MEA campaign at TCM DA Dr. Espen Steinseth Hamborg Technology Manager TCM DA - catching our future Current CCS projects in Norway • Sleipner • • • • • Snøhvit • • • • • Natural gas production World’s first large-scale offshore CO2 separation, injection, and storage site 1 million ton CO2 annually since 1996 Amine based LNG production CO2 separation, injection and storage. 0.7 million tons annually Amine based Both applied to natural gas treatment processes! - catching our future What differs TCM from current CCS? Gas stream properties Current CCS (Natural gas treatment) TCM (Flue gas treatment) CO2 partial pressures High (typically 1 – 5 barA) Very low (0.03 – 0.150 barA) Oxygen contents Very low (0 – 0.2%) Very high (3 – 15%) Emissions Little relevance (closed process) Very high relevance (process open to atmosphere) Trace components Relevance Process degradation High relevance Process degradation and emissions Volumes Small volumes Small equipment Large volumes Large equipment • • TCM drives amine based CCS technology from natural gas towards flue gas treatment Results from TCM will be instrumental due to (partly) open dissemination - catching our future Background of the MEA solvent system • • Amine systems for natural gas treatment stretches back to 1930s MonoEthanolAmine (MEA) is a conventional amine • • • • Easily available, low costs Well understood solvent system; kinetics, CO2 VLE, etc. MEA solvent: usually an aqueous mixture of 20 – 45 wt% MEA All patents have now expired • Freely used by anyone, “open source amine” • Although still used by commercial vendors with certain patented adaptions • Results from MEA campaigns are benchmark results of open nature, and to a large part scientifically disseminated - catching our future Amine plant at TCM – overview - catching our future - catching our future MEA campaign – purpose & goals • Some facts; • • • Main purpose & goal to generate results from gas turbine operations with CO 2 capture by investigating; • • • • • • • • • CO2 capture from gas fired turbines operations provides a very small CO2 footprint for energy production, but limited data openly available Two MEA campaigns conducted at TCM; Dec 2013 – Feb 2014 (in collaboration with Aker Solutions), Jun 2015 – Sep 2015 Verify mass & energy balances with upgraded instrumentations Revised verified baseline Plant capacities and CO2 capture from advanced gas power plants (EGR recycling) Degradation, emission, and reclaiming Simulation tools Ambient air and workplace monitoring Corrosion Further testing of refinery catalytic cracker flue gas treatment Results will be standing as a baseline for future vendor testing at TCM, and likely any future CCS projects based on flue gas treatment - catching our future MEA campaign – Plant operation results • Example: September 9th 2015, plant data • • • • • Gas turbine flue gas flow rate: CO2 capture rate: Specific reboiler duty: CO2 production: CO2 mass balance: 59.500 Sm3/hr ~85% 3.6 MJ/kg CO2 3300 kg/hr 100±2% - catching our future MEA campaign – Emissions results • TCM has the most advanced and comprehensive emission monitoring and surveillance scheme, and provides experimental evidence for safe environmental impact • Direct emissions of MEA during the campaign • • • Emissions of amines and potentially harmful byproducts were all within emission permits Online (FTIR, PTR-TOF, PTR-QMS) and offline (iso-kinetic) Ambient air measurements of MEA and other chemicals • • In collaboration with University of Oslo Measurements at locations around Mongstad, based on annual weather data - catching our future MEA campaign – Solvent handling results • Amine solvents inherently undergo degradation processes • • • Some amines degrades more than others Degradation products builds up and gradually “disables” the solvent Reclaiming process necessary to maintain solvent quality and performance Solvent before and after reclaiming - catching our future MEA campaign – Corrosion investigation results • • Very high importance for integrity of amine plants, aim of finding acceptable materials Various materials corrosion tested in aqueous 30 wt% MEA • • Mechanisms observed • • 304l, 316l, S235, Inconel 600, Duplex, EPDM Stellite 6, Stellite 12 From no corrosion to pitting, coarse general corrosion, and total corrosion Some materials are well suited, others not. - catching our future Dissemination and future activities • Scientific dissemination and knowledge sharing a major driver for TCM • MEA campaign data to be published at 13th Conference on Greenhouse Gas Control Technologies (GHGT) in November • 6 abstracts submitted • • TCM provides the highest technical and scientific impact for carbon capture and CCS development! Future MEA campaign • • • Reduction of degradation processes Further investigation of flue gas treatment of advanced gas turbine flue gases Close collaboration with Sintef • DOCPCC project automated and intelligent amine plants • Aerosolve project further investigations of refinery flue gas treatment • Further open development of non-proprietary CO2 capture technology - catching our future Thank you for your attention!!! Acknowledgments to the personnel at Gassnova, Statoil, Shell, Sasol, and TCM for making this MEA campaign possible! Acknowledgments to TCM DA owners - catching our future BACKUP SLIDES - catching our future Mongstad energy situation • Background for Mongstad CHP plant: • • • Combined Heat and Power Plant (CHP) • • • Inefficient production of electric power at oil rigs. Mongstad refinery burned gas in boilers to produce heat Investment decision in 2006 Constructed on the condition of the construction of a CO2 test centre (today TCM) CHP provided reduction of 300.000 tonnes/year total emissions of CO2 • Increased local emission at Mongstad - catching our future
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