G – Cube Ammonium nitrogen Oxidation Nitrate nitrogen low reactivity are proliferated in the carrier. G-Cube (nitrification carrier) G-Cube is a carrier, in which nitrification bacteria are entrapped and immobilized, for the purpose of retention of them. The shape is a cube with sides of around 3 mm. If the carrier is cultured in the environment, in which nitrification bacteria easily proliferate, they proliferate at the inside of the surface of carrier. Anaerobic condition Nitrogen gas Anaerobic condition G-Cube Activated sludge Nitrate nitrogen Nitrite nitrogen Nitrate bacteria Environment, in which nitrification bacteria easily proliferate Culture G-Cube Separator Treated wastewater 6 4 2 100 Bound carrier B 50 Bound carrier A 0 0 5 10 15 20 25 30 100 200 Status of manufacturing 300 400 500 600 BOD concentration (mg/L) Change of nitrification by BOD Concentration Nitrification rate of conventional method (suspension type) and G-Cube After the culture Comparison of microbes immobilization denitrification system with conventional method Function of G-Cube The nitrification bacteria with the function of nitrogen removal are the bacteria, of which high concentration is relatively difficult to be retained in the floating sludge in the aerobic tank due to the slow proliferation rate. The G-Cube can retain the nitrification bacteria in high concentration, and becomes possible to treat ammonium nitrogen in a short time Microbes immobilization denitrification process Nitrified circulation fluid ■ Proliferation pattern of microbes (nitrification bacteria) The reactivity of microbes reaches the peak at around 60 days after the start of the culture, and they exert enough function. After that, the microbes existing at the surface layer, which has good culturing condition, proliferate further and pack densely, then stabilize with the quantity of microbes that consistent with the environmental conditions (ammonia concentration and dissolved oxygen concentration). G-Cube B Raw water Raw water tank after the addition of designated amount in the aerobic tank. 1) Nitrogen (ammonium nitrogen) involved in the raw water flowed in once pass through the denitrification tank, then flows in the nitrification tank. Treated wastewater Denitrification tank Nitrification tank 2) Ammonium nitrogen is effectively changed to nitrate nitrogen by the function of GCube in the nitrification tank. At the same time, BOD is also treated by the function of aerobic bacteria. Conventional method (Circulation nitrification and denitrification process) Settling tank Immediately after the immobilization Nitrification bacteria After 60 days Nitrification bacteria Disinfection tank 3) Treated wastewater in the nitrification tank (nitrified fluid) is circulated to the denitrification tank and the part of it is transferred to the settling tank. 4) The nitrified fluid circulated to the denitrification tank reacts with the BOD in the inflow water and is vaporized and removed as nitrogen gas. 2) Double treatment time and tank capacity are needed compared with the microbes immobilization denitrification process due to the poor nitrification ability, because the nitrification is performed by the function of suspended nitrification bacteria in the tank. B Microbe floc G-Cube 0 Water temperature(℃) Denitrification process Conventional standard activated sludge process cannot remove much of ammonium nitrogen excluding a part removed by settling, because the purpose of it is removing of organic matter. Although the circulation nitrification and denitrification process (anaerobic-aerobic activated sludge process) was developed as a method to remove nitrogen, the size of the nitrification tank is around double one of standard activated sludge process. Because a big capacity of tank is needed in order to retain the nitrifying bacteria for long time, of which function is weak due to the slow proliferation. The microbes immobilization denitrification system makes nitrogen removal possible even with the almost same tank capacity as the standard activated sludge process, because a large quantity of nitrifying bacteria, which hardly proliferate, are entrapped and immobilized in a carrier. Pollutant 8 G-Cube 150 0 3mm Nitrification process 200 Conventional method (suspension type) 10 Inside of G-Cube Nitrification bacteria Nitrite bacteria 2. Easy culturing 3. Less impact from nitrification inhibitory factors 1. High nitrification rate of around double compared with suspension type (compared with our company’s product) Discharge into the air Aerobic condition Raw water a polymer such as polyethylene glycol. Features of G-Cube The entrapping immobilization carrier (G-Cube) has the following features compared with other bound carrier, because the nitrification bacteria with Nitrification rate(mg-N/h・L-carrier) Biochemical treatment is currently the mainstream of the method to remove nitrogen in the wastewater. It is the method that ammonium nitrogen in the wastewater is finally changed to nitrogen gas using the activity of microbes. The process is broadly divided into the following two steps: (1) In the nitrification process, ammonium nitrogen is oxidized to nitrite nitrogen or nitrate nitrogen under the aerobic condition. The microbes, which act at that time, are nitrifying bacteria. Then, (2) In the denitrification process, the nitrite nitrogen or nitrate nitrogen is changed to nitrogen gas by the function of denitrifying bacteria under the anaerobic condition and discharged into the air. What is the entrapping immobilization carrier. The entrapping immobilization carrier (G-Cube) is molded microbes using Nitrification rate(mgN/L・tank・h) Principle of nitrogen removal M Raw water Treated wastewater After 200 days Raw water tank Denitrification tank Nitrification tank Settling tank Disinfection tank LG-Hitachi Water Solutions
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