Angewandte Chemie Miniemulsions DOI: 10.1002/anie.200502854 Enantioselective Enzymatic Reactions in Miniemulsions as Efficient “Nanoreactors”** Harald Grger,* Oliver May, Hendrik Hsken, Sandrine Georgeon, Karlheinz Drauz, and Katharina Landfester* The application of enzyme-catalyzed syntheses is of high industrial interest for the manufacture of enantiomerically pure compounds.[1] The well-known high selectivity, in particular enantioselectivity, of enzymes represents a particular advantage; however, conducting enzymatic reactions at high substrate concentrations—a key criterion for technical applications—often proves difficult.[2] A proven methodology for the accomplishment of (enzymatic) reactions at high substrate concentrations significantly exceeding the solubility limit and preferably in the range of > 100 g L 1 is the use of enzyme-compatible two-phase solvent systems, consisting of an aqueous phase and an organic solvent. This concept has been applied successfully for many enzymatic reactions.[3, 4] Besides high substrate concentrations and engineering advantages, in addition an increase of activity has been often observed when interface-active enzymes are used. Nevertheless, alternative concepts to the “classic” twophase solvent system are desirable that would result in increased homogeneity of the reaction mixture, increased overall interface area, and improvement of stirrability. These issues may be addressed by stable miniemulsions, homogenous mixtures in which the organic phase is dispersed in the form of very small “nanodroplets” with diameters in the range of 50–500 nm.[5a] The suitability of these liquid “nanoreactors”,[5c] the stable droplets in miniemulsions, for enzymatic transformations in general has been demonstrated recently by Landfester and co-workers for the polymerization of lac- [*] Dr. H. Gr=ger, Dr. O. May, Dipl.-Ing. (FH) H. H?sken, Dipl.-Ing. (FH) S. Georgeon Degussa AG Service Center Biocatalysis P.O. Box 1345, 63403 Hanau (Germany) Fax: (+ 49) 6181-592961 E-mail: [email protected] Prof. Dr. K. Landfester University of Ulm Organic Chemistry III/Macromolecular Chemistry Albert-Einstein-Allee 11, 89081 Ulm (Germany) Fax: (+ 49) 731-50-22883 E-mail: [email protected] Prof. Dr. K. Drauz Degussa AG Corporate Center Innovation Management P. O. Box 1345, 63403 Hanau (Germany) [**] We thank Dr. F.-R. Kunz and Dr. M. Janik and their teams (Degussa, AQura GmbH) for carrying out the chiral HPLC analyses and the NMR-spectroscopic measurements. Scheme 1. Reaction in a two-phase solvent system [Eq. (1)] and in a miniemulsion [Eq. (2)], both at a substrate concentration of 242 g L 1. Reaction conditions: a) lipase from Pseudomonas cepacia (Lipase PS “Amano”, 9 g L 1), H2O/MTBE 1:1; 15 h, pH 8.2, 20 8C; b) lipase from Pseudomonas cepacia (Lipase PS “Amano”, 9 g L 1), H2O, surfactant (1 %), hexadecane (1 %), ultrasound; 6 h, pH 8.2, 20 8C. The analogous enantioselective enzymatic reaction in a miniemulsion as a nanoreactor required a stable miniemulsion of the racemic b-amino acid n-propyl ester, rac-1, in aqueous media (Scheme 2). The miniemulsion was prepared by initial addition of a surfactant (Lutensol AT 50, 1 %) and a hydrophobic compound (hexadecane, 1 %) to avoid dissolution of the nanodroplets under formation of a “normal” twophase system as a result of aggregation and Ostwald ripening. Subsequent treatment of this mixture with ultrasound gave a stable miniemulsion, which contained nanodroplets of a defined size[6] (typical diameter of 100–150 nm). This stable miniemulsion was then used as a reaction mixture for the desired enzymatic reactions. When the miniemulsion was used as reaction media, the enantioselective lipase-catalyzed hydrolysis was significantly faster with a conversion of 49 % after a reaction time of only 6 h. After (nonoptimized[10]) workup the desired product (S)- 1 2006 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim Ü Ü Angew. Chem. Int. Ed. 2006, 45, 1 – 5 tones.[6] Here, we report the first enantioselective enzymatic reactions in minemulsions and the suitability of this concept for the preparation of optically active a- and b-amino acids at very high substrate concentrations of 500 to > 800 g L 1. As a benchmark for comparison of the reaction characteristics of miniemulsions with those of the “classic” two-phase system, we chose the industrially established lipase-catalyzed hydrolysis of racemic b-amino acid n-propyl esters in methyl tert-butyl ether (MTBE)/water for the preparation of enantiomerically pure b-amino acids.[7, 8] When racemic b-phenylalanine n-propyl ester, rac-1, was used as a substrate under standard conditions in the two-phase solvent system, a conversion of 50 % was obtained within 15 h at a high substrate concentration of 242 g L 1 [Scheme 1, Eq. (1)].[7] The reaction proceeds enantioselectively with an E value of > 100, and the resulting optically active b-amino acid (S)-bphenylalanine, (S)-2, was obtained with an enantiomeric excess of > 99.4 % ee.[9] These are not the final page numbers! Communications Scheme 2. Concept for the formation of miniemulsions for enzymatic reactions for the preparation of the (S)-b-amino acid (S)-2. 2 was obtained in 38 % yield and with an enantiomeric excess of > 99.4 % ee [Scheme 1, Eq. (2)]. This accelerated reaction course also implies that the reaction can be conducted with smaller amounts of enzymes. When the reaction time was prolonged to 17 h, the same conversion as that of the benchmark process was obtained with only 50 % of the original amount of enzyme. In general, the lipase was added after treatment of the reaction mixture with ultrasound. Surprisingly, the reaction also proceeded when the enzyme was added prior to the ultrasound treatment, although the conversion was somewhat lower (42 % versus 47 % after a reaction time of 17 h). The reaction mixture is significantly more homogeneous than the two-phase system. The high homogeneity of the miniemulsion is underlined by a visual comparison (Figure 1). Figure 1. Homogeneity of the stable miniemulsion (right) in comparison to the reaction mixture prior to formation of the miniemulsion (left) from the separated phases water and substrate. 2 Ü Ü In comparison with the reaction mixture prior to the formation of the miniemulsion (left photo), consisting of the two clearly separated phases water and substrate, just one “visible” phase with a high degree of homogeneity remains after formation of the miniemulsion (right photo). In this connection, the stability of the miniemulsion, in spite of the precipitation of the desired product (S)-2 during the reaction (which is subsequently isolated by filtration), is a surprising www.angewandte.org effect. Thus, the presence of a solid product that precipitates during the reaction does not have a negative impact on the reaction course in the miniemulsion. The high degree of homogeneity and excellent stirring properties of the reaction solution prompted us to further increase the substrate concentration. We were pleased to find that the enzymatic synthesis of (S)-b-phenylalanine (S)-2 proceeds with high efficiency even at a substrate concentration of 484 g L 1 ( 2.3 m) with a conversion of 45 % after 17 h. In addition, a (nonoptimized[10]) yield of 37 % was obtained, and the enantiomeric excess of the desired (S)-bphenylalanine (S)-2 was also > 99.4 % ee (Scheme 3). To our knowledge, this is one of the highest substrate concentrations reported for enantioselective enzymatic reactions so far.[11] A further increase of the substrate concentration up to 605 g L 1, however, resulted in somewhat lower conversion (42 % after 24 h). Scheme 3. Enzymatic synthesis of the (S)-b-amino acid (S)-2 in a miniemulsion at a substrate concentration of 484 g L 1. Reaction conditions: a) lipase from Pseudomonas cepacia (Lipase PS “Amano”, 9 g L 1), H2O, surfactant (1 %), hexadecane (1 %), ultrasound; 17 h, pH 8.2, 20 8C. Subsequently, we extended this approach to the synthesis of analogous a-amino acids at high substrate concentrations. We chose as a model reaction the enzymatic hydrolysis of racemic phenylalanine esters, which was carried out previously at a substrate concentration of 20 g L 1 in the presence of a lipase from porcine pancreas (PPL).[12] In our experiments we used the corresponding n-propyl ester rac-3.[13] Initial experiments with and without miniemulsions at a substrate concentration of 2.0 m (414 g L 1) were studied with respect to their reaction rates (pH 7, room temperature, 1 g of a commercial PPL enzyme preparation per L). Once again a higher reaction rate was found for the reaction carried out in a miniemulsion. The reaction rate was 2.4 times higher than that in the corresponding experiment without the miniemulsion. After subsequent process development, this PPLcatalyzed hydrolysis of rac-phenylalanine n-propyl ester in a minemulsion proceeded at a substrate concentration of 414 g L 1 with a conversion of ca. 50 % after a reaction time of 22 h. After workup, the desired a-amino acid l-phenylalanine, (S)-4, was obtained with an enantiomeric excess of 94 % ee and in a yield of 36 % [Scheme 4, Eq. (1)]. Thus, enantioselective enzymatic reactions in miniemulsions at high substrate concentrations of > 400 g L 1 can be carried out not only for the synthesis of optically active b-amino acids, but also for the synthesis of the analogous a-amino acids. In a further step the substrate concentration was increased up to 4.0 m rac-3 (827 g per L of aqueous solvent). The reaction also 2006 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim These are not the final page numbers! Angew. Chem. Int. Ed. 2006, 45, 1 – 5 Angewandte Chemie proceeded efficiently and gave the product l-phenylalanine (S)-4 in 40 % yield and with an enantiomeric excess of 94 % ee [Scheme 4, Eq. (2)]. filtered and washed with a small amount of acetone and 100 mL of MTBE. At a reaction time of 17 h, a conversion of ca. 45 % was achieved. The product (S)-2 was isolated after work-up in a yield of 37 % and with an enantiomeric excess of > 99.4 % ee. Received: August 11, 2005 Published online: && &&, &&&& . Keywords: biphasic catalysis · emulsions · enantioselectivity · enzyme catalysis · hydrolysis In summary, we have carried out the first enantioselective enzymatic reactions in miniemulsions as efficient nanoreactors. The methodology proved to be suitable for the preparation of a-amino acids as well as b-amino acids with high enantiomeric excesses of up to > 99 % ee. A specific key feature of these reactions, which proceed with high conversions, are the high substrate concentrations of 500 to > 800 g L 1, which are among the highest substrate concentrations reported so far for enantioselective enzymatic reactions. We are currently extending this technique to the reactions of other substrates and addressing its technical-scale application. Since the re-use of the biocatalyst is also conceivable in principle, the evaluation of such a biocatalyst recycling will also be a research topic in the future. Experimental Section Lipase-catalyzed enantioselective hydrolysis in miniemulsions (exemplified for the hydrolysis of rac-1 at a substrate concentration of 484 g L 1): A mixture of 1.21 g of the lipase PS “Amano” (lipase from Pseudomas cepacia; purchased from Amano Enzymes, Inc.) in 40 mL of a surfactant solution was filtered in order to separate the enzyme solution from the nonsoluble solid, thus resulting in the enzyme concentrate. In parallel, a miniemulsion consisting of rac-1 (65.2 g), hexadecane (1.37 g), and 96 mL of a 1 % surfactant solution (Lutensol AT 50, BASF AG) was prepared by stirring these components with an ultrasound tip (4 min at 200 W). Subsequently, the enzyme concentrate and the miniemulsion were mixed. In addition, the pH was adjusted to pH 8.2 and maintained at this value by automated titration with a 1m aqueous solution of sodium hydroxide. The reaction temperature was 20 8C, and the reaction time was 17 h. During the reaction, a white precipitate consisting of the desired product (S)-2 forms. After the reaction, 160 mL of acetone were added in order to complete the precipitation, and the resulting mixture was stirred for a further 45 min. The solid material was Angew. Chem. Int. Ed. 2006, 45, 1 – 5 2006 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 3 www.angewandte.org Ü Ü Scheme 4. Enzymatic syntheses of l-phenylalanine (S)-4 in a miniemulsion. Reaction conditions: a) lipase from porcine pancreas (Lipase PPL, Sigma, 1 g L 1), H2O, surfactant (1 %), hexadecane (1 %), ultrasound; 22 h, pH 7.0, RT; b) lipase from porcine pancreas (Lipase PPL, Sigma, 5.6 g L 1), H2O, surfactant (1 %), hexadecane (1 %), ultrasound; 21 h, pH 7.0, RT. [1] Enzyme Catalysis in Organic Synthesis, Vol. 1–3, 2nd ed. (Eds.: K. Drauz, H. Waldmann), Wiley-VCH, Weinheim 2002. [2] For a review, see: P. S. J. Cheetham, J. Biotechnol. 1998, 66, 3 – 10. [3] For selected examples of commercial biotransformations in twophase solvent systems, see: a) M. Kataoka, K. Kita, M. Wada, Y. Yasohara, J. Hasegawa, S. Shimizu, Appl. Microbiol. Biotechnol. 2003, 62, 437 – 445; b) N. M. Shaw, K. T. Robins, A. Kiener in Asymmetric Catalysis on Industrial Scale (Eds.: H. U. Blaser, E. Schmidt), Wiley-VCH, Weinheim, 2004, pp. 105 – 115; c) P. Poechlauer, W. Skranc, M. Wubbolts in Asymmetric Catalysis on Industrial Scale (Eds.: H. U. Blaser, E. Schmidt), Wiley-VCH, Weinheim, 2004, pp. 151 – 164; d) Ref. [7]. [4] A further interesting concept is the use of water-in-oil microemulsions; for selected contributions, see: a) B. Orlich, H. Berger, M. Lade, R. SchomKcker, Biotechnol. Bioeng. 2000, 70, 638 – 646; b) H. Stamatis, A. Xenakis, F. N. Kolisis, Biotechnol. Adv. 1999, 17, 293 – 318; c) K. Holmberg, Adv. Colloid Interface Sci. 1994, 51, 137 – 174. [5] a) K. Landfester, M. Antonietti in Colloids and Colloid Assemblies (Ed.: F. Caruso), Wiley-VCH, Weinheim, 2004, chap. 6, pp. 175 – 215; b) The expression “nanoreactors” describes stable droplets on the nanometer scale in miniemulsions, in which or at which the desired reaction occurs; for this concept of “nanoreactors” also see: K. Landfester, Abstracts of Papers, 224th ACS National Meetings, Boston, MA, USA, August 18 – 22, 2002 and Ref. [5a]. [6] A. Taden, M. Antonietti, K. Landfester, Macromol. Rapid Commun. 2003, 24, 512 – 516. [7] H. GrMger, H. Werner (Degussa AG), US Patent 6869781, 2005. [8] For previous, selected contributions to the hydrolase-catalyzed resolution of rac-b-amino acid esters and corresponding Nacylated derivatives, see: a) S. G. Cohen, S. Y. Weinstein, J. Am. Chem. Soc. 1964, 86, 725 – 728; b) M. Prashad, D. Har, O. Repic, T. J. Blacklock, P. Giannousis, Tetrahedron: Asymmetry 1998, 9, 2133 – 2136; c) S. Katayama, N. Ae, R. Nagata, Tetrahedron: Asymmetry 1998, 9, 4295 – 4299; d) S. J. Faulconbridge, K. E. Holt, L. G. Sevillano, C. J. Lock, P. D. Tiffin, N. Tremayne, S. Winter, Tetrahedron Lett. 2000, 41, 2679 – 2681. [9] For the definition of the terms “E value” and “ee value ” for the quantification of the enantioselectivity and enantiomeric excess, respectively, see e.g.: K. Faber, Biotransformations in Organic Chemistry, 4th ed., Springer, Berlin, 2000, chap. 2.1.1, pp. 28 – 52. [10] The workup was analogous to that described for the reaction in the two-phase solvent system, see Ref. [7]. The development of a workup protocol specifically for reactions in miniemulsions is the subject of future work. [11] Further examples for biocatalytic reactions at high substrate concentrations are described, e.g., in: a) A. Liese, K. Seelbach, C. Wandrey, Industrial Biotransformations, Wiley-VCH, Weinheim 2000; b) D. R. Yazbeck, C. A. Martinez, S. Hu, J. Tao, Tetrahedron: Asymmetry 2004, 15, 2757 – 2763; c) M. Kataoka, K. Kita, M. Wada, Y. Yasohara, J. Hasegawa, S. Shimizu, Appl. Microbiol. Biotechnol. 2003, 62, 437 – 445; d) M. Schmidt, H. Griengl, Top. Curr. Chem. 1999, 200, 193 – 226. These are not the final page numbers! Communications 4 Ü Ü [12] J.-Y. Houng, M.-L. Wu, S.-T. Chen, Chirality 1996, 8, 418 – 422. [13] The n-propyl ester of rac-phenylalanine, rac-3, is considerably more stable than the corresponding methyl ester, which undergoes a nonenzymatic hydrolysis to a significant extent. www.angewandte.org 2006 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim These are not the final page numbers! Angew. Chem. Int. Ed. 2006, 45, 1 – 5 Angewandte Chemie Communications H. Grger,* O. May, H. H#sken, S. Georgeon, K. Drauz, K. Landfester* &&&&–&&&& Enantioselective Enzymatic Reactions in Miniemulsions as Efficient “Nanoreactors” Angew. Chem. Int. Ed. 2006, 45, 1 – 5 Phasing in: Miniemulsions are homogenous mixtures in which the organic phase is dispersed in the form of nanometerscale droplets, which can act as efficient “nanoreactors” for enantioselective enzymatic transformations. Very high substrate concentrations are possible, and both a- and b-amino acids were prepared with high conversions and up to > 99 % ee. 2006 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 5 www.angewandte.org Ü Ü Miniemulsions These are not the final page numbers!
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