2007.10 Update B091A
Single Action Type
ies
Ser sion
an
Exp
DOUBLE CLAMP SERIES
New Clamp Bridge
Simple and highly rigid clamping
y A simple, secure clamping system ensures
stable machining.
y New design clamp bridge for ultra clamping
rigidity and improved chip evacuation.
Single Action Type
DOUBLE CLAMP SERIES
y Features
Clamp bridge
Single action type double
clamp system
Insert
Clamp screw
Spring
a Newly developed highly rigid
clamping system.
Shim
Shim pin
a Easy and secure insert retention.
a World class cutting edge
indexing accuracy.
New optimised clamp bridge
The clamp bridge features a new geometry that is
optimized promoting chip flow while maintaining tool
rigidity. This has been achieved by using CAE
design analysis technology to avoid chip packing
problems. This new bridge type is also compatible
with both right and left hand tool holders.
Holder
Higher vibration resistance and
chip discharge properties
The dimple boring bar features excellent vibration
resistance properties and through coolant holes for better
chip discharge. In addition, a scale for easy overhang
length setting is etched on the body.
Dimple
Scale
Coolant Hole
Special surface treatment
Double-ended torx hole clamp screw
The body and clamp bridge has been treated with a
special surface coating for higher corrosion and
abrasion resistance.
Equally sized torx holes are provided on both ends of the
clamp screw, making it easy to attach and remove the
insert even when an inverted holder is used, thus ensuring
rapid insert indexing and secure clamping.
Torx hole
1
A wide selection of tool holders
Mitsubishi’s Double Clamp series. 23 types,
items
Tool holder geometry
Type
Shape
161
75°
95°
Type
External turning
No. of
items
12
No. of
items
12
4
45°
75°
Type
No. of
items
─
95°
4
93°
10
2
75°
─
93°
91°
95°
Type
Boring
95°
10
8
72°
30´
6
2
91°
91°
4
117°
30´
93°
90°
45°
4
6
2
1
75°
2
4
107°
30´
62°
30´
93°
No. of
items
14
10
10
4
16
14
y Cutting Performance
Accurate Cutting Edge Positioning
Higher fracture resistance during interrupted cutting!
Precise cutting performance!
Normal
wear
DOUBLE CLAMP HOLDER
Insert
Lever Lock Type
0
1
failure
2
Actual cutting diameter (inch)
Clamping Rigidity
2.364"
Lever Lock Type
2.362"
DOUBLE CLAMP HOLDER
2.360"
3
A
Cutting time (min)
<Cutting conditions>
&11.81"
Workpiece
: Carbon steel
Insert
: CNMG432
Cutting Speed : 230 SFM
Depth of cut : .118 inch
Feed
: .014 IPR
Dry cutting
B
C
D
E
Machined section diameter
E
D
C
B
<Cutting conditions>
A
&2.362"
3.937"
Workpiece
: Alloy steel
Insert
: CNMG432
Cutting Speed : 490 SFM
Depth of cut : .118 inch
Feed
: .024 IPR
Wet cutting
2
Single Action Type Double Clamp Series
DOUBLE CLAMP HOLDER
DCLN
External turning
Facing
Finish
FH
Light
SA
Medium
MV
Medium
MH
F1
B
CNooinserts
95°
L2
6°
L1
(4)
( 4)
(4)
(4)
Medium
Medium to
Semi-Heavy
Stainless
CBN
Standard
GH
MS
H2
95°
H1
6°
Order Number
Stock
H1
DCLNR/L-123
-124
a a
-163
a a
-164
a a
-204
a a
-244
a a
CNMA
CNMG
CNMM
CNGG
NP-CNMA
NP-CNGA
(4)
(4)
(3,4)
(4)
Dimensions (inch)
Insert Number
R L
a a
Right hand tool
holder shown.
B
L1
L2
H2
Shim
F1
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
LLSCN33
(LLSCN32)
32p
.750
.750 4.500 1.000
.750 1.000
43p
.750
.750 4.500 1.250
.750 1.000 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
*
LLSCN33
(LLSCN32)
LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
32p
1.000 1.000 6.000 1.000 1.000 1.250
43p
1.000 1.000 6.000 1.250 1.000 1.250 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p
1.250 1.250 6.000 1.250 1.250 1.500 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p
1.500 1.500 6.000 1.250 1.500 2.000 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
*
LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
*Please use shim no.LLSCN32 with .187inch thick insert. When using .187inch thick inserts, the shim should be ordered separately.
CNooinserts
External turning
Light
Finish
FH
SA
Medium
MV
Medium
MH
B
F1
DCRN
75°
L2
6°
(4)
( 4)
(4)
Medium
Medium to
Semi-Heavy
Stainless
Standard
L1
GH
(4)
MS
H2
75°
H1
6°
Order Number
Stock
R L
H1
DCRNR/L-124
43p
-164
a a CNGG
43p
CNMG
CNMM
(4)
(4)
(4)
Dimensions (inch)
Insert Number
a a CNMA
Right hand tool
holder shown.
.750
B
L1
L2
.750 4.500 1.250
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
H2
F1
.750
.888 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.000 1.000 6.000 1.250 1.000 1.128 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
Recommended Cutting Conditions
Work Material
P
Cutting Mode Breaker
Finish
Mild Steel
( < 180HB)
Carbon Steel
Alloy Steel
(180HB─280HB)
Light
FS
SA
Grade
Cutting Speed
(SFM)
AP25N
935 ─ 1455
UE6110
935 ─ 1590
Medium
MS
UE6110
850 ─ 1440
Finish
FH
AP25N
705 ─ 1115
Light
SA
UE6110
685 ─ 1160
Medium
MV
UE6110
620 ─ 1065
Work Material
M
Stainless Steel
( < 200HB)
K
Cast Iron
( < 350MPa)
(Note) Insert photo, letters show chip breaker style, figures show inscribed circle.
3
a
: Inventory maintained.
Cutting Mode Breaker
Grade
Cutting Speed
(SFM)
Finish
FS
AP25N
375 ─ 785
Light
SA
US735
310 ─ 605
Medium
MS
US735
275─ 540
Light
MA
UC5115
520 ─ 965
Medium
Standard
UC5115
520 ─ 965
Semi-Heavy Flat Top
UC5115
505 ─ 915
External turning
Copying
93°
L2
SA
Medium
MV
Medium
MH
(4)
( 4)
(4)
(4)
Medium to
Semi-Heavy
Stainless
G Class
CBN
GH
L1
6°
93°
Light
Finish
FH
B
DNooinserts
F1
DDJN
MS
MJ
Order Number
Stock
a a
-124
a a
-163
a a
-164
a a
-204
a a
-244
a a
H1
DNMA
DNMG
DNMM
DNGA
DNGG
DNGM
DNMX
NP-DNMA
NP-DNGA
Right hand tool
holder shown.
(4)
(3,4)
(4)
(4)
Dimensions (inch)
Insert Number
R L
DDJNR/L-123
H1
H2
6°
B
L1
L2
H2
F1
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
Shim
33p
.750
.750 4.500 1.188
.750 1.000 LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
43p
.750
.750 4.500 1.375
.750 1.000 (LLSDN42) (LLP14) DCK2613 DCS1 DC0621T TKY20F LLH4
*
*
LLSDN43 LLP24
33p
1.000 1.000 6.000 1.188 1.000 1.250 LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
43p
1.000 1.000 6.000 1.375 1.000 1.250 (LLSDN42) (LLP14) DCK2613 DCS1 DC0621T TKY20F LLH4
*
*
43p
1.250 1.250 6.000 1.375 1.250 1.500 (LLSDN42) (LLP14) DCK2613 DCS1 DC0621T TKY20F LLH4
*
*
43p
1.500 1.500 6.000 1.500 1.500 2.000 (LLSDN42) (LLP14) DCK2613 DCS1 DC0621T TKY20F LLH4
*
*
LLSDN43 LLP24
LLSDN43 LLP24
LLSDN43 LLP24
use shim no.LLSDN42 and shim pin LLP14 with .25inch thick insert. When using .25inch thick inserts, the shim and shim pin
*Please
should be ordered separately.
External turning
Copying
DNooinserts
62°30´
L2
62°
30´
Finish
FH
Medium
MH
L1
(4)
( 4)
(4)
(4)
Stainless
G Class
CBN
GH
MS
MJ
H1
H2
11°
a
DNMA
DNMG
DNMM
DNGA
DNGG
DNGM
NP-DNMA
NP-DNGA
43p
(4)
(4)
(4)
Dimensions (inch)
Stock Insert Number
H1
DDPNN-164
Medium
MV
Medium to
Semi-Heavy
(4)
Order Number
Light
SA
B
F1
DDPN
B
L1
L2
H2
1.000 1.000 6.000 1.500 1.000
F1
.500
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
LLSDN43 LLP24
DCK2613 DCS1 DC0621T TKY20F LLH4
(LLSDN42)* (LLP14)*
use shim no.LLSDN42 and shim pin LLP14 with .25inch thick insert. When using .25inch thick inserts, the shim and shim pin
*Please
should be ordered separately.
4
Single Action Type Double Clamp Series
DOUBLE CLAMP HOLDER
External turning
Copying
107°30´
L2
6°
107°
30´
Finish
FH
Light
SA
Medium
MV
Medium
MH
B
DNooinserts
F1
DDQN
(4)
( 4)
(4)
(4)
Medium to
Semi-Heavy
Stainless
G Class
CBN
GH
L1
MS
MJ
Order Number
Stock
H1
DNMA
DNMG
DNMM
DNGA
a a DNGG
DNGM
NP-DNMA
NP-DNGA
43p
Right hand tool
holder shown.
(4)
(4)
(4)
(4)
Dimensions (inch)
Insert Number
R L
DDQNR/L-164
H1
H2
6°
B
L1
L2
H2
Shim
F1
1.000 1.000 6.000 1.375 1.000 1.250
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
LLSDN43 LLP24
DCK2613 DCS1 DC0621T TKY20F LLH4
(LLSDN42)* (LLP14)*
use shim no.LLSDN42 and shim pin LLP14 with .25inch thick insert. When using .25inch thick inserts, the shim and shim pin
*Please
should be ordered separately.
RNooinserts
Medium
Standard
B
External turning
F1
DRGN
(4)
Medium
L2
5°
L1
Flat top
H1
H2
5°
Right hand tool holder shown.
Order Number
Stock
Dimensions (inch)
Insert Number
R L
H1
DRGNR/L-124
a a
-164
a a
-204
a a
43p
RNMA
RNMG
(4)
.750
B
L1
L2
H2
F1
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
.750 1.000 LLSRN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
.750 4.500 1.188
43p
1.000 1.000 6.000 1.188 1.000 1.250 LLSRN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p
1.250 1.250 6.000 1.188 1.250 1.500 LLSRN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
Recommended Cutting Conditions
Work Material
P
Cutting Mode Breaker
Finish
Mild Steel
( < 180HB)
Carbon Steel
Alloy Steel
(180HB─280HB)
Light
FS
SA
Grade
Cutting Speed
(SFM)
AP25N
935 ─ 1455
UE6110
935 ─ 1590
Medium
MS
UE6110
850 ─ 1440
Finish
FH
AP25N
705 ─ 1115
Light
SA
UE6110
685 ─ 1160
Medium
MV
UE6110
620 ─ 1065
Work Material
M
Stainless Steel
( < 200HB)
K
Cast Iron
( < 350MPa)
(Note) Insert photo, letters show chip breaker style, figures show inscribed circle.
5
a
: Inventory maintained.
Cutting Mode Breaker
Grade
Cutting Speed
(SFM)
Finish
FS
AP25N
375 ─ 785
Light
SA
US735
310 ─ 605
Medium
MS
US735
275─ 540
Light
MA
UC5115
520 ─ 965
Medium
Standard
UC5115
520 ─ 965
Semi-Heavy Flat Top
UC5115
505 ─ 915
SNooinserts
External turning
Light
Finish
FH
SA
Medium
MV
Medium
MH
B
F1
DSRN
75°
L2
6°
L1
(4)
(4)
(4)
Medium to
Semi-Heavy
Stainless
CBN
(4)
MS
GH
6°
Order Number
Stock
-164
H1
SNMA
a a SNMG
SNMM
SNGA
SNGG
a a NP-SNMA
NP-SNGA
DSSN
43p
43p
Right hand tool
holder shown.
(4)
(4)
( 4)
Dimensions (inch)
Insert Number
R L
DSRNR/L -124
H1
H2
75°
B
.750
L1
L2
.750 4.500 1.250
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
Shim
H2
F1
.750
.878 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.000 1.000 6.000 1.250 1.000 1.128 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
External turning
Chamfering
SNooinserts
Light
Finish
FH
SA
Medium
MV
Medium
MH
B
F1
45°
0°
H
45°
L2
8°
-164
DSKN
43p
43p
B
H
Right hand tool
holder shown.
2
L2
.909
LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
SNooinserts
75°
L1
Medium
MV
Medium
MH
(4)
( 4)
(4)
Medium to
Semi-Heavy
Stainless
CBN
(4)
MS
H1
H1
43p
SA
GH
H2
-164
Light
Finish
FH
Right hand tool
holder shown.
(4)
(4)
(4)
Dimensions (inch)
Insert Number
43p
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
1.000 1.000 6.000 1.250 1.000
6°
DSKNR/L -124
Shim
LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
6°
SNMA
a a SNMG
SNMM
SNGA
SNGG
a a NP-SNMA
NP-SNGA
(4)
.659
.750 4.500 1.250
Facing
R L
(4)
.750
.750
L1
L2
Stock
(4)
F1
75°
Order Number
MS
GH
H2
F1
DSSNR/L -124
H1
SNMA
a a SNMG
SNMM
SNGA
SNGG
a a NP-SNMA
NP-SNGA
(4)
Dimensions (inch)
Insert Number
R L
(4)
CBN
B
Stock
( 4)
Stainless
L1
45°
Order Number
1
(4)
Medium to
Semi-Heavy
.750
B
L1
L2
.750 4.500 1.000
H2
F1
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
.750 1.000 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.000 1.000 6.000 1.000 1.000 1.250 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
6
Single Action Type Double Clamp Series
DOUBLE CLAMP HOLDER
External turning
Chamfering
SNooinserts
45°
L2
SA
(4)
CBN
H1
MS
a
-164
a
DTFN
43p
43p
( 4)
(4)
B
L2
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
Shim
H2
F1
.750
.375
LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.000 1.000 6.000 1.375 1.000
.500
LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
.750
L1
.750 4.500 1.375
TNooinserts
Facing
F1
91°
Finish
FH
Light
SA
Medium
MV
Medium
MH
B
DSDNN-124
(4)
H1
H2
(4)
Stainless
Dimensions (inch)
Stock Insert Number
SNMA
SNMG
SNMM
SNGA
SNGG
NP-SNMA
NP-SNGA
Medium
MH
(4)
(4)
Order Number
Medium
MV
Medium to
Semi-Heavy
GH
L1
6°
45°
Light
Finish
FH
B
F1
DSDN
91°
L2
L1
6°
(3,4)
(3,4)
(3,4)
Medium to
Semi-Heavy
Stainless
CBN
GH
(3,4)
MS
Order Number
Stock
a a
-163
a a
-164
a a
-204
a a
H1
TNMA
TNMG
TNMM
TNGA
TNGG
NP-TNMA
NP-TNGA
33p
Right hand tool
holder shown.
(3,4)
(3,4)
(3,4)
Dimensions (inch)
Insert Number
R L
DTFNR/L -123
H1
H2
6°
.750
B
L1
L2
H2
Shim
F1
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
LLSTN32
LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
.750 1.000
(LLSTN33)*
.750 4.500 1.000
33p
1.000 1.000 6.000 1.000 1.000 1.250 LLSTN32 LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
43p
1.000 1.000 6.000 1.219 1.000 1.250 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p
1.250 1.250 6.000 1.219 1.250 1.500 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
(LLSTN33)*
*Please use shim no.LLSTN33 with .125inch thick insert. When using .125inch thick inserts, the shim should be ordered separately.
Recommended Cutting Conditions
Work Material
P
Cutting Mode Breaker
Finish
Mild Steel
( < 180HB)
Carbon Steel
Alloy Steel
(180HB─280HB)
FS
Grade
Cutting Speed
(SFM)
AP25N
935 ─ 1455
Light
SA
UE6110
935 ─ 1590
Medium
MS
UE6110
850 ─ 1440
Finish
FH
AP25N
705 ─ 1115
Light
SA
UE6110
685 ─ 1160
Medium
MV
UE6110
620 ─ 1065
Work Material
M
Stainless Steel
( < 200HB)
K
Cast Iron
( < 350MPa)
(Note) Insert photo, letters show chip breaker style, figures show inscribed circle.
7
a
: Inventory maintained.
Cutting Mode Breaker
Grade
Cutting Speed
(SFM)
Finish
FS
AP25N
375 ─ 785
Light
SA
US735
310 ─ 605
Medium
MS
US735
275─ 540
Light
MA
UC5115
520 ─ 965
Medium
Standard
UC5115
520 ─ 965
Semi-Heavy Flat Top
UC5115
505 ─ 915
DTGN
TNooinserts
F1
91°
L2
6°
L1
a a
-163
a a
-164
a a
-204
a a
-244
a a
(3,4)
(3,4)
(3,4)
Stainless
CBN
GH
(3,4)
MS
(3,4)
(3,4)
(3,4)
Dimensions (inch)
H1
33p
TNMA
TNMG
TNMM
TNGA
TNGG
NP-TNMA
NP-TNGA
Medium
MH
Medium to
Semi-Heavy
Right hand tool
holder shown.
Insert Number
R L
DTGNR/L-123
Medium
MV
H1
H2
Stock
Light
SA
6°
91°
Order Number
Finish
FH
B
External turning
.750
B
L1
L2
H2
F1
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
LLSTN32
.750 1.000 (LLSTN33) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
*
.750 4.500 1.000
LLSTN32
33p
1.000 1.000 6.000 1.000 1.000 1.250 (LLSTN33) LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
*
43p
1.000 1.000 6.000 1.250 1.000 1.250 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p
1.250 1.250 6.000 1.250 1.250 1.500 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p
1.500 1.500 6.000 1.250 1.500 2.000 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
*Please use shim no.LLSTN33 with .125inch thick insert. When using .125inch thick inserts, the shim should be ordered separately.
DTCN
TNooinserts
90°
Finish
FH
L2
90°
L1
(3)
(3)
Stainless
CBN
MS
H1
H2
a
-443
a
(3)
(3)
(3)
Dimensions (inch)
Stock Insert Number
DTCNN-433
Medium
MH
(3)
(3)
TNMA
TNMG
TNMM
TNGA
TNGG
NP-TNMA
NP-TNGA
Medium
MV
Medium to
Semi-Heavy
GH
7°
Order Number
Light
SA
B
F1
Facing
H1
B
L1
L2
33p
.750
.500
4.500 1.375
33p
1.000
.500
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
H2
F1
.750
.539 (LLSTN33) LLP23 DCK3113 DCS2 DC0520T TKY15F LLH3
*
6.000 1.375 1.000
.539 (LLSTN33) LLP23 DCK3113 DCS2 DC0520T TKY15F LLH3
*
LLSTN32
LLSTN32
*Please use shim no.LLSTN33 with .125inch thick insert. When using .125inch thick inserts, the shim should be ordered separately.
8
Single Action Type Double Clamp Series
DOUBLE CLAMP HOLDER
External turning
Copying
93°
L2
6°
Medium
MV
Medium
MH
(3)
( 3)
(3)
(3)
Medium
Stainless
G Class
CBN
MS
MJ
H2
H1
13°
H1
DVJNR/L-123
a a
-163
a a
-203
a a
.750
B
L1
L2
H2
.750 4.500 1.625
F1
(3)
(3)
(3)
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
.750 1.000 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
33p
1.000 1.000 6.000 1.625 1.000 1.250 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
33p
1.250 1.250 6.000 1.625 1.250 1.500 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
Facing
Copying
VNooinserts
F1
DVPN
33p
(3)
Dimensions (inch)
Insert Number
VNGA
VNMG
VNGM
VNGG
VNMM
NP-VNMA
NP-VNGA
Right hand tool
holder shown.
117°30´
L2
117°
30´
Finish
FH
Light
SH
Medium
MV
Medium
MH
B
Stock
R L
7°
(3)
( 3)
(3)
(3)
Medium
Stainless
G Class
CBN
Standard
L1
MS
MJ
H1
13°
H2
Order Number
Light
SH
Standard
L1
93°
Order Number
Finish
FH
B
VNooinserts
F1
DVJN
Stock
H1
DVPNR/L-123
a a
-163
a a
VNGA
VNMG
VNGM
VNGG
VNMM
NP-VNMA
NP-VNGA
33p
33p
(3)
(3)
(3)
(3)
Dimensions (inch)
Insert Number
R L
Right hand tool
holder shown.
.750
B
L1
L2
H2
.750 4.500 1.250
F1
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
.750 1.000 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
1.000 1.000 6.000 1.250 1.000 1.250 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
Recommended Cutting Conditions
Work Material
P
Cutting Mode Breaker
Finish
Mild Steel
( < 180HB)
Carbon Steel
Alloy Steel
(180HB─280HB)
FS
Grade
Cutting Speed
(SFM)
AP25N
935 ─ 1455
Light
SA
UE6110
935 ─ 1590
Medium
MS
UE6110
850 ─ 1440
Finish
FH
AP25N
705 ─ 1115
Light
SA
UE6110
685 ─ 1160
Medium
MV
UE6110
620 ─ 1065
Work Material
M
Stainless Steel
( < 200HB)
K
Cast Iron
( < 350MPa)
(Note) Insert photo, letters show chip breaker style, figures show inscribed circle.
9
a
: Inventory maintained.
Cutting Mode Breaker
Grade
Cutting Speed
(SFM)
Finish
FS
AP25N
375 ─ 785
Light
SA
US735
310 ─ 605
Medium
MS
US735
275─ 540
Light
MA
UC5115
520 ─ 965
Medium
Standard
UC5115
520 ─ 965
Semi-Heavy Flat Top
UC5115
505 ─ 915
External turning
Copying
VNooinserts
72°30´
L2
72°
30´
Finish
FH
Light
SH
Medium
MV
Medium
MH
B
F1
DVVN
L1
(3)
( 3)
(3)
(3)
Medium
Stainless
G Class
CBN
Standard
MS
MJ
H2
H1
16°
(3)
H1
DVVNN -123
a
-163
a
33p
B
.750
L1
L2
H2
.750 4.500 1.750
F1
Shim
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
.750
.375 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
1.000 1.000 6.000 1.750 1.000
.500 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
External turning
Facing
WNooinserts
F1
DWLN
33p
(3)
Dimensions (inch)
Stock Insert Number
VNGA
VNMG
VNGM
VNGG
VNMM
NP-VNMA
NP-VNGA
(3)
Finish
FH
Light
SA
Medium
MV
Medium
MH
B
Order Number
(3)
95°
L2
6°
L1
(4)
( 4)
(3,4)
(4)
Medium
Medium to
Semi-Heavy
Stainless
CBN
Standard
GH
MS
6°
Order Number
Stock
a a
-124
a a
-163
a a
-164
a a
-204
a a
*
H1
WNMA
WNMG
NP-WNMA
NP-WNGA
Right hand tool
holder shown.
(4)
( 4)
(3,4)
(4)
Dimensions (inch)
Insert Number
R L
DWLNR/L-123
H1
H2
95°
B
L1
L2
H2
F1
Shim Pin Clamp Bridge Spring Clamp Screw Wrench Punch
Shim
LLSWN32
(LLSWN33)
33p
.750
.750 4.500 1.000
.750 1.000
43p
.750
.750 4.500 1.250
.750 1.000 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
*
LLSWN32
(LLSWN33)
LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
33p
1.000 1.000 6.000 1.000 1.000 1.250
43p
1.000 1.000 6.000 1.250 1.000 1.250 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p
1.250 1.250 6.000 1.250 1.250 1.500 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
*
LLP23 DCK2211 DCS2 DC0520T TKY15F LLH3
Please use shim no.LLSWN33 with .125inch thick insert. When using .125inch thick inserts, the shim should be ordered separately.
10
Single Action Type Double Clamp Series
DOUBLE CLAMP DIMPLE BAR
S-DCLN
Steel shank
with coolant hole
CNooinserts
Finish
FH
Light
Light
SA
SH
Medium
MV
1
95°
F1
øD
95°
RR°
Re
(4)
(3,4)
(4)
Medium
Stainless
CBN
Standard
MH
H1
L3
(4)
Medium
MS
øD4
L1
6°
(4)
Stock
Dimensions (inch)
Insert Number
R L
S-DCLNR/L-123-C
a a
-163-C
a a
-164-C
a a
-204-C
a a
-244-C
a a
-284-C
a a
-324-C
a a
D4
L1
L3
F1
(inch) (inch)
H1 RR° D1
(3,4)
(3,4)
(4)
Standard
Corner Radius
Order Number
Min. Cutting
Diameter
Right hand tool holder shown.
Re
Clamp
Shim Shim Pin Bridge Spring Clamp
Screw Wrench Punch
CNMA 32p .750 10.000 1.219 .500 .711 12 1.000 .031 LLSCP32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
CNMG 32p 1.000 12.000 1.625 .641 .922 11 1.281 .031 LLSCP32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
43p
CNMA
CNMG 43p
CNMM
43p
CNGG
NP-CNMA 43p
NP-CNGA
43p
1.000 12.000 1.625 .641 .922 11 1.281 .031 LLSCP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.250 14.000 2.000 .766 1.171 13 1.532 .031 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.500 14.000 2.000 .891 1.382 12 1.782 .031 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.750 14.000 2.500 1.016 1.632 10 2.032 .031 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
2.000 14.000 2.500 1.281 1.882 10 2.562 .031 LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
S-DDUN
Steel shank
with coolant hole
Finish
FH
93°
Finish
Light
SA
FJ
Medium
MV
1
93°
F1
øD
DNooinserts
RR°
Re
(4)
(4)
(4)
Medium
Stainless
CBN
Standard
MH
H1
L3
(4)
Medium
MS
øD4
L1
6°
Stock
R L
S-DDUNR/L-164-C
a a
-204-C
a a
-244-C
a a
-284-C
a a
-324-C
a a
Dimensions (inch)
Insert Number
D4
DNMA
DNMG
DNMX
DNGA
DNGG
NP-DNMA
NP-DNGA
L1
L3
F1
(inch) (inch)
H1 RR° D1
(4)
(3,4)
(3,4)
(4)
Standard
Corner Radius
Order Number
Min. Cutting
Diameter
Right hand tool holder shown.
Re
Clamp
Shim Shim Pin Bridge Spring Clamp
Screw Wrench Punch
43p 1.000 12.000 1.625 .657 .922 13 1.314 .031 LLSDP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 1.250 14.000 2.000 1.000 1.171 11 2.000 .031 LLSDN43 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 1.500 14.000 2.000 1.125 1.382 10 2.250 .031 LLSDN43 LLP24 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 1.750 14.000 2.500 1.250 1.632 9 2.500 .031 LLSDN43 LLP24 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 2.000 14.000 2.500 1.375 1.882 8 2.750 .031 LLSDN43 LLP24 DCK2613 DCS1 DC0621T TKY20F LLH4
Recommended Cutting Conditions
Work Material
Hardness
Cutting
Mode
l/d < 3
3 < l/d < 4
Cutting Speed
(SFM)
Feed
(IPR)
Depth of Cut
(inch)
Cutting Speed
(SFM)
Feed
(IPR)
Depth of Cut
(inch)
P Carbon Steel, Alloy Steel 180 ─ 280HB Medium Cutting
360 (260 ─ 460)
.010 (.004 ─ .016)
─ .197
360 (260 ─ 460)
.008 (.004 ─ .012)
─ .157
M
Medium Cutting
260 (195 ─ 330)
.008 (.004 ─ .012)
─ .157
230 (165 ─ 330)
.006 (.004 ─ .015)
─ .118
Tensile Strength
Medium Cutting
< 350MPa
260 (195 ─ 330)
.010 (.004 ─ .016)
─ .197
260 (195 ─ 330)
.008 (.004 ─ .012)
─ .157
Stainless Steel
K
Cast Iron
< 200HB
(Note 1) Insert photo, letters show chip breaker style, figures show inscribed circle.
(Note 2) When using inserts with right and left hand chip breakers, please use left hand inserts for right hand holders and
right hand inserts for left hand holders.
11
a
: Inventory maintained.
S-DSKN
Steel shank
with coolant hole
SNooinserts
Finish
FH
Light
SA
Medium
MV
Medium
MH
1
F1
øD
75°
75°
RR°
Re
L1
(4)
(4)
(4)
Stainless
G Class
CBN
Standard
H1
øD4
L3
(4)
Medium
MS
R/L
6°
(4)
Stock
Dimensions (inch)
Insert Number
R L
S-DSKNR/L-164-C
a a
-204-C
a a
-244-C
a a
-284-C
a a
-324-C
a a
D4
L1
L3
F1
(inch) (inch)
H1 RR° D1
(4)
(4)
(4)
Standard
Corner Radius
Order Number
Min. Cutting
Diameter
Right hand tool holder shown.
Re
Clamp
Shim Shim Pin Bridge Spring Clamp
Screw Wrench Punch
43p 1.000 12.000 1.625 .641 .922 13 1.282 .031 LLSSP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
SNMA
SNMG
SNMM
SNGA
SNGG
NP-SNMA
NP-SNGA
43p 1.250 14.000 2.000 .766 1.171 13 1.532 .031 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 1.500 14.000 2.000 .891 1.382 11 1.782 .031 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 1.750 14.000 2.500 1.016 1.632 10 2.032 .031 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 2.000 14.000 2.500 1.281 1.882 9 2.562 .031 LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
S-DTFN
Steel shank
with coolant hole
TNooinserts
Finish
FH
Light
SA
Medium
MV
Medium
MH
1
F1
øD 91°
91°
RR°
Re
(3,4)
(3,4)
(3,4)
Stainless
G Class
CBN
Standard
H1
L3
(3)
Medium
MS
R/L
øD4
L1
6°
(3,4)
Stock
Dimensions (inch)
Insert Number
R L
D4
L1
L3
F1
(inch) (inch)
H1 RR° D1
(3,4)
(3,4)
(3,4)
Standard
Corner Radius
Order Number
Min. Cutting
Diameter
Right hand tool holder shown.
Re
.750 10.000 1.250 .500 .711 13 1.000 .031
Clamp
Shim Shim Pin Bridge Spring Clamp
Screw Wrench Punch
S-DTFNR/L-123-C
a a
-163-C
a a
-203-C
a a
-243-C
a a
-244-C
a a
-283-C
a a
-284-C
a a
43p 1.750 14.000 2.500 1.016 1.632 11 2.032 .031 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
-324-C
a a
43p 2.000 14.000 2.500 1.125 1.882 10 2.250 .031 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
33p
TNMA
TNMG
TNMM
TNGA
TNGG
NP-TNMA
NP-TNGA
─
─
DCK2211 DCS2 DC0520T TKY15F
─
33p 1.000 12.000 1.625 .641 .922 13 1.282 .031 LLSTP32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
33p 1.250 14.000 2.000 .766 1.171 13 1.532 .031 LLSTN32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
33p 1.500 14.000 2.000 .891 1.382 12 1.782 .031 LLSTN32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
43p 1.500 14.000 2.000 .891 1.382 12 1.782 .031 LLSTN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
33p 1.750 14.000 2.500 1.016 1.632 11 2.032 .031 LLSTN32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
12
Single Action Type Double Clamp Series
DOUBLE CLAMP DIMPLE BAR
S-DVUN
Steel shank
with coolant hole
1
øD
Finish
VNooinserts
SH
Medium
MV
F1
93°
RR°
93°
Light
Finish
FJ
FH
Re
H1
L3
(3)
(3)
(3)
Medium
Stainless
CBN
(3)
MS
MH
øD4
L1
5°
Dimensions (inch)
Insert Number
R L
D4
L1
L3
F1
(inch) (inch)
H1 RR° D1
(3)
Standard
Corner Radius
Stock
Min. Cutting
Diameter
Order Number
(3)
(3)
Right hand tool holder shown.
Re
Clamp
Shim Shim Pin Bridge Spring Clamp
Screw Wrench Punch
VNMA
VNMG 33p 1.250 14.000 2.000 1.000 1.171 10 2.000 .031 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
VNGA
VNGM
NP-VNMA
33p 1.500 14.000 2.500 1.125 1.382 9 2.250 .031 DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F LLH3
-243-C a a
NP-VNGA
S-DVUNR/L-203-C
a a
S-DWLN
Steel shank
with coolant hole
WNooinserts
Light
Finish
FH
SA
Medium
MV
1
F1
øD 95°
95°
RR°
Re
(4)
CBN
(3,4)
MS
H1
L3
(4)
Stainless
øD4
L1
6°
Stock
Dimensions (inch)
Insert Number
R L
S-DWLNR/L-123-C
a a
-163-C
a a
-164-C
a a
-204-C
a a
-244-C
a a
-284-C
a a
-324-C
a a
D4
WNMG
L1
L3
F1
(inch) (inch)
H1 RR° D1
Re
Clamp
Shim Shim Pin Bridge Spring Clamp
Screw Wrench Punch
.750 10.000 1.250 .500 .711 12 1.000 .031
33p
(4)
(3,4)
Standard
Corner Radius
Order Number
Min. Cutting
Diameter
Right hand tool holder shown.
─
─
DCK2211 DCS2 DC0520T TKY15F
─
33p 1.000 12.000 1.750 .641 .922 13 1.282 .031 LLSWP32 LLP13 DCK2211 DCS2 DC0520T TKY15F LLH3
43p
WNMA
WNMG 43p
NP-WNMA 43p
NP-WNGA
43p
1.000 12.000 2.000 .641 .922 13 1.282 .031 LLSWP42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.250 14.000 2.000 .766 1.171 13 1.532 .031 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.500 14.000 2.500 .891 1.382 12 1.782 .031 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
1.750 14.000 2.500 1.125 1.632 11 2.250 .031 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
43p 2.000 14.000 2.500 1.281 1.882 10 2.562 .031 LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F LLH4
Recommended Cutting Conditions
Work Material
Hardness
Cutting
Mode
3 < l/d < 4
l/d < 3
Cutting Speed
(SFM)
Feed
(IPR)
Depth of Cut
(inch)
Cutting Speed
(SFM)
Feed
(IPR)
Depth of Cut
(inch)
P Carbon Steel, Alloy Steel 180 ─ 280HB Medium Cutting
360 (260 ─ 460)
.010 (.004 ─ .016)
─ .197
360 (260 ─ 460)
.008 (.004 ─ .012)
─ .157
M
Medium Cutting
260 (195 ─ 330)
.008 (.004 ─ .012)
─ .157
230 (165 ─ 330)
.006 (.004 ─ .015)
─ .118
Tensile Strength
Medium Cutting
< 350MPa
260 (195 ─ 330)
.010 (.004 ─ .016)
─ .197
260 (195 ─ 330)
.008 (.004 ─ .012)
─ .157
Stainless Steel
K
Cast Iron
< 200HB
(Note 1) Insert photo, letters show chip breaker style, figures show inscribed circle.
(Note 2) When using inserts with right and left hand chip breakers, please use left hand inserts for right hand holders and
right hand inserts for left hand holders.
13
a
: Inventory maintained.
y Operational Guidance
aWhen indexing or replacing an insert, check to be sure there is clearance between the protruding section of the clamp and the
insert, as shown in the figure below. → Guide: Turn the clamp screw 2-3 rotations from the fully clamped state to ensure clearance.
aWhen clamping the insert, be sure to use the wrench provided. Over tightening may cause damage to the clamp bridge and the
torx holes of the clamp screw. (The appropriate tightening torque is 44 in.•lbs. for a TKY20F wrench size; 31 in.•lbs. for a TKY15F
type.)
Clearance
Unclamped state
Clamp bridge
protrusion
Insert
Clamped state
Clamp screw
Clamp screw
Insert
aIf chips interfere or wrap around the clamp screw, the selected insert breaker may not be suitable. In this case, a review of the insert
breaker is recommended as this may affect the surface finish accuracy of the workpiece.
14
Single Action Type Double Clamp Series
DOUBLE CLAMP SERIES
Application Example
Tool
DCLNL-164
DWLNR-124
DVJNR-163
Insert
CNMG432MA
UE6010
WNMG432SA
UE6010
VNMG332MV
UE6020
18''
Cutting
Conditions
Alloy steel
ø1.18''
Workpiece
Carbon steel
ø3.35''
Carbon steel
Cutting Speed (SFM)
Feed (IPR)
ø.98''
Grade
3.94''
3.54''
460 ─ 490
490 ─ 730
575
.010
.006 ─ .016
.016
Depth of Cut (inch)
.040 ─ .138
.040 ─ .079
.040
Coolant
Water soluble
Water soluble
Water soluble
Result
Abnormal damage to the insert is unlikely
to occur during machining because misclamping can easily be avoided compared
to when using conventional products.
Dimensional control becomes
easier due to a higher cutting
edge positioning accuracy.
Higher clamping rigidity of the insert
and a 20% increase in the number of
components machined.
S-DTFNR-163-C
TNMG331MS
US7020
S-DCLNR-164-C
CNMG432MS
VP15TF
S-DDUNR-164-C
DNMG432MA
UE6020
Tool
Insert
Grade
Stainless
steel
Alloy steel
ø1.97''
Carbon steel
ø1.57''
7.87''
ø1.38''
Workpiece
7.08''
Cutting
Conditions
4.27''
Cutting Speed (SFM)
490
425
490
Feed (IPR)
.016
.008
.010
Depth of Cut (inch)
.039
.079
.059
Coolant
Water soluble
Water soluble
Water soluble
Result
Excellent machining with no vibration
even when using a long overhang of
l/d = 5.5.
Double tool life achieved with
no vibration when compared to
conventional products.
Prolonged tool life with no vibration
even when using an overhang 2
times longer than normal.
For your safety
aDon't touch inserts and chips without gloves. aPlease machine within the recommended application range, and exchange expired tools with new ones in advance of breakage. aPlease use safety cover
and wear safety glasses. aWhen using compounded cutting oils, please take fire preventions. aWhen attaching inserts or spare parts, please use the attached wrench or spanner. aWhen using rotating
tools, please make a trial run to check run-out, vibration and abnormal sounds etc.
ISO 9001:2000 , ISO 14001:2004
(JSAQ080)
(JSAE036)
The Scope of the Registration:
Design, Development and
Production of Cemented
Carbide Tools and Carbide
Blanks
ISO 9001:2000
(JSAQ094)
The Scope of the Registration:
Design, Development and
Production of Cutting Tools,
Wear-resistant Tools, Rock
Drilling Tools, Cemented Carbide
Blanks and Coated Products
Registration No. 00GRC-EA010 (Gifu Plant)
17401 Eastman Street, Irvine, California 92614, U.S.A
TEL. 949-862-5100 FAX. 949-862-5180
Customer Service: (800)523-0800 Technical Support: (800)486-2341
Chicago Branch Office: 2401 Hassell Road, Northwest Corporate Centre, Suite 1540, Hoffman Estates, Illinois 60169, U.S.A
TEL. 847-285-6900 FAX. 847-285-3405
Detroit Branch Office: 39303 Country Club Drive, Suite A-1, Farmington Hills, Michigan 48331, U.S.A
TEL. 248-489-1000 FAX. 248-489-3008
Toront Branch Office: 6535 Millcreek Drive, Unit 63 & 64, Mississauga, Ontario, Canada L5N 2M2
TEL. 905-814-0240 FAX. 905-814-0245
Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP 76246 Mexico
TEL. 011-52-442-221-6136/011-52-442-221-6137/011-52-442-221-6150 FAX. 011-52-442-221-6134
Mitsubishi Carbides Home page :
(Tools specifications subject to change without notice.)
Printed in U.S.A. 10/07