FORM ATE TE CH N I CA L M A N UA L C A B O T C O M PAT I B I L I T I E S A N D I N T E R A C T I O N S SECTION B1 COMPATIBILITY WITH GASES B1.1Introduction ...................................................................................................................................2 B1.2 CO2 compatibility ..........................................................................................................................2 B1.2.1 Buffered formate brines protect against CO2 acidification ...............................2 B1.3 H2S compatibility ......................................................................................................................... 3 B1.3.1 How formates scavenge H2S .......................................................................................3 B1.3.2 H2S scavengers in formates ........................................................................................4 B1.4 O2 compatibility ............................................................................................................................ 4 B1.4.1 Use of O2 scavengers in formate brines ..................................................................5 References ................................................................................................................................................... 5 The Formate Technical Manual is continually updated. To check if a newer version of this section exists please visit formatebrines.com/manual NOTICE AND DISCLAIMER. The data and conclusions contained herein are based on work believed to be reliable; however, CABOT cannot and does not guarantee that similar results and/or conclusions will be obtained by others. This information is provided as a convenience and for informational purposes only. No guarantee or warranty as to this information, or any product to which it relates, is given or implied. CABOT DISCLAIMS ALL WARRANTIES EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO (i) SUCH INFORMATION, (ii) ANY PRODUCT OR (iii) INTELLECTUAL PROPERTY INFRINGEMENT. In no event is CABOT responsible for, and CABOT does not accept and hereby disclaims liability for, any damages whatsoever in connection with the use of or reliance on this information or any product to which it relates. © 2013 Cabot Corporation, MA, USA. All rights reserved. CABOT is a registered trademark of Cabot Corporation. VERSION 2 – 09/13 FORMATE TECHNICAL MANUAL C AB O T B1.1 Introduction Influx of gases is one of the main causes of corrosion The carbonate / bicarbonate buffer system provides failures in completion and packer fluids. The most strong buffering at two different pH levels: destructive gases are carbon dioxide (CO2) and hydrogen sulfide (H2S), which can leak into the wellbore along with • Higher buffer level at pH = 10.2 pK − 2− + pK 2− other reservoir gases, and oxygen (O2) that enter the + +H→ ← −→ HCO3 3 ← HCO 1 1CO3 + HCO (1) 3 fluid during circulation at the surface or, in the case 2 − − pK 22−− CO − HCO− of packer fluids, during annular pressure bleed-off where =CO 10.2 + H +3←HCO 3→ HCO33 pK a 2 1 pK a 2 CO 33 pK − 2− + operations. CO + H ← → HCO3 1 3 pK a1 − + 2− − − 2− pKH + 2 pK − HCO + a1 + ← → H CO 2 At pH =+ 10.2 ( ) the buffered HCOcontains CO3 + H ← 3 → HCO 1 3 2 solution 3 HCO H 2−← a 2 → H2 COCO 3 3 pK 3 3 − pK CO + H + ←of → HCO3 (CO32 − ) and HCO3 − 1the2same pK Oxygen and H2S scavengers are commonly used in amount carbonate − −a2 + 3 pK pK a1 2 −H ← − COCO → −HCO − 2 3 + H3 + ← → HH HCO halide brines to try and eliminate the problems caused pK1a 2 bicarbonate (HCO HCO 3−3 +). 2 CO 3 pK a1 HCO 2−CO 3 2 −3 −pKH CO pK a1 3 pK pK 3 2 +HCO 3 − −a 2 2 + CO HCO + H ← 3 by these gases. Unfortunately, scavengers do deplete a2 CO2 −3 + H ←3−→ HCO331 → H2CO3 1 − +pK a pK a1 CO HCO pK − − 2 2 2 → H CO HCO3 +•H Lower ← during use, and the addition of these scavengers is buffer level CO= 6.35 +3 H −+ ←→HHCO 133a + at pH 2 pK 33 pK 3HCO3 − 2 CO 3 2 2 − − 1CO ( aqa)1 CO ( g ) = pK − 2 −3 +pK H ←→ − 2 CO g−)HCO =HCO CO COH32CO3 HCO HCO pK )a1a 2 pK likely to contribute to deferral rather than removal +3 32 ( aq 1 of CO3 2+ H+ ← 2 (→ 3 H2CO 3− a1 HCO 2→ H2CO (2) 2 − 3 3 +−H ← 3 CO HCO3 pK the problem. HCO33 3 a2 H2CO pK a1 3 + −( aqpK a1 2− 2 − )−2 − pK − CO ( g = CO ) HCO ++HH32+← H 2 CO CO3 pK pK a 2 H22CO CO 3 ← → → HCO where 6.35 1 a1 =HCO 3 −33 HCO 4 pK 3a13 − 32)=+ + ( aq CO ( aq H2CO OCOHCO =2((aq H CO ( aq ) 4 g23)H =+ )→ H2CO3 HCO 2H 3CO CO pK CO ( aq ) + O H ) H ← 2 3 2 3 a 2 2 2 3 1 pK − 2− + → HCO 1 CO2 (−g ) CO 2− − a1 ← B1.2 CO2 compatibility =+CO (pKHaq ) 3 + 23 2 HCO → H2CO(3pKpK)3athe buffered CO33−solutionHCO At pH = 6.35 contains 3 + H ← HCO H 3 3 2 2 CO a pK − − 23 4 + CO ( g ) 1aq( = CO aq ) CO ( ) + H O = H CO ( aq ) 2 2 − 2 3 2 3 + Hsame ← → 1 3 CO3 CO K a 1 2− 2 − KHCO − +) and Carbon dioxide, CO2, is a stable oxide of carbon the amount ofHCO bicarbonate pK aaq CO + ( HCO 3 CO HCO (aaq )=+)HH ( aq ) H2CO3 1) )← 4aq 2 ( g) = 2 3( pK −−→ 1 +HCO H(a12aq O+( aq 2)CO 3H 3 a225 3(aq pK − 2 CO+3 −(aq − CO H ← → HCO ))2+−+ 5 pK 2 2 3 ( aq)− 32H pKCO HCO + ← → H CO + H ← → HCO 1 3 2 3 HCO composed of two double-bonded oxygen atoms. 4 acid ( HCO H CO pKCO 3 carbonic 3 3 ). CO + H ← → 1 2 − − 3 2 a1 ( aq) + 3 3 3 (CO aq2)( g )HCO = CO ( aq) 2 2 CO pK a 2 H−2 O =+ HCO pK 3 3a1 3 2K a − + Due to its weak bi-polar nature, CO2 is highly soluble in 2 6 HCO 1 46 + H ← → H CO H S ( g ) = H S ( aq ) CO ( aq ) + H O = H CO ( aq ) H CO ( aq ) ← → HCO ( aq ) + H ( aq) − 5 3 2H − (2aq)3222 3CO −(2g ) = 2 22S 3 CO− ( aq H3 2 S (g ) =CO 3 ) 2− 2 2K a 4 The HCO pK a 2CO − CO HCO + ) + pK H3 2a1Oof =pK H2aCO ( aq )(aq 1 CO 3 pK water, with which it reacts to form carbonic acid.3 exact and will vary somewhat HCO H − 2 ( aq +levels 3 CO 3 3 a 2 3 H ) ← → HCO ( aq ) + H3 ( aq) 5 2 2 1 2 3 3 +K )Ha ←−→ H2CO CO2 ( g ) =HCO CO23( aq 3 + 16 concentration, −(aq with brine temperature, and pressure. 4 H CO ( aq ) ← → HCO ) + H ( aq ) H S ( g ) = H S ( aq ) 5 pK − + H2 CO+3 (+aqpK+)a1 a3 HCO 2 2 ( aq 13 CO 2 2 3 pK 2 O3−=− pK aK)1 a+H22HCO a1 HCO +H ← pK → H)22← CO 1 3→ a6 − +− + The consequences of CO2 leakage into a halide-based S ( aq ← )H H+← )→) H2CO3 1 aq aq ( aq 57H3 2 S (aq)H← 3aq H S−=→(2HS g(HCO )H =(()aq SH+(O)aq 4)1 CO 2CO 3 K( 3H 7 HS (2CO aq )HCO +aq ((2)aq −a→ 32HCO + =)H(Haq + 2) ( g ) CO 2 CO3 ( aq) 2HCO H(CO 2 pK H CO ( aq ) ← → aq ) + H ( aq ) 5 3 2 3 a 2 3 3 6 completion fluid can be catastrophic for the integrity of COH2 S that takes place in completion brines (g )The = 1Hacidification 4 2 S (aq) − )− 2 ( aq) + H2 O = H2 CO+3 ( aq pK a 1 K a − + − −S g )+carbon = CO aq )MHS +(g SH MHS (s )→ 1 HS ( H) CO pK2a(168 HM = (→ H(s (← aq )2← sub-surface equipment and tubulars. Both pitting and 3 8 CO when dioxide gas (CO enters into the wellbore 7SH H aq aq− )HCO + H)3+ (H aq+ )( aq) H2CO3 22(HCO 3)H 3 → HCO (aq M + → 23)S()aq pK 5 2) 2 2SCO a1 6 pK a 1 K a3 − + H S ( g ) = H S ( aq ) 2 2 1 stress corrosion cracking (SCC) can occur in CRAs that 3 can( gbe the( H following (aq ) aq ←equations: → HS ()aq3−)(+ H )← → HCO aqH) +( aq H +)( aq) 5+ CO 2S CO ) a=described CO24( aq) 7by aq ) + H = H CO ( aq 2 CO 3 2(O 2 pK 2 2 3 − − + K a 11 → − + 8 6 M + SH → MHS (s ) 7 H S ( aq ) ← HS ( aq ) H ( aq ) have been exposed to CO2 and halide brines. 5 H2+S H2 )S (−aq) 2 3 (aq) ← H4 HCO (aq ) +(3gpKH)a 1=−( +aq 32 CO CO ) =)→ aq )4 (3) ) )=MHS CO22(79 (gaq +COHHO22+(2OS (eaq ) +HS +3(= H−6)2=CO 4 = 2CO H22 (O(−gaq ←+ +COH2+((s (aq aq M→ SH → ) )) 3H O 4aq ea8H 2 9 + H2 S (aq) 2 + 4H 2+ pK 2−OH2 S (g ) = 1 +7 − H2 S (aq) ← → HS ( aq ) + H ( aq ) K a1 Buffered formate brines are very different from 6 8 (Saq ) +) H(s25O)+ = H2 CO ( aq ) )← H42M S (g+)SH =COH22→ (MHS aq CO → HCO3− (aq) + H +(4) ( aq) 3+ (aqpK −H2 3 − a1 8 M + SH → MHS (s ) O + 4 H + 4 e = 2HS H2 O− (aq) + H + ( aq) 9 7 H S ( aq ) ← → 2 halide brines in the way they respond to a CO2 M + ) + H −O 4 8 CO K a 1= H 2CO4−( aq) + ( aq + ( aq −a H (5) + SH 2 → MHS 2 2 (s 3) (aq) + )pK O = H CO3 ( aq+) H2 CO 5 1 =2 2 H O− 2 2 ( aq 3 (aq) ← OH +SCO 4H(aq HHS e)+ 97HCO 6→ )+←4 → HS 2 2 (aq) + H ( aq) influx. The difference is largely due to the influence of H S3 (g )− 2= 2 (aq) + pK a − K a1 + 2 +− + − 1 e =82 H O M + SH → MHS(s) O + 4 H + 4 9 H CO ( aq ) ← → HCO ( aq ) + H ( aq ) 5 2 2 7 H S ( aq ) ← → HS ( aq ) + H ( aq ) the carbonate / bicarbonate pH buffer. Depending on pH in+the3 brine system, dissolved CO2 2 3 62 − H2 S9(g ) = HO S2 K(+aq ) 8 + 4−e−M= +2+HSH 2+ a 1 4H + → MHSK(s 2O ) CO ) − − HCO a(H in the brine as either carbonic 1 H2 CO ( aq ) ← → ( aq ) + H 5 + 9 remains 3 O + 4 H + 4 e = 2 H O 3 3 H COa 1 3( aq (aq) )acid ← →2 HCO (aq) + H + ( aq) 5 2 2 − 2pK − + 3 6 - S (aq) ← S ( g ) = H S ( aq ) M + SHH → MHS (s ) B1.2.1 Buffered formate brines protect against8 7 H → HS ( aq ) + H ( aq 2 2 or bicarbonate ( HCO32) according to equation 5. As ) + − O + 4 H + 4 e = 2H2 Oequilibrium 9 6 CO2 acidification 2 pK a − + H S ( g ) = H S ( aq ) more CO) 2← gas brine, 1enters into 2 H (g+))the = H−2 S (aq) 7 H22 S (aq → HS 6 (+aq)the +H 2 (Saq −+ O 4 H + (s 4e)portion = 2H2 Oexists 8 to9the M +left SH2and →aMHS Formate brines used in field applications are buffered gradually moves larger pK a 1 − + + − 7 H S ( aq ) ← → HS ( aq ) + H ( aq ) O + 4 H + 4 e = 2 H O 9 by the addition of potassium or sodium carbonate as This pH drop, and allows 82 M2 +carbonic + SH −→pK2acid. MHS (s ) − makes the a1 + pK a 1 7 H S → HS ) ) ← and potassium or sodium bicarbonate. Typical unbuffered brines to acidify. 2+ (aq) ← 7(aq) + +HH2(Saq (−aq → HS − (aq) + H + ( aq) − 8 M + SH → MHS (s ) O + 4 H + 4 e = 2 H O 3 9 2 2 recommended levels are 17 to 34 kg/m / 6 to 12 lb/bbl + − + → MHS 8 M + +different SH −→ MHS (s) of carbonate or a blend of carbonate and bicarbonate 9 Figure brine OM2 ++ 4SH H1 demonstrates + 4e− = (s 2H) 2 O8how three + − (see Part A of the manual). The main purpose of this systems react to a CO2 influx: O 9 2 + 4H + 4e = 2 H2 O buffer is to provide an alkaline pH and to prevent the + O + 4H + 4e− = 2H2 O9 O2 brines + 4H + are + 4e − = 2H2 O pH from fluctuating as a consequence of acid or base 9 •2Conventional divalent halide influxes into the brine. incompatible with carbonate-based pH buffers due to the precipitation of divalent carbonate salts A buffered solution is defined as a solution that resists (CaCO3, ZnCO3) that inevitably occurs when these a change in its pH when hydrogen ions (H+) or hydroxide two classes of chemicals are mixed together. These ions (OH-) are added. The ability to resist changes in divalent brines have a naturally low pH (2 – 6), and an pH comes about by the buffer’s ability to consume influx of CO2 may cause a further drop in pH. The CO2 hydrogen ions (H+) and / or hydroxide ions (OH-). will largely be converted to carbonic acid, which is very corrosive. a2 a2 a2 a2 a2 a2 a2 a2 a2 a2 a2 a2 a2 a2 PAGE 2 SECTION B1 a2 VER S IO N 2 – 09 / 13 SECTION B: COMPATIBILITIES AND INTERACTIONS C A B O T pH in various brine systems as a function of CO2 influx volume 12 11 Buffered formate 10 pH>6.35: CO2 mainly converted to bicarbonate (HCO3-), which does not promote corrosion 9 pH 8 Unbuffered formate 7 6 5 4 0 pH<6.35: CO2 mainly converted to carbonic acid (H2CO3), Calcium bromide which promotes corrosion 50 10 0 150 200 250 300 350 400 450 BBL gas influx / BBL buffered formate brine (2% CO2 , 21°C / 70°F, 1 atm) 500 Increasing time of CO2 influx Figure 1 pH as a function of CO2 influx in a typical halide brine, an unbuffered formate brine, and a buffered formate brine. • Buffered formate brines are capable of absorbing large amounts of CO2. Unless the influx is unusually large, the brine maintains a pH (at around the upper buffer level), which is high enough to prevent carbonic acid being present in the fluid. With a large influx of CO2, pH drops down to the lower buffer level (pH = 6.35) where it stabilizes. Measurements of pH in formate brines exposed to various amounts of CO2 have confirmed that pH never drops below 6 – 6.5. This pH is still close to neutral, meaning that this brine system can not be ‘acidified’ to any great extent by exposure to any amount of CO2. • Unbuffered formate brines: The pH of these brine systems behave very much like halide brines when exposed to CO2 gas. However, they do have a higher 1 initial pH, and the pH drop is limited as formate brine 1 is a buffer in itself (pKa = 3.75). The use of unbuffered formate brines is not recommended. 2 2 In order for the pH to drop below this second buffer level of 6.0 – 6.5, an acid needs to be added that is stronger than the acid formed, i.e. carbonic acid. As any CO2 gas influx into the buffered solution dissolves 3 and converts to carbonic acid, a CO2 influx is therefore 3 incapable of pulling the pH much below this second buffer level. 4 4 To summarize for buffered formate brines: •For small and medium size influxes of CO2, the buffer 5 fully absorbs the gas influx, and pH remains high, i.e. 5 above 8. 6 • Only for very large influxes of CO2, does the pH drop to 6 6 – 6.5 and some carbonic acid exists in equilibrium with bicarbonate. The pH never drops below this level. 7 7 8 V ERSION 2 – 0 9/ 13 8 9 9 There are no scavengers for this gas that are compatible with conventional high-density halide brines, which puts formate brines in a unique position over traditional halide brines in any well application where CO2 is a potential threat. B1.3 H2S compatibility Hydrogen sulfide, chemically the sulfur analog of water, is deadly poisonous. Concentrations above 600 ppm can be fatal in three to five minutes. Hydrogen sulfide is also the most corrosive gas encountered in the oilfield. Concentrations of 50 ppm causes highly stressed, high-strength steel to fail in only minutes. Small pK − 2− + concentrations of HCO H2S 3in drilling fluids can reduce drill CO → 3 + H ← pK − 2− + CO + H ← → HCO pipe 3 life by a factor of 3ten. 2− − CO3 HCO3 pK a 2 2− − COthe HCO3 or packer fluid either from pK H2Sa 2can enter completion 3 pK a1 − + HCO + H ← → H CO the reservoir (along with 3− 2 3CO2) or from decomposition of pK a1 HCO H + ← → H2CO3 used as corrosion inhibitors 3 + sulfur containing additives − in halide brines, example A number HCOfor H2thiocyanates. CO3 pK 3− a1 HCO H2CO3 well equipment in pK of recent failures3 of sub-surface a1 halide brines have been caused by H2S formed from CO g ) = CO2decomposition ( aq) the2 (thermal of sulfur-based corrosion CO2 ( g ) = CO2 ( aq) inhibitors [1][2]. a2 a2 CO2 ( aq)How + H2formates O = H2 CO3scavenge ( aq) B1.3.1 H2S CO2 ( aq) + H2 O = H2 CO3 ( aq) H2S is a very weak acid with pKa1 of about 7. K a1 − aqueous + solution, the When H2 CO3 (introduced aq) ← →into HCOan 3 (aq) + H ( aq) K a1 − + following is3created: H2 CO3 (aqequilibrium ) ← → HCO (aq) + H ( aq) H2 S (g ) = H2 S (aq) H2 S (g ) = H2 S (aq) (6) pK a1 H2 S (aq) ← → HS − (aq) + H + ( aq) (7) pK a 1 H2 S (aq) ←→ HS − (aq) + H + ( aq) M + + SH −→ MHS(s) PAGE 3 M + + SH −→ MHS(s) S E C T I O N B 1 O2 + 4H + + 4e− = 2H2 O O2 + 4H + + 4e− = 2H2 O FORMATE TECHNICAL MANUAL C AB O T Therefore, in an alkaline aqueous solution, the dissolved H2S gas will largely exist as bisulfide (HS-). 1 2 Fortunately, formate brines used as completion fluids are heavily buffered with soluble carbonate. This buffer 1 acts like+an H S scavenger by converting any H2S that pK2 − 2− COsolubilized HCO 3 + H ← 3 is in→ the brine phase to HS-. In buffered formate brines 2at− pH 9.5 – 10.5, − the majority of any H2S 2 HCO pK a 2 influx isCO 3 3 gas converted to bisulfide ions unless the influx− brings with pK a1 it a large volume of CO2 that makes + HCO + H ←→ H2CO3 brine3 pH drop. a2 − 7 HCObenefit, H2CO3 brines do not require 3 pK aan 3 As additional formate 1 corrosion inhibitors of any kind, which negates a potent man-made source of hydrogen sulfide. CO 2 ( g ) = CO2 ( aq) 4 B1.3.2 H2S scavengers in formates The CO2 (carbonate aq) + H2 O /=bicarbonate H2 CO3 ( aq) buffer that is added 5 to formate brines when they are used as well construction fluids provides useful protection against K a1 6 H22SCOcorrosion. → alkaline HCO3− (aqpH ) +helps H + ( aq The to) push the 3 (aq) ← chemical equilibrium (Equation 7) towards the less H2 S (g ) =bisulfide H2 S (aq)(HS-). Additionally, in the alkaline pH harmful range, the large amount of alkali metal ions (Na+, K+, Cs+) 7 present in the brine helps to scavenge the pK a 1 formate − 8 H2 S (aq) ← → HS (aq) + H +reaction: ( aq) bisulfide through the following 8 M + + SH −→ MHS(s) 3 4 5 6 (8) where M = Na, K, or Cs. 9 O2 + 4H + + 4e− = 2H2 O The capacity of the carbonate / bicarbonate buffer is enormous (as demonstrated in Figure 1), and large amounts of acid gas can be converted to HCO3- and HS- before the pH starts dropping. However, if the carbonate portion of the buffer is overwhelmed, its scavenging effect is lost and H2S gas comes back out of solution. It is unlikely that the buffer will be overwhelmed during field use, but to reduce the risk associated with this, an H2S scavenger could be added. The inclusion of H2S scavengers has additional benefits over the use of buffer alone as scavengers tie up sulfide long term rather than just changing the equilibrium. Furthermore, use of an additional H2S scavenger also removes bisulfide from formate brine. Adding an H2S scavenger to buffered formate brine therefore provides double protection against this very harmful gas. A zinc-free, iron-based H2S scavenger, Ironite Sponge®, has been tested in formate brines, and is shown to have some positive effects in scavenging H2S. However, Ironite Sponge® is a solid, which limits its application in clear completion brines. PAGE 4 SECTION B1 9 Another iron-based scavenger, compatible with high concentration formate brines, is iron gluconate [3], a Fe(II) complex, which is water-soluble at high pH. In addition to being solids free, this scavenger has the pK − 2− + CO3 + Hbenefit ←of →reacting HCO3 very rapidly on a quantitative added basis with sulfide. Three pounds per barrel of iron 2− − CO3been tested HCOin pK a 2 3 buffered 2.2 g/cm3 / gluconate has 18.3 lb/gal cesium pK a1 formate brine (pH = 11). The added − HCO3 + H + ← → H CO scavenger was shown2 to3be compatible with the brine; it dissolved completely within five minutes without any − H2CO3 pK a1 change in pH.HCO3 a2 A third iron-based scavenger that may be compatible CO 2 ( g ) = CO2 ( aq) with formate brines is iron oxalate. Compatibility testing still needs to be carried out with this scavenger. CO2 ( aq) + H2 O = H2 CO3 ( aq) Another group of zinc-free H2S scavengers, which is expected to be compatible with formates are the K a1 − H2 CO3 (aq) ←organic → HCO H + ( aq ) up sulfur in an electrophilic inhibitors bind 3 (aq) + that organic form. These have the advantage that they do H2 S form (g ) =any H2 Ssolids (aq) when reacting with H2S. not pK B1.4 2 compatibility H2 S (aq)O← → HS − (aq) + H + ( aq) a1 Dissolved oxygen from the atmosphere is present in all M + + SH −→ MHS(s) oilfield brines. Oxygen is a strong oxidizing agent, which means that it is reduced in redox reactions according to: O2 + 4H + + 4e− = 2H2 O (9) The strong oxidizing properties of oxygen makes this gas corrosive to materials and commonly used organic additives. Concentrated formate brines have beneficial properties that protect against damage caused by oxygen: 1. Low solubility of oxygen in formate brines: The solubility of oxygen in low-salinity aqueous solutions at surface temperature and pressure is about 9 ppm. Solubility decreases in high-salinity formate brines and at elevated temperatures [4], as shown in Figure 2. 2. Formate brines are antioxidants: Formate is an anti-oxidant and free radical scavenger. As these are properties of the formate ion itself, which are present in massive quantities in highdensity formate brines, they will never be depleted. The product of this oxygen scavenging is bicarbonate. Halide brines have no anti-oxidant properties. Therefore if oxygen is not removed from halide-based drilling and completion fluids, the soluble oxygen can cause serious problems with metals, elastomers, plastics, VER S IO N 2 – 09 / 13 SECTION B: COMPATIBILITIES AND INTERACTIONS C A B O T Solubility of O2 in formate brines 10 9 8 Solubility [ppm] 7 6 5 4 Solubility [ppm] 3 2 1 0 0 10 20 30 40 50 60 70 80 Formate concentration [% weight] Figure 2 Solubility of oxygen in potassium formate at 21°C / 70°F. References and additives. For this reason, it is essential to add an oxygen scavenger to halide brines. These scavengers are generally quite effective until they become depleted (consumed) or degraded, at which point further contamination with oxygen could cause a problem. A recent well tubular failure [5] was caused by oxygen (air) ingress into a CaCl2 packer fluid during an annular pressure bleed-off operation. In this instance, the oxygen scavenger present in the brine was apparently unable to cope with the new influx of oxygen. B1.4.1 Use of O2 scavengers in formate brines Due to their strong antioxidizing properties, it has never been thought necessary to scavenge soluble oxygen from concentrated formate brines. Furthermore, it isn’t normal practice to add oxygen scavengers to formate brines prior to field use. There are, however, some indications that the addition of fast-reacting antioxidants and oxygen scavengers to high-concentration formate brines can contribute to further polymer stabilization at high temperatures [6]. [1] Stevens, R. et al.: “Oilfield Environment-Induced Stress Corrosion Cracking of CRAs in Completion Brines”, SPE 90188, September 2004. [2] Mack, R. et al.: “Stress Corrosion Cracking of a Cold Worked 22Cr Duplex Stainless Steel Production Tubing in a High Density Clear Brine CaCl2 Packer Fluid,” NACE 02067, 2002. [3] Davidson, E. and Hall, J.: “An EnvironmentallyFriendly, Highly effective Hydrogen Sulphide Scavenger for Drilling Fluids,” SPE 84313, October 2003. [4] HYCOOL information sheet. [5] Mowat, D.E.: “Erskine Field HPHT Workover and Tubing Corrosion Failure Investigation,” SPE/IDAC 67779, March 2001. [6] Messler, D., Kippie, D., Broach, M.: “A Potassium Formate Milling Fluid Breaks the 400° Fahrenheit Barrier in Deep Tuscaloosa Coiled Tubing Clean-out,” SPE 86503, Lafayette 2004. Low-density formate brines, containing more water than formate, may not offer the same protection against oxygen as high-density brines, and will likely benefit from the addition of an oxygen scavenger. Sodium ascorbate and sodium erythorbate have been proposed as effective oxygen scavengers in formate brines. V ERSION 2 – 0 9/ 13 SECTION B1 PAGE 5
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