 2009a). Since nitrification converted ammonia to nitrite/nitrate and significantly reduced pH and DO in the pipes (Figure 7.1), a mechanistic investigation was designed to evaluate the effects of lower DO, lower pH, and addition of ammonia, nitrite and nitrate on zinc release from galvanized pipes. Among the conditions investigated, lower dissolved oxygen (DO) was proved to reduce zinc release from galvanized pipe most significantly (p = 0.003); average zinc release from anaerobic conditions was only 20% of that from aerobic conditions (Figure 7.4). The addition of ammonia also reduced average zinc release by 40% (p = 0.03). Average zinc release at pH 6 and 7 was 60% of that at pH 8, although this was not statistically significant at > 95% confidence (p = 0.08 comparing pH 6 and 8, and p= 0.1 comparing pH 7 and 8). Adding nitrite or nitrate had no effect on zinc release (p = 0.16 comparing control and adding nitrite, and p = 0.06 comparing control and adding nitrate) (Figure 7.4). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 60 | Effect of Nitrification on Corrosion in the Distribution System So, overall, amongst the factors tested, lower DO, free ammonia, and lower pH might all contribute to the reduced zinc leaching from the galvanized pipe with nitrification. And lower DO is the most significant factor, which is not surprising since dissolved oxygen can accelerate the corrosion from Zn metal to Zn2+ (Jones 1996). For the test with pure iron and zinc metal, anaerobic conditions also reduced metal release most significantly. Specifically, at pH 8, over the first four weeks of testing, average iron released without O2 was 23% of the iron released with O2 (p = 0.002 ), and average zinc released without O2 was 14% of the zinc released with O2 (p = 0.07). Lower pH did not have a consistent effect on metal release with pure iron and zinc. For nitrogen species, over the two months of testing, addition of ammonia and nitrate did not affect the metal release from iron or zinc, but 10 mg/L nitrite reduced iron release by 50% (p = 5 × 10-7) and zinc release by 30% ( p = 0.015). The beneficial effect of nitrite on iron and zinc release was contradictory to the expectation that chemical reaction between nitrite and iron/zinc would increase corrosion. Although earlier studies have concluded that nitrite inhibit corrosion at high concentrations, but the concentrations were a lot higher (> 100 mg/L-N) (Hubert et al. 2005; Kielemoes et al. 2000) than the level used in this study. Copper Pipe In copper pipes, the reduction of pH and DO did not significantly affect copper release (Figure 7.5). This observation was consistent with solubility modeling (AWWARF and DVGW-TZW 1996; Zhang et al. 2009b). At low alkalinity (30 mg/L): when copper pipe is old and the controlling solid is CuO (tenorite), copper solubility is not a function of pH (Figure 7.6). In contrast, when copper pipe is relatively new and the controlling solid is Cu(OH)2, soluble copper increases with decreased pH (Figure 7.6), as observed in a previous study (Zhang et al. 2008b). At high alkalinity, copper solubility is strongly affected by pH, consistent with earlier studies (Dodrill and Edwards 1995; Edwards et al. 1996), particularly when the controlling solid is Cu(OH)2 (Figure 7.6). A small pH drop of 0.2 unit would increase soluble copper by 30%, and pH drop of 0.5 unit would double the soluble copper levels (Figure 7.6). This prediction can help explain why in Willmar, Minnesota, a relatively small pH drop (0.4-0.9) caused by nitrification significantly increased copper levels due to the high alkalinity (400-450 mg/L) (Murphy et al. 1997a; Murphy et al. 1997b). That is, in terms of copper release, the otherwise negligible pH drop caused by nitrification (0.2 unit) at low alkalinity might be very significant at high alkalinity. Metal Release from other pipe materials and weight loss In new lead pipes, total lead release was generally increased by nitrification (p ≤ 0.02), consistent with bench scale results at low alkalinities (Zhang et al. 2009b). However, no significant metal release differences were observed in old lead coated with Pb (IV) scale by pre-exposing to high chlorine levels, cast iron and stainless steel pipes between the rig with nitrification and the rigs without nitrification (p ≥ 0.09). Weight loss is generally considered to have less error in evaluating corrosion rate compared to electrochemical measurements (AWWARF and DVGW-TZW 1996). In this study, for all the pipe materials, no significant weight loss differences were observed among the three disinfectant conditions (Table 7.2). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 7: Nitrification Effect on Corrosion of Galvanized Iron, Copper and Concrete | 61 Nitrification Effect on Concrete Corrosion Concrete materials can leach lime and when in contact with water, the bulk water pH is usually increased (AWWARF and DVGW-TZW 1996). The effect of nitrification on the bulk water pH was affected by the initial pH (Figure 7.7). Specifically, at an initial pH 8, nitrification had no effect on pH, but when initial pH was reduced to 7, lower final pH was observed with nitrification (Figure 7.7). Initial alkalinity had no effect on bulk water pH change (Figure 7.7). Although nitrification lowered the final pH by 0.3-1.1 unit, this pH reduction was not significant enough to increase concrete corrosion (Figure 7.7). As indicated by calcium leaching, similar calcium leaching was observed with or without nitrification (Figure 7.7). So overall, nitrification can have various impacts on the corrosion of different pipe materials (Table 7.3). The reduction of pH due to nitrification has been confirmed to increase lead release in earlier study (Zhang et al. 2009b). However, decrease of pH had no impact on concrete corrosion and actually decreased zinc release from galvanized pipe. Copper release was also not affected by pH decrease at low alkalinity waters. Besides pH reduction, reduction of dissolved oxygen also decreased metal release from galvanized pipe and pure iron and zinc meals. The production of nitrite and nitrate from nitrification is predicted to increase the corrosion of iron and lead (Kielemoes et al. 2000), but no effect was observed except that high nitrite level decreased iron and zinc release from pure metals (Table 7.3). CONCLUSION Nitrification was studied in a wide range of different plumbing materials in a large scale pipe rig system: • Nitrification activity was rapidly established in iron, plastic,lead and old concrete materials, and less readily in galvanized, stainless steel, new concrete and copper pipes. • Nitrification decreased pH by 0.6 to 1 unit, and reduced DO down to 2.4 mg/L; high TOC was also observed with cast iron coupons. • Nitrification decreased zinc release from galvanized pipe by 6 times due to the reduction of DO; total lead release was generally increased by nitrification in new lead pipes; nitrification did not impact corrosion or metal release in copper, old lead, cast iron, concrete and stainless steel pipes. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 62 | Effect of Nitrification on Corrosion in the Distribution System FIGURES AND TABLES Figure 7.1 Nitrification effect on water chemistry Note: Data reported were the average of four measurements for TOC, and two measurements for pH and DO, ±indicate standard deviation. w/o nitrification data is the rig with no disinfectant added throughout the test. Data for other pipe materials are similar to PVC but not presented. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 7: Nitrification Effect on Corrosion of Galvanized Iron, Copper and Concrete | 63 Figure 7.2 Total zinc release versus time in galvanized pipes Note: chlorine and chloramine doses were stopped during phase II, nitrification was occurring in chloraminated pipe in Phase II and Phase III. Figure 7.3 Water sample from galvanized pipes ©2010 Water Research Foundation. ALL RIGHTS RESERVED 64 | Effect of Nitrification on Corrosion in the Distribution System Figure 7.4 Zn release in galvanized pipe Note: Data reported are the averages of three week testing. The error bars represent the 95% confidence. Figure 7.5 Total copper release versus time in copper pipes Note: chlorine and chloramine doses were stopped during phase II, nitrification was occurring in chloraminated pipe in Phase II and Phase III. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 7: Nitrification Effect on Corrosion of Galvanized Iron, Copper and Concrete | 65 Figure 7.6 Predicted soluble copper at different pH and alkalinities Note: Assume 50000 ppb total copper. Figure 7.7 pH change and calcium leaching from concrete w/ and w/o nitrification at different initial pH and alkalinities ©2010 Water Research Foundation. ALL RIGHTS RESERVED 66 | Effect of Nitrification on Corrosion in the Distribution System Table 7.1 Nitrification in different pipe materials Surface Ammonia Time when Rank Pipe Materials nitrification loss % after 6 Area/Volume, hours started cm-1 0.12 Cast Iron 57 ± 3 PVC 72 ± 21 Polyethylene 70 ± 12 Cross linked Polyethylene 73 ± 5 < 1 week of 2.1 1 Epoxy Coated Copper 68 ± 5 inoculation Old Lead 76 ± 16 New Lead 71 ± 7 Glass 52 ± 6 1.3 Old Concrete 1 100 2 2 Stainless Steel Galvanized < 1 month of inoculation 67 ± 14 2.1 57 ± 11 0.6 3 3 months New Concrete 1 60 3 2.1 4 Copper N/A 38 ± 9 Note: Reported ammonia loss was the average of at least three measurements. ±indicate 95% confidence interval. 1: concrete was tested in glass pipes with small concrete pieces (30 cm × 2.5 cm) placed inside; pure culture Nitrosmonas europaea was used, but effort was not made to maintain the purity. Old concrete pieces have been exposed to other water for a year (Parks et al. 2008). 2: Ammonia loss tested after 72 hours; 3: Ammonia loss tested after 24 hours. Table 7.2 Weight loss for different pipe materials cast iron Copper New lead Old lead Galvanized Stainless Steel Weight loss, mg no disinfectant chlorine chloramine + nitrification 35 ± 14 41 ± 16 41 ± 15 25 ± 13 13 ± 10 21 ± 6.5 55 ± 8 54 ± 11 60 ± 8.7 97 ± 55 85 ± 41 91 ± 19 94 ± 23 117 ± 30 127 ± 17 -11 ± 7 -3.4 ± 1.6 -0.3 ± 5.8 Note: ± indicate 95% confidence error. Note: the exposure time is four years for copper and stainless steel pipes and 11 months for cast iron, new and old lead pipes. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 7: Nitrification Effect on Corrosion of Galvanized Iron, Copper and Concrete | 67 Table 7.3 Predicted and confirmed effect of nitrification on corrosion Nitrification Effect on Water Quality Predicted Effect on Corrosion Confirmed Effect in this Project Increase nitrite and nitrate Increase corrosion by chemical reaction with metal High level nitrite (10 mg/L) reduce iron and zinc release from pure iron and zinc, no effect observed for other metals Increase lead release from lead pipe and brass1 Decreased pH and alkalinity Increase in HPC Rapid decay of chloramine Decreased dissolved oxygen Decrease zinc release from galvanized pipe Increase corrosion of copper and lead, have varying effect No effect on concrete on iron corrosion No effect on copper release with low alkalinity, but increase copper release with high alkalinity Increase microbiologically N/A influenced corrosion Increase/decrease corrosion N/A depends on specific system Change redox potential of Decrease zinc release from galvanized pipe, iron pipe surface, might increase and zinc release from pure iron and zinc or decrease corrosion 1: (Zhang et al. 2009b) ©2010 Water Research Foundation. ALL RIGHTS RESERVED 68 | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 8 EFFECT OF NITRIFICATION AND GAC FILTRATION ON COPPER AND LEAD LEACHING IN HOME PLUMBING SYSTEMS Yan Zhang; Simoni Triantafyllidou; and Marc Edwards Reprinted with permission from ASCE Journal of Environmental Engineering 134 (7): 521-530. Copyright 2008 ASCE This study investigated nitrification and metal release under a simulated complex home plumbing system: four different disinfectant scenarios, the use of Granular Activated Carbon (GAC) and three types of leaded materials galvanically connected to copper pipes were investigated. Nitrification and GAC filtration impact leaching of lead/copper to potable water under typical home plumbing configurations. GAC filters removed the disinfectant and caused rapid establishment of nitrification in chloraminated systems. The potential adverse consequences of whole house GAC filters deserve increased scrutiny in chloraminated systems. The lower pH values from nitrification and other microbes during overnight stagnation in pipes can markedly increase (up to 800%) lead and copper contamination of water. INTRODUCTION Elevated lead and copper levels in drinking water have recently received increased scrutiny due to cases of childhood lead poisoning tied to potable water in Durham, NC; Greenville, NC; and Washington DC (Edwards and Triantafyllidou 2007; Triantafyllidou et al. 2007). Potable water leaving treatment plants almost invariably has low copper and lead levels, but lead and copper can increase in water as it sits stagnant within home plumbing (Federal-Register 1991; Schock 1989). Copper pipe is the dominant material used to plumb buildings; lead pipe and leaded solder could be used until officially banned in about 1986, and leaded brass (up to 8% lead by weight) are still routinely installed in homes. The most common use of lead pipe is the service line connection between the water main and home plumbing. Lead can leach from brass, solder or lead pipe by itself, or lead corrosion can be driven by direct galvanic connections with copper (Dudi 2004; Reiber 1991). In such situations, the lead bearing material generally serves as the anode and is sacrificed by the copper: (8.1) Pb Æ Pb+2 + 2eand the cathodic reaction (e.g., O2 reduction) occurs on the copper surface: O2 + 4e- + 2H2O Æ 4OH(8.2) The rate of attack on the lead material alone or via galvanic corrosion is influenced by numerous factors including water chemistry, disinfectant types (Dudi 2004) and bacterial growth (Douglas et al. 2004; Reiber and Edwards 1997). Effect of Disinfectant Copper and lead release in water can be strongly influenced by disinfectant types (AWWARF and DVGW-TZW 1996; Edwards and Dudi 2004) Theoretically, chlorine can 69 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 70 | Effect of Nitrification on Corrosion in the Distribution System increase lead levels in drinking water by accelerating the corrosion of metallic lead to Pb (II) or Pb (IV), but it was also predicted (AWWARF and DVGW-TZW 1996; Schock et al. 2001) to greatly reduce lead leaching by converting more soluble Pb (II) to less soluble Pb (IV). In contrast, due to its lower oxidation-reduction potential, chloramine does not have this ability to maintain the less soluble Pb (IV) oxides (AWWARF and DVGW-TZW 1996), so it can sometimes worsen lead levels in drinking water compared to chlorine. The loss of chlorine’s inhibiting effect on lead leaching from service line pipes is now understood to be a major factor in a recent serious problem with lead in Washington D.C. lead problem (Edwards and Dudi 2004; Lytle and Schock 2005), although lead hazards also arose from corrosion of lead solder and brass due to reactions with chloramine. Similar trends have been observed in other field and laboratory studies (Cantor et al. 2003; Vasquez et al. 2006). The effect of chlorine on copper release varies dependent on circumstance. For example, chlorine has been observed to increase copper leaching at lower pH values (pH < 7) (Atlas et al. 1982; Boulay and Edwards 2001; Hong and MacCauley 1998) but decrease copper corrosion and copper release when there are problems with copper particulates at higher pH (e.g., “blue water”) (Boulay and Edwards 2001; Edwards and Ferguson 1993). Some practical experience has indicated that at some utilities copper solubility increased during periods of chloramination and decreased with breakpoint chlorination (AWWARF and DVGW-TZW 1996). However, other studies did not detect differences in copper corrosion rates or copper release when free chlorine or combined chlorine was used (AWWARF and DVGW-TZW 1996). Another underappreciated difference between the two disinfectants is the final decay product: both produce chloride during disinfectant decay but chloramine also forms free ammonia. In dead ends or in home plumbing systems with reactive materials, the free ammonia from chloramine might have different impacts on corrosion and water quality relative to experience with chlorine, decayed chlorine or even chloramine. It is therefore desirable to study the possible effects of chlorine and chloramine on lead and copper corrosion which includes conditions with free ammonia and no disinfectant. Effect of Nitrification On the basis of the above discussion, nitrification is another possible explanation for divergent impacts of chlorine versus chloramine on lead and copper corrosion. Free ammonia remaining after chloramine decay can be converted to nitrite and then nitrate by nitrifying bacteria (USEPA 2005) with production of acid (Grady et al. 1999): NH4+ + 1.9 O2 + 0.069 CO2 + 0.0172 HCO3- Æ 0.0172 C5H7O2N + 0.983 NO2- + 0.966 H2O + 1.97 H+ (8.3) + NO2 + .00875 NH4 + .035CO2 + .00875 HCO3 + 0.456 O2 + 0.00875 H2O Æ 0.00875 (8.4) C5H7O2N + 1.0 NO3Nitrification can decrease pH and alkalinity (Equation 3 and 4) and produce nitrite at levels of concern relative to drinking water guidelines, and create organic carbon that can serve as a substrate for other bacteria. This increasing concern over lead leaching due to nitrification arose from cases of lead poisoning from water that occurred in chloraminated systems (Edwards and Triantafyllidou 2007; Triantafyllidou et al. 2007), although it remains uncertain whether nitrification was a major ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 71 contributor to the problem. The adverse effects of nitrification on lead leaching to water were first noted more than 100 years ago (Garret 1891) and virtually no research on the subject has been conducted since then. However, one study tied elevated copper levels at the tap to activity of nitrifying bacteria in homes of Willmar, Minnesota (Murphy et al. 1997a). Corrosion and metal leaching could be affected by nitrification through reduced pH and alkalinity, and perhaps, through other indirect effects on bacterial growth and microbially induced corrosion (McNeill and Edwards 2001; Schock 1989). In some cases microbially influenced corrosion (e.g. blue water) and associated metal leaching is readily controlled by increased disinfection (Cantor et al. 2006). Effect of Granular Activated Carbon (GAC) filters Home treatment devices that filter water at the Point-of-Use and Point-of-Entry were used in about 37% of consumer homes in 2003 (USEPA 2003a). These devices are installed by consumers to improve taste, color, and odor problems (McFeters 1990), as well as to possibly increase the safety of their water. Devices employing activated carbon are widely used due to their low cost and ability to remove chlorine. Activated carbon can also remove a wide range of contaminants including organic compounds that are suspected carcinogens and that cause taste and odor problems (Lykins et al. 1992). Elevated total bacterial growth and opportunistic pathogens have sometimes been associated with Granular Activated Carbon (GAC) filters in homes (Lykins et al. 1992), possibly due to the removal of disinfectant residual and the large surface area for bacterial attachment in GAC. In chloraminated water distribution systems, installation of GAC filters has been associated with nitrification problems in the U.S. (Feben 1935; Skadsen 1993) and Europe (Vahala 2002; Vahala and Laukkanen 1998). If GAC filters were installed in a home served chloraminated water, and nitrifier growth were to occur and lower pH in the premise plumbing system, corrosion of copper and lead pipes downstream of the filter could be adversely impacted. GAC filters also remove chlorine and chloramine disinfectant residuals and significantly reduce organic levels, which can also affect corrosion of copper and lead (Boulay and Edwards 2001; Korshin et al. 1994; Rehring and Edwards 1996). In light of the above discussion, this study is aimed at a broad preliminary investigation into effects of disinfectant type, GAC filters and nitrification on leaching of metals from home plumbing. MATERIALS AND METHODS Pipe Rig Setup The basic experimental rig simulates a connection between copper pipe and a lead bearing material such as brass, lead solder or lead pipe (Figure 8.1). All pipe materials were new. Copper pipes and brass fixtures were purchased new from local hardware store; pure lead pipes were specially ordered; and solder pipes were made by covering new copper pipes with melted solder (50:50 lead: tin). The copper pipe is a 91.4 cm (3 ft - length) × 1.9 cm (¾ in. – diameter) section that is electrically connected to lead-based material (lead, tin solder or brass fixture) via an external grounding wire. The surface area ratio of the copper pipe to the leaded material was approximately 12:1. A plastic ball valve is also placed between the two materials. By closing the ©2010 Water Research Foundation. ALL RIGHTS RESERVED 72 | Effect of Nitrification on Corrosion in the Distribution System ball valve before collecting a sample, it is possible to collect samples of the water from the lead anode and copper cathode sides of the pipe rig, which is advantageous in determining differences in pH and nitrification in each segment. As a control and basis for comparison, pipe rigs were also constructed using PVC pipes. Water Chemistry Phase I-Investigation of Disinfectant Effects on Different Pipe Materials Blacksburg, VA tap water was used as the base water for this study. The chloramine residual in this tap water was first removed by adding extra chlorine to achieve breakpoint chlorination (Snoeyink and Jenkins 1980). The dose of Cl2 required to achieve the breakpoint was estimated based on measurement of total chlorine (in chloramine) and ammonia in the water: Cl2 Dose (mg/L) = 0.5 × Measured Cl2 (mg/L) + NH3 (mg/L) × 3.6 (8.5) After allowing the water to sit for three days to allow disappearance of residual chlorine, it was then modified to achieve four extremes of disinfection that might be encountered in potable water systems including: no disinfectant, free chlorine, chloramine and free ammonia. Water with free chlorine and chloramine represent water quality in homes located nearer the treatment plant where disinfectant decay is negligible. The conditions with no disinfectant and free ammonia represent conditions that might be encountered at distal portions of the distributions system. Free chlorine and chloramine were targeted at 1.5 mg/L and 4 mg/L, respectively. Chloramine was prepared with 4:1 chlorine to ammonia mass ratio. One mg/L NH3-N was added to simulate a condition when chloramine was completely decayed. The final pH of all test waters was adjusted to 7.8 ± 0.1, which is the target pH of finished water for Blacksburg water. Each water quality was tested in duplicate, so there were 4 pipe materials (copper-lead, copper-solder, copper-brass, and PVC) × 4 disinfectant types × 2 duplicates = 32 tests. Water was changed in the pipes every 3.5 days (twice a week) using a “dump and fill” protocol for 11 months duration. This was done in order to replenish nutrients and disinfectant residual. The experiment results therefore simulate corrosion that might occur in sections of infrequently used home plumbing. Phase II and Phase III: Investigation of GAC and Nitrification Effect After 11 months baseline behavior was established, duplicates for each condition were treated differently, in that one pipe was fed with water pre-treated by a GAC filter whereas the second was fed the same water not treated by GAC (Figure 8.2). The home GAC filters impregnated with carbon used in this study were purchased off the shelf from a local hardware store. The filters were conditioned with Blacksburg tap water with indications of nitrifying activity (up to 0.03 mg/L-N NO2- detected) for two weeks prior to their use. By adding 1 mg/L-N NH3 into the conditioning water, Nitrifiers rapidly colonized these filters. During these two phases of the study, the water conditions tested included 4 pipe materials (copper-lead, copper-solder, copper-brass, and PVC) × 4 disinfectant conditions × 2 treatment conditions (GAC treated and non-GAC treated) = 32 tests. Water changes were made every day during the work week (Monday-Friday) for better nutrient replenishment. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 73 In order to determine the effect of GAC treatment on corrosion, each of the four waters (4 disinfectant types) were divided into two portions (Figure 8.2). One portion was passed through a GAC filter (Figure 8.2), during which time the new water mixed with 500 mL old water retained in the filter from the last water change. To simulate the same effect in water not treated by GAC, 500 ml water from the previous water change was left in a plastic container and mixed with freshly prepared water before changing water in the rigs (Figure 8.2). Two phases of experiments (Phase II and Phase III) were designed to examine effects of GAC treatment on metals leaching. In Phase II, there was no pH adjustment before water was filled into the pipes, as would occur in normal installation. But in phase III, to isolate the effect of pH changes occurred due to GAC filtration/mixing, the pH was adjusted back to the target value of 7.8 before water was filled into pipes (Figure 8.2). To investigate the effect of nitrification simultaneously, chronically, six months of Phase III work was conducted before the three day duration study of Phase II. Experimental Monitoring and Analysis The extent of lead, copper leaching was quantified by measuring metal concentrations in the water after sitting stagnant inside the pipes. Lead, copper, phosphorus, iron, aluminum were measured using Inductively Coupled Plasma Mass Spectrophotometer (ICP-MS) according to standard method 3125-B (Clesceri et al. 1998) Nitrification and nitrifier bacteria activity was tracked by measuring loss of ammonia, production of nitrite and nitrate and reduction of pH. NH4-N was measured with a colorimetric method using a HACH DR/2400 spectrophotometer. NO3-N was measured using DIONEX, DX-120 ion chromatography (IC). NO2-N was measured by both Hach and IC methods. Alkalinity was monitored using HACH alkalinity test kit (model # AL-DT). Total Organic Carbon (TOC) was monitored by SIEVERS 800 Total Organic Analyzer according to standard method 5310C (Clesceri et al. 1998). In addition, the absorbance at wavelength UV254, which is often associated with humic substances (or natural organic matter-NOM), was monitored on BECKMAN DU640 Spectrophotomer. Heterotrophic bacteria growth was monitored during the experiment by Heterotrophic Plate Counting (HPC) method according to Standard Method 9215 C (Clesceri et al. 1998). R2A agar was used as the media and plates were incubated in a 20 °C constant temperature room for 7 days prior to counting. The final HPC values were derived from the mean of two duplicate plates at the appropriate dilution. RESULTS AND DISCUSSION Experimental findings are organized into four sections including 1) Effect of Disinfectants, 2) Effect of GAC, 3) Nitrification impacts, and 4) Field Studies. Disinfectant Effect in Blacksburg Water without GAC-Phase I For the first 11 months the study examined the effects of the four different disinfectant conditions on copper and lead leaching. Nitrification did not occur in any of the rigs to a large extent during this phase of testing as indicated by measurements of ammonia (< 20% loss), low nitrite production (< 0.03 mg/L-N) and lack of a pH change in PVC pipes. This might indicate that a long time is required to establish nitrification, or because the makeup water was completely ©2010 Water Research Foundation. ALL RIGHTS RESERVED 74 | Effect of Nitrification on Corrosion in the Distribution System changed on a regular basis. Later experiments (Figure 8.2) retained some “old” water during water changes which seemed to markedly enhance nitrifier activity. Lead Release Under these conditions without significant detectable nitrification, for a given type of lead bearing material, average lead release was not significantly affected by disinfectant types (Figure 8.3). Lead release from copper-lead and copper-solder rig was above the 15 ppb lead action limit over the whole exposure time. For copper-lead rig, average lead release increased: monochloramine < no disinfect < chlorine < ammonia. And for copper-solder rig, average lead release follow the order of monochloramine < ammonia < chlorine < no disinfectant. Because total lead release was gradually decreasing from 1000 ppb to about 100 ppb in copper-Lead and copper-solder rigs, no confidence interval analysis was conducted for the average; rather, a paired t-test was conducted to compare the head to head results of lead release with time. The difference was rarely significant at 95% confidence (p > 0.05). The only exception for copper-lead rig was that lead release with ammonia was 60% higher than that with monochloramine at 99% confidence (p = 0.01). The exception for copper-solder rig was: lead release with monochloramine is lower than that with chlorine and no disinfectant significantly, with p values of 0.03 and 0.01 respectively. Levels of lead leached from the brass containing rig and PVC were well below the 15 ppb lead action limit in this water. Copper Release Copper release was much lower than the LCR Action Level in all waters tested, even during the first month of exposure. For copper-lead rig, average copper release follows the order: ammonia < no disinfectant < chlorine < monochloramine. For copper-solder rig and copper brass rig, average copper release follows the order of no disinfectant < ammonia < chlorine < monochloramine. Because total copper release didn’t change as significant as lead release over time, 95% confidence interval was applied to the pooled data (Figure 8.4). Copper release with monochloramine was always higher than with other disinfectants, but only in copper-brass rigs was this trend greater than 95% confidence. Paired t-tests were also conducted to compare the head to head results of copper release. In copper-lead rigs, the copper release with free ammonia was lower than with other disinfectants > 99% confidence (p < 0.01). In copper-solder rigs, copper release with ammonia was lower than with monochloramine at 99% confidence (p = 0.01) and copper release with no disinfectant was smaller than with monochloramine and chlorine at 99.4% (p = 0.006) and 98.5% (p = 0.015) confidence. For copper-brass rig, the trend of no disinfectant < ammonia < chlorine < monochloramine was confident at > 99%. As would be expected, there was no effect of disinfectant type on copper release from PVC. HPC The HPC levels in water collected from the pipes after stagnation were ranked monochloramine < chlorine < no disinfectant < ammonia. This result confirms the effectiveness of the disinfectants, and the detriments of ammonia as a nutrient for re-growth in home plumbing, as ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 75 described by (Edwards et al. 2005). But the HPC levels were not correlated to the extent of lead or copper leaching in this water. Overall Impacts of GAC Treatment on Water Chemistry-Phase II and Phase III Impact of GAC on Water Chemistry Treatment of water by GAC produced a number of changes in water chemistry that can directly and indirectly affect corrosivity (Table 8.1). pH was decreased by about 1 pH unit after the water passed through the GAC filter (Figure 8.5). While microorganisms can produce acidic metabolites and decrease the pH (Bremer et al. 2001; Davidson 1996), since alkalinity did not change significantly, the reduced pH is attributed mostly to increased CO2 arising from microbe respiration. Parameters associated with humic substances including Total Organic Carbon (TOC) and UV254 absorbance were decreased by 80-95%. Heterotrophic bacterial counts were also increased by GAC treatment, especially when free chlorine was the disinfectant where a 40X increase was observed relative to the same water without a filter. This is most likely due to the complete removal of chlorine residual by GAC filtration (Table 8.1). Although increased heterotrophic bacterial growth on GAC filters has shown no direct adverse health effects (Wqa 2006), it can still indirectly affect water quality because increased bacterial growth might increase pipe corrosion and metals leaching (McNeill and Edwards 2001). Chloramine residual was also removed by GAC, and this doubled HPC counts (Table 8.1). GAC treatment reduced HPC counts in water without disinfectant, perhaps due to the effective removal of organic carbon (Edwards et al. 2005). Of these changes lower pH is generally expected to increase corrosivity and metals leaching, but removal of organic matter can also be highly influential. Organic matter has been reported to increase copper release in some cases (Korshin et al. 1994; Kristiansen 1982; Rehring and Edwards 1996) but decrease copper release in others (Rehring and Edwards 1996). Edwards and Boulay demonstrated organic matter can increase copper release by complexation or colloid mobilization/dispersion, but it can also decrease copper release by fueling microbial removal of oxygen or via adsorption to the pipe surface and inhibition of corrosion (Edwards and Boulay 2001). Other researchers also suggest that if the organic matter is readily assimilable, then microbially influenced corrosion might occur (Cantor et al. 2006). GAC effect on nitrification occurrence When chloramine disinfectant was used, GAC treatment dramatically increased nitrifying bacterial growth. Specifically, in the water without GAC treatment with a high chloramine residual, ammonia loss attributed to nitrification was only 19 % on average, whereas in the water with GAC treatment and where chloramine had been removed, ammonia loss was 90 % on average (Figure 8.6). In waters with free ammonia, GAC treatment produced waters in which ammonia was converted completely to nitrate. In contrast, higher levels of nitrite and some nitrate were present in water not treated by GAC (Figure 8.7). We speculate that the incomplete conversion of nitrite to nitrate in non-GAC treated water versus the complete conversion to nitrate in GAC treated water was because GAC filtration removed the inhibition of chlorate on nitrite oxidizing bacteria (NOB) activity. Chlorate has been noted to partially inhibit the activity of nitrite oxidizing bacteria (NOB) ©2010 Water Research Foundation. ALL RIGHTS RESERVED 76 | Effect of Nitrification on Corrosion in the Distribution System at levels below 1 mg/L (Belser and Mays 1980). Chlorate dropped from 0.43 ppm to 0.12 ppm after GAC treatment. This result illustrates that nitrification can be occurring without detectable nitrite, thus hinder the detection of nitrification in home plumbing systems since nitrite is often used as an indicator of nitrification in drinking water systems (Wilczak et al. 1996). GAC effect on copper and lead release-Phase II The relative effect of GAC treatment was calculated using a ratio of metal leaching (e.g., lead) as follows: Ratio = Pb concentration (ppb) using GAC treated water/ Pb concentration (ppb) using non-GAC treated water (8.6) If the ratio < 1, GAC treatment reduced lead leaching whereas a ratio > 1 indicates that GAC treatment increased lead leaching. During Phase II work, no pH adjustment was made after GAC treatment in homes to simulate actual installed conditions. The pH depression by GAC treatment would be expected to adversely affect lead corrosion in downstream pipes. However, the qualitative effects of GAC treatment for lead corrosion in Blacksburg water dependent on the plumbing material examined, suggesting that pH depression was not always the dominant factor controlling corrosion. GAC treatment did increase lead release from copper-lead pipe rigs when the water contained monochloramine, chlorine and no disinfectant (Figure 8.8). In the case without disinfectant lead leaching was increased by 316% after GAC treatment. The lack of effect in water with free ammonia is to be expected, given the similarity in pH value of the water with and without GAC treatment in this case (Figure 8.5). The qualitative effect of GAC treatment for copper-solder rigs was the same as for copper-lead pipe rigs, as GAC treatment had no effect on lead release with ammonia and increased lead release when there is no disinfectant. But when monochloramine and chlorine were used, lead release was decreased by GAC treatment in copper-solder rigs. It is possible that the benefits of organic matter removal by GAC filtration overcame the detriments of the lower pH values for copper-solder rigs. Earlier research demonstrated that higher organic matter increased lead leaching from lead-tin solder (Korshin et al. 2005). For copper-brass rigs, the final average lead concentration was always reduced by GAC pre-treatment (from 4.7 ppb to 1.4 ppb on average). Part of the reduced lead in GAC treated water was due to removal of trace lead from the water even before contacting the pipes (initial water lead decreased from 2.6 ppb in non-GAC treated water to 0.8 ppb in GAC treated water), consistent with the general observation that GAC can remove heavy metals including copper, lead, cadmium, etc (Reed et al. 1993; Scholz and Xu 2002). Another part of the reduced lead in GAC water was due to lower lead release from brass side. It is possible that the benefits of NOM removal outweighed the detriments of lower pH values after GAC treatment, since removal of NOM would be expected to decrease lead leaching from brass (Korshin et al. 2000), GAC treatment increased copper leaching for all conditions. The largest increase was approximately 800% in copper-brass rigs with chlorine disinfectant. The increase in copper leaching was not as significant when ammonia was used compared to other disinfectants (Figure 8.9). Clearly, copper release was more consistently impacted by the lower pH values after GAC treatment (Figure 8.5). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 77 GAC effect on copper and lead release-Phase III The relative role of pH depression versus other impacts of GAC treatment was obviously complex and dependent on the plumbing material. The Phase III experiments attempted to examine this in greater detail by re-adjusting the pH of the water back to its initial value (pH 7.8) before filling the pipes. In the copper-lead rigs, lead leaching was no longer worsened by GAC treatment if pH depression was countered. In fact, when free ammonia was present, lead release was decreased by GAC treatment, perhaps due to slightly lower pH in non-GAC treated water (pH = 7.39) than GAC treated water (pH = 7.57) after stagnation (Table 8.3). In copper-solder rigs, even without the lower pH values, GAC treatment still increased lead release by three times and 50% when no disinfectant and ammonia were used. However, GAC treatment didn’t have an effect when chlorine or monochloramine disinfectants were used (data not shown). In copper-brass rigs, similar to phase II work, the final average lead concentration was reduced by 34-89% after GAC treatment. In copper-lead and copper-solder rigs, GAC treatment increased copper release only when using chlorine as the disinfectant (data not shown). This might be because chlorine helps to control copper release either by control microbially influenced corrosion (Cantor et al. 2006) or by decreasing corrosion rate directly (Edwards and Ferguson 1993) and GAC removed the chlorine. However, in copper-brass rigs, GAC treatment still increased copper release for all conditions (up to 500% when chlorine was used). In the copper brass rigs it was consistently observed that the copper side of the galvanic connection had higher pH values than the brass side in non-GAC treated water. We define this pH difference (pH of copper side – pH of brass side) as ΔpH. The ΔpH of GAC treated water is much smaller than for non-GAC treated water. Galvanic current and voltage were plotted against ΔpH and no correlation was found, indicating that change in galvanic corrosion was not the major mechanism affecting the difference in ΔpH and copper release between non-GAC treated and GAC treated waters. (Rehring and Edwards 1996) also found increases in copper leaching and corrosion rate after waters were treated by GAC. Nitrification Effects-Phase III Nitrification occurrence Factors that trigger nitrification in potable water systems are poorly understood. A number of observations were made during the course of this study which gave insight to factors which might be important contributors to nitrification in premise plumbing systems. During the first 11 months of the study when no GAC treatment was applied, nitrification was insignificant as indicated by low ammonia consumption (< 20%), low nitrite production (< 0.03 mg/L-N) and no pH change even in PVC pipes. Three months after starting to use GAC, nitrification was detected in the water with free ammonia in both GAC treated and non-GAC treated waters. For the non-GAC water, to isolate the effect of GAC treatment, 500 mL of water sat stagnant between water changes, and was mixed with new water each time (Figure 8.2). This mixing of aged water with freshly prepared water, instead of using 100% freshly prepared water, is believed responsible for initiation of nitrification that had not been observed at all during 11 months of previous study. The stagnant water used for mixing initially had 1 mg/L NH3-N present. This ammonia was completely converted to nitrite within 24 hours, and the pH was decreased to below 7. So the final ©2010 Water Research Foundation. ALL RIGHTS RESERVED 78 | Effect of Nitrification on Corrosion in the Distribution System pH of non-GAC treated water was similar to the pH observed after GAC treatment (Figure 8.5). For monochloramine, chlorine, and no disinfectant conditions, the pH of water not treated by GAC stayed higher (Figure 8.5). Nitrification occurrence and pH change in pipes Some of the nitrification was occurring in the containers and GAC before the pipes, whereas in other cases the nitrification and pH changes were occurring in the pipes. For example, in the phase III work where pH had been re-adjusted to 7.8 before water was fed into pipes, in waters containing free ammonia at least some nitrification occurred in all pipes in both non-GAC and GAC treated water. PVC had much higher nitrification activity than lead, solder and brass containing rigs (Table 8.2). This is reasonable considering that > 200 ppb copper was present in copper containing rigs, which is adequate to inhibit nitrification (Loveless and Painter 1968; Skinner and Walker 1961; Zhang et al. 2009a). In addition, ammonia consumption and pH were found to be highly correlated in PVC pipes (R2 = 0.91), indicating nitrification was a major cause of pH drop (Figure 8.10). But in lead, solder and brass containing rigs, besides nitrification, there are many other factors that can contribute to pH change in the rigs. For example, the increase in pH due to copper corrosion might counter the pH decrease by nitrification (equation 8.7). 2Cu + 4H+ + O2 → 2Cu2+ + 2H2O (8.7) So the extent of nitrification and pH change during stagnation were therefore less strongly correlated in these pipe rigs (R2 = 0.28, 0.32 and 0.52 in copper-lead, copper solder and copper-brass containing rigs, respectively). Indeed, amongst all the different plumbing materials, only the pH in PVC and copper-lead rigs consistently dropped (Table 8.3). For waters containing monochloramine, ammonia consumption was also observed in every pipe (Table 8.2). But due to the low levels of conversion and the reaction between nitrite and chloramine, it is not possible to conclude whether nitrification actually occurred in the pipes with chloramine. On one hand, nitrification may have occurred, because ammonia was consumed, and nitrite/nitrate produced could be removed by reacting with monochloramine or the pipe surface. But on the other hand, it is possible the low levels of ammonia removal could be due to natural loss of ammonia to the air or uptake by heterotrophic bacteria. In any case, nitrification in the presence of chloramine was much lower than was observed in corresponding pipes with ammonia. Nitrification Associated Effect on Lead Release The higher nitrification extent in the pipe with ammonia tended to cause relatively high lead leaching versus all other conditions in copper-lead rigs, since pH was dropped by nitrification in these pipes (Figure 8.11). Nitrification Associated Effect on Copper Release During phase I study, copper release in the water with free ammonia was lower than that with other disinfectants > 99% confidence (p < 0.01); but in phase III study, after nitrification occurred, copper release with ammonia was increased to levels similar to the other disinfectant conditions (Figure 8.12). Again, this effect was correlated to the lower pH in the water with ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 79 ammonia, which was partly caused by nitrification. Copper release trends in copper-solder and copper-brass rigs did not change significantly after nitrification occurrence. Field Studies In parallel field work, samples were collected from homes with chronic lead and copper corrosion problems occurring at the ends of distribution systems. All of the homes were in systems using chloramine disinfectants. Measurements were made of water chemistry after overnight stagnation for comparison to that obtained after extensive flushing. As was observed in the laboratory work, large pH drops were occurring while the water sat stagnant in the pipes during overnight stagnation (Table 8.4), contributing to localized lead and copper corrosion problems. In Hawaii homes, detection of acid producing bacteria and high HPC levels were associated with these pH drops (Marshall and Edwards 2004), whereas in Indiana and Washington D.C., nitrification (indicated by increased nitrite) was detected. Some of the largest pH drops and highest lead values observed in the field occurred in homes using GAC whole house filters. Ironically, these homes are not sampled during EPA Lead and Copper Rule Monitoring, due to concerns that the filters might produce water with atypically low lead. In the Indiana study, the consumers had significant blue staining and frequently observed “blue water.” A follow-up bench scale test was conducted to examine the effects of countering the pH drop that was occurring in the home plumbing during overnight stagnation by addition of caustic (sufficient to keep final pH at 7.8). After a period of several weeks, copper release after 24 hours stagnation had stabilized at 6 mg/L in the water without the pH adjustment versus 1 mg/L in the water with the pH adjustment. While other researchers have made similar observations regarding the potential adverse consequences of pH depression during stagnation for copper leaching (Webster et al. 2000), the increasing use of chloramination and in-house filters can be expected to make such situations more prevalent. Clearly, corrosion control strategies at utilities need to consider this potential complication when determining target pH values for optimal corrosion control. SUMMARY AND CONCLUSIONS Bio-chemical reactions can drop pH 1 or 2 units during stagnation in premise plumbing systems, undermining control of lead and copper corrosion of drinking water. Carbon dioxide produced by biological activity in the pipes and on GAC filters, or acidity production by nitrification were dominant contributors to pH depression. The largest pH drops occurred in PVC pipes, because overall corrosion and buffering for copper and other metallic plumbing tended to raise pH of the bulk water. GAC filtration significantly decreased the pH, removed organic matter and disinfectant residuals. GAC stimulated both heterotrophic bacterial growth and nitrification when monochloramine was used. Complete conversion of ammonia to nitrate occurred in waters pre-treated by GAC, such that nitrite production was undetectable and could not be used to indicate nitrification. The pH decrease by GAC treatment and nitrification increased copper release in all conditions. But for lead release, the net result of GAC treatment was highly dependent on the lead-bearing pipe material. Specifically, GAC treatment markedly increased lead release in ©2010 Water Research Foundation. ALL RIGHTS RESERVED 80 | Effect of Nitrification on Corrosion in the Distribution System copper-lead rigs; however, in copper-solder and copper-brass rigs the beneficial effect of other changes by GAC can sometimes outweigh the detrimental effect of decreased pH, thereby decreasing lead release. In Blacksburg water, occurrence of nitrification in pipes during overnight stagnation had no discernable direct adverse impacts on metal leaching, other than those attributable to pH depression. Nitrification was not significant in premise plumbing during the first 11 months of testing when water in the pipe rigs was completely changed twice a week. Nitrification was rapidly established if water was pre-treated using a GAC filter, or if a portion of the water was allowed to sit stagnant for one day before mixing with freshly prepared water. In the time period before nitrification became established, average lead release was not significantly affected by disinfectant types. Average copper release was lowest with free ammonia in copper-lead rigs relative to those exposed to no disinfectant, chlorine or chloramine. In copper brass rigs, copper release followed the order of no disinfectant < ammonia < chlorine < monochloramine. At three different utilities using chloraminated water, homes with lead and copper leaching problems had significant pH depression during overnight stagnation. Though an exhaustive study was not done, the problematic situations tended to occur in situations with infrequent water use, GAC filters or at the end of the distribution system. FIGURES AND TABLES Silicone Stopper Copper Pipe Wired Galvanic Connection Spacer Lead, Solder or Brass Fixture Figure 8.1 Pipe Rig Setup ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 81 1250 ml 1250ml, Fill pipes Mix with 500 ml “old water” stagnant in the bottle Blacksburg water + disinfectant Adjust pH to 7.8 2500 ml GAC filter 1250ml, Fill pipes 1250 ml Phase II: No pH adjustment before filling pipe Phase III: pH adjusted back to 7.8 before filling pipe Mix with 500 ml “old water” stagnant in the GAC bed Figure 8.2 Water Preparation for Phase II and Phase III study Total Lead Release, ppb 1000 480 405 306 395 ammonia monochloramine chlorine no disinfectant 569 445 493 284 100 7.5 6.7 10 9.7 4.9 1.4 2.2 2.2 1.8 1 Copper-Lead Copper-Solder Copper-Brass PVC Figure 8.3 Average lead release after a stagnation period of 3.5 days in the pipes Data was the average of 16 measurements over the 11 months exposure time. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 82 | Effect of Nitrification on Corrosion in the Distribution System Figure 8.4 Average copper release after a stagnation period of 3.5 days in the pipes Data was the average of 14 measurements over the 11 months exposure time and error bars indicates 95% confidence interval of these measurements. Initial pH = 7.8 Figure 8.5 pH values after water passing through GAC filtration or after mixing fresh water with aged water Initial pH = 7.8. Data was the average of three measurements and error bars indicates 90 % confidence interval of these measurements. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 83 Figure 8.6 Nitrification in PVC pipes with chloramine disinfectant Y axis indicates ammonia loss after 24 hours stagnation time in the pipe. Higher ammonia loss indicates more nitrifier activity. Figure 8.7 Representative nitrogen balance 24 hours after water was fed into PVC pipes Ammonia consumption is 1 mg/L-N with non-GAC treated water, and 0.9 mg/L-N with GAC treated water. Figure 8.8 Effect of GAC treatment on lead release (Phase II) Y axis shows Ratio of lead release with GAC treated waters / non-GAC treated waters. Error bars represent 90% confidence interval. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 84 | Effect of Nitrification on Corrosion in the Distribution System Figure 8.9 Effect of GAC treatment on copper release (Phase II) Y axis shows Ratio of copper release with GAC treated waters / non-GAC treated waters. Error bars represent 90% confidence interval. Figure 8.10 Final pH and ammonia consumption correlation in PVC pipes after 24 hours stagnation Initial pH = 7.8. Figure 8.11 Lead release in copper-lead rig, non-GAC ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 8: Effect of Nitrification and GAC Filtration on Copper and Lead Leaching | 85 Figure 8.12 Copper release in copper-lead rig, non-GAC Table 8.1 Water quality comparison before and after filtration through GAC pH ammonia Monochloramine Chlorine No disinfectant Disinfectant alkalinity, UV254,a HPC, Ammonia, residual, mg/LTOC, ppb mg/L-N cfu/ml bs mg/L-Cl2 CaCO3 before 7.94 31 1412 0.030 43600 after 7.03 28 161 0.004 39000 before 7.91 29 1307 0.052 7425 0.95 0.90 4.00 0.80 0.80 after 6.88 25 137 0.005 14900 0.09 before 7.86 28 1410 0.030 125 1.51 0.04 after 7.10 26 63 0.005 3950 before 7.94 32 1408 0.031 104750 after 6.97 29 275 0.009 58900 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 86 | Effect of Nitrification on Corrosion in the Distribution System Table 8.2 Average ammonia consumption % after 24 hours stagnation in the indicated pipe material ammonia monochloramine PVC 97.0 16.8 ammonia monochloramine PVC 96.5 75.0 non-GAC Copper- CopperLead Solder 29.9 24.2 26.1 23.3 GAC Copper- CopperLead Solder 21.2 19.8 11.0 19.9 CopperBrass 32.9 19.2 CopperBrass 21.9 18.4 Table 8.3 Final pH after 24 hours stagnation in the indicated pipe material Initial pH = 7.8 ammonia monochloramine chlorine no disinfectant PVC 7.24 7.58 7.55 7.79 ammonia monochloramine chlorine no disinfectant PVC 7.18 7.41 7.59 7.84 non-GAC Copper- CopperLead Solder 7.39 7.51 7.68 7.60 7.63 7.68 7.56 7.56 GAC Copper- CopperLead Solder 7.57 7.61 7.64 7.68 7.70 7.73 7.74 7.76 CopperBrass 7.85 7.92 7.75 7.93 CopperBrass 7.79 7.78 7.91 7.96 Table 8.4 Field studies at three utilities Initial pH Nitrite pH after Increase, stagnation mg/L-N Indiana 7.90 7.20 0.25 Hawaii Washington D. C. 7.89 7.90 6.77 6.70 0.00 0.50 ©2010 Water Research Foundation. ALL RIGHTS RESERVED CHAPTER 9 UTILITY INTERVIEW AND CASE STUDIES Helene Baribeau, Yan Zhang and Marc Edwards The case studies were designed to document effects of nitrification on corrosion, and effects of corrosion on nitrification, in drinking water distribution systems and premise (buildings/homes) plumbing. The case studies also attempted to correlate nitrification occurrence with concentrations of macro-/micro-nutrients in water and in proximity of certain distribution system materials. To accomplish these goals, the following tasks were conducted: • Interview participating utilities to collect background information • Review existing utility data to conduct a preliminary assessment • Collect samples in selected distribution systems On the basis of the above information, Case Studies and utility guidelines were prepared. METHODOLOGY Utility Interviews The interviews were conducted using a questionnaire that collected background information about the participating utilities. The questionnaire is presented in Appendix E. Twelve of the 14 participating utilities returned filled out the preliminary questionnaire. Review of Existing Water Quality Data Existing water quality data were examined to assess nitrification issues for distribution system and premise plumbing. The water quality parameters of interest requested at sampling locations including entry points (POEs) to the distribution system (after addition of all chemicals) in the distribution system, and premise plumbing were requested for the following: water temperature, pH, total chlorine, chlorine-to-ammonia-N weight ratio, ammonia concentration (free and/or total ammonia), nitrite concentration, nitrate concentration, heterotrophic plate counts (HPC), total organic carbon (TOC) concentration, dissolved organic carbon (DOC) concentration, Trihalomethanes (THMs) concentration (chloroform, bromodichloromethane, dibromochloromethane, and bromoform), alkalinity, lead concentration, copper concentration, calcium concentration, total dissolved solids (TDS), dissolved oxygen concentration, chloride concentration, sulfate concentration, potassium concentration, aluminum concentrations, zinc concentration, iron concentration, manganese concentration, magnesium concentration, phosphate concentration, silica concentration. Distribution System Sampling Samples collection was coordinated from participating utilities as per Table 9.1. 87 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 88 | Effect of Nitrification on Corrosion in the Distribution System To the extent possible, samples were collected at the POE(s) to the distribution system, as well as at two to three homes throughout the chloraminated section of the distribution system. First-draw and flushed samples were collected from homes presenting higher risks of lead and copper contamination, and/or homes near areas where nitrification has been experienced. Samples were collected from faucets within homes (not from outside hose bibs), with a focus on homes without home water treatment devices. Residents were asked to let the water stagnate in the pipe for at least 8 hours prior to sample collection, i.e., they could not use the sampled faucet. The first sample collected was for the bacteriological tests. First-draw samples for the physical and chemical parameters were collected immediately after. After collecting the first-draw samples, the flushed samples were collected after at least 5 minutes of flushing. For each first-draw and flushed samples, samples were unfiltered and filtered through 0.45-µm to examine the potential occurrence and effect of particles. Preferably, samples were collected by utility staff; alternatively, homeowners were asked to collect the samples. In either case, clear instructions were provided. Samples were analyzed for ammonia, nitrite, nitrate, lead and copper release and other basic water quality (pH, chlorine, alkalinity, temperature, HPC, MPN etc). The specifics of the analytical methods were presented in earlier chapters. RESULTS AND DISCUSSION Utility Interviews Twelve utilities filled out the questionnaire. These utilities represented different geographic areas of the U.S. and included one participant from Canada (Figure 9.1; one respondent requested to remain anonymous, and is thus not represented on the figure). They were of different size, serving populations varying from 4,330 to 1,600,000 persons (Figure 9.2). The size of their distribution system also varied: they had 1 to 11 POEs (average of 3 POEs), and 2 to 175 storage tanks. The respondents’ total distribution system storage capacity is illustrated on Figure 9.3. Eleven of the 12 participants were able to provide estimated proportion of various pipe materials in their distribution system as a function of pipe diameter, and results are summarized in Figures 9.4. Because a number of respondents were not able to distinguish between iron pipes that were lined and unlined, no distinction was made between these two types of pipes. Likewise, no distinction was made between polyvinyl chloride (PVC) and high-density polyethylene (HDPE) pipes because a number of respondents did not have the ability to distinguish between the prevalence of these materials. Results show that the majority of the pipes are 6 to 8 inches (15 to 20 cm) in diameter, and are mainly made of lined or unlined cast iron. Responses received regarding the age of pipes in the distribution system are difficult to illustrate because respondents provided either an average or a range of ages. Overall, results suggest that asbestos cement pipes appear to be 40 to 50 years age on average, all of the cast iron pipes (lined or unlined) are older than 45 years, but all of the ductile iron pipes are younger than 50 years. Steel pipe ages vary from 0 to 80 years, and as expected, PVC and HDPE pipes are all less than 50 years age. Regarding premise plumbing, nine of the 12 participants provided service pipe material information. Results showed that copper was the material of choice, with 70-90% of the service lines (average of 83%). Two respondents reported relatively high proportion of HDPE (25 to 30% of the service lines), and three respondents reported lead service lines (15 to 18%). The percentage of homes built before the lead solder ban in 1986 and served by the respondents is illustrated on Figure 9.5. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 89 The respondents showed a varied experience with chloramination, as illustrated on Figure 9.6. Only 2 of the 12 participants were periodically switching to free chlorine as distribution system residual disinfectant, and they switched once per year for a 1-month (4-week) period, and were targeting a free chlorine residual at the POE of the distribution system of 3.5 to 4.0 mg/L Cl2. Nitrification Experience Only one of the 12 respondents reported no incidence of nitrification in their distribution system. 56% reported detection of significant nitrification once per season, although a fair number of respondents (33%) reported observing nitrification once per week (Figure 9.7). Most respondents have never monitored for nitrification in premise plumbing. Two of them stated that they have monitored to at least some extent, and did not detect problems, and two others reported that they have observed nitrification in premise plumbing on a seasonal basis. Respondents were queried about the proportion of nitrification episodes that occur in specific pipe materials and diameters in their distribution system. Only three respondents answered this question. Two of them reported that 80 to 100% of the nitrification episodes occurred in 6 to 12 inches unlined cast iron pipes, and the rest of the episodes in 6 to 12 inches cement-mortar lined ductile iron pipes. The third respondent stated that 60 to 90% of their nitrification episodes occurred in 6 to 8 inches asbestos cement pipes, and the remaining episodes are unknown. None of the respondents were able to provide information regarding the pipe material of the premise plumbing where nitrification has been detected, most likely because utilities were not regularly monitoring for this issue, as mentioned above. Respondents were asked to rate a number of methods used to monitor, prevent, and correct nitrification; results are summarized on Figures 9.8, 9.9, and 9.10, respectively. The three preferred methods to monitor for nitrification were decrease in total chlorine residual, increase in nitrite concentration, and decrease in pH. Although respondents were specifically queried about the frequency of monitoring for nitrification purposes, responses provided appear to be related to general water quality monitoring (Figure 9.9). To prevent nitrification, the most common methods reported are cycle, mix and clean storage reservoirs; flush the affected area of the distribution system; increase water quality monitoring; and increase chloramine residual at the plant effluent (Figure 9.10). Interestingly, a number of nitrification prevention methods were classified as “essential”, but not widely used. These methods include implementation of a corrosion control program, increase pH, flush the entire distribution system, decrease ammonia residual at the POE, and use chlorination or chloramination booster stations. The most common methods used to correct nitrification are to flush the affected area of the distribution system, increase chloramine residual, and drain and clean storage reservoirs (Figure 9.11). The wide use of increased chloramine residual to correct nitrification is a concern, because utility experience has shown that increasing the chloramine dose does not correct nitrification as it increases ammonia availability once chloramine degrades. As mentioned above, a number of corrective methods were classified as “essential”, but not widely used: change distribution system hydraulics (e.g., eliminate dead-ends), increase pH, modify Cl: NH3 ratio and decrease ammonia residual at the POE. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 90 | Effect of Nitrification on Corrosion in the Distribution System Corrosion Issues All respondents were on reduced monitoring for compliance with the Lead and Copper Rule (LCR), except one. Nine of the 12 respondents adjusted the pH to 7.2 to 9.7 for corrosion control, typically using sodium hydroxide, although sodium carbonate and calcium oxide are used by 3 of those 9 respondents. Six respondents used a corrosion inhibitor: 5 used a phosphate base agent, and another used stannous chloride. Only 2 of the 12 respondents were able link occurrence of nitrification with the presence of corrosion phenomenon. For these respondents, red water was observed from cast iron pipes during nitrification episodes. Review of Existing Water Quality Data Water quality data was received from 10 of the participating utilities, but data from only a handful of utilities could be used because often times, nitrification is not monitored regularly, and when nitrification indicators are analyzed, sampling sites or times differ from those used for LCR compliance. Nitrification or corrosion indicators are practically never monitored at customer’s homes. Portland Water Bureau (City of Portland), Oregon The Portland Water Bureau (Portland) did not provide sufficient water quality data in their distribution system to examine potential associations between nitrification and corrosion indicators. However, Portland’s staff provided results of an earlier study with a similar goal. That study involved sample collection at one location in Portland’s building; samples were collected before and after an 8-hour period during which water was not used. The service lines examined were made of copper. Samples were collected on six occasions at one site, and once at a second site. Results confirmed that nitrification was occurring in the copper service lines during water stagnation, as shown by increases in free ammonia concentration (increases ranged from 0.07 to 0.17 mg/L N) and nitrite concentration (from <0.005 to 0.036 mg/L N), and decrease in chlorine residual (from 1 mg/L before stagnation to below detection limit). Portland’s staff hypothesized that the increase in free ammonia concentration was due to the loss in chloramine residual. During water stagnation, copper concentrations increased from 0.008 to 0.020 mg/L, but lead concentrations remained low in all samples (<0.006 mg/L). Bangor Water District, Maine Bangor Water District (Maine) provided nitrification and corrosion data, but the sampling sites were different for both sets of data. The data were thus analyzed separately. For nitrification, monthly averages of the 40 Total Coliform Rule (TCR) sampling sites for nitrite, total chlorine and pH from 2003 through 2007 were provided. These data show that from January to June, nitrite concentrations remain below 0.02 mg/L N, but increase significantly during the summer months (up to 0.13 mg/L), indicating severe nitrification occurrence. Then the nitrite levels decrease in October through December. Total chlorine residuals follow a similar pattern, with residuals greater than ~1.8 mg/L Cl2 from January to June, and then the concentrations dropped significantly during the summer months (June through October) (down to below 1 mg/L). In ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 91 October, the chlorine levels gradually increase to > 1.8 mg/L. The pH values in the distribution system remain fairly consistent at ~9.5 (data not shown). The 90th percentile for lead and copper data measured in the distribution system from 1992 through 2007, and detailed data for June 2007 were provided. Figure 9.12 shows that the 90th percentile of lead concentrations were generally below 8 µg/L, although the maximum 90th percentile measured was 15 µg/L in June 2002, which is just at the USEPA action level. Detailed data for June 2007 (Figure 9.13) show that even though the 90th percentile lead concentration was well below the action level, very high lead levels (up to 36 µg/L) were measured for a few samples in the distribution system. As for copper, 90th percentile concentrations were well below the USEPA’s action level of 1.30 mg/L, with a maximum value of 0.28 mg/L in June 2007 (Figure 9.14). Similar observations can be made from the detailed data of June 2007 (Figure 9.15), where the maximum copper concentration measured was 0.63 mg/L. Pinellas County Utilities, Florida After conversion to chloramines in 2002, Pinellas County Utilities (Pinellas) observed increases in coliform counts and HPCs. Nitrification in storage reservoirs began within four months of the conversion, despite operational changes to increase water turnover. Nitrification in reservoirs was accompanied by significant drops in pH, DO, and alkalinity. However, there was no significant increase in lead and copper concentrations. Pinellas provided data collected at three POEs and a number of distribution system sampling sites and storage reservoirs supplied by these POEs. Data were collected from January 2004 through September 2007. Very mild nitrification occurred in the section of the distribution system supplied by the Keller 1 POE most of the time (90th percentile nitrite < 0.03 mg/L N) (Figure 9.16). However, the maximum nitrite concentrations (0.3 mg/L-N) suggest that severe nitrification has happened at times at the Seaview sampling site, with nitrite concentration as high as 0.30 mg/L N. Lead and copper concentrations did not correlate with nitrification, as the levels were higher at the POE, then decrease in the distribution system. For Keller 2 POE and corresponding distribution system sampling sites, nitrification did not happen during the study period, with maximum nitrite concentration of 0.03 mg/L N measured in the distribution system. Most metals showed stable concentrations in the distribution system, with median concentrations of 0 to 0.2 µg/L for lead, and 0 to 0.01 mg/L for copper. In Cypress 60 POE and corresponding distribution system sampling sites, nitrification appears to have occurred only at Fort De Soto sampling site, although nitrite concentrations remained low, with a maximum of 0.06 mg/L N. Again, metal concentrations were not affected by nitrification, stable levels were observed at different locations, with median lead concentrations of 0 to 0.2 µg/L, and median copper concentrations of 0 to 0.01 mg/L. To date, overall, no correlation was found between nitrification and metal release in Pinellas County, FL. City of Greenville, North Carolina Historically, the City of Greenville (Greenville) has had very few problems with lead, although a high profile problems briefly arose from 2004-2006. During this incident, Greenville’s staff noticed that particulate lead and occurrences with high lead were highly isolated. Even within ©2010 Water Research Foundation. ALL RIGHTS RESERVED 92 | Effect of Nitrification on Corrosion in the Distribution System the same apartment, one faucet could produce water with very high lead concentration whereas another faucet may not show high levels. Very low pH values (in the order of 3.0 and even less) have been measured at the surface of the leaded solder due to galvanic corrosion, and it is possible that these low pHs are the cause of lead solder corrosion in Greenville’s water. It was also considered possible that nitrification was contributing to lower pHs as well. In an attempt to solve the problem, Greenville switched from polyaluminum chloride (PACl) to alum. Lead values appeared to decrease significantly in a number of homes shortly after the switch, and within a few months they dropped below the action level. It seems unlikely that a switch to alum from PACl could have changed the incidence of nitrification, so the practical data seemingly confirm that nitrification was not a factor. To further examine these issues, Greenville provided nitrification and corrosion related data collected at the POE of Greenville’s distribution system. Because nitrite data were not provided (only the sum of nitrite and nitrate concentrations were provided), it is difficult to assess whether nitrification occurred. The higher concentrations of nitrite + nitrate could be due to naturally occurring nitrate in the water. Although the median lead concentration was 0 µg/L, the 90th percentile was higher than the action level (23 µg/L), and the maximum concentration was very high (2.62 mg/L). Copper concentrations were generally low, with median and maximum concentrations of 0.09 and 1.82 mg/L, respectively. The minimum, median and maximum ORP were 3, 468 and 746, respectively. Distribution System Sampling Samples were collected in six distribution systems. City of St. Paul, Minnesota In the past, the City of St. Paul (St. Paul) experienced occurrences of higher concentrations of lead and copper, but these problems were resolved by using tin chloride. St. Paul is now on reduced monitoring for compliance with the TCR. The use of tin chloride also decreased the occurrence of nitrification, although distribution system water quality data suggest that nitrification may be occurring at a number of locations. Samples were collected at the POE to the distribution system, and at three homes. Significant nitrification occurred in two of the sampling homes (Nos. 4 and 273-Figure 9.17). For site No. 4, nitrification was only observed in the first draw sample but not the flush sample, indicating that water stagnation or the service line/premise plumbing material was the triggering factor. At site No. 273, evidence of nitrification lasted through the flushing period, indicating that it was occurring in the water main. No significant nitrification occurred at site No. 223. Correspondingly, at site No. 4 and No. 273, nitrifier BART tests indicated the presence of nitrifiers (1000 cfu/ml), while no nitrifiers were detected at POE and Site No. 223. As expected, at site No. 273, nitrification decreased pH and DO, and accelerated disinfectant decay (Figure 9.18). pH and chlorine was also decreased at site No. 4, but at a lesser extent (Figure 9.18), which was consistent with its lower ammonia loss (Figure 9.17). However, HPC was not significantly affected by nitrification; low levels of HPC (≤140 cfu/ml) were detected at all sampling locations. The service lines at all three locations were made of lead piping, so the detection of lead is not surprising (Figure 9.19). The interesting point is that higher total lead levels were present at ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 93 site No. 4 and site No. 273 where significant nitrification occurred. Copper concentrations were also high at Sites Nos. 4, but not site No. 273. As discussed earlier, nitrification appeared to be most severe at Site No. 273, and also occurred at Site No. 4, but not at Site No. 223. Interestingly, lower levels of tin were observed at Site No. 273, whichis believed to at least it’s true in this system inhibit nitrification in this system. Lower levels of iron, copper, zinc and magnesium were also observed at Site No. 273, and these elements have been shown to be toxic to nitrification at high levels (Zhang et al. 2009a). Since the three sampling sites have the same pipe materials, it is possible that the difference of these nutrient levels might account for the different nitrification extent (Table 9.2). Also, higher levels of iron were associated with Site No. 273, indicating the presence of iron material in the preceding distribution system, which is likely to enhance nitrification occurrence. Anonymous Utility This utility has experienced nitrification, and is on reduced monitoring for compliance with the LCR. Samples were collected at the entry point to the distribution system (water treatment plant effluent), and at three homes. Nitrification occurred during stagnation (1st draw sample) at all three homes, and most significantly at Home No. 1 (Figure 9.20). Home No. 2 had more incomplete nitrification (higher nitrite) than the other two locations. Without stagnation (flushed sample), nitrification persisted in home No. 1, but was reduced in home No. 2 and No. 3. Different from ammonia loss trend, nitrifier MPN was highest at Home No. 2 (170000 MPN/100 ml). Low levels of nitrifier MPN were detected at home No. 1 and No. 3 (200-300 MPN/100 ml). Nitrifier MPN at the entry point was non-detectable. BART tests also showed the same trend as MPN test, with higher levels in No. 2 than No. 1 and No. 3. The water quality change by nitrification corresponds well with nitrification activity, in that Home No. 1 had the largest pH, DO and total chlorine decrease (Figure 9.21). At Home No. 1 and No. 2, HPC was increased by two orders of magnitude, while at Home No. 3, HPC was slightly decreased. It’s interesting to point out that at all three sampling homes, the chlorine residual in first draw samples were in the form of chloramines (free chlorine < 0.4), while in flush samples, 60-70% of the total chlorine was in the form of free chlorine. Higher lead, copper and zinc concentrations were observed in the first draw samples at all three homes, with the highest levels in Home No. 1 (Figure 9.22). This is consistent with the more severe nitrification and lower pH, DO, total chlorine in Home No. 1, indicating a clear correlation between nitrification and metal release. As discussed earlier, nitrification appeared to be most severe at Home No. 1. In terms of nutrient differences, home No. 1had higher potassium (7000 ppb vs. 4000 ppb), silicate (1900 ppb vs. 1400 ppb) and lower calcium (32000 ppb vs. 25000 ppb). However, the correlation between these nutrient levels and nitrification extent cannot be confirmed. Irvine Ranch Water District, California At the Irvine Ranch Water District (IRWD), samples were collected at two entry points (surface water and ground water sources) and three homes on November 1, 2007. Nitrification was occurring at all three sites, as indicated by ammonia decrease (Figure 9.23). Different from other utilities, the most significant nitrification was occurring in the flush sample at Site B. This was ©2010 Water Research Foundation. ALL RIGHTS RESERVED 94 | Effect of Nitrification on Corrosion in the Distribution System possibly because nitrifiers were introduced from the POE water, rather than developed during stagnation. Indeed, in POE-well water, nitrifiers were detected by both nitrifier MPN (2200 MPN/100 ml) and BART test (1000 cfu/ml). Corresponding to the ammonia loss, a significantly lower chlorine residual was observed in the flush sample at Site B (Figure 9.24). The flush sample at Site B also had lower DO and pH, although the overall DO (0.6 mg/L) and pH drop (0.2 unit) was small compared to the other utility. Bacterial counts were also performed in the first-draw samples collected from the homes, and in the flushed samples collected at the POEs. HPCs were surprisingly high at the POEs to the distribution system (8500 and 78000 cfu/ml for the well and surface water); these concentrations were even higher than those measured in the first draw samples of the three homes studied (200-3000 cfu/ml). Using the culturing technique, nitrifiers were also detected at high concentration at the well head. All three service lines were made of copper piping. The difference between Sites A and B could be associated with the presence of higher TOC concentration at Site B, which tends to decompose chloramines at a faster rate. The fact that Site B had the longest service line may have also explained the more severe nitrification and increased chloramine decay at that site. In terms of metal release, high lead concentrations were observed at Site C, up to 175 ppb was observed in the first draw filtered sample (Table 9.3). Higher copper and zinc levels were present in the first draw samples of Site B and Site C, indicating the possible release of these metals from brass materials. Site B flush sample also had slightly higher iron levels than the other samples, which might be related to its higher nitrification activity. Portland Water Bureau (City of Portland), Oregon At the Portland Water Bureau (Portland), samples were collected at the POE to the distribution system, at one of the employees’ home (Site No. 1; the service line is made of copper with partially galvanized and lead solder), at a groundwater (GW) pump station that has shown signs of nitrification (Site No. 2; the service line was built in 1984 and is made of copper pipe), and at the water control center (Site No. 3; the service line was built in 1992 and is made of copper). Sampling was conducted on November 20, 2007. Nitrification occurred at all their sites, with Site No. 2 had the most significant nitrification (Figure 9.25). Correspondingly, nitrifier BART test detected 1000 cfu/ml nitrifiers in Site No. 2 and 1000 cfu/ml nitrifiers in Site No. 1 and No. 3. However, nitrifier MPN test did not detect nitrifiers at any of the sampling locations. Corresponding to nitrification activity, at all three sites, DO was reduced from 10 mg/L down to 7- 9 mg/L, with the lowest DO (7 mg/L) in the No. 2 flush sample. Compared to POE, pH was generally reduced by 0-0.5 unit (Figure 9.26). However, at Site No.2 where the most significant nitrification occurred, pH was increased by 1.1-1.9 unit. The increase of pH at this site could be possibly due to the corrosion of concrete lined pipe. For chlorine levels, at all three sites, there was non-detectable chlorine in the first draw samples. In the flush sample, Site No. 3 had the lowest chlorine (0.4 mg/L) compared to the other two sites (0.9 and 1 mg/L). Bacterial counts were performed in the first-draw samples collected from the homes, but in the flushed samples collected at the POE. Very high HPC was detected at Site No. 2, where nitrification appeared to be the most severe. Lowest HPC appeared to be at Site No. 3 where nitrification was lowest. When comparing with the POE, copper and lead levels were significantly higher at Site No. 3 (Figure 9.27). Iron levels in the first draw samples at all three sites were also higher than POE. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 95 As mentioned above, nitrification appeared more severe at Site No. 2, but was detected also at Sites Nos. 1 and 3. When examining the metal concentrations in light of these results, calcium and iron concentrations were higher at Site No. 2. Considering the high pH at Site No. 2, this might indicate the presence of concrete lined iron pipe. Bangor Water District, Maine Water treated by Bangor Water District (Bangor) first flows through a long transmission main, then through the City of Bangor, and lastly to a consecutive system – Hampden Water District, which results are presented immediately below. Samples were collected from the POE to the distribution system and two homes on November 13, 2007. Site No. 1 was fed by two copper service lines coming off of a 10-inch asbestos cement main. Site No. 2 was supplied by a copper service line coming off of an 8-inch ductile iron main. Both sites showed similar extent of nitrification in the first draw sample (Figure 9.28). However, at Site No. 1, nitrification lasted through flushing, but at Site No. 2, nitrification was largely reduced after flushing. For first draw samples, higher nitrifier level was detected at Site No. 1 (1100 MPN/ml) than POE and Site No. 2 (20 and 70 MPN/100 ml). However, nitrifier BART test only detected the presence of nitrifiers at Site No. 2 (1000 cfu/ml). Corresponding to the nitrification activity, pH was reduced at both sites, but at a lesser extent in the flush sample at Site No. 2 (Figure 9.29). Total chlorine was also decayed to very low levels, with Site No. 1 decayed more significantly. At Site No. 1, DO was reduced from 12 mg/L at POE to below 10 mg/L in both first draw and flush samples. However, no DO reduction was observed at Site No. 2. In terms of HPC, very low levels were detected (< 100 cfu/ml) at POE. High levels of HPC were observed at Site No. 1 (7300 cfu/ml) and No. 2 (16500 cfu/ml), which is correlated with the nitrification occurrence at these sites. High lead levels were observed in the first draw samples of Site No. 2. Site No. 1 also had slightly elevated lead levels (Figure 9.30). High copper levels were observed at both sites as well. Nitrification and its resulted pH and total chlorine reduction are suspected to be responsible for these elevated metal concentrations. Hampden Water District, Maine Hampden Water District (Hampden) is a retailer system of Bangor. Hampden distributes Bangor’s water without further treatment, except for additional disinfection (booster chloramination). Samples were collected at POE to Hampden’s distribution system, and at three homes on November 28, 2007. Complete nitrification was observed at site # 1 and # 2, as indicated by 100% conversion of ammonia to nitrate. Surprisingly, the flush samples at these two sites showed either higher (#1) or similar (#2) activity than the first draw sample (Figure 9.31), indicating nitrification was not caused by stagnation. Site # 3 also had slight nitrification, but only in the flush sample. Considering that the service line at the three sites are made of cast iron, plastic, and copper pipe, respectively, it is not surprising to see the higher nitrification activity at site # 1 and # 2. Water quality changes at the three sites corresponds very well with the nitrification activity (Figure 9.32). For example, at site # 1 and # 2, where complete nitrification occurred, pH was reduced by 1.5 unit, chlorine was completely decayed, and HPC was increased to 105 cfu/ml. At site # 3, pH, chlorine decay and HPC was less affected. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 96 | Effect of Nitrification on Corrosion in the Distribution System Existing data in Hampden indicated a number of high lead occurrences. In this sampling event, high copper, zinc and lead levels were observed at site # 2 (Table 9.4), with up to 657 ppb lead observed in the first draw sample. Since the service line at site # 2 was made of plastic, these high metal concentrations might originate from the corrosion of brass faucet. Site # 3 also had higher lead (11 ppb) than the POE, but the levels were below the action limit. CONCLUSIONS Utility Interviews Twelve utilities of various sizes and representing different geographic areas filled out the questionnaire. The majority of the pipes found in the respondents’ distribution systems was 6 to 8 inches (15 to 20 cm) in diameter, and are mainly made of lined or unlined cast iron. Most respondents have experienced nitrification once per season, although a fair number of respondents (33%) reported observing nitrification once per week. Little information was available regarding the occurrence of nitrification in specific pipe materials. Two respondents reported that 80 to 100% of the nitrification episodes occurred in 6 to 12 inches unlined cast iron pipes, and the rest of the episodes in 6 to 12 inches cement-mortar lined ductile iron pipes. One respondent stated that 60 to 90% of their nitrification episodes occurred in 6 to 8 inches asbestos cement pipes, and the remaining episodes are unknown. None of the respondents were able to provide information regarding the pipe material of the premise plumbing where nitrification has been detected. All respondents were on reduced monitor for compliance with the LCR, except one. Only one of the respondents did not control corrosion; most of the others adjusted the pH using sodium hydroxide or alternatively sodium carbonate. Six of the twelve respondents used a corrosion inhibitor, mainly phosphate base agents. Only 2 of the 12 respondents were able to discuss occurrences of nitrification in the presence of corrosion. For these respondents, red water is observed in cast iron pipes during these episodes. Review of Existing Water Quality Data Among the utility providing existing water quality data, many utilities did not monitor nitrification regularly. In the few utilities that monitor nitrification, nitrification sampling sites differ from those used for LCR compliance. For example, in Bangor Water District (Maine), both significant nitrification and high lead events were observed, but no correlation can be drawn due to the different sampling sites for nitrification and lead and copper rule monitoring. In one utility (Portland, OR), limited data has indicated nitrification accompanying elevated lead and copper levels, but this correlation cannot be confirmed. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 97 Distribution System Samplings Samples collected from the homes in the six distribution systems all showed signs of nitrification. Within a system, the extent of nitrification in different sampling homes varied. Many factors might contribute to the nitrification difference. For example, in St. Paul, MN, tin chloride was used to inhibit nitrification in this system, and the home with the worst nitrification had the lowest level of tin. In Hampden, MN, higher levels of nitrification were observed in the homes with iron and plastic service line than that with copper service line, indicating a potential relationship between the pipe materials and nitrification extent. The water quality change by nitrification corresponds very well with nitrification activity. In most systems, pH and DO were decreased most significantly at the homes with the highest level of nitrification. Acceleration of chlorine decay and increase of HPC were often observed at these sites. In general, within a system, copper and lead levels were correlated with the nitrification extent. That is, the worst lead, copper and zinc contamination event occurred in homes with worst nitrification situation, except for one utility-Portland, OR. At this utility, the home with the highest nitrification activity increased the pH by 1.1 unit instead of decreasing pH; and lead and copper contamination was less than the other homes with lower nitrification. This was possibly due to the presence of concrete lined iron pipe, as indicated by high calcium and iron concentrations. So, overall, the distribution system sampling strongly suggested the correlation between nitrification, water quality change (pH reduction, HPC increase, etc) and corrosion. FIGURES AND TABLES Figure 9.1 Geographic location of the respondents ©2010 Water Research Foundation. ALL RIGHTS RESERVED 98 | Effect of Nitrification on Corrosion in the Distribution System ≥1,000,000 persons 17% <100,000 persons 25% 500,000999,999 persons 17% 100,000499,999 persons 41% Figure 9.2 Number of persons served by each respondent ≥500MG 8% <25 MG 25% 200-499 MG 25% 50-199 MG 17% 25-49 MG 25% Figure 9.3 Total storage capacity in the distribution system ©2010 Water Research Foundation. ALL RIGHTS RESERVED Proportion of Pipes Chapter 9: Utility Interview and Case Studies | 99 50% 45% 40% 35% 30% 25% 20% 15% 10% 5% 0% >12 inches 10-12 inches 6-8 inches ≤4 inches 80% Proportion of Pipes 70% 60% Other or Unknown 50% PVC and HDPE 40% Steel Concrete 30% Ductile Iron 20% Cast Iron 10% Asbestos Cement 0% ≤4 inches 6-8 inches 10-12 inches >12 inches Figure 9.4 Proportion of pipe material for specific pipe diameter categories in the distribution system ©2010 Water Research Foundation. ALL RIGHTS RESERVED 100 | Effect of Nitrification on Corrosion in the Distribution System 91-100% 11% 31-40% 11% 51-60% 22% 81-90% 22% 71-80% 34% Figure 9.5 Percentage of homes built before 1986 and served by the respondents ≥50 years 25% <10 years 25% 40-49 years 0% 30-39 years 8% 20-29 years 0% 10-19 years 42% Figure 9.6 Number of year of experience with chloramination Once per week 33% Once per season 56% Once per 2 weeks 11% Figure 9.7 Frequency of nitrification occurrences in the respondents’ distribution system ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 101 0% 20% 40% 60% Decrease in Total Chlorine Residual Increase in Nitrite Decrease in pH Increase in Coliforms Increase in HPC-Agar Temperature Increase in Nitrate Decrease in Free Ammonia Residual Increase in Free Ammonia Residual Change in Cl2:NH3-N Ratio Increase in HPC-R2A Change in Chloramine Speciation Decrease in Total Ammonia… Increase in Total Ammonia Residual Decrease in Dissolved Oxygen Increase in AOB Increase in AOC 80% 100% Not effective Slightly effective Effective Very effective Essential Figure 9.8 Methods used to monitor for nitrification 0% 20% 40% 60% Increase in Coliforms Temperature Increase in HPC-Agar Increase in HPC-R2A Decrease in Total Cl2 Residual Decrease in pH Change in Cl2:NH3-N Ratio Decrease in Free Ammonia Residual Increase in Free Ammonia Residual Increase in Nitrite Increase in Nitrate Decrease in Total Ammonia Residual Increase in Total Ammonia Residual Change in Chloramine Speciation Decrease in Dissolved Oxygen Increase in AOB Increase in AOC 80% 100% Every 4 hours Daily Weekly Every 2 weeks Monthly Quarterly Annually Figure 9.9 Frequency of monitoring ©2010 Water Research Foundation. ALL RIGHTS RESERVED 102 | Effect of Nitrification on Corrosion in the Distribution System 0% 20% 40% 60% Cycle Tank Flush Area Tank Mixing Increase Monitoring Increase Chloramine Corrosion Control Increase pH Decrease Ammonia Flush Entire DS Chloramine Booster Chlorine Booster Modify Cl2:NH3-N Switch to Chlorine Clean Tank Change Hydraulics Blend Chloramine Stability Modify Treatment Clean DS Chlorine Dioxide Chlorite 80% 100% Not effective Slightly effective Effective Very effective Essential Figure 9.10 Methods used to prevent for nitrification 0% 20% 40% 60% 80% 100% Flush Area Increase Chloramine Drain Tank Clean Tank Breakpoint Area Change Hydraulics Increase pH Decrease Ammonia Modify Cl2:NH3-N Not effective Breakpoint Entire… Slightly effective Flush Entire DS Effective Chlorine Dioxide Very effective Essential Chlorite Figure 9.11 Methods used to correct nitrification ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 103 20 18 16 EPA Action Level = 15 µg/L 15 Lead (µg/L) 14 12 12 10 10 8 6 8 7 6 6 6 6 4 2 0 Dec-92 Jun-93 Jun-94 Jun-95 Jun-96 Jun-99 Jun-02 Jun-04 Jun-07 1 2 3 4 5 6 7 8 9 Figure 9.12 90th percentile of lead concentrations measured in Bangor’s distribution system 40 35 30 Lead (µg/L) 25 20 15 EPA Action Level = 15 µg/L 10 90th Percentile Result = 6 µg/L 5 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Sample Site Number Figure 9.13 Lead concentrations measured in Bangor’s distribution system in June 2007 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 104 | Effect of Nitrification on Corrosion in the Distribution System 1.40 EPA Action Level = 1.30 mg/L 1.20 Copper (mg/L) 1.00 0.80 0.60 0.40 0.28 0.14 0.18 Jun-99 Jun-02 Jun-04 Jun-07 6 7 8 9 0.16 0.20 0.09 0.10 0.08 0.08 Dec-92 Jun-93 Jun-94 Jun-95 Jun-96 1 2 3 4 5 0.08 0.00 Figure 9.14 90th percentile of copper concentrations measured in Bangor’s distribution system 1.40 EPA Action Level = 1.30 mg/L 1.20 Copper (mg/L) 1.00 0.80 0.60 90th Percentile Result = 0.28 mg/L 0.40 0.20 0.00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Sample Site Number Figure 9.15 Copper concentrations measured in Bangor’s distribution system in June 2007 ©2010 Water Research Foundation. ALL RIGHTS RESERVED Lead (mg/L) Chapter 9: Utility Interview and Case Studies | 105 0.010 0.009 0.008 0.007 0.006 0.005 0.004 0.003 0.002 0.001 0.000 Keller-1 POE US-19 Old Post US-19 Neb Seaview 0.035 Copper (mg/L) 0.030 0.025 0.020 0.015 0.010 0.005 0.000 Keller-1 POE US-19 Old Post US-19 Neb Seaview Figure 9.16 Lead and copper levels at the Pinellas’ Keller 1 POE and corresponding distribution system sampling locations Note: the bottom and top of the boxes represent the 10th and 90th percentile values, respectively, while the end of the lines represent the minimum and maximum values Figure 9.17 Nitrification activity in first draw samples in St. Paul, MN ©2010 Water Research Foundation. ALL RIGHTS RESERVED 106 | Effect of Nitrification on Corrosion in the Distribution System Figure 9.18 Water quality in first draw samples in St. Paul, MN Note: Free chlorine at all locations were below 0.5 mg/L. Figure 9.19 Lead levels in St. Paul, MN Figure 9.20 Nitrification activity in the anonymous utility Figure 9.21 Water quality in first draw samples in the anonymous utility ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 107 Figure 9.22: Lead, copper and zinc levels in the anonymous utility ©2010 Water Research Foundation. ALL RIGHTS RESERVED 108 | Effect of Nitrification on Corrosion in the Distribution System Figure 9.23 Nitrification activity at IRWD utility Note: For Site A and C, first draw data were presented, flush data were similar to first draw. Because the POEs were continuously flowing, only flushed samples could be collected. Figure 9.24 Chlorine decay at IRWD utility Note: For Site A, first draw data were presented; flush data were similar to first draw. No data available at site C due to resident sampling. Figure 9.25 Nitrification activities in first draw samples at Portland utility Note: Nitrification activity was slightly lower in flush samples. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 109 Figure 9.26 pH and HPC at Portland utility Figure 9.27 Lead and copper levels at Portland utility ©2010 Water Research Foundation. ALL RIGHTS RESERVED 110 | Effect of Nitrification on Corrosion in the Distribution System Figure 9.28 Nitrification activity in the first draw samples in Bangor utility Figure 9.29 pH and Total chlorine in the first draw samples in Bangor utility Figure 9.30 Lead and copper levels in Bangor utility ©2010 Water Research Foundation. ALL RIGHTS RESERVED Chapter 9: Utility Interview and Case Studies | 111 Figure 9.31 pH and Total chlorine in the first draw samples in Hampden utility Note: For Site # 2 and # 3, data shown were first drawn sample. Figure 9.32 Water quality change in Hampden Water District ©2010 Water Research Foundation. ALL RIGHTS RESERVED 112 | Effect of Nitrification on Corrosion in the Distribution System Table 9.1 Utilities that participated in the distribution system samplings Participating Utility Sampling Date City of St. Paul, Minnesota October 30, 2007 Irvine Ranch Water District, California November 1, 2007 Portland Water Bureau (City of Portland), Oregon November 20, 2007 Bangor Water District, Maine October 21, 2007; Re-sampled on November 13, 2007 Hampden Water District, Maine November 28, 2007 Anonymous utility November 29, 2007 Table 9.2 Nutrient levels at different sampling locations 1st draw fIltered 1st draw ufiltered POE flush filtered flush ufiltered 1st draw fIltered 1st draw ufiltered Resident #4 flush filtered flush ufiltered 1st draw fIltered 1st draw ufiltered Resident # 273 flush filtered flush ufiltered 1st draw fIltered 1st draw ufiltered Resident #223 flush filtered flush ufiltered Fe, ppb 4 6 2 13 25 3 8 8 26 188 58 133 8 124 8 13 Cu,ppb 1 1 1 1 55 771 37 4 10 15 7 10 11 31 2 4 Zn, ppb 4 4 5 5 64 8 58 4 13 21 13 12 66 269 7 10 ©2010 Water Research Foundation. ALL RIGHTS RESERVED Mg, ppb 8035 8040 8025 8178 6144 4325 6224 6614 6494 6433 6473 6461 7501 7459 7844 7816 Sn, ppb 66 83 69 89 29 117 7 14 8 31 4 31 7 137 44 57 Chapter 9: Utility Interview and Case Studies | 113 Table 9.3 Metal Release at IRWD utility flush filtered POE-Surface flush unfiltered flush filtered POE-Well flush unfiltered 1st draw filtered 1st draw unfiltered A flush filtered flush unfiltered 1st draw filtered 1st draw unfiltered B flush filtered flush unfiltered 1st draw filtered 1st draw unfiltered C flush filtered flush unfiltered Fe, ppb 10 5 6 10 92 7 14 3 2 6 29 33 0.0 2.1 0.8 2.9 Cu, ppb 1 2 12 15 55 65 16 19 265 311 26 39 140 164 10 21 Zn, ppb 8 6 6 6 15 18 9 9 206 227 8 8 114 122 13 20 Table 9.4 Metal Release in Hampden Water District POE #1 #2 #3 filtered unflitered filtered unflitered filtered unflitered filtered unflitered Cu, ppb 32 59 39 81 402 444 157 187 Zn, ppb 14 59 7 12 175 168 10 24 Pb, ppb 4 7 1 1 12 658 8 12 Note: data shown were for first draw samples. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Pb, ppb 0.5 0.9 0.7 1.2 0.5 1.1 0.7 1.0 1.6 2.4 0.5 1.5 175 47 23 33 114 | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED APPENDIX A NITRIFICATION IN DRINKING WATER SYSTEMS Yan Zhang, Nancy Love, and Marc Edwards Reprinted with permission from Critical Review in Environmental Science & Technology, 39(3): 153-208. Copyright 2009 Taylor and Francis ABSTRACT Nitrification is increasingly a concern in United States potable water distribution systems. This paper reviews research on nitrification as it relates to the ammonia levels and unique environments present in potable water distribution systems. Factors affecting nitrification occurrence, nitrification impacts on water quality and corrosion, nitrification monitoring and control methods are emphasized. The potential role of nitrogen cycling via coupled microbial and electrochemical reactions is also described. INTRODUCTION The United States Environmental Protection Agency (USEPA) Stage 1 and Stage 2 Disinfectants and Disinfection By-Products Rule (D/DBPR) has been actively negotiated since 1992. The use of combined chlorine (e.g., chlorine with ammonia or chloramine) rather than free chlorine at water utilities is often the lowest cost means of complying with D/DBPR. About 30% of surface water treatment plants currently use chloramines versus 20% in 1990, and as many as 40-65% of surface water treatment plants might ultimately use chloramines after implementation of Stage 2 (Seidel et al. 2005; USEPA 2005) In addition to reduced formation of Disinfectant By-Products (DBP), use of chloramines produces less chlorinous and chloro-phenolic tastes and odors relative to chlorine (Feben 1935). Chloramines are also generally considered to be much more persistent in water than free chlorine (Neden et al. 1992b; Norton and LeChevallier 1997). However, recent laboratory studies and practical utility experience have revealed that chloramines can sometimes decay as fast as chlorine (Powell 2004; Zhang 2005; Zhang and Edwards 2007). Chloramines are also a much less effective disinfectant when compared to the same concentration of free chlorine, but the D/DBPR was crafted to ensure "that the reduction of potential health hazards of DBPs does not compromise microbial protection (Federal-Register 2003).” The lower disinfectant efficacy of chloramines is partly offset by use of higher doses (compared to chlorine) and its greater stability (Neden et al. 1992b; Norton and LeChevallier 1997). The ammonia released during chloramine decay can trigger nitrification incidence and reduced pH or higher nitrite. Nitrification problems in drinking water systems and their link to chloramination were identified as early as the 1930’s (Feben 1935; Hulbert 1933). A recent telephone survey indicated that two thirds of medium and large US systems that chloraminate experience nitrification to some degree (Wilczak et al. 1996). In Australia, using most-probable-number (MPN) procedure, nitrifying bacteria were detected in 64% of samples from five chloraminated water supplies and in 21% of samples containing more than 5 mg/L of monochloramine (Cunliffe 1991). 115 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 116 | Effect of Nitrification on Corrosion in the Distribution System Nitrification and nitrifying bacteria are also widespread in drinking water systems in Finland (boreal region). Fifteen drinking water distribution systems were tested for ammonia-oxidizing bacteria (AOB) and nitrite-oxidizing bacteria (NOB) using MPN and Nitrification Potential methods, both AOB and NOB were detected at the end of the distribution systems in at least eleven systems including non-disinfected and chlorinated systems (Lipponen et al. 2002). NITRIFICATION AND PHYSIOLOGY OF NITRIFYING BACTERIA Nitrification is usually accomplished through a two-step microbiological process. The first step is the oxidation of ammonia to nitrite by ammonia-oxidizing bacteria (AOB), also known as ammonia oxidizers. The stoichiometry of this reaction, assuming a biomass yield of 0.2 mg biomass formed per mg ammonia oxidized on a theoretical oxygen demand basis (Grady et al. 1999), is: NH4+ + 1.9 O2 + 0.069 CO2 + 0.0172 HCO3H2O + 1.97 H+ 0.0172 C5H7O2N + 0.983 NO2- + 0.966 (A.1) The second step in nitrification is the oxidation of nitrite to nitrate carried out by nitrite-oxidizing bacteria (NOB), also known as nitrite oxidizers. The stoichiometry of this reaction, assuming a biomass yield of 0.1 mg biomass formed per mg nitrite oxidized on a theoretical oxygen demand basis (Grady et al. 1999), is: NO2- + 0.00875 NH4+ + 0.035CO2 + 0.00875 HCO3- + 0.456 O2 + 0.00875 H2O C5H7O2N + 1.0 NO3(A.3) 0.00875 Ammonia oxidizers have been reclassified based on phylogenetic methods. AOB relevant to freshwater or low salinity systems fall into the Nitrosomonas (including ‘Nitrosococcus mobilis’) and Nitrosospira (including Nitrosolobus and Nitrosovibrio) lineages and are members of the β subclass of the proteobacteria (Purkhold et al. 2003). The most thorougly studied ammonia oxidizer is Nitrosomonas europaea, because it has been available as a pure culture for more than 50 years (Engel and Alexander 1958; Lewis and Pramer 1958; Meiklejohn 1950). The rapid development of more reliable, culture-independent methods has allowed researchers to identify which bacterial species are present in natural and engineered systems, although generalizations as to which strains predominate in which systems have not been successfully established (Geets et al. 2006). For example, while Nitrosomonas europaea has been found to be the predominant AOB in some wastewater treatment biofilm systems (Gieseke et al. 2003), Nitrosomonas oligotropha (Lydmark et al. 2006) and bacteria of the genus Nitrosospira (Coskuner and Curtis 2002) have also been found to predominate in biofilm and activated sludge bioreactors, respectively. Using culture independent analysis, Regan et al. (2003) found Nitrosomonas oligotropha to predominate in chloraminated systems whereas Eichler et al. (2006) found Nitrosospira briensis to predominate in chlorinated distribution system water. Although these cultures are of different genera, both are known to be among the AOB that have high affinity for ammonia, thereby enhancing their ability to survive under low ammonia environments (Bollmann et al. 2002; Bollmann et al. 2005). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 117 Like all microbes, the growth of nitrifiers can be limited by nutrients, and the extent of this limitation is often described by the Monod equation: μ = μmax * Ss/(Ks + Ss), (A.2) where μ is the specific growth rate at substrate concentration SS, μmax is the maximum specific growth rate, and Ks is the half-saturation coefficient which is defined as the substrate concentration at which μ is equal to half of μmax. Lower Ks values reflect cultures that have a higher affinity for a given substrate. The half-saturation coefficient for AOB found in drinking water distribution systems, Nitrosomonas oligotropha and Nitrosospira briensis, are below 5 μM (<0.07 mg/L as N) (Bollmann et al. 2005; Koops and Pommerening-Roser 2001). In contrast, the KS value for pure culture strains that are typically found in ammonium rich environments (such as wastewater treatment plants) are an order of magnitude higher (Koops and Pommerening-Roser 2001). Accordingly, the lower half-satuation constant of Nitrosomonas oligotropha and Nitrosospira briensis versus Nitrosomonas europaea might explain the relative dominance of these strains at the relatively low ammonium concentrations (between 0 to 1 mg/L as N) (Odell et al. 1996) often present in drinking water. Furthermore, one study by Gieseke et al. (2001) suggested that Nitrosomonas oligotropha might also have a higher affinity for oxygen than other Nitrosomonas species, which would enable it to better compete with heterotrophs for oxygen in multispecies biofilms such as those found in potable water systems. Nitrosomonas oligotropha was speculated to retain more ribosomes than Nitrosomonas europaea during inactivation (Gieseke et al. 2001), which might partly explain in situ detection of Nitrosomonas oligotropha rather than Nitrosomonas europaea by fluorescent in situ hybridization (FISH), though there is no evidence for this hypothesis yet (Gieseke et al. 2001). The NOB are found in four phylogenetic groups, two of which are associated with marine environments (Koops and Pommerening-Roser 2001). Two non-marine genera of NOB have been widely reported. The first genus of NOB is Nitrobacter, which belongs to the α-proteobacteria and was historically identified as the predominant NOB in many natural and engineered environments (Painter 1977). More recently, the other genus was identified through culture-independent methods, which showed that the phylogenetically distinct Nitrospira are more common in nitrifying wastewater bioreactors (Burrell et al. 1998; Juretschko et al. 2002), freshwater aquaria (Hovanec et al. 1998) and in both pilot (Regan et al. 2002) and full-scale (Regan et al. 2003) drinking water distribution systems than previously thought. In the drinking water distribution systems studied by Regan and colleagues, Nitrospira moscoviensis was most prominent with few Nitrobacter detected. This is not surprising given that this strain was first isolated from a corroded iron pipe in a heating system (Ehrich et al. 1995). Recently, researchers (Daims et al. 2006; Maixner et al. 2006) showed that Nitrospira can be segregated into sublineages, and that sublineage II grows more effectively than sublineage I in environments with a low concentration of nitrite, further supporting the notion that subgroups of Nitrospira can tolerate and may actually prefer low nitrite growth environments, such as those found in drinking water distribution systems. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 118 | Effect of Nitrification on Corrosion in the Distribution System FACTORS AFFECTING NITRIFICATION IN DRINKING WATER SYSTEMS In order for nitrifying bacteria to grow, certain physical factors and chemical substrates are required. These factors are likely to affect growth of nitrifying bacteria in drinking water distribution systems (Wolfe and Lieu 2001). Presence of Ammonia Nitrifying bacteria are chemolithotrophic bacteria with limited ability to utilize organic compounds. Ammonia, nitrite and (in some species) urea are the only exogenous energy source for nitrifying bacteria, although the presence of fructose can provide an energy benefit to N. europaea (Hommes et al. 2003). In drinking water systems, ammonia can be present from the untreated drinking water, released by chloramines decay, or even formed in the distribution system from reactions between nitrate and metals (Table A.1). The initial chlorine to ammonia ratio used to form chloramines affects the free ammonia levels at the start of the distribution system (Fleming et al. 2005). Excess free ammonia present at lower ratios of chlorine to ammonia (< 4:1 mass ratio) tend to encourage nitrification (Karim and LeChevallier 2006; Skadsen 1993). We note that abiotic corrosion reactions with distribution system pipe materials could serve to regenerate ammonium from nitrate at metal pipe surfaces. Complete conversion of nitrate to ammonium has been detected in a new galvanized steel pipe during stagnation (McIntyre and Mercer 1993). These reactions could result in coupled nitrogen cycling between abiotic (Reaction 10 and 11 in Table A.1) and biotic reactions (equation A.1 and A.3). 4 Fe° + NO3- + 10 H+ = 4 Fe 2+ + NH4+ + 3H2O (A.4) Consequently, even a small amount of ammonia or nitrate has the potential to support a relatively high level of nitrifying bacteria growth on iron or lead pipe. That is, reaction of nitrate with metallic pipes can create a continuous supply of ammonium for nitrifiers. Dissolved Oxygen (DO) Nitrifying bacteria are obligate aerobes. During nitrification, 4.33 mg O2 is consumed for every mg-N of ammonia oxidized to nitrate according to stoichiometry (Grady et al. 1999). The oxygen half saturation constant of Nitrosomonas and Nitrobacter is reported to lie between 0.3 and 1.3 mg/L including values established under both pure cultures and activated sludge conditions (Sharma and Ahlert 1977). Considering diffusion resistance, values of 0.5 and 0.68 mg/L have been adopted as typical for Nitrosomonas and Nitrobacter, respectively (Grady et al. 1999). The limiting dissolved oxygen concentration in activated sludge reactors for nitrifying bacteria ranges from 0.5 to 4 mg/L (Stenstrom and Song 1991) and 2 mg/L has been established as the limiting concentration in other studies (Painter 1977). These values can vary greatly depending on the culture purity, cell residence time and mass transfer resistance conditions (Stenstrom and Song 1991). Drinking water distribution systems are generally well oxygenated and have sufficient oxygen for nitrifier growth in the bulk water. However, dead ends, stagnation and biofilms, and corrosion may create micro-anaerobic environments where oxygen could be limiting. Ammonia ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 119 oxidizers may still survive at low DO as they are tolerant of low oxygen or anoxic environments (Kowalchuk and Stephen 2001). They can also use nitrate or nitrite as an alternative electron acceptor when oxygen is low (Alleman and Preston 2005). This process is not thought to support cell growth, but it may provide enough energy to allow survival under anaerobic conditions (Kowalchuk and Stephen 2001). Cell Attachment In drinking water systems, most microbes are attached to pipe surfaces in film/slime layers on the pipe. This layer is often referred to as a biofilm, but this living layer is also associated with and integrated into inorganic layers present on the pipe termed “scale.” The inorganic materials can include characteristic rust layers from the underlying material as well as deposits/precipitates from the water. Nitrifiers can exist as free living cells or attach to a surface as a biofilm and they have been repeatedly shown to prefer surfaces under many circumstances. Based on modeling results, Furumai and Rittman suggested that growth in the biofilm is advantageous because it prevents detachment loss (Furumai and Rittmann 1994); it is also possible that biofilm growth makes the cells less susceptible to inactivation by disinfectants. Attached nitrifiers in biofilms are more active than free living cells and more resistant to substrate limitation (Keen and Prosser 1987; Stein and Arp 1998). Biofilms and aggregates were also reported to facilitate nitrification outside the optimal pH ranges for growth (Tarre and Green 2004). The presence of nitrifiers in biofilms helps explain the persistance of nitrifiers in drinking water systems (Wilczak et al. 1996). Cunliffe (1991) and Skadsen (1993) speculated that greater detention times favor the formation of biofilms observed in dead-ends of distribution systems and water storage reservoirs. These are often sites of persistent and highly active nitrification (Cunliffe 1991; Skadsen 1993). Also, sediment areas (Ike et al. 1988), and plumbing systems in premises (Edwards et al. 2005) can support more nitrifier growth due to low disinfectant residuals and more surface area for attachment. Sediment and tubercles in distribution pipes may also exert a chlorine demand and further facilitate nitrifier growth (Odell et al. 1996). Attachment to solid surfaces can also enhance bacteria including nitrifiers’ resistance to potential toxins like disinfectants (Wolfe et al. 1988). Temperature Temperature can exert an effect on biological reactions in two ways: by influencing the rates of enzymatically catalyzed reactions and by affecting the rate of substrate diffusion to the cells (Grady et al. 1999). Kinetic parameters of nitrification are affected by temperature following the Arrhenius equation in a certain range, the commonly used equation in environmental engineering field is: k1 = k2 θ (T1-T2) (A.5) where k1 and k2 are the temperature dependent kinetic parameters at temperature T1 and T2, θ is the temperature coefficient (Grady et al. 1999). For the temperature range in which this equation is valid, the maximum specific growth rate for nitrification doubles for every 6 ˚C increase in temperature if an average reported θ value (θ =1.12) was used (Characklis and Gujer 1979). However, higher temperature increases ammonia half-saturation coefficients for nitrifiers (Knowles ©2010 Water Research Foundation. ALL RIGHTS RESERVED 120 | Effect of Nitrification on Corrosion in the Distribution System et al. 1965), which would decrease the growth rate according to the Monod equation. Nevertheless, nitrifier growth and ammonia utilization at 20 ˚C is significantly lower than at 30 ˚C, and experiments at these two temperatures noted that this temperature increase doubled substrate consumption rates and biomass yield (Groeneweg et al. 1994). Protein denaturation becomes important at temperature ranges above the range over which equation 5 applies (Neufeld et al. 1986; Neufeld et al. 1980). When the inhibiting effect of denaturation exceeds the higher biological growth rate associated with increasing temperature, nitrifier growth slows or stops. Early work by Gibbs (1920) and Sawyer and Bradney (1946) reported 55 ˚C as very effective for inactivating nitrifiers. Other researchers have found that 45 ˚C inactivated nitrifiers (Neufeld et al. 1980). Nitrifiers are known to grow in a wide temperature range of 4- 45 ˚C although the upper limit is unclear (Painter 1977; Wolfe and Lieu 2001). However, the optimal growth for nitrifiers occurs in a very narrow temperature range. In a pure culture study, the optimum temperature for Nitrosomonas was reported to be 35 ˚C (Grunditz and Dalhammar 2001; Painter 1977). For Nitrobacter, the optimum lies between 35 - 42 ˚C (Grunditz and Dalhammar 2001; Laudelot and Tichelen 1960; Painter 1977). In a mixed culture of AOB and NOB found in activated sludge, the optimum temperature for nitrification occurrence was 30 ˚C (Neufeld et al. 1986; Neufeld et al. 1980). Different optimum temperatures for nitrification have been found by other researchers, including 15 ˚C (Charley et al. 1980), 21- 28 ˚C (Wong-Chong and Loehr 1975), and no optimum in a range of 15 to 35 ˚C (Shammas 1971). Not surprisingly, in drinking water systems nitrification is highly influenced by water temperature. In their survey of nitrification occurrence in drinking water distribution systems, Wilczak et al. (1996) concluded that nitrification incidences were higher during summer or when temperatures were greater than 15 ˚C. Wolfe et al. (1988 & 1990) and Ike et al. (1988) also found the number of AOB was approximately 100 to 1000 times higher in the summer than in the winter. No AOB were detected in water storage tank in the study of Wolfe et al. (1990) when the water temperature was less than 18 ˚C; however, above this value, the number of AOB generally increased in relation to temperature. Elevated temperature also increases the rate of chloramine decay and therefore provides more free ammonia for nitrifier growth (Nowlin et al. 2001). But on the other hand, elevated temperature increased the disinfectant efficiency of chloramine (Lieu et al. 1993), which could help control nitrifiers in at least some cases. In drinking water systems, the optimal temperature for nitrification and nitrifier growth has been cited as 25 to 30 ˚C (Odell et al. 1996; Skadsen 1993; Wolfe and Lieu 2001). Analysis from a South Australia study indicated that nitrifying bacteria grew in distribution systems with temperatures ranging from 10 to 34 ˚C (Cunliffe 1991). But even some distribution system sites sampled under cold water conditions (below 10 ˚C) also showed evidence of nitrification such as increase in nitrite concentrations (Wilczak et al. 1996). Light Nitrifiers are very sensitive to visible and ultraviolet irradiation and even fluorescent lighting (Wolfe and Lieu 2001). Ammonia oxidation by Nitrosomonas europaea is inhibited by sunlight (Alleman et al. 1987) and UV light (Hooper and Terry 1974). Alleman and Preston (2005) also pointed out that when nitrifiers grow as attached biofilm, bacterial layering will provide considerable shading and shelter the organisms deeper in the biofilm from stressful light. Nitrifying bacteria have the capability to recover from light inhibition. Recovery after exposure to light occurs in four to six hours (Alleman et al. 1987; Hooper and Terry 1974). Light is almost ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 121 completely absent in drinking water distribution system pipes, although plastics including PVC allow some light transmittance to the pipe interior and sunlight falls on open reservoirs. Nonetheless, nitrification in open reservoirs has been noted (Odell et al. 1996). pH Many studies have reported the effect of pH on nitrification (Table A.2). Nitrification occurs over a fairly wide pH range, as low as 4.6 (Wolfe and Lieu 2001) and as high as 11.2 (Prakasam and Loehr 1972). Nitrite oxidizers exist in a narrower range of pH values than ammonia oxidizers. The optimum pH for nitrification is between 7 and 8. Accordingly, the neutral to slightly alkaline pHs often found in the bulk water of drinking water systems accommodate nitrification (Odell et al. 1996; Wilczak et al. 1996). It is commonly accepted that pH affects nitrification by changing the concentration of free ammonia, because free ammonia rather than ammonium ions have been identified as the substrate for ammonia oxidation (Suzuki et al. 1974). Consideration of equilibrium (NH3 + H+ → NH4+ with a pKa of 9.25) illustrates that very little free ammonia exists at a pH below 6, at which point nitrification has been noted to cease (Painter 1977; Stein and Arp 1998). However, Groeneweg et al. (1994) observed that ammonia oxidation rate of Nitrosomonas europaea was not constant in a pH range of 5-11 when applying a constant free ammonia concentration, indicating that other mechanisms besides free ammonia concentrations are accountable for the pH effect on nitrification. Groeneweg and colleagues preferred the theory of Bock et al. (1991) as an explanatory hypothesis, which states that at low pH, most energy is consumed to maintain a favorable pH environment inside the cell, thus there is no energy left for growth. Tarre and Green (2004) recently suggested that the effect of pH has little to do with free ammonia concentration; rather, the reduced growth that had been observed at lower pH arose from an inorganic carbon limitation due to CO2 stripping occurring in aerated batch culture. Using pure oxygen aeration in a continuous flow reactor, Tarre and Green (2004) demonstrated a very high nitrification rate of 5.6 g-N/L-day by Nitrosomonas at low pH in both a biofilm reactor (4.3 ± 0.1 pH) and a suspended biomass reactor (3.2-3.8 pH). This rate is similar to that reported for nitrifying reactors at optimum pH. Somewhat consistent with the Tarre and Green hypothesis, Groeneweg et al. (1994) observed a lower optimal pH for nitrification than others (Table A.2) when using CO2-enriched air for aeration at a constant free ammonia concentration. Resolving this debate is important relative to better understanding mitigation of nitrification in potable water systems, since altering bulk water pH is an economically attractive strategy for reducing nitrification occurrence (Harrington et al. 2002; Skadsen 2002). However, adjusting pH might not be effective since the pH near the biofilm on iron pipe walls can be much lower (> 3 pH units) than in the bulk water (McNeill and Edwards 2001). In drinking water systems, pH can affect nitrification not only by affecting the growth of nitrifiers, but also by affecting ammonia release from chloramine decay and chloramine inactivation rate on nitrifiers (Harrington 2002; Oldenburg et al. 2002). The effect of pH on ammonia release, disinfection decay and nitrifying bacterial growth exhibit contrary trends, so the optimal pH for nitrification occurrence is not always the same as the optimal pH for nitrifier growth (Harrington et al. 2002). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 122 | Effect of Nitrification on Corrosion in the Distribution System Alkalinity and Inorganic Carbon A large amount of alkalinity is consumed during the oxidation of ammonia to nitrate: 8.62 mg HCO3- (14 mg/L as CaCO3) is consumed for every mg NH4+-N oxidized. Most alkalinity that is consumed results from neutralization of hydrogen ions during the oxidation of ammonia, and only a small amount of alkalinity is lost by incorporation of inorganic carbon into cell biomass (Grady et al. 1999). Alkalinity levels which are adequate to stop pH from dropping below a preferred range favor nitrification (Alleman and Preston 2005). Potable water typically has 1 mg/L NH3-N or less, and alkalinity is usually maintained well above 14 mg/L as CaCO3 for corrosion control. Therefore, minimum required levels of alkalinity are sufficient to support complete conversion of ammonia to nitrate. Though Wilczak et al. (1996) reported that nitrification did not significantly impact alkalinity; this conclusion might have been different if the waters studied had less than 30 mg/L as CaCO3. Nitrifying bacteria are autotrophic bacteria, and they use carbon dioxide as a carbon source which is fixed via the Calvin cycle. Inorganic carbon is not limiting to ammonia oxidizers even in wastewaters (Kowalchuk and Stephen 2001) unless very high levels of nitrogenous substances are present (Jun et al. 2000). When the ratio of inorganic carbon to ammonia, expressed as mg as CaCO3/ mg ammonia-N ratio is above 8.25, the nitrite oxidizing process is the rate limiting process; while below this level, the ammonia oxidizing process is often the limiting step (Sakairi et al. 1996). This effect of inorganic carbon on the growth of AOB and NOB is more significant in biofilm systems (Tokutomi et al. 2006). In drinking water systems, a ratio of at least 14 (minimum 14 mg/L as CaCO3 alkalinity and maximum 1 mg/L-N ammonia) is maintained, hence, nitrite oxidation is suspected to be the rate limiting step. This explains the accumulation of nitrite in distribution systems when nitrification occurs. Organic Carbon and Competition between Heterotrophic Bacteria and Nitrifying Bacteria Organic substrates are ubiquitous in the aquatic environment (Rittmann and Manem 1992) and even predominantly autotrophic nitrifying bacteria can incorporate exogenous organic compounds like acetate, 2-oxaloglutrarate, succinate, amino acids and sugars into biomass (Clark and Schmidt 1966; Clark and Schmidt 1967; Martiny and Koops 1982; Wallace et al. 1970). In fact, all AOB can metabolize selected organic compounds to a limited extent in the presence of an inorganic energy source (Wolfe and Lieu 2001). Nitrosomonas europaea has been reported to grow on fructose or pyruvate instead of CO2 as the sole carbon source (Hommes et al. 2003). Beneficial effects of organic compounds on the growth of nitrifying bacteria have been reported. Pyruvate and peptone increased cell yield of a Nitrosomonas strain, while formate and acetate shortened the lag phase and enhanced cell yield of a Nitrospira strain (Krummel and Harms 1982). The time for a culture of Nitrospira marina to double in cell number decreased from 90 hour when grown autotrophically to 23 hours when grown in medium supplemented with pyruvate, yeast extract and petone (Watson et al. 1986). All the above studies with AOB were conducted with ammonia present as an energy source, although Pan and Umbreit (1972a) grew Nitrosomonas europaea in the presence of glucose and in the absence of ammonia using a dialysis system to remove toxic metabolic products. The cell yield using glucose as an energy source was less than with ammonia; moreover, the results have been difficult to reproduce and have been criticized by others (Hommes et al. 2003; Krummel and Harms 1982). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 123 Overall organic carbon is generally considered to have a negative effect on nitrification. This effect can be due to the toxic nature of the organic material itself or due to heterotrophic bacteria out-competing nitrifiers for essential co-nutrients (Hockenbury et al. 1977; Sharma and Ahlert 1977). Nitrifiers and heterotrophs compete for surfaces, dissolved oxygen, ammonium and other nutrients. Nitrifiers must reduce inorganic carbon to the oxidation state of cellular carbon, a reaction that is energy intensive and results in lower yield and growth rates compared to heterotrophs (Rittmann and Manem 1992). Nitrifiers are therefore at a competitive disadvantage versus heterotrophs at high levels of organic carbon. Based on their lower half saturation constants (Km), heterotrophs were generally considered to have a greater affinity for dissolved oxygen (Grady et al. 1999) and ammonium (Rosswall 1982) than nitrifiers, although studies have indicated that specific affinity (Vmax/Km) rather than Km should be considered when determining the competition by heterotrophs and nitrifiers for oxygen (Bodelier and Laanbroek 1997). When coexisting in a biofilm, faster growing heterotrophs are believed to dominate at the biofilm’s surface while the slower growing nitrifiers exist deep inside the film because bacteria with higher growth rate can survive the higher detachment rate at the biofilm surface (Furumai and Rittmann 1994); therefore mass transport of key constituents such as oxygen through the biofilm to nitrifiers can be an issue since it must first pass through a layer of heterotrophs (Furumai and Rittmann 1994; Rittmann and Manem 1992). Heterotrophs can also out-compete nitrifiers for ammonia when organic carbon is high (Jansson 1958). If disinfectant were not considered, the net result is that below a critical organic carbon-to-nitrogen ratio, nitrifiers and heterotrophs coexist. Furthermore, under extreme conditions when no dissolved organic carbon is present in the water, heterotrophs are completely dependent on the lysis and extracellular products of nitrifiers as a source of organic carbon. At higher organic carbon to nitrogen ratios or if ammonia is limited, nitrifiers’ numbers are strongly reduced by heterotrophs (Ohashi et al. 1995; Verhagen and Laanbroek 1991). Conceptually, it is therefore expected that regimes of organic carbon and ammonia can be demarcated in which nitrifiers dominate in the system, co-exist with heterotrophs, or are negligible based on the levels of organic carbon relative to ammonia. A rough approximation can be made based on the relative growth rate of nitrifiers or by using the data of Verhagen and Laanbroek (1991) (Figure A.1 and Supporting Information). If C and N concentrations are below the line deducted by the Monod Model, nitrifiers would be dominant in the system. If C and N concentrations are above this line but below the line deduced from Verhagen and Laanbroek’s study, both nitrifying and heterotrophic bacteria grow in the system, but heterotrophic bacteria dominate. If C and N concentrations are above the line of Verhagen and Laanbroek, nitrifying bacteria would be negligible in the system. However, the work of Verhagen and Laanbroek was performed at very high ammonia concentration (> 28 mg/L-N) and organic carbon (72- 360 mg/L-C) relative to the conditions in drinking water system. The predictions would be more accurate in predicting the occurrence of nitrification in drinking water systems if a critical carbon/nitrogen ratio can be established under conditions more relevant to typical assimilable organic carbon concentrations (between 0.01 – 1 mg/L) and NH3-N levels (between 0 to 1 mg/L as N) in drinking water systems. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 124 | Effect of Nitrification on Corrosion in the Distribution System BENEFICIAL INTERACTIONS BETWEEN HETEROTROPHIC BACTERIA AND NITRIFYING BACTERIA Heterotrophic bacteria are always found in association with nitrifying bacteria when nitrification occurs in water distribution systems. This is probably because the two groups can have synergistic effects under some circumstances. Heterotrophs can produce organic compounds that stimulate nitrifiers and degrade organic compounds that are inhibitory to the nitrifiers. Hockenbury et al. (1977) reported filtrate from heterotrophic bacteria had a slightly (e.g., 17%) beneficial effect on nitrifying bacteria growth, and they proposed that heterotrophs might excrete metabolic products useful to nitrifiers. Pan and Umbreit (1972b) also reported Nitrosomonas and Nitrobacter growth could be stimulated by a particular heterotrophic bacteria group, as illustrated by shortening of the lag phase and extension of log phase. It was suggested that this stimulation was due to removal of toxic metabolites. Also, heterotrophs can produce extracellular polymers that can improve the aggregation of nitrifiers into biofilms and protect nitrifiers from detachment by pre-dominating in the outer layer of multi-species biofilms (Furumai and Rittmann 1994; Rittmann and Manem 1992; Rittmann et al. 1994). The production of soluble microbial products (SMP) by nitrifying bacteria can provide a sole or supplemental organic substrate for heterotrophic bacteria. For Nitrobacter at stable and complete substrate oxidation, about 0.025 mg COD is produced for every mg N oxidized, and for Nitrosomonas, 0.073 mg COD is produced for every mg N oxidized (Rittmann et al. 1994). SMP produced by nitrifiers can therefore enhance heterotroph accumulation and stability, especially when inputs of organic substrates are low (Kindaichi et al. 2004; Rittmann et al. 1994). Heterotrophic growth is sustained by SMP formed by nitrifiers when there is no organic-carbon substrate supplied (Furumai and Rittmann 1994; Gieseke et al. 2005; Kindaichi et al. 2004). When the input ratio of COD to NH4+-N is 1, more than 40% of the COD utilization by the heterotrophs is nitrifier-generated SMP (Furumai and Rittmann 1992; Furumai and Rittmann 1994; Rittmann et al. 1994), and Kindaichi et al. (2004) noted that an autotrophic nitrifying biofilm fed with only NH4+ as an energy source and no organic carbon was composed of 50% nitrifiers (AOB and NOB) and 50% heterotrophic bacteria. In a drinking water distribution system, occurrence of AOB and Heterotrophic Plate Count (HPC) can be linearly related (Wolfe et al. 1990). This would obviously be expected if HPC were dependent on AOB for fixed organic carbon. Confusing matters somewhat, it is known that certain heterotrophic bacteria can carry out nitrification, e.g. Alcaligenes faecalis, Pseudomonas, Thiosphaera pantotropha, fungi and some algae (Bock et al. 1992; Focht and Verstraete 1977; Killham 1986; Verstraete and Alexander 1973; Verstraete and Alexander 1986; Watson et al. 1989), although at a slower rate and using different mechanisms than autotrophic nitrifiers. Recently, ammonia oxidizing Archaea have been identified in a marine environment and in wastewater treatment plants, proving that bacteria are not the only organisms that can carry out nitrification (Könneke et al. 2005; Park et al. 2006). Additionally, Archaea are suspected to play a major role in nitrification at low DO. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 125 Micro-nutrient Limitation and Inhibition All microbial growth depends on the availability of nutrients. Microbial growth can be represented by a simple overall equation: Carbon + Nitrogen + Phosphorus + Trace Nutrients (K, Cu, Fe, etc.) + O2 → Aerobic Microbial Growth (A.6) Nitrifiers also follow this growth pattern. The nutrients in a potable water system that are present at relatively low levels (and which therefore limit the maximum number of bacteria that can grow) can be limiting (Edwards et al. 2005; Madigan et al. 2000; Morton et al. 2005). In terms of the key nutrients of carbon and ammonia, it is expected that inorganic carbon is rarely limiting (Jun et al. 2000), whereas ammonia is frequently found to be limiting (Leu et al. 1998; Rittmann and Soneyink 1984; Wolfe and Lieu 2001). Phosphorus in the environment occurs mostly as orthophosphate (PO43-), but phosphites [hypophosphate PO23- and phosphate PO33-] and phosphides [PH3] are also present at trace levels in water distribution systems (Morton et al. 2003). Much of the total phosphorus in natural waters is not readily available for bacterial metabolism, and phosphorus has been reported to limit heterotrophic bacterial growth in areas of the US, Finland, Japan and China (Marshall and Edwards 2004b; Miettinen et al. 1997; Sang et al. 2003; Sathasivan and Ohgaki 1999). Van der Aa et al. (2002) and Kors et al. (1998) reported that nitrification processes used to remove ammonia at water treatment plants were limited when phosphorus was almost completely removed or below 15 μg/L-P at low temperatures. Nitrification rates recovered in both plants after dosing phosphate at 35-50 and 100-150 μg/L-P. Van der Aa et al. (2002) proposed that at least 10 μg/L-P phosphate is necessary for nitrification to remove 1 mg/L NH3-N ammonia from the raw water. The reported minimum phosphorus concentration for nitrification in raw water treatment in the literature range from 3 to 20 μg/L-P, and very little nitrite oxidation by Nitrobacter occurred when phosphorus was less than 50 μg/L-P (Aleem and Alexander 1960; Van Droogenbroeck and Laudelout 1967). Other studies found that growth of both Nitrosomonas europaea and Nitrobacter winogradskyi depend on cell phosphate content, which is related to the history of the nitrifier culture (Van Droogenbroeck and Laudelout 1967). Although this does not affect the growth as much as the phosphate concentration in the growth medium, it is predicted that the effect of culture history would be more pronounced if nitrifiers are growing under very low ammonium/nitrite and phosphate concentrations as opposed to the high ammonium/nitrite (> 300 mg/L-N) and phosphate concentration range (> 310 mg/L) used in the study (Van Droogenbroeck and Laudelout 1967). In addition to the macronutrients of inorganic carbon, ammonia and phosphorus, nitrifier growth also requires trace nutrients such as potassium, calcium, copper, magnesium and other constituents. Trace nutrients have four possible metabolic impacts dependent on concentration (Figure A.2). In deficiency, bacterial activity can be limited if an essential nutrient concentration is too low. Deficiencies of trace elements like potassium (Fransolet et al. 1988), boron, calcium, chromium, cobalt, copper, iron, magnesium, manganese, molybdenum, nickel, vanadium, and zinc can decrease growth or cause bacterial death (Reeves et al. 1981). As the trace nutrient concentration increases, bacterial activity may be restored and reach an optimum dependent on the circumstance of growth (e.g., fixed film versus batch culture, pH condition). At excess concentrations, however, detrimental effects may result. Many trace nutrients, including metals, can stimulate growth at low concentrations and cause toxicity at high concentrations (Sato et al. 1986). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 126 | Effect of Nitrification on Corrosion in the Distribution System For nitrifying bacteria, metal inhibition can occur by blocking the enzyme function (Martin and Richard 1982). Active cultures are more sensitive than resting cultures (Ibrahim 1989), and inhibition worsens with decreased detention time and organic matter concentration (Disalvo and Sherrard 1980). Nitrosomonas was found to be at least as sensitive as Nitrobacter in terms of inhibition by heavy metals (Lee et al. 1997). A survey was recently completed of 330 raw drinking waters in the U.S. to determine the concentration of various metal and phosphorus constituents (AWWARF 2004). While the concentration of these constituents is sometimes altered somewhat by treatment process, analysis of that data indicates many trace elements occur in ranges that would be limiting in some cases and toxic in others (Table A.3). Each of the key nutrients that might be limiting are discussed in the sections that follow, since this could be one key to understanding why nitrifier growth is rampant in some potable water systems but not others. It is also important to note that the concentrations of many nutrients are altered as a result of water treatment and/or distribution, either purposefully or as a result of corrosion processes. It is therefore possible that decisions made about treatment and inhibitor dosing could strongly influence the extent of nitrification occurring in the distribution system. Copper Copper (II) is believed to be a key component of the ammonia monooxygenase (AMO) enzyme, which is essential for ammonia oxidation (Ensign et al. 1993; Richardson and Watmough 1999) and AOB growth. For a pure culture of Nitrobacter (NOB) 48 ppb copper has been recommended (Tang 1992). However, excess copper is known to be toxic to nitrifiers as in the case for heterotrophs (Braam and Klapwijk 1981). Copper levels as low as 2 ppb have been found to be toxic to nitrifying bacteria in waters with low chelating capacity (Waara and Wilander 1985). The inhibition of nitrification with copper is sometimes reversible through addition of copper chelating compounds within 24 hours (Braam and Klapwijk 1981). The effect of copper on nitrification was also found to be dependent on the free copper 2+ Cu concentration (Braam and Klapwijk 1981). The free copper concentration increases at lower pH and the dependence of toxicity with pH probably results from this chemical change (Loveless and Painter 1968). Certain complexes of copper may increase toxicity. For example, the effect of copper on nitrification is dependent on the ammonia concentration, as copper inhibition increases as ammonia concentration increases. The level of copper that caused 50% inhibition of N. europaea decreased from 0.5 to 0.01 ppm as the total ammonia concentration rose from 3 to 23 mg/L-N. This was attributed to higher toxicity of copper-ammine complexes [Cu (NH3)X2+] (Sato et al. 1988). The effect of copper also varies based on the purity of the nitrifying culture. Concentrations of copper necessary to inhibit nitrification in activated sludge are much higher than those required to give the same effect in pure culture, possibly because of the biomass level [Mixed Liquor Suspended Solids (MLSS) concentration] and likely associated sorption of free copper (Tomlinson et al. 1966). For example, at pH 7.6, 4 ppm copper had 75% inhibitory effect on ammonia oxidation in pure culture, whereas about 200 ppm copper is required to achieve 75% inhibition in activated sludge having a concentration of 1350 to 1700 mg of dry matter/L (Tomlinson et al. 1966). The range of copper that stimulates or inhibits nitrification is therefore expected to vary widely based on nitrifier strain and growth conditions (Table A.3). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 127 Phosphate, pH interaction in relation to copper effect on nitrification Phosphate and pH interact to control free and total copper (II) concentrations (Edwards et al. 2002; Schock et al. 1995), and would therefore be expected to exert a key control over nitrification in premise plumbing in which copper is the most common pipe material. Copper pipes are covered with thin patina (rust) or scale layers, the identity of which controls the free copper in water during overnight stagnation. The scale layer could be composed of Cu(OH)2 scale, CuO, malachite (Cu2CO3(OH)2) or other compounds. About 56% of utilities add phosphorus to water (0.2 to 3 mg/L) to form a low solubility Cu3PO4 scale to attempt and reduce copper solubility (McNeill and Edwards 2002). When Cu(OH)2 is present as in the case of new pipe, free Cu 2+ released to the water is higher than when phosphorus is added, especially at lower pHs (Figure A.3). Specifically, free Cu 2+ is predicted to be 27 mg/L at pH 6 and decrease 10 fold for every 0.5 pH unit increase in pH. Consequently, in this type of pipe and water, nitrification would be inhibited by toxic levels of free copper at lower pH and might be limited by the absence of free copper at higher pH. Using thresholds of 0.1 ppm copper based on the completely mixed suspended growth tests mentioned earlier, it is predicted that copper toxicity is likely below pH 7 and growth might be limited by low free copper above pH 7.5. When phosphorus is present in water along with a scale-forming, relatively insoluble Cu3(PO4)2 solid, free Cu 2+ is much lower in water at lower pH (Figure A.3). Thus, phosphate corrosion inhibitor might be expected to reduce copper-induced toxicity to nitrifiers in copper pipe when pH is below 7, especially at higher phosphorus doses. The potential dual stimulating action of phosphorus as a nutrient and also as an inhibitor of copper-induced toxicity is deserving additional attention. Nickel Addition of low levels of nickel (II) to soil stimulated nitrification either directly or by inhibiting competitors of nitrifiers (deCantanzaro and Hutchinson 1985). High concentrations of nickel could inhibit nitrifier growth by inducing an extended lag phase. Nickel toxicity is most evident for N. europaea at low ammonia concentration and high nickel concentration (Sato et al. 1986). The threshold levels of nickel toxicity also vary largely and are dependent on bacterial strain and growth conditions (Table A.3). Nickel is a major component of stainless steel (Lula 1986), the corrosion of stainless steel plumbing material might contribute nickel to drinking water and MCL regulates nickel at 0.1 mg/L (USEPA 2001a) Chromium Chromium is a commonly studied metal ion for its toxicity in the nitrification process and there are a wide range of impacts on chromium inhibition (Table A.3). Chromium (III) was used in some studies (Harper et al. 1996; Skinner and Walker 1961), Chromium (II) in others (Martin and Richard 1982), and chromium (VI) (Tomlinson et al. 1966) in still others. The different oxidation states might partly explain the ranges of effects observed (Table A.3), although the definitive work on this has not yet been conducted. Like Nickel, chromium is a major component of stainless steel (Lula 1986), and MCL regulates chromium at 0.1 mg/L (USEPA 2001a) ©2010 Water Research Foundation. ALL RIGHTS RESERVED 128 | Effect of Nitrification on Corrosion in the Distribution System Zinc Zinc (II) can cause toxicity by precipitating phosphorus nutrients (Harper et al., 1996). No stimulatory effect has been found for pure Nitrosomonas culture in a range of 0.005-0.5 ppm Zn, while 0.08-0.5 ppm Zn has been noted to inhibit nitrification (Loveless and Painter 1968). For Nitrobacter, the threshold inhibitory level is higher than for Nitrosomonas culture; up to 1 ppm Zn had no inhibition (Waara and Wilander 1985). Recent lab study on non-purified Nitrosomonas europaea also showed clear inhibition of nitrification by 0.15 ppm Zn2+ (Zhang and Edwards 2005). However, another study with a full scale drinking water treatment plant concluded that no nitrification would be expected if 0.5 ppm Zn2+ were added (Bott 2005). Zinc is often added to water supplies in conjunction with phosphorus corrosion inhibitors and its potential role in inhibition or stimulation of growth is therefore of high interest. Iron Iron is also considered to comprise an active binding site on AMO (Zahn et al. 1996). Limited growth of nitrifiers was observed without the addition of supplemental iron (Sato et al. 1988). However, Ensign et al., 1993 found that the addition of Fe (II) or Fe (III) had no stimulating effect on AMO activity in a pure Nitrosomonas europaea culture, and addition of up to 2 ppm-Fe as ferrous sulfate had no effect on the growth of Nitrosomonas. Conversely, addition of chelated iron (Skinner and Walker 1961) or exogenous siderophores (biologically-generated iron chelating agents) (Wei et al. 2006) have been shown to enhance AOB growth. In fact, although Nitrosomonas europaea is incapable of producing its own siderophores (Chain et al. 2003), its ability to utilize exogenous siderophores may explain why nitrifiers grow better in the presence of other bacteria if they provide iron chelating agents that can support AOB growth. Finally, the solubility of ferrous and ferric iron is reduced by addition of phosphorus, analogous to the preceding discussion of copper. Lead As with the other heavy metals, lead complexation and solubility play a role in the observed effects, and this most likely accounts for the different inhibitory levels of lead reported for various pure culture experiments (Table A.3). In one study of activated sludge, up to 100 ppm lead (II) had no inhibiting effect on nitrifier growth rate because it was virtually all precipitated or complexed (Martin and Richard 1982). In another study by Ibrahim (1989), addition of 0.1, 0.5, 1 and 2 ppm Pb caused 18, 29, 53 and 78% inhibition of respiration rate for active nitrifiers grown with adequate substrate and 12, 25, 37 and 50% for resting nitrifiers grown with limited substrate, respectively. The toxicity of lead was higher than that observed for nickel in the same study. As was the case with copper, solubility of free lead can be dramatically reduced by the presence of phosphorus in water. Molybdenum Nitrite oxidoreductase (enzyme involved in nitrite oxidation) is a molybdenum-iron-sulphur protein, containing 0.12 or 0.7 molybdenum per 400,000 molecular weight (Ferguson 1998; Prosser 1986). A minimum of 2000 atoms of molybdenum are required ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 129 for the synthesis of one Nitrobacter cell (Finstein and Delwiche 1965). Zavarzin (1958) proposed that molybdenum participates directly in the enzymatic oxidation of nitrite, but a later study found no evidence for this (Prosser 1986). Nonetheless, addition of molybdenum (VI) produced an 11-fold increase in both nitrite utilization and cell mass development of Nitrobacter over five days (Finstein and Delwiche 1965). Stimulating effects were found at concentrations as low as 10-9 M (0.1 ppb) by Finstein and Delwiche (1965) and 10-7 M (10 ppb) by Zavarzin (1958). Zavarzin also found that molybdenum (VI) stimulated nitrification most effectively at pH 7.7 and actually inhibited nitrification at pH 8.8; moreover, the stimulating effect of molybdenum (VI) occurred only in the presence of 5.6 ppm iron as FeSO4. There is currently no drinking water maximum contaminant level for molybdenum, although the irrigation standard is 0.010 ppm Mo (Chakrabarti and Jones 1983). Tungsten Tungsten (VI) is reported to stimulate nitrite oxidation at a concentration of 10-5 mM (1.84 ppb-W); however, there was no stimulation when 10-4 mM molybdenum and 10-5 mM tungsten were added together (Zavarzin 1958). Contrary to molybdenum (VI), tungsten (VI) stimulated nitrite oxidation most effectively at pH 8.8 while it inhibited oxidation at pH 7.7 (Zavarzin 1958). Addition of 10-5 M (1.84 ppm-W) tungsten slightly inhibited substrate oxidation of Nitrobacter pure culture (Finstein and Delwiche 1965). Sodium, Calcium, Magnesium, Potassium, Cadmium and Cobalt Several studies report the effects of sodium, calcium, magnesium, potassium and cobalt on nitrification (Table A.3). Sodium in natural water is typically in the range of 3 to 300 ppm. These concentrations allow ready growth of nitrifiers based on the minimum required level, but might be less than optimal. The magnesium levels found in natural water are physiologically relevant to nitrifying bacteria growth as it can limit growth at the lower range and inhibit growth at the higher range. The ability of magnesium to limit growth was more dramatic at lower pH (Loveless and Painter 1968). Cadmium also can inhibit nitrification in a manner similar to copper, but of lesser magnitude (Sato et al. 1986). The effect of mixed trace elements appears complex. For example, a mixture of copper (decrease growth rate) and nickel (cause extended lag phase) affected both growth rate and lag phase, but the inhibition intensity is decreased compared to copper or nickel alone. A mixture of cadmium (decrease growth rate) and nickel (cause extended lag phase) also affected both growth rate and lag phase, but the growth rate was further reduced compared to cadmium alone while the lag phase was shortened compared to nickel alone (Sato et al. 1986). Disinfectant Residual Monochloramine disinfectant is formed by combination of free chlorine with ammonia at a mass ratio of approximately 4 mg/L Cl2 per 1 mg/L NH3-N or less. About ¾ of utilities in the U.S. using chloramine target the residual between 1 and 3 mg/L (Wilczak et al. 1996). Monochloramine can be viewed as having two competing effects on AOB: inactivation resulting from the presence of chloramine disinfectant (biocide) and growth from the presence of ammonia (food) (Edwards et al. 2005; Fleming et al. 2005). That is, although AOB are approximately 13 times more resistant to ©2010 Water Research Foundation. ALL RIGHTS RESERVED 130 | Effect of Nitrification on Corrosion in the Distribution System monochloramine than free chlorine disinfectant (Wolfe et al. 1990), monochloramine is nonetheless a disinfectant. However, when monochloramine disappears through a variety of reactions (Table A.1), free ammonia is often formed. Due to the difference of strain, temperature, chlorine to ammonia ratios, water chemistry, enumeration method and pH values, reported CT99 values in different studies range from 3 to 19, 000 mg Cl2⋅min/L (Cunliffe 1991; Oldenburg et al. 2002; Wolfe et al. 1990). Fleming et al., 2005 proposed that nitrification occurrence in a distribution system depends on the relative concentration of chlorine (biocide) and free ammonia (food). A nitrification potential curve was constructed for a pilot scale study. Based on this curve, a threshold total chlorine value of 1.6 mg/L was established, above which, nitrification would be prevented regardless of the free ammonia concentration and below which, nitrification occurrence depends on the ratio of chlorine and free ammonia. Based on the slope of the nitrification potential curve, we can further conclude that nitrification is prevented when the biocide to food mass ratio is above 8. Similarly, in a Florida utility, nitrification rarely occurred when chlorine residual was above 1 mg/L and biocide to food ratio was more than 5 (Liu et al. 2005). Nitrification has been observed to occur more frequently in systems with low chloramine doses (Lieu et al. 1993; Odell et al. 1996; Skadsen 1993; Wilczak et al. 1996). Chloramine levels typically used for potable water disinfection (1 to 2 mg/L according to Wolfe et al., 1990) should be sufficient to eliminate nitrifiers. On the other hand, nitrification occurred in the Ann Arbor, Michigan system which had an average of 5 to 6 mg/L monochloramine and an upper dose up to 8 mg/L (Skadsen 1993). In a study in Australia, 20.7 % of samples with monochloramine concentrations greater than 5 mg/L had nitrifying bacteria detected (Cunliffe 1991). These observations are not contradictory to the theory of Fleming et al. (2005). The high dose of chloramines in Ann Arbor reservoir was applied after nitrification started, so chloramine decay was accelerated by the nitrite produced and the disinfectant concentration in the distribution system was much lower than expected (Fleming et al. 2005; Odell et al. 1996). Nitrifiers might stay viable under high disinfectant dose for a period of time as proposed in Cunliffe’s study (1991). Also, the nitrification potential curve and the necessary chloramine level to prevent nitrification vary depending on the specific water quality and treatment practices in different systems (Fleming et al. 2005; Lieu et al. 1993). Although the Fleming et al. (2005) study used real water, nitrifier growth in a pilot system is still vastly different from a real system where biofilm could be better established and different pipe materials could exert a protective effect by reacting with and destroying the chloramine disinfectant (Table A.1). Distribution Materials and Corrosion Control Strategies Different pipe materials can be expected to strongly influence occurrence of nitrification since the pipe can serve as a source of trace nutrients, toxic metals, attached growth and disinfectant destruction. Heterotrophic bacteria exhibit the best growth on reactive surfaces such as iron pipes, whereas PVC pipes typically have lower levels of bacterial growth (Camper et al. 2003). Cement and epoxy were intermediate in terms of support for attached heterotrophs (Camper et al. 2003). Iron pipes are problematic, not only because of the beneficial surface, but also because it destroys chlorine disinfectant (Camper et al. 2003). Likewise, for nitrifying bacteria, it was speculated that iron tubercles in distribution pipes may exert chlorine demand and facilitate nitrifier growth (Odell et al. 1996). Iron corrosion by-products can accelerate chloramine decay and release ammonia for nitrifying bacteria growth: ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 131 1/2NH2Cl + H+ + Fe2+→ Fe3+ + 1/2NH4+ +1/2 ClFe0 from iron pipe can also recycle ammonia from nitrate: 4 Fe° + NO3- + 10 H+ = 4 Fe 2+ + NH4+ + 3H2O (A.7) (A.4) The ammonia thus generated could be used by nitrifiers or lost through breakpoint chlorination when chlorine is present (Figure A.4). Under some circumstances, iron corrosion could provide essential micronutrients necessary for nitrifying bacteria growth, such as phosphorus impurities in the metal or iron dissolution from scale (Morton et al. 2005). Concrete materials can leach lime and therefore have a higher surface pH (> pH 12 for fresh concrete) than bulk water (AWWARF and DVGW-TZW 1996). Leaching of lime and other trace nutrients from concrete is very dependent on water chemistry (Guo et al. 1998). Concrete lined pipes had the lowest AOB and HPC in a study at two California utilities using chloramines. The authors suggested it was because of the high pH due to concrete leaching (Steward and Lieu 1997). But cement lined ductile iron pipe supported a higher heterotrophic biomass than did unlined iron in Pinellas county, Florida (LePuil et al. 2003). It has been speculated that concrete might accelerate bacterial growth by facilitating chloramine autodecomposition by surface catalysis (Woolschlager and Soucie 2003), and previous modeling work did suggest that cement lined pipes exerted a substantial and surprising chloramine demand (Woolschlager et al. 2001). While the results are seemingly contradictory in the two studies, they might be attributed to fresher concrete or lower alkalinity in the earlier study which caused a high pH rise and inhibited nitrifier growth. For lead pipes and materials containing lead such as brass, two contrary effects on nitrifying bacteria growth could exist. As in the case of iron, corrosion reactions between lead and nitrate could recycle ammonia from nitrate and support a large nitrifier population (Reaction 10, Table A.1). On the other hand, soluble lead leached during corrosion might be able to inhibit nitrification, although lead inhibition on nitrification was only observed in soil and not in aquatic environments (Loveless and Painter 1968; Shkelqim and Malcolm 2002). Zinc which leaches from galvanized iron pipes and copper leaching from copper pipes could both serve as a trace nutrient source at low levels and toxic elements at high levels for nitrifiers. The net effect of a pipe material depends on the corrosion intensity and water quality. Nitrification has been reportedly stimulated in copper pipes in Willmar, Minnesota (Murphy et al. 1997b). Filtration Treatment Strategies Granular activated carbon (GAC) and powdered activated carbon (PAC) are applied for enhanced removal of organic matter and taste and odor problems. As early as 1935, Feben recognized that filter beds receiving water with ammonia offer a nearly ideal environment for nitrifying bacteria. GAC has high porosity and can increase nutrient adsorption and bacterial attachment (Rollinger and Dott 1987). Activated carbon can also accelerate chloramine decay through the following reactions: (A.8) NH2Cl + H2O + C* → NH3 + H+ + Cl- + CO* + 2NH2Cl + CO* → N2 + H2O + 2H + 2Cl + C* (A.9) Note: C* and CO* indicate active carbon and surface oxide on the carbon. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 132 | Effect of Nitrification on Corrosion in the Distribution System Growth of nitrifying bacteria was easily initiated in GAC beds when chloramine concentrations were less than 1 mg/L-Cl2, and the established nitrifying bacteria could easily tolerate higher chloramine concentrations of 4 mg/L-Cl2 (Fairey et al. 2004). Nitrification was also reported to occur immediately after a change in treatment from sand to GAC in Ann Arbor, Michigan (Skadsen 1993). It was suspected that GAC helped to convert chloramines to excess free ammonia and enabled nitrifying bacteria to proliferate (Tokuno 1997; Vahala 2002). Higher rates of nitrification also occurred after installing GAC in a full scale distribution system in Finland due to decreased competition for space between nitrifying and heterotrophic bacteria, the introduction of a shelter inside the carbon fines and a slightly higher excess ammonia concentration (Vahala 2002; Vahala and Laukkanen 1998). EFFECTS OF NITRIFICATION Increased Nitrite and Nitrate Nitrification converts ammonia to nitrite and nitrate. Nitrite and nitrate are regulated by the USEPA and have primary Maximum Contaminant Levels (MCLs) of 1 and 10 mg/L as N, respectively. The concentration of nitrite in typical surface and groundwater is far below 0.1 mg/L. Theoretically, the ammonia from 4 mg/L chloramines (chlorine to ammonia ratio is 4:1) could be converted to 1.1 mg/L-N nitrite (USEPA 2005). Thus, the US EPA MCL of 4 mg/L chloramine also serves to prevent exceedence of the drinking water MCL for nitrite even under the worst case in which all chloramine ammonia is converted to nitrite. In drinking water systems, increases in nitrite and nitrate are usually on the order of 0.05 – 0.5 mg/L-N, but increases above 1 mg/L-N have been noted in stagnant parts of some distribution systems(USEPA 2006; Wilczak et al. 1996). Nitrite accumulation can possibly cause the potentially fatal condition of methemoglobinemia, which is also called “blue baby syndrome” (Peavy et al. 1985). Nitrite has also been proven to accelerate chloramine decay (Margerum et al. 1994; Valentine 1984). Stoichiometrically, 1 mg/L-N nitrite could consume 5 mg/L-Cl2 monochloramine (Table A.1, Reaction 6). In most systems, 50 μg/L nitrite-nitrogen is set as a criterion indication of nitrification (Kirmeyer 1995; Wilczak et al. 1996). Breakpoint chlorination is applied in the Metropolitan Water District of Southern California when nitrite exceeds this level (Wolfe et al. 1988), but a lower warning level of 25 μg/L was adopted for the Ann Arbor system because nitrification had become a significant problem at this level (Skadsen 1993). pH and alkalinity The oxidation of ammonia to nitrite and then to nitrate by nitrifying bacteria reduces pH and consumes large amounts of alkalinity. Reduction of pH and alkalinity can lead to violation of USEPA Lead and Copper Rule either through failure to maintain designated optimal water quality parameters, or through an action level exceedence at the tap (Odell et al. 1996). The extent of pH and alkalinity changes caused by nitrification will depend on the amount of water buffering capacity and nitrifying bacteria activity. In most drinking water systems, significant pH and alkalinity changes were not observed (pH changes mostly ranged within ± 0.3) (Wilczak et al. 1996). Reduction of alkalinity by precipitation of CaCO3 on pipes and increasing of alkalinity by dissolution of cement further complicate matters. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 133 Heterotrophic Bacterial Growth and Coliform Growth Heterotrophic bacterial growth is generally monitored by Heterotrophic Plate Count (HPC) in drinking water systems (Clesceri et al. 1998). Increase in HPC has always been noted to accompany nitrification occurrence (Powell 2004; Skadsen 1993; Wilczak et al. 1996; Wolfe et al. 1990). The HPC increase could be the result of the depletion of chloramines or supported growth by organic carbon released from nitrifying bacteria (Wilczak et al. 1996). High HPC may be associated with a variety of problems including proliferation of undesirable organisms and aesthetic-compromised water quality (Yang et al. 2004). Systems experiencing nitrification might not be able to meet the total coliform rule (TCR) (USEPA 2001b). Disinfectant residual decrease during nitrification can lead to increased growth of coliform. Also, when certain control practices are implemented, they may attack biofilm in the distribution system and lead to positive total coliform samples. Two Florida utilities reported periodic violations of the TCR when free chlorine was used for nitrification control after extended periods of chloramination (Wilczak et al. 1996). Rapid Decay of Chloramines The first indication of nitrification is often a difficultly in maintaining a constant chloramine residual (Cunliffe 1991; Odell et al. 1996; Skadsen 1993; Wilczak et al. 1996; Wolfe et al. 1988). A possible explanation for the accelerated chloramine decay could be: first, nitrite can accelerate chloramines decay; second, ammonia oxidation can shift the equilibrium of monochloramine formation so that chloramine is hydrolyzed as free ammonia (Cunliffe 1991). The disappearance of the chloramine residual may cause a violation of disinfectant residual standards in the Surface Water Treatment Rule. This rule requires the detection of a disinfectant residual in at least 95% of monthly distribution system samples (Yang et al. 2004). Compliance with the D/DBP rule may also be affected when utilities change their chloramine chemistry by increasing the chloramine dose or increasing the chlorine to ammonia ratio. Systems using chloramines at levels as high as 7 or 8 mg/L are at a high risk of violating D/DBP rules (Harms and Owen 2004; Skadsen 1993). Dissolved Oxygen (DO) DO has been noted to decrease in distribution systems when nitrification is occurring (Odell et al. 1996; Wilczak et al. 1996), sometimes by as much as 7 mg DO/mg NH3-N. This significantly exceeds the stoichiometric level of 4.33 mg DO/mg NH3-N (Grady et al. 1999). Although other reactions such as corrosion might remove oxygen, this high depletion indicated a probability of recycled ammonia due to reactions with pipe materials (Table A.1). This recycling reaction could regenerate ammonia and cause excessive nitrification and oxygen consumption. Another explanation might be due to increased aerobic respiration by increased HPC. Corrosion Corrosion could be affected by nitrification through decreased pH and alkalinity (Table A.4), and increases in bacteria growth are generally believed to increase corrosion (McNeill and Edwards 2001). Nitrite levels produced by nitrification in drinking water system might stimulate corrosion rate by shifting the redox potential (Rozenfeld 1981) Increased corrosion can result in ©2010 Water Research Foundation. ALL RIGHTS RESERVED 134 | Effect of Nitrification on Corrosion in the Distribution System violation of USEPA Lead and Copper Rule (LCR), increased customer complaints about red water (high level of iron release in drinking water due to iron pipe corrosion), and taste and odor problems (Seidel et al. 2005). Profound adverse impacts of nitrification on corrosion of lead pipe in drinking water were first noted more than 100 years ago (Garret 1891) and the issue of nitrification in chloraminated water supplies was reasonably described 70 years ago (Feben 1935; Hulbert 1933; Larson 1939). Recently, work performed in Pinellas County, Florida by Powell et al. (2004) highlighted some concerns related to iron corrosion control and red water. Furthermore, elevated copper levels at the tap were clearly tied to activity of nitrifying bacteria in Willmar homes (Murphy et al. 1997b), and nitrification was implicated in higher lead leaching in Ottawa (Douglas et al. 2004) and to some extent in Washington D.C. (Edwards and Dudi 2004). The severe degradation of concrete by nitrification is well-established in other industries (Bastidas and Sánchez-Silva 2006; Kaltwasser 1976). The destruction of concrete materials by nitrification is mainly from a loss of binding material by acidification (Meincke et al. 1989). NITRIFICATION MONITORING IN DRINKING WATER SYSTEMS Biological Monitoring MPN Relatively little is known about the occurrence of nitrifying bacteria in drinking water due to the difficulty in isolating and enumerating these organisms in environmental samples (Wolfe et al. 1988). Nitrifiers are most frequently enumerated by a most-probable-number (MPN) technique, using a media selective for ammonia or nitrite oxidizers. The MPN tubes are generally incubated for at least three weeks for ammonia oxidizers and up to 15 weeks for nitrite oxidizers. Unfortunately, low recovery efficiencies, ranging from 0.1 to 5 % have been obtained with the MPN technique (Wolfe et al. 1988). Despite this limitation, this technique is still the most common method used by many researchers for nitrifier quantification (Fleming et al. 2005; Wolfe et al. 1990). Molecular Techniques Because of limitations in culturing, the use of nucleic acids to detect and identify AOB has increased in the past few years (Regan 2001). For identification of nitrifiers, 16S rRNA (or 16S rDNA), which is present in all bacteria but has regions of highly variable nucleotide sequences, is commonly targeted. amoA is a gene that is only present in AOB, and it has been used increasingly for AOB detection and characterization since 1995 (Regan 2001; Wagner et al. 1998; Wagner et al. 1995). Fluorescent in situ hybridization (FISH), typically targeting 16S rRNA involves fixation of cells, hybridization with fluorescent-tagged complementary probes and analysis of fluorescence signal (Regan 2001; Wagner et al. 1998; Wagner et al. 1995). Although FISH has been found to be an effective tool for determining cell activity for some species, for many AOB, the rRNA and mRNA content under starved conditions (low nitrifying activity) was not lower than that under nutrient abundant conditions (high nitrifying activity), therefore, FISH, which detects nitrifier activity by detecting 16S rRNA, is not particularly effective for determining AOB activity (Bollmann et al. 2005; Wagner et al. 1995). Also, false positives might result due to lack of specificity and false negatives may result due to the stringency issues with probes and low ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 135 fluorescent responses (Yilmaz and Noguera 2004). The method is also limited due to the limitation of existing databases (Regan 2001). Polymerase Chain Reaction (PCR) is also used to identify and quantify nitrifiers, targeting either 16S rDNA or amoA gene sequences (Baribeau 2006; Purkhold et al. 2003; Regan et al. 2007). PCR involves DNA extraction, amplification and sequencing or quantification of target gene products (Purkhold et al. 2003; Regan et al. 2007). Erroneous information might also result in PCR analysis during sample collection, cell lysis, DNA extraction and amplification (Wintzingerode et al. 1997). If one is interested in determining the diversity of nitrifiers, denaturing gradient gel electrophoresis (DGGE), terminal restriction fragment length polymorphism (T-RFLP), cloning and sequence analysis can be used (Baribeau 2006; Qin et al. 2007; Regan et al. 2002). Fluorescent antibodies Fluorescent-antibody (FA) technique can also be used to detect and enumerate nitrifier strains (Belser and Schmidt 1978; Volsch et al. 1990) . This approach does not require lengthy incubation periods like in culturing techniques, but it requires different FAs for different nitrifier strains and analysis of a single sample could require excessive work (Baribeau 2006; Belser and Schmidt 1978), also it can have non-specific binding of FA to extracellular polymeric substances (Szwerinski et al. 1985) . Cell mass Nitrifier concentration can be determined directly by counting cell numbers under a microscope using a counting chamber (Keen and Prosser 1987; Murphy et al. 1997b; Regan et al. 2007). This method however only counts total cell number and it is difficult to distinguish nitrifiers in a mixed culture. Optical density (turbidity) could also be used to measure biomass concentration. A good linear relationship was found between dry matter concentration and optical density (Groeneweg et al. 1994). In the Ann Arbor, Michigan system, a small negative correlation between turbidity and monochloramine (monochloramine decreased during nitrification) was observed (Skadsen 1993). Turbidity increased or remained the same in most of the systems investigated in the Wilczak et al. (1996) survey. Nitrification Indicator Ideally, utilities would have a method of detecting nitrification early to allow the implementation of control strategies before water quality degrades significantly. However, traditional MPN methods are imperfect and require lengthy incubation times. The water industry therefore relies on surrogate water quality parameters as early warning indicators (Feben 1935; Regan 2001). Every indicator has a rationale for its use in nitrification detection (Table A.5), but may not be applicable in certain systems (Table A.6). So, no single water quality parameter by itself is a perfect indicator of nitrification, and several important factors need to be tracked including nitrite, nitrate, chloramine dosage and residual, ammonia concentration, pH, HPC, and dissolved oxygen (Wilczak et al. 1996). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 136 | Effect of Nitrification on Corrosion in the Distribution System CONTROL AND PREVENTION OF NITRIFICATION The first and most important step in addressing nitrification is to conduct sufficient monitoring to document normal fluctuations and identify abnormal values as early as possible and then initiate control methods before severe nitrification problems occur (Harms and Owen 2004). Different control methods might work differently in a specific environment (Table A.7). Optimize Chloramine Dose The easiest and most cost-effective means of nitrification control is to optimize the chloramine dosage at the treatment plant (Lieu et al. 1993). This includes optimizing the ratio of chlorine to ammonia or increasing chloramine dose. Both of these methods are not effective control methods once nitrification has begun, but they can be used as preventative measures. Increasing the ratio of chlorine to ammonia can reduce the amount of free ammonia available as an energy source for nitrifiers. Free ammonia is almost completely eliminated at a 5:1 weight ratio of Cl2: NH3-N (Kirmeyer et al. 1993). Ratios of 4 to 4.5: 1 or 5: 1 have been suggested to control nitrification (Harms and Owen 2004). Optimizing chlorine to ammonia ratio (68%) is the most common reported nitrification control strategy in a recent survey (Seidel et al. 2005). Increasing the ratio of chlorine to ammonia may have precluded nitrification in Garvey Reservoir in 1986 (Wolfe et al. 1988) but evidence suggests that nitrification can take place even when only small amounts of ammonia are available (Odell et al. 1996). No trend was found between the ratio of chlorine to ammonia and nitrification incidence in an industry survey (Wilczak et al. 1996), suggesting that this strategy is not always successful. This is further illustrated by the experience of Ann Arbor, where a ratio of 4.75:1 was unsuccessful due to poor control of ammonia (Skadsen 1993). Nitrification can theoretically be prevented if the total chlorine concentration in a specific location within the distribution system is greater than the value predicted when AOB growth and inactivation rates are equal (Fleming et al. 2005). This method can only prevent the onset of nitrification and the suggested value is between 2-4 mg/L (Harms and Owen 2004). However, it is not effective when nitrification has begun, even with a high dose up to 8 mg/L (Fleming et al. 2005; Odell et al. 1996; Skadsen 1993). Also, long-term operation of increasing chloramine dose is not feasible under the Stage 1 DBPR which sets a Maximum Residual Disinfectant Level (MRDL) of 4 mg/L for chloramine (Harms and Owen 2004). Adding booster stations to increase chloramine residual can be another control method (Wolfe and Lieu 2001). Uncontrolled blending of chlorinated and chloraminated water could occur near the booster station, and in some cases, cause breakpoint chlorination, increases in DBP levels, or decreases in disinfectant residuals (USEPA 2005). Regardless of chlorine dose and chlorine: ammonia ratio in the main distribution system, problems can still occur in buildings, since chloramine can rapidly decay through reactions with copper pipe (Nguyen and Edwards. 2005). Breakpoint Chlorination Breakpoint chlorination is the process of switching from chloramines to free chlorine within the distribution system for a period of time (Harms and Owen 2004). Also known as a “chlorine burn,” breakpoint chlorination is probably the most effective control measure for nitrification once an episode is under way (Odell et al. 1996). About ¼ of utilities surveyed ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 137 periodically switched to free chlorine to control nitrification; mostly once per year with the duration ranging from less than a week to more than a month (Seidel et al. 2005). Breakpoint chlorination has been found effective in different studies (Odell et al. 1996; Skadsen 1993) but the switch to free chlorine can increase HPC or coliform growth, either due to free chlorine’s poor ability to disinfect particle-associated bacteria from GAC (Skadsen 1993) or biofilm sloughed off by the change (Odell et al. 1996). Other disadvantages to prolonged use of free chlorine are the formation of disinfection by-products and consumer complaints about chlorinous taste (Ferguson et al. 2005; Harms and Owen 2004). Decrease Water Age Operational practices that reduce water age can minimize nitrification. Increased turnover is practiced in water reservoirs and flushing is practiced in distribution systems to reduce water age (Odell et al. 1996; Wolfe et al. 1988). Flushing is the second most common practice (54%) for nitrification control (Seidel et al. 2005). Flushing can also remove tubercles and sediments and eliminate dead-ends, thus allowing the disinfectant better access to biofilms containing nitrifiers (Harms and Owens, 2004). Flushing has been proved effective for short term nitrification control (Odell et al. 1996; Skadsen 1993), and it has to be implemented frequently and regularly to be effective (Wolfe and Lieu 2001). However, it is not possible for water utilities to control water age in buildings, since flush times are under the control of residents (Edwards et al. 2005). Upgrading Properties Utilities can employ a number of operational and design measures including installing recirculation facilities on standpipes and elevated storage, designing new reservoirs with inlet and outlet pipes to prevent short-circuiting, retrofitting reservoirs with baffles to improve circulation, looping dead-end mains and implementing regular flushing programs in problem areas (Odell et al. 1996). Chlorite Ion (ClO2-) Oxidation of ammonia by Nitrosomonas europaea is strongly inhibited by NaClO2 (Ki, 2 μM) (Hynes and Knowles 1983). McGuire et al. (1999) proposed the addition of chlorite or use of chlorine dioxide (ClO2) to produce chlorite to inhibit the oxidation of ammonia and nitrite. Results in full scale distribution systems proved that chlorite ion is likely to suppress nitrification. However, the most recent studies by (Passantino 2003) and Karim & LeChevallier (2006) showed that nitrification was not controlled by 0.5 mg/L chlorite especially after long-term application. Chlorite and chlorine dioxide are also known to cause respiratory problems and irritation when present at high concentrations and they are also regulated compounds (ATSDR 2005). The MCL for chlorite in drinking water is 1 mg/L and the Maximum Residual Disinfectant Level (MRDL) for chlorine dioxide is 0.8 mg/L (USEPA 2001a). Philosophically, it is difficult to justify addition of one disinfection by-product (chlorite) to water in order to allow use of a disinfection strategy designed to remove other disinfection by-products. Doing so implies a high degree of confidence in the lower potential health detriments of chlorite versus detriments from the disinfection by-products formed from free chlorine. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 138 | Effect of Nitrification on Corrosion in the Distribution System Removing Organic Matter Organic matter can react with chloramines through oxidation reactions (Reaction 4, Table A.1) and different studies have proven the role of Natural Organic Matter (NOM) in accelerating chloramine decay (Margerum et al. 1994; Song et al. 1999; Tomas 1987). Measures designed to slow the decay of chloramine and its associated release of ammonia should theoretically reduce the occurrence of AOB growth (Harrington et al. 2002). From this aspect, removing organic compounds at the treatment plant has the potential to be effective for long-term improvement of distribution system nitrification. In the Harrington et al. (2002) pilot scale study, removal of NOM by enhanced coagulation delayed the onset of nitrification compared to conventional coagulation. From another perspective, heterotrophic growth is suppressed by removing organic matter, and nitrification might be promoted considering the competition between nitrifiers and heterotrophs. Removal of organic matter to low levels is not emphasized in the U.S. to the same extent as in some European countries, and further investigation is needed (Odell et al. 1996). Adjusting pH Water with a high pH may reduce nitrification by creating suboptimal growth conditions for AOB (Skadsen 2002). High pH can also reduce the rate of chloramine decay and formation of free ammonia. Tomas (1987) stated that the rate of chloramine decay approximately doubles for a drop of 0.7 pH units. Elevating the pH of the finished water to greater than 9.3 reduced the frequency of nitrification in Ann Arbor (Skadsen 2002). Other water utilities also reported success in controlling nitrification by increasing water pH to 9 (Gates and Lavinder 1997; Kirmeyer 1995). Raising the pH can also help control corrosion and reduce lead and copper leaching to the water. It also controlled taste and odor problems by promoting monochloramine versus dichloramine formation (Skadsen 2002). On the other hand, high pH has been shown to decrease the effectiveness of chloramine for inactivating AOB (Harrington et al. 2002; Oldenburg et al. 2002), so the effect of pH in controlling nitrification is site specific (Oldenburg et al. 2002). In a pilot scale study, a rough rank of pH onset time of nitrification at three different pHs is pH 8.5, 8.9 and 7.9 from earliest to latest (Harrington et al. 2002). Control Nutrient Level Theoretically, nitrifying bacteria growth could be limited when a specific nutrient is less than optimal or inhibited when a nutrient is in excess. The levels of some nutrients present in U.S. drinking waters are in a range relevant to nitrifying bacteria growth (Table A.3), so reducing a nutrient level to limit nitrifying bacteria growth or increasing nutrient level (for nutrients not toxic to human health) to inhibit nitrifying bacteria growth can be a possible approach to control nitrification. This method has not been considered in drinking water systems and more research should be conducted. Previous discussion in this paper also highlighted the potential importance of this mode of control in copper pipe and galvanized plumbing often found in buildings. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 139 REGULATIONS REGARDING CONTROL OF NITRIFICATION The state of Florida has required utilities to monitor for nitrite in distribution systems since the 1980s (Wolfe et al. 1988). EPA Phase II inorganic contaminant regulations require water systems to sample for nitrite and nitrate at each entry point to the distribution system on at least an annual basis. Additional monitoring is required on a quarterly basis for at least one year following any one routine sample in which the measured concentration is greater than 50% of the MCL (USEPA 2001a). Some consideration has been given to require more nitrite monitoring within chloraminated distribution systems (USEPA 2003b). Chlorination is required annually by North Carolina. The duration is from a few days to a few months (Harms and Owen 2004). CONCLUSIONS More water utilities are switching to chloramine as a secondary disinfectant to comply with disinfectant rules and nitrification is a major concern in this implementation. Drinking water systems provide a favorable environment for the growth of nitrifying bacteria. Nitrification occurring in drinking water systems can cause water quality deterioration, corrosion, and difficulty maintaining disinfectant residuals. Monitoring for nitrification could be conducted through a culturing method, molecular method or from water quality indicators, but every method has limitations. This poses a significant challenge to understand and control nitrification in drinking water systems. Until now, optimizing disinfectant dosing, controlling water quality and improving water facilities are the three major considerations for nitrification control; but these methods are all site-specific and no consistently efficient methods have been proposed. FIGURES AND TABLES Negligible Nitrifiers Heterotrophs dominant, but Nitrifiers also grow in the system Nitrifiers dominant Figure A.1 Conceptual model illustrating coexistence of nitrifiers and heterotrophs The top line (triangle) is plotted by using C/N = 10 of Verhagen and Laanbroek, 1991 directly, and 0.17 N the bottom line (circle) is plotted by equation C = , which is deducted by using 0.806 + 0.586 N Monod equation and letting nitrifer growth rate equal to heterotroph growth rate (Appendix 1). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 140 | Effect of Nitrification on Corrosion in the Distribution System Inhibiting Toxic Nitrifier Deficient Optimal Nutrient Figure A.2 Four states of nitrifier activity changing with metal concentration Figure A.3 Free Cu (II) concentrations in relation to pH and phosphorus levels Note: species calculated using 0.4 mM alkalinity, solubility constants cited from Schock and Lytle, 1995. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 141 NO3‐ Nitrifiers, 2 NO2 ‐ Nitrifiers, 2 NH2Cl 5, chloramine decay by ferrous iron 11, Ammonia cycling by elemental iron NH4+ Fe 3+ + e - Fe2+ + 2ePO23-, PO33- Fe0 Figure A.4 Disinfectant, nitrifiers interaction and nutrient release on iron pipe surface Note: Numbers marked in red represent reactions listed in Table A.1. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 142 | Effect of Nitrification on Corrosion in the Distribution System Table A.1 Important reactions influencing nitrogen in the distribution system Reaction Description 1. Formation of chloramines Overall Reaction NH3 + HOCl→ NH2Cl + H2O Reference Snoeyink and Jenkins 1980 NH4+ + 1.9 O2 + 0.069 CO2 + 0.0172 HCO30.0172 C5H7O2N + 0.983 NO2- + 0.966 H2O + Grady et al. 1999 + 1.97 H 2. Ammonium and nitrite utilization by nitrifiers - NO2 + 0.00875 NH4+ + 0.035CO2 + 0.00875 HCO3- + 0.456 O2 + 0.00875 H2O C5H7O2N + 1.0 NO3 0.00875 Grady et al. 1999 - 3. Formation of ammonia via Vikesland et al. 1998 3NH2Cl → N2+ NH3 + 3Cl- +3H+ chloramines decay 4. Release of ammonia through 1/10C H O N + NH Cl + 9/10 H O→ 4/10CO + 5 7 2 2 2 2 Woolschlager et al. 2001 oxidation of organic matter by + 1/10HCO3 + 11/10NH4 +Cl chloramines 5. Release of ammonium through reaction of chloramines with 1/2NH2Cl + H+ + Fe2+→ Fe3+ + 1/2NH4+ +1/2 Cl- Vikesland and Valentine 2000 corrosion products at pipe surfaces 6. Release of ammonia through Valentine 1984 NH2Cl + NO2-+ H2O→ NH3 + NO3- + HCl oxidation of nitrite by chloramines 7. Breakpoint reactions with free 2NH2Cl + HOCl→ N2 + H2O + 3HCl Snoeyink and Jenkins 1980 chlorine 8. Direct metabolism by ammoniaWoolschlager et al. 2001 NH2Cl+ O2→ NO2 + 2H+ + Cloxidizing bacteria 9. Ammonia oxidation by Jetten et al. 1997 NH3+ NO2-→ N2 + H2O anaerobic bacteria Pb + NO3-→ NO2- + PbO 10. Cycling of ammonia through corrosion with metallic lead 11. Cycling of ammonia through corrosion with metallic iron Uchida and Okuwaki 1998 - Uchida and Okuwaki 1998 3Pb + H2O + 2NO2-→ N2 + 3PbO + 2OH- Uchida and Okuwaki 1998 4 Fe° + NO3- + 10 H+ = 4 Fe 2+ + NH4+ + 3H2O Huang and Zhang 2005 - 3Pb + 2H2O + NO2 → NH3 + 3PbO + OH ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 143 Table A.2 pH-dependent growth range and optimal pH for Nitrifying Bacteria pH Range Optimal pH Nitrifiers strain or Nitrification Occurrence Environment 6-10 7-8 Not specific strain, but in pure culture 4.6-9 7.5-8.1 Not specified <11 6.7-7.0 Pure Nitrosomonas europaea cultured in suspension, fermenter sparged with CO2 enriched air Ammonia oxidation rate Groeneweg et al. 1994 7.2-9.8 7.2-8.5 Nitrification in Drinking water system Utility Survey Odell et al. 1996 6.5-9.5 n.d. Nitrification in Drinking water system Utility Survey Wilczak et al. 1996 n.d. 7-8 Nitrosomonas n.d. 7.5-8 Nitrobacter n.d. 8.1 n.d. 7.9 n.d. 7.82 high nitrification rate at pH below 4 Nitrification Indication Parameters N/A, generalized from Previous literature N/A, generalized from Previous literature N/A, generalized from Previous literature N/A, generalized from Previous literature Pure Nitrosomonas suspension culture, grown in fermenter with aeration Pure Nitrobacter suspension culture, grown in fermenter with aeration Nitrobacter winogradskyi suspension culture, grown in continuous dialysis Mixed culture in both suspended growth and biofilm growth with oxygen Ammonia oxidation rate Nitrite oxidation rate References Painter 1977 Wolfe and Lieu 2001 USEPA 2005 USEPA 2005 Grunditz and Dalhammar 2001 Grunditz and Dalhammar 2001 Oxygen Uptake Rate Boon and Laudelout 1962 Ammonia oxidation rate Tarre and Green 2004 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 144 | Effect of Nitrification on Corrosion in the Distribution System Table A.3 Limiting and Inhibiting Range of Various Nutrients and Their Occurrence Range in US Raw Drinking Water Element Stimulating Concentration Range Culture purity (Growth (specific Condition) stimulating/inhibting extent) 0.1 ppm Nitrosomonas europaea Tomlinson 1966 0.005-0.03 ppm Nitrosomonas europaea Loveless and Painter 1968 > 0.1 ppm Nitrosomonas europaea Skinner and Walker 1961 0.05- 0.56 ppm Nitrosomonas europaea Loveless and Painter 1968 4 ppm had 75 % inhibition 0.01 ppm had 5 % inhibition Cu (II) Inhibiting Inhibiting Stimulating Mg (II) K (I) Cr Inhibiting Inhibiting Inhibiting Tomlinson 1966 0- 1 ppm Waara and Wilander 1985 Not specified Martin and Richard 1982 1 ppm Activated sludge Activated sludge, long term exposure Activated sludge , short term exposure Pettet 1956 200 ppm had 75 % inhibition Ni (II) Nitrosomonas europaea , short term exposure Wastewater Treatment Inoculum > 0.4 ppm > 20 ppm Stimulating Occurrence in US. Raw Drinking Water 1 References Tomlinson 1966 Tomlinson 1966 640 ppm Pure Nitrosomonas Meikleohn 1954 0.5 ppm Activated sludge Disalvo & Sherrard 1980 > 0.25 ppm Nitrosomonas europaea Skinner and Walker 1961 11.8 ppm complete inhibition Pure Nitrosomonas Meikleohn 1954 > 0.1 ppm Not specified Martin and Richard 1982 0.7 ppm Activated sludge Harper 1996 1 ppm Activated sludge Pettet 1956 1 ppm had 20 % inhibition Activated sludge Ibrahim 1989 12 ppm had 88 % inhibition Activated sludge Martin and Richard 1982 23.6 ppm Activated sludge, AOB Tomlinson 1966 295 ppm Activated sludge, NOB Tomlinson 1966 12.5-50 ppm Nitrosomonas europaea Loveless and Painter 1968 > 50 ppm Nitrosomonas europaea Loveless and Painter 1968 12 g/L complete inhibition Pure Nitrosomonas Meikleohn 1954 19.5 g/L complete inhibition Pure Nitrosomonas Meikleohn 1954 > 0.25 ppm Cr (III) Nitrosomonas europaea Skinner and Walker 1961 0.3 ppm Cr (III) Activated sludge Harper 1996 > 1 ppm (II) Not specified Martin and Richard 1982 1 ppm had 10 % inhibition > 100 ppm Cr (VI) had 75 % inhibition Activated sludge Ibrahim 1989 Activated sludge Tomlinson 1966 High ammonia, Low biodegradable organic leachate Harper 1996 > 0.3 ppm Cr (III) 0- 36 ppb 0- 107 ppm 0- 41.5 ppm 0- 47.1 ppb (continued) ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 145 Table A.3 (Continued) Element Concentration Range Culture purity (Growth (specific Condition) stimulating/inhibting extent) Up to 1 ppm had no effect Nitrosomonas europaea Skinner and Walker 1961 0.08- 0.5 ppm Loveless and Painter 1968 > 1 ppm Nitrosomonas europaea Wastewater Treatment Inoculum Activated sludge 11 ppm had 25 % inhibition Activated sludge Martin and Richard 1982 > 10 ppm Not specified Martin and Richard 1982 0.06-0.15 % (600-1500 ppm) Nitrosomonas europaea Loveless and Painter 1968 0.7 % (7000 ppm) Nitrosomonas europaea Loveless and Painter 1968 11.5 g/L complete inhibition Increasing from 0.5 ppm to 0.6 ppm chelated Fe (II) Pure Nitrosomonas Meikleohn 1954 Nitrosomonas europaea Skinner and Walker 1961 3 ppm had 80 % inhibition Zn (II) Inhibiting References Waara and Wilander 1985 Pettet 1956 0.65 ppm Stimulating Na (I) Inhibiting Stimulating Fe Co (II) Pb (II) Cd (II) Mo (VI) 59 ppm had 60% inhibition 0.005-0.5 ppm, no effect > 0.5-1 ppm Not specified > 1 ppm, 1.7 ppm had 90% inhibition 2. 1 ppm 0.1 ppm had 18% inhibition 0.25 ppm Wastewater Treatment Inoculum Pure Nitrosomonas Activated sludge Nitrosomonas europaea < 75 ppb had < 10% inhibition, 500 ppb had 85% inhibition Wastewater Treatment Inoculum 14.3 ppm had 42% inhibition Activated sludge Unspecified Nitrobacter Strain Unspecified Nitrobacter Strain Unspecified Nitrobacter Strain 6 ppm Inhibiting 560 ppm Up to 1 ppm had no effect 0.08-0.5 ppm Inhibiting 0.59 ppm Inhibiting Inhibiting Stimulating 0.096-960 ppb Stimulating 1.84 ppb Inhibiting 1.84 ppm W (VI) P (V) stimulating > 3-20 ppb-P Nitrosomonas europaea > 50 ppb-P Nitrobacter agilis 0.05 ppm is enough 0.3 ppm is necessary 0.5- 20 ppm is enough 8000 ppm complete inhibition Nitrosomonas europaea Meikleohn 1954 Meikleohn 1954 Skinner and Walker 1961 Loveless and Painter 1968 Finstein and Delwiche 1965 Inhibiting 0- 500 ppm 0- 22 ppm 0- 7.0 ppb Meikleohn 1954 Loveless and Painter 1968 Martin and Richard 1982 Waara and Wilander 1985 0- 8.3 ppb, but corrosion of lead pipes could contribute lead to the water Meikleohn 1954 Ibrahim 1989 Skinner and Walker 1961 Waara and Wilander 1985 0- 0.3 ppb Martin and Richard 1982 Finstein and Delwiche 1965 0- 75 ppb Zavarzin 1958 Finstein and Delwiche 1965 Van Droogenbroeck and Laudelout 1967 Aleem and Alexander 1960 Mn Ca (II) 0- 614 ppb Meikleohn 1954 Pure Nitrosomonas and Nitrobacter Pure Nitrosomonas Nitrosomonas europaea Nitrosomonas europaea Unspecified Nitrobacter Strain Pure Nitrosomonas Nitrosomonas europaea Optimal Occurrence in US. Raw Drinking Water 1 0- 1 ppm 0- 1.2 ppm Nitrosomonas europaea Pure Nitrosomonas Skinner and Walker 1961 Boltjes 1935 Loveless and Painter 1968 Meikleohn 1954 1: (Parks et al. 2004) ©2010 Water Research Foundation. ALL RIGHTS RESERVED 0- 210 ppm 146 | Effect of Nitrification on Corrosion in the Distribution System Table A.4 Key effects of nitrification on water quality and corrosion Change due to nitrification Possible direct/indirect effect on water quality Nitrite Nitrite MCL, increased lead from brass, disinfectant loss production Possible effect on corrosion-materials degradation Increased microbial corrosion, nitrite catalyzed stress corrosion failures and attack on grain boundaries (brass)* Other Concerns Samples for nitrite MCL not collected in premise plumbing, so potential problem can be missed. Taste & Odor from corrosion, red and blue water complaints. Divergence from targeted optimal corrosion control relative to finished water Lead and Copper Rule, Toxicity from Blue Water typically occurs in new homes not tested in LCR Concern over pathogen re-growth and loss of disinfection More microbial corrosion, likely link to some cases of pinhole leaks in copper tube Total coliform rule, HPC action levels, Legionella and Mycobacterium as emerging issues Rapid decay of chloramine Failure to maintain residual at distant parts of distribution system Effect on corrosion rates dependent on relative corrosivity of chloramine vs. decay products Decreased DO Low redox in iron pipe associated with more red water Lower pH, alkalinity and DIC Higher HPC Highly corrosive sulfate reducing bacteria are anaerobic Chlorine residual not routinely monitored in premise plumbing, where it controls opportunistic pathogens Lead and Copper Rule, color, taste and odor complaints *(Guo et al. 2002; Larson et al. 1956; Pugh et al. 1966; Sundberg et al. 2003) ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 147 Table A.5 Nitrification Indicator and rationale for its use Nitrification Indicator Nitrite Rationale References Nitrite production corresponds with the viable cell Engel and Alexander 1958; Lieu et count of Nitrosomonas europaea , but may lag al. 1993;Wilczak et al. 1996 behind MPN method Nitrogen species and Decreased total ammonia concentrations Wilczak et al. 1996 balance accompanies nitrite and nitrate increase during nitrification Difficulty in maintaining nitrification causes rapid loss of chloramine Cunliffe 1991; Odell et al. 1996; disinfectant residual residual Skadsen 1993; Wilczak et al. 1996; Wolfe et al. 1988 Hill 1946; Larson 1939 pH and alkalinity Nitrification reduces pH and consume large amount of alkalinity HPC HPC increase accompany nitrification and a linear Wolfe et al. 1990; Skadsen 1993; relationship exists between AOB and HPC when Odell et al 1996 above 350 cfu/ml DO 4.33 mg oxygen is consumed per mg ammonia Grady et al. 1999; Wilczak et al. oxidized during complete nitrification; 1996; Odell et al. 1996 Table A.6 Situations where nitrification indicators do not always work Indicator Pitfalls of Nitrification Indicators Disinfectant residual Copper pipes-chloramines decay fast with/without nitrification; dead endschloramines are too low to compare decay with/without nitrification pH Concrete pipes-release high alkalinity; Iron pipe-consume H+ through equation (4); high alkalinity water Alkalinity Concrete pipes-release high alkalinity; Iron and other pipes- nitrification effect is trivial compared to scale deposition during corrosion; high alkalinity water Ammonia Iron/lead pipes-recycle nitrification product back to ammonia; ammonia loss through nitrification is insignificant compared to other pathways Nitrite/Nitrate Iron/lead pipes-recycle nitrite/nitrate back to ammonia; GAC-removes Nitrite/Nitrate ions Nitrogen balance Situations where organic nitrogen is present are hard to quantify HPC Dead ends-cannot tell if HPC increase is caused by chloramines depletion or nitrification; HPC distribution between water and biofilms on pipes varies due to water quality, flushing program, etc DO Dead ends-DO is affected more by the water flowing frequency; situations where pipe corrosion affects DO more than nitrification ©2010 Water Research Foundation. ALL RIGHTS RESERVED 148 | Effect of Nitrification on Corrosion in the Distribution System Table A.7 Nitrification control methods: effectiveness and rationale Control Method Increase chlorine to ammonia ratio Increase chloramine dose Likely effect in premise plumbing Sometimes effective Sometimes effective Breakpoint chlorination Sometimes effective Decrease water age (flushing) Enhance facility property (better equipment design) Using chlorite Always effective, but for short term Always effective Remove organic matter Adjust pH Effective but use with caution Sometimes effective Sometimes effective Control nutrient level Sometimes effective Rationale Reduces ammonia concentration, but nitrifiers could grow even with small amount of ammonia Effective at preventing onset of nitrification, but not effective at controlling it once it has begun since nitrite increases chloramine decay rate Chlorine can inactivate nitrifiers, and no ammonia provided compared to chloramine, but sometimes chlorine completely decays before it gets to premise plumbing Nitrifiers can be flushed from system, but could reestablish between flushing intervals Better design will mean fewer stagnation and dead end areas Chlorite can control nitrification, but can be toxic in high levels Reduces chloramine decay and heterotrophic growth Competing effects of increasing pH: 1. reducing nitrifier growth, reducing chloramine decay; 2. reducing chloramine inactivation effect Some nutrient levels may be in a range that is impractical to control SUPPORT INFORMATION-CONCEPTUAL MODEL TO PREDICT REGIONS OF NITRIFIER AND HETEROTROPHIC EXISTENCE 1. Conceptual model based on Verhagen and Laanbroek’s theory that the existence of nitrifiers depends on whether heterotrophic bacteria are limited by carbon or nitrogen. If heterotrophic growth is limited by carbon, nitrifiers can coexist with heterotrophs and the heterotrophic growth rate is: C , where µmax is the maximum specific growth rate of heterotrophs, Ks is µ1 =µmax • Ks + C the half saturation constant for carbon, C is the carbon concentration. If heterotrophic growth rate is limited by ammonia nitrogen, no ammonia is available for nitrifiers and therefore nitrifier growth is negligible. In this case the heterotrophic growth rate is: N , where µmax is the maximum specific growth rate of heterotrophs, KN µ2 =µmax • KN + N is the half saturation constant for ammonia nitrogen, N is the ammonia concentration. µ1= µ2 when the carbon-to-nitrogen ratio is at a critical value: C KS = N KN By applying known kinetic parameters to a system, the critical C/N ratio can be calculated, and nitrification occurrence in a system can be predicted, specifically, nitrification is not likely to occur if C/N is above the critical value and nitrification is possible if C/N is below the critical value. Verhagen and Laanbroek, 1991 measured a critical C/N ratio of about 10. Plot this line for carbon and nitrogen levels in drinking water (Figure A.1), and if the C and N concentrations are above this line, nitrifiers are negligible in the system. If C and N concentrations are below this line, ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix A: Nitrification in Drinking Water Systems | 149 both nitrifying bacteria and heterotrophic bacteria grow in the system, and which one dominates can be defined by the following equation: 2. Compare relative growth rate of nitrifiers and heterotrophs-Dominancy of growth depends on the relative growth rate of heterotrophic bacteria and nitrifiers. At 20ºC, nitrifier growth is limited by ammonia, assuming µmax = 0.034 hr-1, Ks = 1.3 mg/L (Grady et al., 1999), N µ =0.034 • , where µmax is the maximum specific growth rate for nitrifiers, Ks is 1 .3 + N the half saturation constant, N is the ammonia concentration. Heterotrophic growth is limited by carbon, assuming µmax = 0.62 hr-1, Ks = 5 mg/L as COD (Grady et al., 1999), C µ =0.62 • , where C is the organic carbon concentration 5+C Let nitrifer growth rate equal heterotroph growth rate: 0.17 N C= 0.806 + 0.586 N Plot this line for carbon and nitrogen levels in drinking water (Figure A.1), and if C and N concentrations are above this line, heterotrophic bacteria will overgrow nitrifiers and dominate the system. If C and N concentrations are below this line, nitrifying bacteria will overgrow heterotrophs and dominate the system. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 150 | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED APPENDIX B NITRIFICATION IN PREMISE PLUMBING: ROLE OFPHOSPHATE, PH, AND PIPE CORROSION Yan Zhang, Allian Griffin, Marc Edwards Reprinted with permission from Environmental Science & Technology 2008, 42 (12), 4280-4284. Copyright 2008 American Chemical Society ABSTRACT Nitrification in PVC premise plumbing is a weak function of pH over the range 6.5-8.5 and is insensitive to phosphate concentrations 5-1000 ppb. Lead pipe enhanced nitrification relative to PVC, consistent with expectations that nitrifiers could benefit from ammonia recycled from nitrate via lead corrosion. Relatively new copper pipe (< 1.5 years old) did not allow nitrifiers to establish, but nitrifiers gradually colonized over a period of months in brass pipes, when copper concentrations were reduced by pH adjustment or orthophosphate. Nitrifiers were inhibited by trace copper, but not by lead levels up to 8,000 ppb. In some systems using chloramines, brass in plastic plumbing systems might be more susceptible to lead/copper leaching, and accelerated dezincification, due to lower pH values resulting from nitrification. INTRODUCTION Preventing water quality degradation in potable water premise plumbing systems is an underappreciated challenge and a high priority for future research (Edwards et al. 2003; Snoeyink et al. 2006). Maintenance of safe water stored in buildings is of world-wide concern in situations where potable water is distributed to homes from central treatment plants or even produced on-site (Snoeyink et al. 2006; Sobsey et al. 2003). The type of degradation to water quality that can occur during storage and its ultimate significance to public health is controlled by a complex interplay of materials, corrosion, microbiology, aquatic chemistry and other factors. In the United States utilities are increasingly using chloramine to comply with regulations for disinfection by-products (Seidel et al. 2005). The ammonia formed via chloramine decay can support autotrophic microbial nitrification. Organic carbon and acid produced via nitrification can stimulate growth of heterotrophic bacteria, contribute to loss of disinfectant, and also create problems with lead and copper contamination from corrosion of premise plumbing systems (Edwards and Dudi 2004; Harrington 2002; Murphy et al. 1997b; Powell 2004; Skadsen 1993; Wilczak et al. 1996; Wolfe et al. 1990; Zhang et al. 2009a). Nitrification also creates nitrite which has a relatively low maximum contaminant level (MCL) of 1 mg/L-N. Prevention of nitrification is therefore deemed to have desirable public health consequences. With the exception of the Lead and Copper Rule (LCR) (USEPA 1991), routine distribution system monitoring for nitrification products and other contaminants in the United States stipulates extensive pre-flushing of water from premise plumbing lines before sample collection. As a result, even if water samples are collected from building taps, they rarely quantify the extent of water quality degradation occurring during storage. Only a few reports have discussed occurrence of nitrification during storage in premise plumbing (Murphy et al. 1997a), 151 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 152 | Effect of Nitrification on Corrosion in the Distribution System and neither the prevalence of the problem or key factors that contribute to its occurrence are understood. A recent literature review predicted that the incidence of nitrification in premise plumbing systems would be at least partly controlled by water chemistry and materials usage (Zhang et al. 2009a). Copper and brass plumbing materials invariably leach copper to water supplies at concentrations dependent on numerous factors including pipe age and water chemistry. In the range of copper known to occur in water of premise plumbing systems (0-5000 ppb), slight increases in copper (≈ 1-10 ppb) from corrosion could stimulate nitrification, whereas higher levels of copper (above about 100 ppb) could inhibit nitrification (Zhang et al. 2009a). Corrosion of copper and brass plumbing used in many buildings may therefore be preventing degradation of water quality from nitrification in at least some instances, and well-intentioned actions to minimize copper leaching to water (increasing pH, adding orthophosphate corrosion inhibitors or using only plastic pipes) might increase the likelihood of establishing nitrifiers. Lead materials, in contrast, are capable of converting products of nitrification (nitrite and nitrate) back to ammonia via anodic corrosion reactions (Pb0 Æ Pb+2 + 2e-) (Uchida and Okuwaki 1998). Zinc in galvanized pipe has also been reported to convert nitrite to ammonia under drinking water conditions (Kunzler and Schwenk 1983). It is therefore possible that nitrifier growth on lead and zinc alloy surfaces would be favored relative to more inert surfaces such as polyvinyl chloride (PVC), exacerbating nitrification occurrence and undermining efforts to mitigate lead contamination of water supplies from pH adjustment (Edwards and Dudi 2004; Zhang et al. 2009a) The goal of this work is to investigate the interplay between materials selection, pH, and orthophosphate corrosion inhibitor dosing on nitrification occurrence as it occurs in home plumbing systems. EXPERIMENTAL SECTION Pipe Materials Pipe materials included PVC (Polyvinyl chloride), copper, lead and non-leaded brass. PVC, copper and lead pipe sections were 30 cm length × 1.9 cm diameter and brass pipe sections were 30 cm in length × 1.3 cm diameter. PVC and copper pipes were purchased from a local hardware store, and pure lead and brass pipes were specially fabricated. Water in the pipes was changed every 3.5 days (twice a week) using a “dump and fill” protocol to simulate typical water use and replenish nutrients for microbial nitrifier growth. These pipes were maintained at room temperature throughout the entire experiment. Water Chemistry Pipes were first conditioned using synthesized potable water. This synthesized water contained MgSO4 (1 ppm-Mg), CaCl2 (4.9 ppm-Ca), KCl (10 ppm-K), Na2HPO4 (1 ppm-P), NaHCO3 (2 mM) and other trace nutrients (5 ppb Cu2+, 1.7 ppb Mo6+, 0.1 ppb Co2+, 5.6 ppb Mn2+, 2.6 ppb Zn2+ and 0.1 ppm Fe2+). The pH was adjusted to 8.6 before filling up the pipes. This water simulates typical drinking water conditions and provides essential nutrients for nitrifying bacteria. After a year exposure and conditioning of the pipes, no nitrification/nitrifier activity could be detected, as would be expected given that nitrifiers were never inoculated to the rig and no ammonia was in the water. Pipes were then exposed to the same water with addition of 2 ppm-N ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix B: Nitrification in Premise Plumbing: Role ofPhosphate, Ph, and Pipe Corrosion | 153 (NH4)2SO4 and 10 % dechlorinated Blacksburg, VA tap water to provide opportunity for nitrifiers to establish (Supporting Information-Figure S.1). After complete nitrification was established in PVC, brass and lead pipes (as measured by 100 % conversion of ammonia to nitrite or nitrate), the inoculation with Blacksburg, VA water was stopped and only the synthesized water was used thereafter. Use of this water was continued for three additional weeks at initial pH 8.6. Thereafter, pipes were divided into three groups destined to receive either 5, 60 or 1000 ppb PO4-P. These levels are representative of phosphate occurrence in potable water supplies considering use of orthophosphate as a corrosion inhibitor. A total of 60 pipes were used (4 materials × 3 phosphate concentrations × 5 replicates). After exposing the pipes to water with an initial pH of 8.6 for one month, pH was decreased stepwise in 0.5 unit increments (from 8.6 to 6.5) with a one-month exposure at each pH level. Analytic Methods Water samples were collected before and after introduction to the pipes each week so that nitrification activity and associated water quality changes could be quantified. Nitrifier activity was tracked by measuring loss of ammonia, production of nitrite and nitrate and reduction of pH. pH was monitored by using pH electrode according to Standard Method 4500 H+ B (Clesceri et al. 1998). NH4-N was measured with salicylate method using a HACH DR/2400 spectrophotometer, according to Standard Method 4500 NH3 (Clesceri et al. 1998). NO2-N and NO3-N were measured using DIONEX, DX-120 ion chromatography (IC), according to Standard Method 4110 (Clesceri et al. 1998). Nitrifier density was monitored once at the third week of each pH level (no monitoring was conducted at pH 8.6) by a five-tube Most Probable Number (MPN) procedure (Wolfe et al. 1990). Five tenfold serial dilutions were used, resulting in concentrations of 10-1 to 10-5. Each tube contained 9 ml medium inoculated with 1 ml of sample or 1 ml from the preceding dilution (Supporting Information Figure S.2). The medium and dilution water used was modified from (Wolfe et al. 1990) by adding 0.084 g NaHCO3, 0.0001 g Na2MoO4•2H2O, 0.000172 g MnSO4•2H2O, 0.000004 g CoCl2•6H2O, 0.0001 g ZnSO4•7H2O and 0.0000133 g CuCl2•2H2O; and no phenol red solution was added. The medium pH was adjusted to 8 and was sterilized by autoclaving before use. The tubes were incubated at 30 °C in the dark for three weeks and then tested for nitrite/nitrate using sulfanilic acid and N,N-dimethyl-α-naphthylamine, and zinc dust (Mac Faddin 2000). MPN index was calculated according to standard method 9221 C (Clesceri et al. 1998), which gives most probable nitrifier numbers and corresponding 95 % confidence limits. The lowest reportable MPN index was 20/100 mL (Regan et al. 2007). Bulk water heterotrophic bacteria were monitored with Heterotrophic Plate Count (HPC) according to Standard Method 9215 (Clesceri et al. 1998) using the spread plate method with R2A medium. Total Organic Carbon (TOC) was analyzed using a SIEVERS 800 Total Organic Analyzer according to Standard Method 5310C (Clesceri et al. 1998). Dissolved oxygen was quantified at each pH level according to Standard Method 4500 O G (Clesceri et al. 1998) using a Dissolved Oxygen Meter YSI Model 58. Soluble and total metal release was also quantified. Soluble metal concentration was operationally defined by filtration though a 0.45 µm pore size syringe filter. Total metal release was quantified by digesting samples with 2% nitric acid in a 90 °C oven. Metal concentrations (Cu, Zn, Pb) and phosphorus levels were quantified using an Inductively Coupled Plasma Mass Spectrophotometer (ICP-MS) according to Standard Method 3125-B (Clesceri et al. 1998). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 154 | Effect of Nitrification on Corrosion in the Distribution System RESULTS AND DISCUSSIONS Nitrification in Different Pipe Materials Nitrifier Establishment At pH 8.6, nitrifier activity (as measured by ammonia loss during 3.5 day stagnation) was established first in lead pipes, followed by PVC and then brass (Figure B.1). Ammonia loss was 100 % after just 10 days in lead pipes and 38 days in PVC pipes (Figure B.1). Ammonia loss in brass pipes was non-detectable initially, but markedly increased after 122 days and eventually rose to 100% after 143 days. In copper pipes, ammonia loss was never above 30% throughout the 164 days’ inoculation period, consistent with expectations of copper toxicity to nitrifiers (Zhang et al. 2009a). The increase of nitrifier activity with time in brass pipes occurred only after levels of copper leaching to water dropped below about 0.1 ppm as the pipe metal aged (Figure B.2). Interestingly, total lead release up to 8000 ppb and soluble lead release up to 220 ppb in the lead pipes seemed to have no inhibitory effect on nitrification. It is unclear whether the enhanced nitrification observed in the early stages of the experiment on lead pipe versus PVC was attributable to benefits of nutrient cycling via lead corrosion or other possible factors such as increased surface roughness that aid colonization of the pipe surface. Changes in Water Chemistry The occurrence of nitrification significantly impacted water chemistry during stagnation (Supporting Information-Table S.1). For example, when the initial pH of water was 8.0, final pH decreased by 0.75 unit in PVC and 0.5 unit in bulk water from lead pipes. Consideration of nitrification stoichiometry, acid production and water chemistry (Zhang et al. 2009a) predicts a pH drop of up to 0.9 unit in this water from complete nitrification, so observed drops in pH are consistent with expectations, although other chemical reactions impacting pH are also occurring (Zhang and Edwards 2007). Dissolved oxygen (DO) decreased by up to 2.5 mg/L in PVC, lead and brass pipes, while there was very little change in DO in copper pipes. This study did not find higher bulk water HPC associated with nitrification (Supporting Information-Table S.1), contrary to some earlier studies (Powell 2004; Skadsen 1993; Wilczak et al. 1996; Wolfe et al. 1990). But the morphology of bulk water bacterial colonies plated from water in copper pipes, where no nitrification was observed, was clearly different from those plated from the lead, PVC and brass pipes (Supporting Information-Figure S.3). TOC was present in the initial water at 8-60 ppb and in some situations increased more than ten-fold after 3.5 days of stagnation (Figure B.3). Amongst the four pipe materials, brass had the largest increase in TOC, followed by lead and then copper and PVC (Figure B.3). The TOC levels detected in brass and lead pipes far exceeds any reasonable expectation of TOC production due to nitrification alone even with cycling of nutrients, and suggests that other forms of autotrophic growth or TOC creation may be occurring. That might include evolution of H2 substrate from metal corrosion or other pathways. The higher levels of TOC could reflect a short-term sloughing of biofilm on the days of sampling. It has previously been observed that distribution system materials with higher surface area and higher corrosion rates support more biofilm growth and biofilm sloughing (Camper et al. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix B: Nitrification in Premise Plumbing: Role ofPhosphate, Ph, and Pipe Corrosion | 155 2003). Likewise, in this work for lead and brass, it is possible that higher rates of metal corrosion could translate to more cycling of nitrate and more biofilm. Consistent with that idea, TOC tended to be lower in the presence of more phosphate corrosion inhibitor for lead and brass (Edwards et al. 2002; McNeill and Edwards 2002; Schock et al. 1995). If lower phosphate acted by inducing a nutrient limitation to nitrification (Van Droogenbroeck and Laudelout 1967) the opposite trend should have been observed (Figure B.3). Effect of pH and Phosphate Levels on Metal Release pH and phosphate can directly impact nitrifier growth, since the optimum pH for nitrification is generally believed to be 7.5-8 and phosphate is an essential nutrient (Zhang et al. 2009a). But pH and phosphate also influence total metal leaching to water via corrosion of lead, copper and brass, as well as the percentage of metal that is present as the free ion (e.g., Cu+2, Pb+2 and Zn+2) in water (Edwards et al. 2002; Schock et al. 1995). Thus, phosphate and pH were expected to influence nitrification occurrence in premise plumbing where copper is the most common pipe material. Currently, about 50% of U.S. utilities use some form of phosphate corrosion inhibitor (McNeill and Edwards 2002). Models were recently used to predict the role of phosphate and pH in controlling free [Cu2+] levels in water and their likelihood to impact nitrification (Zhang et al. 2009a). As pH decreases, free Cu+2 deemed especially toxic to nitrifiers increases. But at a given pH, phosphate dosing to water can decrease the concentration of total copper and Cu+2 by reducing the solubility product of corrosion products on the pipe surface. Zhang et al, 2009 used solubility models (Zhang et al. 2009a) and predicted that pH levels below about 7.3 would be highly toxic for nitrifiers in copper pipe, but the presence of high orthophosphate (e.g., 1 ppm at PO4-P) nitrification could allow nitrification at much lower pH levels. Copper Pipes At all phosphorus levels tested, total copper release increased as pH decreased (Figure B.4), consistent with expectations from earlier research (AWWARF and DVGW-TZW 1996). Soluble copper was always between 48 % - 95 % of the total copper (data not shown). At a given pH, total and soluble copper release was lower at the condition with 1000 ppb-P phosphate (Figure B.4), also consistent with expectations from earlier work (AWWARF and DVGW-TZW 1996; Edwards et al. 2002; Schock et al. 1995). Brass Pipes Total copper release from brass pipes in this research was not strongly affected by either pH or phosphorus levels (Table B.1). Although average soluble copper release from brass tended to decrease slightly at higher pH or if 1000 ppb-P was dosed, this trend was not statistically significant at greater than 95% confidence (Supporting Information-Table S.2). In other studies, such as that of Lytle and Schock, total copper release from brass at pH 7 was significantly higher than that at pH 8.5 (Lytle and Schock 1996). They also found orthophosphate either decreased or had no effect on total copper leaching depending on the brass types (Lytle and Schock 1996). Zinc toxicity to nitrifiers has been reported (Zhang et al. 2009a). Total and soluble zinc (61 %- 98 % of total zinc) release in brass pipes was significantly increased (up to 9 times) when pH ©2010 Water Research Foundation. ALL RIGHTS RESERVED 156 | Effect of Nitrification on Corrosion in the Distribution System was decreased from 8.6 to 6.5; however, zinc release was not affected by different phosphorus levels (Table B.1), consistent with Lytle and Schock’s results (Lytle and Schock 1996). The trends in zinc leaching were statistically significant at > 95 % confidence. Lead Pipes In lead pipes, phosphorus levels had a more dramatic effect on lead release than did pH changes. Regardless of inhibitor dose, total and soluble lead release did not increase when the initial pH was decreased from 8.5 to 7.5, but soluble lead release increased markedly (Supporting Information-Table S.3) when initial pH was reduced to 6.5-7.0. The effects of pH and orthophosphate on soluble lead were roughly consistent with solubility model predictions (AWWARF and DVGW-TZW 1996; Lytle and Schock 1996; Schock 1989). Soluble and total lead release were reduced by addition of 1000 ppb orthophosphate (Supporting Information-Table S.3), but was less significantly impacted by 60 ppb orthophosphate compared to the lowest dose of 5 ppb, consistent with earlier work and solubility models (AWWARF and DVGW-TZW 1996; Lytle and Schock 1996; Schock 1989). Combined Effect of pH and Phosphate Levels on Nitrifier Activity PVC Pipes Reported optimal pH for nitrifier growth generally falls between 7.5-8 (Wolfe and Lieu 2001) . In PVC pipes average nitrifier MPN was 0.5 – 1 log lower at pH 6.5 than at pH 8 (Table B.2), however, this decrease was not statistically different at 95 % confidence (Supporting Information-Table S.3). The decrease in pH did not reduce ammonia loss in PVC pipes, since complete ammonia conversion to nitrite and nitrate occurred even at pH 6.5. Thus, nitrifiers can remain active in PVC premise plumbing at much lower pH ranges than have been previously reported (Wolfe and Lieu 2001). At phosphorus levels below about 50 ppb-P, it has been reported that nitrification was inhibited via nutrient limitation (Van Droogenbroeck and Laudelout 1967). However, in this study using PVC pipe, nitrifier MPN (Table B.2) and nitrifier activity (indicated by ammonia loss) was very high even at 5 and 60 ppb-P levels. This might be due to the higher levels of phosphorus used (1000 ppp-P) in the six month inoculation period before the phosphorus level in the medium was reduced to 5 ppb or 60 ppb. The high cell phosphate content in nitrifier biofilm (Van Droogenbroeck and Laudelout 1967) or pipe surface deposits containing phosphate might serve as reservoirs for bioavailable phosphorus after the level introduced to the pipe was reduced. The effects of high cell phosphate content has also been reported to be more significant at lower ammonia/nitrite levels (Van Droogenbroeck and Laudelout 1967). Copper Pipes In copper pipes, nitrifiers were only detected at pH 8 (Table B.2) with 60 or 1000 ppb phosphate. MPN indexes were two orders of magnitude higher at 1000 ppb versus 60 ppb phosphate (Table B.2). Both trends were consistent with expectations for lower copper toxicity to nitrifiers in the presence of phosphate and higher pH. Average ammonia loss was less than 10 % at ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix B: Nitrification in Premise Plumbing: Role ofPhosphate, Ph, and Pipe Corrosion | 157 all pH and phosphorus levels, illustrating the role of copper pipe in preventing nitrification in premise plumbing relative to PCV or lead. Brass Pipes In brass pipes, average nitrifier MPN was 1 – 2.9 log lower at pH 6.5 than at pH 8 (Table B.2) and this trend was significant at > 95% confidence (Supporting Information-Table S.4). The more dramatic effect of lower pH in brass relative to PVC was possibly due to the increased concentration of Cu+2. As was the case with copper, nitrifier MPN was lower at 5 and 60 ppb-P than at 1000 ppb-P. Corresponding to the lower MPN, as pH decreased, ammonia loss also decreased at lower pH and phosphate levels (Figure B.5). Lead Pipes Nitrifier MPN from lead pipes either stayed the same or decreased slightly as pH decreased, and no significant difference was observed among the three phosphorus levels (Table B.2). Similar to PVC, complete ammonia conversion to nitrite and nitrate occurred even at pH 6.5. Average nitrifier MPN in lead pipes was slightly higher than that in PVC pipes (Table B.2); however, this trend was not statistically different at 95 % confidence (Supporting Information-Table S.4). Interplay of Phosphorus, pH and Pipe Materials on Nitrification Appropriate levels of phosphorus and pH are necessary for nitrifier growth, but phosphorus and pH also influence nitrifiers indirectly by controlling corrosion rates and metal release. Dependent on the pipe material and specific circumstance, metal leaching can be observed to completely inhibit nitrification (e.g., newer copper or brass) or possibly stimulate nitrification (e.g., lead pipe) in at least some cases. Attempts were made to universally correlate predicted free copper, soluble copper or total copper to nitrifier activity observed in the brass and copper pipe during stagnation, over the range of conditions tested in this study. The best overall relationship was observed for nitrifier activity versus soluble copper in brass pipes (Figure B.6). Consistent with prior batch studies (Zhang and Edwards 2005), nitrifier activity was markedly inhibited above about 80 ppb soluble copper. Attempts were also made to develop correlations based on predicted Cu+2 using the approach in Zhang et al., 2009a (Zhang et al. 2009a), but this approach did not provide improved predictive ability. This is likely due to uncertainties in the type of solids that are present which actually control Cu+2 solubility, differences between the pH at the pipe surface versus that measured for the bulk water, and other limitations. Overall, the indirect effect of pH and phosphate on nitrifiers as exerted through control of corrosion and metal toxicity, was more important than the direct effects. That is, levels of phosphate and pH tested had stronger impacts on nitrifier activity in copper and brass pipes than in PVC and lead pipes where no metal toxicity was observed. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 158 | Effect of Nitrification on Corrosion in the Distribution System IMPLICATIONS FOR DRINKING WATER SYSTEMS The interplay between water chemistry and microbial growth in premise plumbing is obviously very complex and system dependent. Consequently, many presumptions about “worst case” locations for sampling of water quality degradation in water distribution/premise plumbing systems should be examined carefully. For example, based on the analysis presented in this paper, first draw lead leaching in systems using chloramine can be expected to be much worse in some new homes plumbed completely with PVC or plastic pipe, rather than with copper. This is because the lower pH levels resulting from enhanced nitrifier colonization of the PVC pipe systems might adversely impact lead and copper leaching from brass used in consumer faucets, when compared with lead leaching in identical new homes plumbed with copper pipe. Indeed, recent field data collected by the authors and others (Kimbrough 2007) has demonstrated that first draw lead, nickel and zinc can be higher in homes plumbed completely with plastic pipe (and leaded brass fixtures) relative to homes plumbed with copper pipe. All these systems used chloramine, and therefore, enhanced nitrification and larger pH drops potentially occurring from nitrification in the mainly plastic versus copper pipe systems could be partly responsible. It is particularly ironic that copper levels in first draw water collected from homes plumbed with PVC and brass faucets, can often exceed those observed in similar homes plumbed with copper pipe/brass faucets (Kimbrough 2007). The pH drop occurring during overnight stagnation should be examined as a key contributing factor to this phenomena in future research. Likewise, in homes plumbed with PVC and other plastics, brass is still frequently used to connect pipe fittings and in valves. The lower pH levels resulting from nitrification could contribute to premature failure of this brass via dezincification and other corrosion reactions, relative to what is commonly observed when the same fittings are used with copper pipe. There have recently been very high rates of brass fitting failures occurring in plastic premise plumbing systems in certain U.S. localities (Kimbrough 2007). ACKNOWLEDGEMENT This work was supported by American Water Works Association Research Foundation (AWWARF) and the United States Environmental Protection Agency (USEPA). Matching funds to that grant were also provided by the Copper Development Association (CDA). The opinions, findings, conclusions or recommendations are those of the authors and do not necessarily reflect the views of AWWARF, USEPA or the CDA. The authors would also like to thank Meredith Raetz for help in maintaining the experiment. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix B: Nitrification in Premise Plumbing: Role ofPhosphate, Ph, and Pipe Corrosion | 159 FIGURES AND TABLES Figure B.1 Ammonia loss % after 3.5 day stagnation periods with each pipe material Figure B.2 Ammonia loss % after 3.5 day stagnation and total Cu release from brass pipes ©2010 Water Research Foundation. ALL RIGHTS RESERVED 160 | Effect of Nitrification on Corrosion in the Distribution System Figure B.3 TOC levels after 3.5 day stagnation Note: Each data point is the average of five replicate samples. Error Bars indicate 95 % confidence interval. Figure B.4 Copper release in copper pipes Note: Each data point is the average of at least four weeks testing. Error Bars indicate 95 % confidence interval. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix B: Nitrification in Premise Plumbing: Role ofPhosphate, Ph, and Pipe Corrosion | 161 Figure B.5 Average ammonia loss % versus pH at different Phosphorus levels in brass pipes Note: Data reported was the average of at least four weeks testing. Error Bars indicate 95 % confidence interval of these testings. Figure B.6 Correlation of ammonia loss % vs. soluble Cu in copper and brass pipes ©2010 Water Research Foundation. ALL RIGHTS RESERVED 162 | Effect of Nitrification on Corrosion in the Distribution System Table B.1 Metal release in brass pipes Phosphorus5 60 1000 5 60 1000 5 60 1000 ppb Total Cu, ppb Soluble Cu, ppb Total Zn, ppb pH 6.5 74 91 74 52 63 53 12168 10966 10250 7 70 81 71 53 47 47 6591 6108 6691 7.5 83 72 83 47 33 35 4623 2561 4528 8 75 76 70 47 37 32 3420 3995 3941 8.6 92 80 69 35 34 20 2336 1860 2845 Note: each data reported was the average of at least four weeks testing Table B.2 Logarithm of nitrifier MPN at different phosphorus and pH levels in different pipe materials P-ppb PVC Copper Brass Lead 5 60 1000 5 60 1000 5 60 1000 5 60 1000 pH 8 5.5 5.5 5.7 < 1.3 2.2 4.0 5.4 5.4 5.7 5.7 6.2 6.2 7.5 4.5 5.2 5.1 < 1.3 < 1.3 < 1.3 4.4 4.3 4.7 5.7 6.0 5.4 7 4.5 4.8 4.5 < 1.3 < 1.3 < 1.3 4.5 3.2 5.4 5.7 5.7 5.4 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 6.5 4.5 5.0 4.7 < 1.3 < 1.3 < 1.3 2.5 2.7 4.7 4.5 5.4 5.2 Appendix B: Nitrification in Premise Plumbing: Role ofPhosphate, Ph, and Pipe Corrosion | 163 SUPPORTING INFORMATION Stagnant Blacksburg tap water Dechlorinated Add 2 mg/L NH3-N pH to 8 Adjust Used for inoculation Figure S.1: Nitrifier Inoculation using Blacksburg Tap Water Description: The nitrifier growth in Blacksburg, VA tap water was stimulated and maintained in a plastic container by adding dechlorinated tap water and ammonia and adjusting pH to 8 twice a week; a portion of this water was used to inoculate pipes while the rest was kept stagnant to mix with the next batch of dechlorinated tap water. 1 1 1 1 Tubes used for dilution Sample 1 ml 10-1 10-2 1 ml 1 ml 10‐3 1 ml 10-4 1 ml All tubes contain 9 ml dilution water MPN testing tubes 10-1 10-2 10-3 10-5 10-4 Figure S.2: Serial dilution used for Nitrifier MPN procedure (Adapted from (Vikesland et al. 2006) ). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 164 | Effect of Nitrification on Corrosion in the Distribution System Figure S.3: Bulk Water Heterotrophic Plate Colonies from the Four Pipe Materials Table S-1: Typical Water Chemistry Initial PVC Copper Brass Lead pH DO, mg/L-O2 HPC, cfu/ml 8.00 ± 0.10 8.30 ± 0.20 140000 7.25 ± 0.28 6.75 ± 0.60 120000 8.20 ± 0.34 8.16 ± 0.19 130000 7.77 ± 0.23 5.94 ± 1.12 120000 7.51 ± 0.19 6.58 ± 0.57 110000 Table S.2 95 % Confidence Interval for Metal Release in Brass Pipes Phosphorus5 60 1000 5 60 1000 5 60 1000 ppb Total Cu, ppb Soluble Cu, ppb Total Zn, ppb pH 6.5 25 22 48 24 12 35 2876 2003 2267 7 11 51 15 12 12 11 1988 1928 1552 7.5 23 29 21 1010 897 625 8 9 23 23 4 9 3 760 986 775 8.6 29 15 17 16 14 17 667 554 526 ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix B: Nitrification in Premise Plumbing: Role ofPhosphate, Ph, and Pipe Corrosion | 165 Table S.3 Total and Soluble Lead Release in Lead Pipes Phosphorusppb 8.6 5 60 1000 2516 ± 1166 1751 ± 1731 1528 ± 777 5 60 1000 93 ± 10 83 ± 3 72 ± 16 pH 8 7.5 7 Average total Pb release, ppb 6.5 1831 ± 2003 1193 ± 1371 913 ± 353 1155 ± 973 1545 ± 1279 2637 ± 5675 2255 ± 3228 928 ± 606 643 ± 149 336 ± 119 292 ± 126 326 ± 261 Average soluble Pb release, ppb 88 138 ± 35 194 ± 50 95 ± 9 73 ± 10 80 98 ± 20 152 ± 48 66 ± 4 66 78 ± 11 110 ± 25 Note: each data reported was the average of at least four weeks testing, ± indicate 95 % confidence interval Table S.4 Logarithm of 95 % Confidence Limit of Nitrifier MPN at Different Phosphorus and pH Levels in Different Pipe Materials pH 8 7.5 7 6.5 P-ppb 95 % confidence 95 % confidence 95 % confidence 95 % confidence Limit Limit Limit Limit Lower Upper Lower Upper Lower Upper Lower Upper 5 5.0 6.1 4.0 5.0 4.0 5.1 4.0 5.1 PVC 60 5.0 6.1 4.8 5.7 4.5 5.3 4.6 5.4 1000 5.3 6.3 4.7 5.6 4.0 5.1 4.3 5.2 < 1.3 < 1.3 < 1.3 < 1.3 5 < 1.3 < 1.3 < 1.3 Copper 60 1.8 2.6 < 1.3 < 1.3 < 1.3 1000 3.6 4.5 5 5.0 6.0 4.0 4.9 2.0 2.9 2.0 3.1 Brass 60 5.1 5.8 4.0 4.8 3.6 4.5 2.0 3.0 1000 5.3 6.3 4.3 5.2 5.0 6.0 4.3 5.2 5 5.3 6.3 5.3 6.3 5.3 6.3 4.0 5.1 Lead 60 5.8 6.7 5.5 6.5 5.3 6.3 5.0 6.0 1000 5.8 6.7 5.0 6.0 5.0 6.0 4.8 5.7 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 166 | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED APPENDIX C CULTURE INDEPENDENT QUANTIFICATION OF AMMONIA OXIDIZING BACTERIAL IN DRINKING WATER SYSTEMS Ameet Pinto and Nancy Love METHODOLOGY Sample collection 300 ml of samples were collected from the four different pipe materials used in Chapter 4 study polyvinyl chloride (PVC), copper, lead, and unleaded brass. Additionally, 1 liter water samples were also harvested from the 8 different pipe materials used in Chapter 5 and Chapter 6 study, including PVC, cast iron coupons, copper, epoxy coated copper (CuE), new lead pipes, old lead pipes, galvanized iron (GI) and stainless steel (SS), as well as water from the reservoir tank. Samples were filtered through 0.22 µm polycarbonate filters (Whatman) and stored at -80°C until DNA extraction. DNA Extraction In order to quantify DNA extraction efficiency, all samples were co-extracted with reference filters with immobilized pure culture Pseudomonas aeruginosa PAO1 (PA). A batch culture of PA was grown at 37°C in minimal media (MM) containing (in grams per liter) KH2PO4 (3.4), K2HPO4 (4.35), NH4Cl (1.0), and CH3COONa (1.65) and (in milligrams per liter) EDTA (186), MgSO4 _ 7H2O (150), MnSO4 _ 4H2O (4.5), NaMoO4 _ 2H2O (0.5), H3BO3 (0.15), CaCl2 (20), ZnCl2 (1.5), CuCl2 _ 2H2O (0.5), CoCl2 _ 6H2O (1.5), and FeCl2 _ 4H2O (11). The pH of the media was adjusted to 7.0 (Muller et al. 2007). The culture was grown in 250 ml Erlenmeyer flasks in a volume of 100 ml. The culture was harvested in the stationary phase and direct microscopic cell counts were conducted. A total of 2.15x107± 2.2x106 PA cells were immobilized on several 0.2 µm polycarbonate filters (IsoporeTM membrane filters, Millipore. Billerica, MA) and stored in 2 ml tubes at -80°C until DNA extraction. Three different DNA extraction protocols were tested for this study. These protocols included cell lysis by repetitive-freeze thaw cycles, bead beating shear, and enzymatic treatment. The final protocol used for this study combined bead beating shear and enzymatic treatment to provide optimum DNA extraction efficiency. The DNA extraction protocol used in this study is a modified version of the one used by Regan et al. (Regan et al. 2003). Sample filters were cut into two halves and processed independently. One half of each sample filter was combined with a reference filter of immobilized PA cells and processed as follows: 1) 300 µl of Tris-EDTA (TE) buffer (10 mM Tris, 1 mM EDTA, pH 8.0) and pre-sterilized glass beads were added to the extraction tube, 2) non-ionic surfactant Triton-X 100 was added to a final concentration of 1%. The contents of the sample tubes were then homogenized by bead beating at 46,000 rpm for 60 seconds. The homogenized samples were incubated at 37°C with lyzosyme (final concentration: 5.6 mg/ml) for 30 minutes, followed by another 30 minute incubation period at 70°C with proteinase K (final concentration: 1.1 mg/l). The extraction tubes were then centrifuged at 13,000 rpm for 10 minutes. The cell lysate was transferred to a fresh sterile microcentrifuge tube and 167 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 168 | Effect of Nitrification on Corrosion in the Distribution System centrifuged again to remove any associated cell or filter debris. The extracted DNA was then isolated from the cell lysate using Wizard® DNA cleanup system according to manufacturer’s instructions (Promega corporation, Madison, WI. Catalog number: A7280). This DNA clean up kit relies on the resin binding of DNA, capture of the resin on a filter, and elution of the DNA by warm TE buffer. DNA extracted from the two filter halves were then pooled together, concentrated again using the Wizard® DNA cleanup system and finally separated into five aliquots and stored at -80°C until further analyses. DNA Extraction Efficiency DNA extraction efficiency for each sample was quantified by comparing PA cell count in the extracted genomic DNA to the total PA cells immobilized onto the reference filters. A recently developed primer set targeting the regA gene, which regulates the synthesis of Toxin A in P. aeruginosa, was used for PA quantification (Lee et al. 2006). Primer sequence is shown in Table C.1. Primers were ordered from Integrated DNA Technologies (Coraville, IA). Serial dilutions of genomic DNA extracts from pure culture P. aeruginosa varying from 106-101 cells were used to generate standard curves for PA quantification. The real-time PCR mix consisted of 12.5 µl of Power SYBR® green PCR master mix (Applied Biosystems Inc. Foster City, CA. Catalog number: 4367659), 5 µl of diluted sample or pure culture DNA template, 1 µM of each primer, and sterile nanopure water to a total volume of 25 µl. All samples were analyzed in triplicate. Real-time PCR reactions were executed in an Applied Biosystems 7300 Real-Time PCR System with a temperature profile of 50°C for 2 minutes, 95°C for 10 minutes and 40 cycles of 95°C for 15 seconds and 60°C for 60 seconds. Dissociation curves were generated at the end of each real-time PCR run to ensure purity of the generated PCR amplicons. Each real-time PCR run included a negative control of genomic DNA extracted for pure culture Nitrosomonas europaea. The primer set showed 93-94% PCR efficiency, as seen in Figure C.1 and Figure C.2. Ammonia Oxidizing Bacteria Quantification Genomic DNA was extracted from pure culture N. europaea, an ammonia oxidizing bacteria (AOB). Reference amplicons for AOB specific real-time PCR were generated by targeting a 465 bp region of the 16S rRNA gene of N. europaea, using primer set CTO189f and CTO654r (Table C.2) (Kowalchuk et al. 1997). The forward primer CTO189f is a 2:1 (molar ratio) combination of primers CTOP189a/b and CTO 189c (Kowalchuk et al. 1997). The PCR mix consisted of 25 µl Taq PCR mastermix (Qiagen Inc. Valencia, CA. Catalog number: 201443), 0.2 µM of each primer, 1 µl of genomic DNA, and sterile nanopure water to a final volume of 50 µl. PCR reactions were conducted in a Hybaid PCR Spring Thermal Cycle (Thermo Fisher Scientific Inc, Waltham, MA). The temperature profiles for these PCR reactions were as follows: 93°C for 60 seconds, followed by 35 cycles of 92°C for 30 seconds, 57°C for 60 seconds and 68°C for 45 seconds (+1 second per cycle), and finally 68°C for 5 minutes (Kowalchuk et al. 1997). The presence of the 465 bp amplicons was confirmed by running the entire final PCR product through 1.2% agarose gel. Bands corresponding to the 465 bp were cut from the gel and purified using Qiaquick Gel extraction kit (Qiagen Inc. Valencia, CA. Catalog number: 28704). The purified amplicons were processed again through a 1.5 % agarose gel and the target amplicons were extracted and purified again to ensure product purity. The target amplicon quantity in the purified mix was quantified spectrophotometrically. Serial dilutions of this purified ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix C: Culture Independent Quantification of Ammonia Oxidizing Bacterial in Drinking Water Systems | 169 amplicon varying from 1012-102 were used as standard for real-time PCR. Primer set CTO189f and RT1r was used for quantification of sample AOB (Table C.2) (Hermansson and Lindgren 2001). This primer set showed PCR efficiency between 104-107% (Figure C.3). The real-time PCR mix consisted of 12.5 µl of Power SYBR® green PCR master mix (Applied Biosystems Inc. Foster City, CA. Catalog number: 4367659), 5 µl of diluted sample DNA or standard template, 0.3 µM of each primer, and sterile nanopure water to a total volume of 25 µl. Real-time PCR temperature profiles were identical to the ones used for PA quantification. All samples were analyzed in triplicate. Dissociation curves were generated at the end of each real-time PCR run to ensure purity of the generated PCR amplicons. Each real-time PCR run included a negative control of genomic DNA extracted from pure culture P. aeruginosa. The sample AOB quantities were determined by adjusting the real-time PCR results for sample specific DNA extraction efficiency. Evaluating the Effectiveness of Fluorescent Staining for Sample Bacteria Quantification The efficiency of fluorescent techniques such as fluorescent in-situ hybridization (FISH) was also tested. 200 ml samples were collected from five independent PVC plumbing set-ups. The samples were concentrated by repetitive centrifugation at 5000 rpm to a final volume of 0.5 ml. The 0.5 ml of concentrated sample was fixed in 3% paraformaldehyde at 4°C for 4 hours as detailed previously (Amann et al. 2001), followed by two centrifugations and washes with phosphate-buffered saline (PBS, 130 mM NaCl, 10 mM phosphate buffer, pH 7.2). Samples were then stored in a mix of 50% ethanol and 50% PBS. Fixed samples were then immobilized onto 12 well slides, stained with 4',6-diamidino-2-phenylindole (DAPI) and dried. DAPI is a DNA staining dye and dried slides were mounted in one part Vectashield® H-1000 (Vector Laboratories, Burlingame, CA. Catalog number: H-1000) mixed with two parts Citifluor AF-1 (Electron Microscopy Sciences. Hatfield, PA. Catalog number: AF-1), and covered with full length cover slips using nail polish and the edges were sealed with Parafilm® M. Previously fixed N. europaea cells were used a positive control for this procedure. Phase contrast and fluorescence images were taken by an Axioskop 2 Epiflourescence Microscope (Carl Zeiss Inc. Thornwood, NY). In order to evaluate the effectiveness of fluorescent microscopy for sample bacterial quantification, the % of phase contrast image stained by the DAPI was determined by image analyses. Images were analyzed using ImageJ (National Institute of Health). For each image the backgrounds were subtracted using rolling ball radius of 50 pixels, followed by conversion to 8-bit grayscale and threshold based on phase contrast images. Relative areas stained by DAPI were determined for 10 independent images obtained from 2 different slide wells for each sample, including the positive control. RESULTS AND DISCUSSION DNA Extraction Efficiency DNA extraction efficiencies were calculated by dividing total PA cell count obtained by real-time PCR by the total cells immobilized on co-extracted reference filters. The extraction efficiencies for all samples were 35±12%. Figure C.4 and C.5 depict the extraction efficiencies for samples from both bench scale and large scale rigs. The efficiencies for the large scale rigs do not present standard errors, as only one sample was collected and analyzed for each set-up. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 170 | Effect of Nitrification on Corrosion in the Distribution System AOB Quantification by Real-Time PCR The total AOB quantities for all samples were significantly low (<108 cells/ml). Table C.3 lists the AOB quantities for the samples from Chapter 4bench scale study at different phosphate levels. Brass pipes consistently exhibited higher AOB concentrations as compared to other materials, except for lead pipes at a 5 ppb phosphate concentration. Interestingly, the AOB concentrations in the copper pipes seem to increase at higher phosphate concentrations. Table C.4 lists the AOB concentrations in the large scale rigs. The cell concentrations were extremely low, ranging between 103 to 108 cells/ml. In fact, the AOB concentration in the PE rig was below the detection limit of 100 cells/ml. Effectiveness of Fluorescent Staining for Sample Bacteria Quantification DAPI staining results confirmed that low cell density of the samples. Figure C.6 indicate the sparseness of DAPI signal confirming the presence of DNA as compared to the particulate material in the samples. Figure C.7 shows a similar comparison for pure culture N. europaea cells with a cell density of 108 cells/ml. Quantitative analyses of the % DAPI staining indicating the presence of DNA showed that for the five samples analyzed the average stained area was 39 ± 16%. Table C.5 lists the % area stained by DAPI for all five processed samples. This low staining efficiency indicates that the water samples processed for this study are not amenable to analyses by molecular techniques such as FISH. It is important to note, that only 200 ml of samples were harvested for this analyses. With increase in sample volume, a greater number of cells can be potentially harvested thus increasing the effectiveness of this technique. DATA INTERPRETATION All the AOB cell concentrations detected in this study were below 108 cells/ml, with some samples exhibiting as low as 105 cells/ml. Though the DNA extraction efficiencies were greater than 20% for all processed samples, the AOB quantification relies on the assumption that cell lysis efficiency does not vary between reference cells, in this case P. aeruginosa, and target cells, i.e. ammonia oxidizing bacteria. Zoentendal et al. (Zoetendal et al. 2001) have shown that different DNA extraction protocols show vastly variable detections limits for different bacterial species. Low cell numbers in the sample matrix of interest can further exacerbate this obstacle. To address this shortcoming, large number of sample replicates need to be collected and different DNA extraction protocols need to be adopted, to confidently quantify the nitrifying bacteria. However, the approach adopted in this study can be used to address presence/absence of AOB. Moreover, since the same protocol has been adopted for all the samples, with relatively similar DNA extraction efficiency; a comparative evaluation can be made of AOB quantities between different plumbing systems. Previously published MPN analysis data (Zhang et al. 2008a), indicates that AOB were more prevalent in PVC and lead plumbing system as compared to the brass and copper systems. This difference was attributed to leaching of copper into the water matrix. However, culture independent evaluation of water samples from the same systems confirms the presence of AOB in the brass and copper systems. In fact, the AOB quantities in the copper and brass pipes are significantly higher than the PVC system for the same phosphate content. These results are contradictory to MPN data presented in Chapter 4. However, a larger ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix C: Culture Independent Quantification of Ammonia Oxidizing Bacterial in Drinking Water Systems | 171 amount of samples need to analyzed before any conclusion can be drawn. And it was quite possible that the sample used was contaminated due to the lack to sterile sample handling (Chapter 4). CONCLUSION This study has provided a reliable protocol for bacterial DNA extraction from drinking water samples, which typically harbor low bacterial cell numbers. This protocol uses a combination of physical shear and enzymatic lysis to extract DNA from filter immobilized cells. DNA purification for cell lysate relies on resin binding of DNA. This approach showed better reliability as compared to traditional co-precipitation with glycogen as presented previously (Regan et al. 2003b). DNA extraction efficiencies were calculated for all samples, by including the co-extraction of a reference filter with pure bacterial culture. Quantification calculations for target species were adjusted for the extraction efficiency variability between the samples. The real-time PCR approach confirmed the presence of ammonia oxidizers in all plumbing systems. The culture independent quantitative analyses showed different trends in nitrifier cell abundance as compared to previous MPN data. But caution should be exercised while interpreting the data presented here. Accurate estimation of trends requires a large amount of sample processing, with replicate experiments. This is especially true while interpreting microbial abundance trends for samples with extremely low cell numbers, such as the ones presented in this study. FIGURES AND TABLES 34 2 R = 0.999 Slope= -3.50 PCR efficiency = 93% Threshold cycle (Ct) 32 30 28 26 24 22 20 18 10 2 10 3 10 4 10 5 10 6 Pseudomonas aeruginosa cell number 10 7 Figure C.1 Standard curve for primer set PAER-f/PAER-r used for quantification of P. aeruginosa: example 1 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 172 | Effect of Nitrification on Corrosion in the Distribution System 36 R2 = 0.998 Slope= -3.47 PCR efficiency = 94% 34 Threshold cycle (Ct) 32 30 28 26 24 22 20 18 16 100 101 102 103 104 105 106 107 Pseudomonas aeruginosa cell number Figure C.2 Standard curve for primer set PAER-f/PAER-r used for quantification of P. aeruginosa: example 2 40 R2 = 0.996 Slope= -3.16 PCR efficiency = 107% Threshold cycle (Ct) 35 30 25 20 15 10 5 0 102 103 104 105 106 107 108 109 1010 1011 1012 Nitrosomonas europaea 16S rDNA copy number 1013 1014 Figure C.3 Standard curve for primer set CTO189f/RT1r used for quantification of AOB ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix C: Culture Independent Quantification of Ammonia Oxidizing Bacterial in Drinking Water Systems | 173 DNA extraction efficiency (%) 60 50 Brass Copper Lead PVC 40 30 20 10 0 Figure C.4 DNA extraction efficiencies for laboratory scale plumbing systems 100 80 60 GI rig Old lead rig Cast Iron rig Old Lead Rig PVC rig SS rig Tank rig Cu rig DNA extraction efficiency (%) 40 20 0 Figure C.5 DNA extraction efficiencies for large scale rig samples ©2010 Water Research Foundation. ALL RIGHTS RESERVED 174 | Effect of Nitrification on Corrosion in the Distribution System Figure C.6 DAPI staining results for a 400x concentrated sample Note: Blue stain indicates the presence of DNA. Note the large amount of unstained area as compared to presence of particulate matter. Figure C.7 DAPI staining results for a N. europaea cells at 108 cells/ml Note: Blue stain indicates the presence of DNA. Note the large amount of stained area. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix C: Culture Independent Quantification of Ammonia Oxidizing Bacterial in Drinking Water Systems | 175 Table C.1 Primers used for P. aeruginosa quantification Primer name Sequence PAER-f TGC TGG TGG CAC AGG ACA T PAER-r TTG TTG GTG CAG TTC CTC ATT G Target gene Reference regA (Lee et al. 2006) Table C.2 Primers used for N. Europaea amplicon generation and total AOB quantification Primer name Sequence Target gene CTO 189a/b GGA GRA AAG CAG GGG ATC G 16S rRNA CTO 189c GGA GGA AAG TAG GGG ATC G 16S rRNA CTO 654 r CTA GCY TTG TAG TTT CAA ACG C 16S rRNA RT1r CGT CCT CTC AGA CCA RCT ACT G 16S rRNA Reference (Kowalchuk et al. 1997) (Hermansson and Lindgren 2001) Table C.3 Ammonia oxidizing bacteria concentrations for laboratory scale set-ups Phosphate content (ppb) AOB concentration (cells/ml) 5 4.27 x 107 ± 1.45 x 106 60 3.07 x 107 ± 1.05 x 106 1000 6.41 x 107 ± 2.19 x 106 5 2.91 x 106 ± 9.92 x 104 60 3.15 x 107 ± 1.07 x 106 1000 1.08 x 107 ± 3.68 x 105 5 4.03 x 106 ± 1.38 x 105 60 1.21 x 107 ± 4.14 x 105 1000 N/A* 5 1.40 x 106 ± 4.78 x 104 60 2.93 x 106 ± 8.15 x 104 1000 N/A* Material Brass Copper PVC Lead ©2010 Water Research Foundation. ALL RIGHTS RESERVED 176 | Effect of Nitrification on Corrosion in the Distribution System Table C.4 AOB concentration for large scale rigs Rig type AOB concentration GI rig 6.25 x 106 ± 6.40 x 104 Old lead rig BDL* Cast iron rig 1.09 x 105 ± 1.11 x 103 New lead rig 1.38 x 105 ± 1.41 x 104 PVC rig 1.06 x 105 ± 1.08 x 103 SS rig 7.46 x 105 ± 7.763 x 103 Tank rig 7.62 x 106 ± 7.80 x 104 Cu rig 7.75 x 107 ± 5.88 x 105 *BDL: below detection limit of 102 cells/ml Table C.5 DAPI staining for water samples for five different PVC plumbing systems Sample % DAPI stain A 55 ± 23 B 48 ± 19 C 24 ± 50 D 19 ± 12 E 40 ± 9 Positive control: N. europaea 108 ± 15 ©2010 Water Research Foundation. ALL RIGHTS RESERVED APPENDIX D LEAD CONTAMINATION OF POTABLE WATER DUE TO NITRIFICATION Yan Zhang, Allian Griffin, Mohammad Rahman, Ann Camper, Helene Baribeau and Marc Edwards Reprinted with permission from Environmental Science & Technology 43(6): 1890-1895. Copyright 2009 American Chemical Soecity ABSTRACT Nitrification can increase levels of soluble lead in potable water by reducing pH. The magnitude of the pH effect depends on the initial alkalinity, extent of nitrification and associated acid production. At 100 mg/L alkalinity as CaCO3, complete nitrification did not significantly decrease pH (pH stayed > 7.5) or increase lead contamination from lead pipe, but at 15 mg/L alkalinity, nitrification decreased the pH by 1.5 units (pH reduced to < 6.5) and increased soluble lead contamination by 65 times. Lower pH values from nitrification also leached 45% more lead and 81% more zinc from leaded brass connected to PVC pipes versus copper pipes. Particulate lead leaching was high, but did not seem to vary dependent on nitrification. Production of nitrite and nitrate, or reductions in inorganic carbon or dissolved oxygen via nitrification, did not significantly influence lead leaching. INTRODUCTION As more utilities in the United States switch to chloramines for residual disinfection of potable water (Seidel et al. 2005; Zhang et al. 2009b), there is increasing concern about potential costs and health implications of corrosion induced by nitrification (Zhang et al. 2009a). Nitrification, the conversion of ammonia to nitrite (NO2-) and then nitrate (NO3-) by nitrifying bacteria, can impact corrosion by decreasing pH, alkalinity and dissolved oxygen (Zhang et al. 2009a). Production of organic carbon, and accelerated disinfectant decay, might also stimulate growth of corrosion-influencing microbes which could also affect corrosion (Wilczak et al. 1996; Zhang et al. 2009a). A 1996 survey indicated that two thirds of the medium and large utilities that use chloramines report nitrification problems in water mains (Wilczak et al. 1996), and it is very likely that even a greater percentage have nitrification issues if premise plumbing is considered (Zhang et al. 2008a; Zhang et al. 2009a). There is some anecdotal evidence of corrosion problems triggered by chloramines and nitrification in at least some circumstances. For example, recent work in Pinellas County, Florida highlighted some concerns related to iron corrosion control and red water (Powell 2004). Likewise, elevated copper levels at the tap were suspected to be linked to action of nitrifying bacteria in Willmar, Minnesota homes (Murphy et al. 1997a). Nitrification also co-occurred with higher lead leaching in Ottawa (Douglas et al. 2004), Washington D.C., Durham and Greenville, NC homes (Edwards and Dudi 2004; Edwards and Triantafyllidou 2007; Triantafyllidou et al. 2007). However, in most studies, the link between nitrification and corrosion is not confirmed, and the mechanism by which nitrification affects corrosion was not postulated. Only in the Ottawa 177 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 178 | Effect of Nitrification on Corrosion in the Distribution System study (Douglas et al. 2004), the higher lead was suspected to be the result of nitrification causing a pH decrease, but whether this pH decrease occurred upstream or in the lead pipe was not clear. Given the high costs and health implications of corrosion to utilities and consumers (Edwards and Dudi 2004; Triantafyllidou et al. 2007), and further considering that prior research emphasized nitrification problems occurring in the main distribution system whereas virtually all lead and copper plumbing materials are located after the property line (Committee on Public Water Supply Distribution Systems: Assessing and Reducing Risks 2006), it is important to better understand effects of nitrification on corrosion and metal release under conditions found in premise plumbing. Moreover, the work attempts to scientifically verify anecdotal links established between nitrification and increased lead leaching through a well-controlled laboratory study. EXPERIMENTAL SECTION Water Chemistry Lead pipes of 1.9 cm diameter were fabricated and then cut into 30 cm lengths. The lead pipes were aged by exposure to a synthesized water for one year without nitrification, and then exposed to water with ammonia (and resulting nitrification) for 15 months as described elsewhere (Zhang et al. 2008a). No disinfectant had ever been added to the pipes. Thirty pipes were exposed at 5, 60 and 1000 ppb orthophosphate-P (10 at each phosphate level). The ten replicate pipes were separated into three groups. The first group continued as a control (4 pipes), and the second group was modified by addition of free chlorine to a final concentration of 10 mg/L total chlorine (3 pipes). The added chlorine reacted with the existing ammonia to form monochloramine. The third group of pipes was modified by addition of 1 mg/L chlorite (3 pipes). The high chloramine (Fleming et al. 2005) and chlorite (McGuire et al. 1999; McGuire et al. 2006) levels were used to attempt to inhibit nitrification that was allowed to proceed unimpeded in the control. The pH of each type of water was adjusted to 8 before filling up the pipe. The alkalinity of the water was dropped stepwise from 100 mg/L down to 30, 15 and then 0 mg/L alkalinity by decreasing the amount of NaHCO3 added. Each alkalinity level was maintained for sufficient time for nitrification, pH and lead leaching to stabilize. Water in the pipes was changed every 3.5 days (twice a week) using a “dump and fill” protocol to simulate infrequent water use and replenish nutrients for microbial nitrifier growth. The pipes were maintained at room temperature. Analytical Methods Nitrifier activity was tracked by measuring loss of ammonia, production of nitrite and nitrate and reduction of pH. pH was monitored by using pH electrode according to Standard Method 4500-H+ B (Clesceri et al. 1998). Total ammonia (= NH3 + NH4+) was measured using a salicylate method with a HACH DR/2400 spectrophotometer, according to Standard Method 4500-NH3 (Clesceri et al. 1998). NO2--N and NO3--N were measured using DIONEX, DX-120 ion chromatography, according to Standard Method 4110 (Clesceri et al. 1998). Soluble and total metal release was also quantified. Soluble metal was operationally defined as the portion of metal passing through a 0.45 µm pore size syringe filter. Total metal release was quantified by digesting samples with 2% nitric acid for 24 hours in a 90 °C oven. Metal concentrations were quantified using an Inductively Coupled Plasma Mass Spectrophotometer (ICP-MS) according to Standard Method 3125-B (Clesceri et al. 1998). ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix D: Lead Contamination of Potable Water due to Nitrification | 179 Case Studies Two types of case studies were conducted at utilities and at bench scale at the University of Montana. Water Utility Studies Six participating utilities coordinated the collection of samples at three consumer homes before and after stagnation. Samples were analyzed for ammonia, nitrite, nitrate, lead and copper release and other basic water quality parameters (pH, chlorine, alkalinity, temperature, HPC, etc). More details of the sampling procedures are included in the Supporting Information. Montana Bench Test A plumbing rig was constructed to directly test the effect of pipe material (PVC versus Copper) on nitrification and resulting lead contamination of water by leaded brass. A brass rod (0.64 cm diameter × 10 cm length, C35300 alloy with 2% lead) was machined and placed inside a PVC or copper pipe (1.3 cm diameter × 61 cm length) to simulate the situation in homes with PVC/copper plumbing and leaded brass faucets. The rod was not in electrical contact with the PVC or copper pipe. Each experiment was run in triplicate using a synthesized potable water containing nitrifying bacteria. The synthesized water contained (NH4)2SO4 (2.13 mg/L-N), initial pH of 8.15, Na2HPO4 (1 mg/L-P), NaHCO3 (35 mg/L as CaCO3), Elliot Humics (4 mg/L) (International Humic Substances Society) and other salts described elsewhere (Rahman 2008). Water in the pipes was changed every Monday, Wednesday and Friday and samples were analyzed for ammonia, pH, lead and zinc release as described above. RESULTS AND DISCUSSIONS Inhibition of Nitrification with Monochloramine/Chlorite vs. Control Condition Addition of either choramine or chlorite effectively inhibited nitrification in the lead pipes. Ammonia conversion to nitrate and nitrite (i.e., ammonia loss) decreased from > 80% to < 40% upon addition of choramine or chlorite (Figure D.1). In most water systems, the bicarbonates and carbonate mainly represent the alkalinity of water. Based on nitrification stoichiometry, 14 mg/L as CaCO3 alkalinity is consumed for every mg NH4+-N oxidized (Grady et al. 1999), so it was expected that nitrification could be somewhat limited by a lack of alkalinity at the 6% of U.S. utilities with water containing less than 15 mg/L alkalinity as CaCO3 (AWWA. 1996). But in this study, for the control pipes, virtually complete nitrification occurred even when the added carbonate alkalinity was 15 mg/L (Figure D.1). This is possible because most bicarbonate alkalinity is consumed for maintaining pH, and only a small amount is incorporated into cell biomass (Grady et al. 1999). Since lead corrosion can increase pH and alkalinity, the actual limiting alkalinity would be lower than that predicted from stoichiometry. To confirm that at least some inorganic carbon is required, testing was conducted with no added alkalinity, in which case nitrification was abruptly halted even in the control (Figure D.1). Thus, it is unlikely that nitrification will be inorganic carbon limited at water utilities, unless alkalinity is well below 15 mg/L as CaCO3. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 180 | Effect of Nitrification on Corrosion in the Distribution System All other factors being equal, a lesser amount of nitrification translates to a higher final pH in the pipe, because less acid is produced via nitrification (Zhang et al. 2009a). However, due to the relatively high buffering of the water at 100 mg/L alkalinity, pH values in the pipes with monochloramine/chlorite were only slightly higher (p ≥ 0.04) relative to the control condition, even though there was less nitrification (Figure D.1). But when alkalinity (and buffering) was decreased to 30 mg/L and then 15 mg/L, the final pH values with monochloramine/chlorite were much higher (p < 0.001) than in the control (Figure D.1). Thus, the extent of pH reduction by nitrification depends not only on the extent of nitrification, but also the initial alkalinity level. At 0 alkalinity, where nitrification stopped in the controls, pH values in the pipes with monochloramine/chlorite were slightly lower relative to that without inhibitors (p ≥ 0.005) (Figure D.1). The above results were examined relative to predicted trends using solubility and chemical reaction models. Predictions of final pH based only on bulk water chemistry and the expected acid production by nitrification, confirms that the extent of the pH drop should increase with decreasing alkalinity (Supporting Information-Figure S.1). In fact, the predicted pH drops correlate very well with actual monitored pH drops (R2 = 0.81-1), although the actual pH drop is typically only 60-90% of the predicted pH drop. It is not uncommon to see differences between the predicted and actual pH drops due to other reactions (i.e., scale dissolution and corrosion) that tend to increase the pH (Zhang et al. 2008b). Effect of Nitrification on Lead Release Reductions in pH due to nitrification have been hypothesized to increase lead release (Garret 1891; Odell et al. 1996; Zhang et al. 2009a), although there has been no research that directly confirmed this hypothesis (Zhang et al. 2008b). In this study, a head to head comparison of pipes with nitrification inhibitors to those without confirmed that nitrification increased lead release, but the extent of the effect is highly dependent on the initial alkalinity level (Figure D.2). Specifically, at 100 mg/L alkalinity, lead release was not increased by nitrification, as indicated by similar or even higher total and soluble lead release in the pipes with monochloramine/chlorite versus the condition without nitrification inhibitors (Table S.1) (Figure D.2). At 30 mg/L alkalinity, nitrification increased total lead release up to 5 times and soluble lead release up to 21 times (p ≤ 0.002-Table S.1) (Figure D.2). At 15 mg/L alkalinity, total lead release was increased up to 5.5 times and soluble lead release up to 65 times (p ≤ 0.00008-Table S.1) (Figure D.2). These trends are in agreement with the fact that the pH was reduced most significantly by nitrification at the lower alkalinity levels (Figure D.1). When alkalinity dropped to 0, lead release in the control pipes dropped to levels similar (or even slightly lower) than those observed with monochloramine/chlorite (Figure D.2, Table S.1), proving that the nitrification inhibitors themselves were not decreasing soluble or total lead. It was also considered possible that soluble microbial product (SMP) produced by nitrification might be increasing lead solubility. However, based on data considered from earlier studies (Rittmann et al. 1994), nitrification of 2 mg/L ammonia would produce 20 ppb-C SMP from autotrophic growth, which is not sufficient to increase soluble lead by 1000 ppb due to complexation. Lead in drinking water can be present as truly dissolved soluble species (e.g., Pb+2, Pb(CO3-2)2, or as colloids/particulates that can include detached solder, brass or lead scale (McNeill and Edwards 2004; Triantafyllidou et al. 2007). In the pipes with high nitrification (no inhibitor), average soluble lead was gradually increased from 60, 220 to 850 ppb as alkalinity ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix D: Lead Contamination of Potable Water due to Nitrification | 181 levels were dropped from 100, 30 to 15 mg/L, respectively (Figure D.3). When alkalinity was dropped from 15 to 0 mg/L as CaCO3, soluble lead decreased to 160 ppb, because the final pH was much higher (Figure D.1). Particulate lead stayed constant at around 200 ppb (Figure D.3). In the pipes with low nitrification (monochloramine/chlorite), neither soluble nor particulate lead was significantly changed (Figure D.3). Thus, nitrification increased the soluble lead release, but had no detrimental impact on the particulate lead release (Figure D.3). Solubility models were used as described elsewhere to better understand the interplay between pH drops, alkalinity, buffering, DIC and lead solubility (AWWARF and DVGW-TZW 1996; Schock 1989). Percent changes in soluble lead in response to various 0.5 unit pH drops were calculated as a function of initial alkalinity and pH change (Figure D.4). In the absence of lead phosphate solids, soluble lead is predicted to markedly increase when pH drops, and the percentage increase is very significant at lower alkalinities (Figure D.4). For example, predicted soluble lead levels increase by 120% (from 470 to 1035 ppb) when pH drops from 7 to 6.5 at 15 mg/L alkalinity. But if the water has 100 mg/L alkalinity, the pH drop from 7 to 6.5 only increases predicted soluble lead by 40% (from 320 to 447 ppb) (Figure D.4). The solubility model trends and observed impacts of lower pH on lead release are also consistent with utility experience and other recent data (Zhang et al. 2008a). That is, the effects of pH on lead contamination and lead solubility are relatively weak at the higher alkalinities. For example, the 90 percentile lead levels reported by utilities are not a strong function of pH if alkalinity is > 30 mg/L, but lower pH markedly increases 90%’ile lead if alkalinity is < 30 mg/L (Dodrill and Edwards 1995). In situations where a Pb3(PO4)2 solid controls solubility, a pH drop from 8 down to 7.5 or even 7.0 has relatively little effect on soluble lead, especially at higher alkalinities (Figure D.4) . In fact, the lower pH can even decrease lead solubility in some cases. In such systems, the final pH must drop down to about pH 6.5 before solubility is markedly increased (Figure D.4), and even so, the changes in absolute lead concentrations are low relative to the 15 ppb action level. For example, at 15 mg/L alkalinity, soluble lead levels are predicted to be 9 and 16 ppb at pH 8 and 6.5, respectively. The key conclusion is that pH drops from nitrification might not increase lead solubility at utilities dosing orthophosphate corrosion inhibitors, if the dose is sufficient to form Pb3(PO4)2 or similar solids on the pipe surfaces. The models were also used to examine the possible role of decreased Dissolved Inorganic Carbon (DIC) due to autotrophic growth. Consideration of this factor had only slight predicted impacts on soluble lead (Figure D.4), supporting the idea that the primary effect of nitrification is exerted through its impact on pH. Direct Comparison of Model Results to Experimental Data For the experiments conducted herein, the initial phosphate in the water was virtually all removed during stagnation in the lead pipe. Even when the initial water contained 1000 ppb phosphate, only 10 ppb phosphate was present in the water after stagnation (i.e., > 99% had been removed by reactions with the lead pipe wall). Assuming even a very low corrosion rate of 0.1 uA/cm2, the Pb+2 formed per unit volume of water in the pipe exceeds the phosphate that is present by more than an order of magnitude. Hence, the extreme loss of phosphate from the water, by processes such as sorption to newly forming lead hydroxyl-carbonates scale is not unexpected. This explains why the data in Figure D.2, behave more in keeping with trends expected for a system without phosphate inhibitor, because the added phosphate was effectively removed and ©2010 Water Research Foundation. ALL RIGHTS RESERVED 182 | Effect of Nitrification on Corrosion in the Distribution System Pb3(PO4)2 was under-saturated in these tests. In a practical situation with more frequent water changes and flow, it is highly likely that Pb3(PO4)2 solid would have formed. Thus, all results in our tests, are representative of expectations at utilities that do not dose a high amount of orthophosphate to the water. The solubility model predictions (based on measured final pH, final total lead, total phosphate and final alkalinity) are in good agreement with the actual data on soluble lead for situations with high nitrification (R2 = 0.76) (Figure D.5). The conclusion is that the complex response of soluble lead to initial alkalinity (Figure D.2) is completely consistent with solubility model predictions that consider lead-carbonate solid formation, lead carbonate complexation and other factors (AWWARF and DVGW-TZW 1996; Dodrill and Edwards 1995; Edwards et al. 1999; Schock 1989). This good correlation also suggests that the complexation by SMP, is not the major contributor to the increased soluble lead after nitrification. It is important to note that higher alkalinity has a dual benefit in preventing problems with soluble lead due to nitrification. First, as a buffer, the extent of the pH drop due to a given amount of ammonia conversion is reduced. This is obvious based on the pH (-log of average [H+]) of 7.7, 6.92 and 6.19 at 100, 30 and 15 mg/L alkalinity, respectively (Figure D.1). Second, a given pH drop of 0.5 units also has a much lesser impact on soluble lead at higher alkalinity (Figure D.4). Lead Solubility with Nitrification Inhibitors or at Lower Phosphate Levels In nearly all tests with lower levels of phosphate, or with nitrification inhibitors, relatively little nitrification occurred. As a result, the final pH was higher, and soluble lead levels were lower versus the control condition dosed at 1 mg/L-P. In these cases the solubility model did not predict trends quite as well as for cases where extensive nitrification occurred (e.g., Supporting Information Figure S.2). This is probably because the soluble lead was a relatively small fraction (10-42%) of the total lead present, and soluble lead data therefore has higher error due to significant interference from colloids less than 0.45 um in size (McNeill and Edwards 2004) when the fraction of soluble lead is low relative to total lead. Case Studies Water Utility Studies Samples collected from homes at six utilities using chloramines indicated extensive nitrification during stagnation via a decrease of ammonia (Table D.1) and increase of nitrite/nitrate species. Similar to our earlier field studies (Zhang et al. 2008b), significant pH drops (0.34-2) were also observed (Table D.1). When the actual pH drop is compared to the pH drop predicted based on ammonia consumption, the actual pH drop could either be higher or lower than the predicted pH drop (Table D.1). This was not surprising considering the complexity of the reactions due to other bacteria that can occur in pipes during stagnation (Figure D.2). However, there are also cases where the predicted pH drop was very close to the actual pH drop; for example, site #1 in the anonymous and Portland utility. For samples collected at a given utility, the magnitude of the pH drop amongst different sampling sites was generally consistent with the ranking of ammonia consumption (Table D.1). An exception was site #3 in Portland, OR, where the ammonia consumption was high, but pH was observed to increase rather than decrease. This was possibly due to the presence of concrete lined pipes in the system, which can leach lime to water, as is ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix D: Lead Contamination of Potable Water due to Nitrification | 183 seemingly confirmed by higher calcium levels in water samples from this site compared to the other two (5 ppm versus 2 ppm). For all utilities investigated, the sampling sites with the smallest ammonia consumption and pH drop usually had the least lead, copper or zinc contamination (#3 site within each utility). Overall, the level of lead, copper and zinc contamination was somewhat controlled by the magnitude of the pH drop caused by nitrification. Because the plumbing materials present in each home will vary markedly in terms of lead content and other important issues, perfect correlations between pH drop and lead leaching are not expected. Montana Bench Test Consistent with expectations based on prior research (Zhang et al. 2008a), complete nitrification occurred in PVC pipes after two months, but never occurred in copper pipes even after 9 months due to copper toxicity (total copper concentration was 1500 ± 130 ppb in copper pipes and 75 ± 5 ppb in PVC pipes). In PVC pipes, nitrification decreased the final pH to 6.77, while in copper pipes, final pH was increased to 9.96, possibly due to copper corrosion (Zhang et al. 2008b) (Table D.2). Not surprisingly, the average lead and zinc released from the leaded brass in the PVC pipes were 45% and 81% higher, respectively, than was observed in copper pipes (Table D.2). This type of effect also may have been observed at one of the utilities sampled (Table D.1-Hampden, MN). Higher copper, lead and zinc were observed in homes with plastic rather than copper service plumbing. Overall, these data offer clear proof that in situations where nitrification is occurred and leaded brass faucets are present, the first draw lead might be higher in homes plumbed with PVC/plastic pipe versus homes plumbed with copper pipe (Zhang et al. 2008a). IMPLICATIONS FOR DRINKING WATER SYSTEMS Nitrification can sometimes increase soluble lead contamination of potable water by reducing pH. The extent of the pH reduction and impact on soluble lead release depends on the amount of nitrification, the initial alkalinity and initial pH level. In considering the possible effects of nitrification on lead solubility for a given circumstance, the “worst case” pH drop from nitrification (assuming 100% conversion of total ammonia) for a utility (Figure D.6) can be calculated. For example, at a utility with initial pH of 8.0 and 46 mg/L initial alkalinity and 1 mg/L NH3-N, pH is expected to drop up to 1 unit due to nitrification (Figure D.6). The lead solubility models (i.e., Figure D.4) can then be used to predict that the 1 unit drop in pH from 8 to 7 could increase soluble lead by 50%. This analysis indicates that the initial pH also plays an important dual role. First, systems with pH between 7.5 and 8 are more likely to have active nitrification (Wolfe and Lieu 2001). Second, a given amount of nitrification activity would induce a much larger pH drop in systems with initial pH of 8-8.5, since buffer intensity is at minimum at pH = 8.3 in carbonate systems (Snoeyink and Jenkins 1980). For example, comparing site # 1 at St Paul, MN and the anonymous utility, with similar initial alkalinities (42 and 44 mg/L) and ammonia loss (0.4 and 0.41 mg/L), the predicted pH drop due to nitrification is 0.5 unit in St Paul, MN (initial pH of 9) and 0.61 unit in the anonymous utility (initial pH of 8.3) (Table D.1). The actual pH drop in St. Paul, MN was even smaller-0.12 pH unit (Table D.1). ©2010 Water Research Foundation. ALL RIGHTS RESERVED 184 | Effect of Nitrification on Corrosion in the Distribution System The overall evaluation indicates that serious problems with lead leaching from nitrification are not expected at the alkalinities and initial pHs encountered at many water utilities. Hence, use of Figure D.6 and Figure D.4 can serve as an important screening tool, to consider a utility’s susceptibility to problems with higher soluble lead as a result of nitrification. Certainly, utilities like Ottawa, Canada (initial pH 8.5 and initial alkaliiinity 35 mg/L) (Douglas et al. 2004) are predicted to be very susceptible to elevated soluble lead from nitrification. Similar approach can be taken for evaluating copper leaching problems that might be induced by pH drops due to nitrification, but contrary to lead release, copper solubility is most strongly affected by pH changes in higher alkalinity waters, like Willmar, Minnesota (Murphy et al. 1997a). FIGURES AND TABLES Figure D.1 Ammonia loss % and final pH, versus time when initial alkalinity was reduced in stages from 100 to 0 mg/L Note: All pipes were dosed with 1 mg/L as P. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix D: Lead Contamination of Potable Water due to Nitrification | 185 Figure D.2 Total and soluble lead release versus time in lead pipes at 1 mg/L as P Figure D.3 Average soluble and particulate lead release at different alkalinity levels and 1 mg/L as PO4-P Note: Error bars indicate 95% confidence interval. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 186 | Effect of Nitrification on Corrosion in the Distribution System Figure D.4 Predicted % soluble lead increase due to pH decrease (Assuming 2000 ppb lead) Note: Lower graph assumes solubility control by Pb3(PO4)2 solids. Figure D.5 Actual soluble lead vs. predicted soluble lead in lead pipes at the control condition with 1 mg/L-P Note: Pb3(PO4)2 or similar solids were not predicted to form due to high removal of phosphate during stagnation. ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix D: Lead Contamination of Potable Water due to Nitrification | 187 Figure D.6 Resulting pH drop based on ammonia oxidized at different initial alkalinity and pH Table D.1 Water utility studies results #1 #2 #3 #1 Anoymous # 2 #3 #1 Portland, #2 OR #3 Bangor, # 1 ME #2 #1 Hampden, #2 ME #3 St. Paul, MN Service Ammonia decrease, Pipe mg/L Material 0.4 Lead 0.8 0.18 0.41 0.34 0.38 0.23 Copper 0.18 0.32 0.6 Copper 0.62 cast iron 0.35 plastic 0.44 copper 0.08 POE Alkalinity, Predicted Actual Total Total Total pH mg/L pH drop pH drop Pb, ppb Cu, ppb Zn, ppb 9 8.3 7.8 9.73 9.6 42 38 39 44 49 51 10 13 11 22 22 26 25 25 0.5 1 0.2 0.62 0.54 0.54 0.57 0.57 0.82 0.35 0.35 0.16 0.2 0.03 0.12 0.72 -0.18 0.6 0.3 0 0.5 0.3 -1.1 0.71 0.58 1.8 1.99 0.15 261 58 8 7 2 5 7 21 4 4.8 49 1 658 12 771 15 31 550 215 180 312 944 177 331 228 81 444 187 8 21 269 486 52 135 13 34 11 70 6 12 168 24 Note: Data reported represents the 1st draw sample after overnight stagnation. Calculations are made by comparing water quality to those collected at the POE. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 188 | Effect of Nitrification on Corrosion in the Distribution System Table D.2 Montana bench test results Pipe Material Montana Bench Test PVC Copper Ammonia loss, % 71±3 6±5 Final pH 6.77 ± 0.06 9.77 ± 0.13 Total Pb, Total Zn, ppb ppb 67 ± 3 763 ± 33 46 ± 4 421 ± 30 Note: Data reported were the average of 36 measurements over four weeks time. ±indicates 95% confidence interval SUPPORTING INFORMATION Figure S.1: Actual pH drops versus predicted pH drops at 1 mg/L-P. Note: Predicted pH drops were modeled using MINIQL software. Acid produced from nitrification in each case is based on measured ammonia loss, nitrate/nitrite production and the following equations (Equation S.1 and Equation S.2). This produced acid is added to the initial acid (acid needed to adjust the initial pH to 8), and the result is used to calculate the final pH. NH4+ + 1.9 O2 + 0.069 CO2 + 0.0172 HCO3- Æ 0.0172 C5H7O2N + 0.983 NO2- + 0.966 H2O + 1.97 H+ Equation S.1 + NO2 + 0.00875 NH4 + 0.035CO2 + 0.00875 HCO3- + 0.456 O2 + 0.00875 H2O Æ 0.00875 Equation S.2 C5H7O2N + 1.0 NO3- ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix D: Lead Contamination of Potable Water due to Nitrification | 189 Figure S.2: Actual soluble lead versus predicted soluble lead at 1 mg/L-P. Table S.1 p-value for the paired t-test on total and soluble lead levels (1 mg/L-P) Soluble Lead chlorine vs. no inhibitor chlorite vs. no inhibitor Total Lead chlorine vs. no inhibitor chlorite vs. no inhibitor 100 0.45 0.2 100 0.46 0.04 Alkalinity 30 15 0.0002 0.00006 0.002 0.00008 Alkalinity 30 15 0.34 0.007 0.0003 0.0002 0 0.039 0.003 0 0.11 0.006 S.1 WATER UTILITY STUDY DETAILS Samples were collected from a selection of six participating utilities. At each utility, samples were collected at the POE(s) to the distribution system, as well as at two to three homes throughout the chloraminated section of the distribution system. First-draw and flushed samples were collected from homes presenting higher risks of lead and copper contamination, and/or homes near areas where nitrification has been experienced. Samples were collected from faucets within homes (not from outside hose bibs), and from homes without after-market home water treatment devices. Residents were asked to let the water stagnate in the pipe for at least 8 hours prior to sample collection, i.e., they could not use the sampled faucet. Five samples are collected at each location: 1st draw bacterial test sample, 1st Draw Unfiltered, 1st Draw Filtered, Flush Unfiltered, Flush Filtered. The first sample collected was for the bacteriological tests (50ml for HPC and MPN test). First-draw samples (250 ml) for the physical and chemical parameters were collected immediately after. After collecting the first-draw samples, the flushed samples (250 ml) were collected after at least 5 minutes of flushing. Sixty ml of both first draw and flush samples were filtered through 0.45-µm to produce filtered samples. Preferably, samples were collected by utility staff; alternatively, homeowners were asked to collect the samples. In either case, clear instructions were provided. ©2010 Water Research Foundation. ALL RIGHTS RESERVED 190 | Effect of Nitrification on Corrosion in the Distribution System ©2010 Water Research Foundation. ALL RIGHTS RESERVED APPENDIX E UTILITY INTERVIEW QUESTIONNAIRE Helene Baribeau The purpose of this questionnaire is to obtain background information on your system to help build case studies and utility guidelines that will appear in the final report of this project. Case studies will be developed from analysis of your corrosion data (collected from the Lead and Copper Rule compliance monitoring) and nitrification data (as available). We are also interested in incorporating any special studies that may have been conducted in your distribution system in relation to corrosion, nitrification, or the interplay between nitrification and corrosion. We may contact you to further discuss any important issues indicated on your questionnaire. Please respond to this questionnaire as accurately as possible. If a question would require unreasonable search time, feel free to skip it and add a note in this regard (e.g., “too difficult to find”). If you use both free chlorinated and chloraminated waters in your distribution system, please respond only for the portion of your system that is chloraminated. Note that all responses will remain anonymous. The survey addresses the following topics: Section A – Background Information Section B – Nitrification Section C – Corrosion Section D – Closing Remarks Thank you very much for your time and support to our project! If you have any questions, please contact: Hélène Baribeau, Ph.D., P.E. Carollo Engineers, P.C. 199 South Los Robles Avenue, Suite 530 Pasadena, California 91101 Phone: 626-535-0180, ext.238 Cell: 714-716-6715 Fax: 626-535-0185 E-mail: [email protected] 191 ©2010 Water Research Foundation. ALL RIGHTS RESERVED 192 | Effect of Nitrification on Corrosion in the Distribution System SECTION A: BACKGROUND INFORMATION Question A1 Contact information for your utility: Utility Name: _______________________________________________ Contact Person: _______________________________________________ Title / Responsibility _______________________________________________ Address1: _______________________________________________ Address2: _______________________________________________ City, State, Zip: _______________________________________________ Phone: _______________________________________________ Cell: _______________________________________________ Fax: _______________________________________________ Email: _______________________________________________ Question A2 Start date of chloramination (month, year): Start date: _____________________________________________________ Question A3 Do you periodically switch to free chlorine as distribution system residual disinfectant? No Yes How often do you switch from chloramine to free chlorine? Monthly Quarterly Seasonally Once per year Twice per year As needed. Specify: _______________________ When you switch to free chlorine, how long do you apply it? ____________________________________________ When you switch to free chlorine, what is the target chlorine residual leaving your facility? _____________________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix E: Utility Interview Questionnaire | 193 Question A4 Provide an estimate of the size and characteristics of your drinking water distribution system: Number of service connections: Number of persons served: Number of storage facilities (i.e., tanks and reservoirs): Total storage capacity in tanks and reservoirs: Number of pressure zones: Number of entry points in the distribution system during typical operation: Question A5 Provide the estimated proportion (percentage) of each of the following pipe materials and diameters in your distribution system: Pipe diameter Pipe material ≤4 inches 6 to 8 inches 10 to 12 inches Asbestos cement Cast iron (unlined) Cast iron (cement-mortar lined) Ductile iron (unlined) Ductile iron (cement-mortar lined) Concrete Steel Polyvinyl chloride (PVC) Other: ________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED >12-inches 194 | Effect of Nitrification on Corrosion in the Distribution System Question A6 Provide the estimated age of each of the following pipe materials and diameters in your distribution system: Pipe diameter ≤4 inches Pipe material 6 to 8 inches 10 to 12 inches >12 inches Asbestos cement Cast iron (unlined) Cast iron (cement-mortar lined) Ductile iron (unlined) Ductile iron (cement-mortar lined) Concrete Steel Polyvinyl chloride (PVC) Others: _______________ Question A7 Provide the estimated proportion (percentage) of each of the following pipe materials for the premise (building/home service lines) plumbing of your distribution system: Lead: ___________________________________________ Copper: ___________________________________________ Polyvinyl chloride (PVC): ___________________________________________ Galvanized iron: ___________________________________________ Stainless steel: ___________________________________________ Others (specify): ___________________________________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix E: Utility Interview Questionnaire | 195 Question A8 What percentage of homes in your system was built before the lead solder ban in 1986? 0 to 10% 11 to 20% 21 to 30% 31 to 40% 41 to 50% 51 to 60% 61 to 70% 71 to 80% 81 to 90% 91 to 100% Don’t know SECTION B : NITRIFICATION Question B1 Has your system experienced nitrification in the distribution system? No Yes On average, how often do you respond to nitrification, either by increasing monitoring or implementing more drastic measures such as flushing or breakpoint chlorination: Once per week Once per 2 weeks Once per month Once per 2 months Once per season Other. Specify: ________________________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED 196 | Effect of Nitrification on Corrosion in the Distribution System Question B2 Has your system experienced nitrification in premise (building/home service lines) plumbing? We have never monitored for nitrification in premise plumbing using stagnant first draw samples. No Yes How was it brought to your attention? ___________________________________________________________________ On average, how often do you detect nitrification in premise plumbing: Once per week Once per 2 weeks Once per month Once per 2 months Once per season Other. Specify: ________________________________ Question B3 Provide the estimated occurrence of nitrification in the following pipe materials and diameters in your distribution system (as a percentage of total number of occurrences): Pipe diameter ≤4 inches Pipe material 6 to 8 inches 10 to 12 inches Asbestos cement Cast iron (unlined) Cast iron (cement-mortar lined) Ductile iron (unlined) Ductile iron (cement-mortar lined) Concrete Steel Polyvinyl chloride (PVC) Others: ________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED >12 inches Appendix E: Utility Interview Questionnaire | 197 Question B4 Provide the estimated occurrence of nitrification in the following pipe materials in the premise (building/home service lines) plumbing (as a percentage of the number of occurrences in premise plumbing): Lead: ___________________________________________ Copper: ___________________________________________ Polyvinyl chloride (PVC): ___________________________________________ Galvanized iron: ___________________________________________ Stainless steel: ___________________________________________ Others (specify): ___________________________________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED 198 | Effect of Nitrification on Corrosion in the Distribution System Question B5 Based on YOUR experience, rate the following methods used to monitor for nitrification: Rate the effectiveness of each method: 0: Do not apply this method, 1: Not effective in your system, 2: Slightly effective in your system, 3: Effective in your system, 4: Very effective in your system, or 5: Essential. Indicate the monitoring frequency used in YOUR distribution system: 1: Every 4 hours, 2: Daily, 3: Weekly, 4: Bi-weekly, 5: Monthly, 6: Quarterly, 7: Annually, or 8: Not analyzed. Also, indicate the number of sampling locations. Parameter Effectiveness Monitoring frequency Change in chlorine-to-ammonia-N ratio Decrease in total chlorine residual Change in chloramine speciation Decrease in dissolved oxygen Decrease in free ammonia residual Increase in free ammonia residual Decrease in total ammonia residual Increase in total ammonia residual Increase in nitrite Increase in nitrate Decrease in pH Increase in ammonia-oxidizing bacteria Increase in coliforms Increase in HPC (R2A) Increase in HPC (agar) Temperature Increase in assimilable organic carbon (AOC) Others (specify): ©2010 Water Research Foundation. ALL RIGHTS RESERVED Number of locations Appendix E: Utility Interview Questionnaire | 199 Question B6 What methods have YOU used to prevent nitrification? 0: Do not apply this method, 1: Not effective in your system, 2: Slightly effective in your system, 3: Effective in your system, 4: Very effective in your system, or 5: Essential. Blend water: Use chloramination booster stations: Use chlorination booster stations: Improve chloramine stability (e.g., implement GAC, change coagulation process): Increase chloramine residual at the plant effluent(s): Decrease ammonia residual at the entry point(s): Modify chlorine-to-ammonia ratio: Modify treatment process other than disinfection: Increase water pH: Flush the affected area of the distribution system: Flush the entire distribution system: More aggressive cleaning such as swabbing or pigging: Change distribution system hydraulics, eliminate dead-ends: Implement pipe corrosion control program: Increase reservoir/tank mixing: Reduce reservoir/tank storage (cycle reservoir or increase turnover rate): Clean reservoir/tank: Seasonal switch to free chlorine: Use chlorine dioxide (specify the point of addition): ___________ Add chlorite: Increase water quality monitoring: Others (specify): ______________________________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED 200 | Effect of Nitrification on Corrosion in the Distribution System Question B7 What methods have YOU used to correct nitrification after it takes place? 0: Do not apply this method, 1: Not effective, 2: Slightly effective, 3: Effective, 4: Very effective, or 5: Essential. Increase chloramine residual: Modify chlorine-to-ammonia ratio: Decrease ammonia residual at the entry point: Increase water pH: Partially drain reservoir/tank: Breakpoint chlorinate reservoir/tank and problem area(s): Breakpoint the entire chloraminated area of the system: Clean reservoir/tank: Flush the affected area of the distribution system: Flush the entire distribution system: Change distribution system hydraulics, eliminate dead-ends: Use chlorine dioxide (specify the point of addition): ___________ Add chlorite: Others (specify): ______________________________________ SECTION C : CORROSION Question C1 Is your system on reduced monitoring for the Lead and Copper Rule compliance? Yes No ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix E: Utility Interview Questionnaire | 201 Question C2 What corrosion control treatment practice(s) do you currently use? Check all that apply. Corrosion control is not practiced pH adjustment. If you adjust pH, your target pH is: ________________________ What method do you use to modify the pH: __________________ _____________________________________________________ Add corrosion inhibitor. If so, which one (if it is a blend, please specify the composition)? _________________________________________ Dose of the corrosion inhibitor? ____________________________ Target residual in the distribution system? ___________________ Raise the dissolved inorganic carbonate (DIC). If so, what compound do you use? ____________________________________________________ Dose of compound used to raise DIC? ______________________ Question C3 Has your system experienced nitrification (as characterized per Question B5 above) in the presence of corrosion problems: No Yes. If so, please fill out the following table: Corrosion problem in the presence of nitrification Distribution system material that was suspected to be corroded at a higher rate and/or affected by nitrification Higher incidence of red water Higher incidence of blue water High lead concentration High copper concentration Others (specify): ________________ ________________ ©2010 Water Research Foundation. ALL RIGHTS RESERVED Frequency of occurrence (once per …) 202 | Effect of Nitrification on Corrosion in the Distribution System SECTION D: CLOSING REMARKS Question D1 Comments about any of the answers provided above. ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Question D2 Has your system conducted special studies related to nitrification and/or corrosion in your distribution system and/or premise (building/home) plumbing? No Yes. Provide a brief description of these studies: _________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ Question D3 Please provide the following data, IF EASILY AVAILABLE, collected at the entry points to the distribution system (after addition of all chemicals) and in the distribution system, including premise (buildings/homes) plumbing. Three years of REPRESENTATIVE data received in electronic files would be preferable: ¾ Water temperature (indicate °F or °C) ¾ pH ¾ Total chlorine residual (mg/L Cl2) ¾ Chlorine-to-ammonia-N weight ratio (mg:mg) ¾ Ammonia concentration (specify free or total ammonia, and specify mg/L as N or mg/L as NH3 or NH4+) ¾ Nitrite concentration (specify mg/L as N or mg/L NO2-) ¾ Nitrate concentration (specify mg/L as N or mg/L NO3-) ¾ Heterotrophic plate counts (HPC) (specify the incubation media [R2A or agar], the incubation temperature [indicate °F or °C], and incubation time) ¾ Total organic carbon (TOC) concentration (mg/L C) ¾ Dissolved organic carbon (DOC) concentration (mg/L C) ¾ Trihalomethanes (THMs) concentration (µg/L) (chloroform, bromodichloromethane, dibromochloromethane, and bromoform) ©2010 Water Research Foundation. ALL RIGHTS RESERVED Appendix E: Utility Interview Questionnaire | 203 ¾ Alkalinity (mg/L CaCO3) ¾ Lead concentration (specify units) ¾ Copper concentration (specify units) ¾ Calcium concentration (specify mg/L, or mg/L as CaCO3) ¾ Total dissolved solids (TDS) (specify units) ¾ Dissolved oxygen concentration (mg/L O2) ¾ Chloride concentration (mg/L Cl-) ¾ Sulfate concentration (specify mg/L as S or mg/L SO42-) ¾ Potassium concentration (mg/L K) ¾ Aluminum (mg/L Al) ¾ Zinc (mg/L Zn) ¾ Iron concentration (specify units) ¾ Manganese (specify units) ¾ Magnesium (specify units) ¾ Phosphate concentration (specify mg/L PO4 or mg/L P) ¾ Silica concentration (specify mg/L as SiO2 or Si) Question D4 How long did it take you to complete this survey (without considering interruptions)? Less than 1h00 1h00 to 2h00 2h00 to 3h00 3h00 to 4h00 4h00 to 5h00 5h00 to 6h00 6h00 to 7h00 7h00 to 8h00 8h00 to 9h00 9h00 to 10h00 ©2010 Water Research Foundation. 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