NFPA Technology Roadmap Energy Storage Working Group Conference Call Wed, May 31, 2017 - 10:00 AM - 11:30 AM CDT https://global.gotomeeting.com/join/513458509 Dial: +1 (224) 501-3412 Access Code: 513-458-509 1 Working Group Participants ACCEPTED Jeffrey Lemonds QingHui Yuan Bill Haley Yashodeep Lonari Jim Kaas Scott Maher Tony Vaughan Kaushik Mallick Casappa Eaton FORCE America/Valve Division Hitachi Iowa Fluid Power Kaman Industrial Technologies Parker Hannifin Steelhead Composites [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] TENTATIVE Bill Durr Kevin Lingenfelter Sid Moate Caterpillar Danfoss Concentric AB [email protected] [email protected] [email protected] POSSIBLE Mike Gust Rich Humason Drew Kohler Barry Schoenborn Hui Ding John Heckel CCEFP Clippard Instrument Laboratory Evonik Oil Additives HYDAC Simerics The Toro Company [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] DECLINED Martyn Molsom JCB [email protected] 2 NFPA Anti-Trust Guidelines Because of federal anti-trust laws, certain topics are not proper subjects for discussion at any NFPA function. In many cases, our members are competitors and any action or agreement which may eliminate, restrict or govern competition among members or their colleagues could be a violation of anti-trust laws. Those violating the anti-trust laws are subject to severe criminal and civil penalties. This means that we must not discuss any items falling within the realm of competitive practices, such as current or future prices, terms of service, discounts, production or productivity rates, allocation of markets, profit levels, credit terms, or refusal to deal with a particular supplier or customer. Please adhere strictly to these guidelines during all NFPA functions to protect yourself, your company and the NFPA from liability. 3 Agenda 0:05 Welcome, call to order Roll call Anti-trust guidelines Agenda review 0:10 Review Roadmap Elements 0:20 Review and discuss Research Challenge definition and connection to Customer Drivers 0:35 Discuss Research Challenge advances in the last two years 0:50 Review, discuss, revise and prioritize Research Targets and Objectives 1:20 Next steps 1:30 Adjourn 4 Roadmap Elements The NFPA Technology Roadmap has three primary elements, each connected to the next in a chain. Customer Drivers Customer drivers are the business or technology objectives of fluid power customers. They help them serve the needs of their own customers, and are not necessarily connected to their use of fluid power. Research Challenges Targets & Objectives Research challenges are the broad areas of attention that must be addressed if fluid power is to meet or better meet the customer needs described by the drivers. Research targets and objectives quantify or describe successful strategies for pursuing the research challenges. As pre-competitive challenges, it is often difficult to be precise, but our targets and outcomes should provide direction for viable research projects. Increase energy efficiency Targets & Objectives? Improve reliability Targets & Objectives? Reduce size Targets & Objectives? Lower total and life cycle costs Build “smart” components and systems Targets & Objectives? Increased ease/predictability of maintenance Reduce environmental impact Targets & Objectives? Improve energy storage capabilities Targets & Objectives? Fast and accurate control Targets & Objectives? New materials Targets & Objectives? Increased productivity and performance Increased availability/up-time Quieter machines Machines that are compliant with safety regulations 5 Research Challenge Research Challenges are the broad areas of attention that must be addressed if fluid power is to meet or better meet the customer needs described by the Customer Drivers. This Working Group will focus on the sixth Research Challenge. 1. 2. 3. 4. 5. Increasing the energy efficiency of fluid power components and systems Improving the reliability of fluid power components and systems (e.g., increasing up-time, reducing maintenance requirements, making fluid power safe and easy to use) Reducing the size of fluid power components and systems while maintaining or increasing their power output Building “smart” fluid power components and systems (i.e., ones that perform self-diagnostics and troubleshooting and that integrate easily with “plug and play” functionality) Reducing the environmental impact of fluid power components and systems (e.g., lowering noise, eliminating leaks) 6. Improving and applying the energy storage capabilities of fluid power components and systems 7. 8. Fast and accurate control New materials Questions for Discussion • Is the definition of this Research Challenge clear and distinct from the other seven? • If not, what changes would we recommend to the wording of the Research Challenge? 6 Connection to Customer Drivers Would improvements in this area of research challenge increase fluid power’s ability to meet the customer drivers? 1 = YES; 2 = MAYBE; 3 = NO CUSTOMER DRIVERS Improve Energy Storage Capabilities Increased productivity and performance 1.000 Increased availability/up-time 2.500 Lower total and life cycle costs 2.000 Increased ease/predictability of maintenance 3.000 Quieter machines 1.750 Machines that are compliant with safety regulations 2.500 These weighted averages reflect the relative fluid power product sales volumes in each market segment (50% mobile hydraulics, 25% industrial hydraulics, and 25% pneumatics). Increased productivity and performance Increased availability/up-time Connections shown represent weighted averages < 2.000 Lower total and life cycle costs Increased ease/predictability of maintenance Quieter machines Improve energy storage capabilities Machines that are compliant with safety regulations Questions for Discussion • Have we correctly identified the strongest connections between improvements in the areas of research challenge and fluid power’s ability to meet the needs represented by the customer drivers? • If not, what changes would we recommend? 7 Research Challenge Advances Improving and applying the energy storage capabilities of fluid power components and systems Research Targets and Objectives Advances Since the Last Roadmap Update Increase kilowatt hours per unit volume of energy storage methods • Elastomeric strain energy storage device demonstrated for pneumatic system (low pressure) while models for high pressure hydraulic versions predict up to 4X times the energy storage density over conventional compressed gas systems. Manufacturability challenges remain. • Open air accumulator concept licensed for wind power energy storage systems. Concept scales up well so is best suited for large stationary systems. • Concentric compressed air storage concept developed but no research taken. • Hydraulically driven flywheel energy storage concept system study underway at UMN. • Early simulation studies of the fast response time and rapid on/off capability of a Free Piston Engine Pump system suggest conventional storage of energy in the fuel is sufficient. Increase kilowatt hours per unit weight of energy storage methods • Lightweight aluminum core with composite vessels for accumulators can significantly increase kilowatt-hours per kg. Decrease cost per kilowatt hour of energy storage methods Improve round trip efficiency of storing and re-using energy Explore novel uses of wasted energy • Vanderbilt is studying the use of a Stirling power unit to recover waste heat as either fluid or electric power. 8 Research Targets and Objectives Research targets and objectives quantify or describe successful strategies for pursuing the research challenges. As pre-competitive challenges, it is often difficult to be precise, but our targets and outcomes should provide direction for viable research projects. Improving and applying the energy storage capabilities of fluid power components and systems 1. Increase kilowatt hours per unit volume of energy storage methods 2. Increase kilowatt hours per unit weight of energy storage methods 3. Decrease cost per kilowatt hour of energy storage methods 4. Improve round trip efficiency of storing and re-using energy 5. Explore novel uses of wasted energy Questions for Discussion • Do the targets and objectives all represent fruitful areas of research investigation for this area? If not, what changes would we recommend? • Are the targets and objectives stated as specifically as possible, while still maintaining a focus on pre-competitive inquiry? If not, what changes would we recommend? • Are the targets and objectives listed in a priority order that reflects their likelihood of success? If not, what changes would we recommend? 9 Next Steps Working Group conference calls are being held throughout May and June 2017. At their conclusion, a draft of the full Roadmap document will be produced and circulated for additional feedback. A final draft will be presented at the August 2017 NFPA Industry and Economic Outlook Conference. 10
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