Available online at www.sciencedirect.com Microporous and Mesoporous Materials 107 (2008) 149–160 www.elsevier.com/locate/micromeso Hydrotalcite-like compounds: Versatile layered hosts of molecular anions with biological activity Umberto Costantino a a,* , Valeria Ambrogi b, Morena Nocchetti a, Luana Perioli b CEMIN ‘‘Centro di Eccellenza Materiali Innovativi Nanostrutturati’’, Dipartimento di Chimica Università di Perugia Via Elce di Sotto, 8-06123 Perugia, Italy b Dipartimento di Chimica e Tecnologia del Farmaco, Università degli Studi di Perugia, Via del Liceo, 1-06123 Perugia, Italy Received 22 November 2006; received in revised form 22 December 2006; accepted 1 February 2007 Available online 9 February 2007 Abstract This paper reviews a systematic work, mainly performed in our laboratories, on the intercalation into hydrotalcite-like compounds (HTlc) of anti-inflammatory drugs, sunscreen and antimicrobials species. The paper is divided in three parts, the first part being addressed to the synthesis, structural aspects and intercalation properties of HTlc, the second part to the properties of the intercalation compounds with biologically active molecular anions, the third part to the preparation of polymeric nanocomposites for biomedical applications. Ion exchange procedures have been used to obtain the intercalation compounds of MgAl-HTlc with ibuprofen, diclofenac, indomethacin, ketoprofen and tiaprofenic acid and to study their release in solutions simulating biological fluids. Some of these intercalation compounds have been tested to improve the solubility of poorly water-soluble drugs such as indomethacin, ketoprofen, tiaprofenic acid and flurbiprofen. MgAl-HTlc and ZnAl-HTlc have been used as starting materials to prepare new sunscreen products, in which organic filters are entrapped between HTlc lamellae, in order to improve ‘‘solar product’’ effectiveness and safety. The preparation of polymeric composites constituted by HTlc exchanged with the anti-inflammatory diclofenac or the antimicrobial drugs and polycaprolactone are also described. Ó 2007 Elsevier Inc. All rights reserved. Keywords: Hydrotalcites; Intercalation chemistry; Sunscreen; Anti-inflammatory drugs; Polymeric nanocomposites 1. Introduction The present paper deals with innovative applications of layered materials in pharmaceutical, phytopharmaceutical and cosmetic formulations. Essentially, the work done over 10 years and still in progress in our laboratories will be reviewed. This research work started on the consideration that the interlayer region of a lamellar solid capable of intercalation may be considered a container of nanometric dimensions, at least when the gallery height is considered, where intercalated guest species are stored, often protected from oxidation or photolysis. The guest species can be withdrawn for use by a chemical signal, i.e., by a deinterca- * Corresponding author. Fax: +39 075 5855566. E-mail address: [email protected] (U. Costantino). 1387-1811/$ - see front matter Ó 2007 Elsevier Inc. All rights reserved. doi:10.1016/j.micromeso.2007.02.005 lation process. When the guest species are drugs, the above considerations match the current trend of pharmaceutical technology that requires formulations able to (i) modify drug pharmacokinetics; (ii) maintain pharmacologically active drug levels for long periods, avoiding repeated administrations; (iii) vehicolate the drug release in its pharmaceutical target; (iv) increase the solubilization rate and bioavailability of drug. Intercalation compounds of biocompatible layered hosts with biologically active species could thus provide materials to design systems for modified drug release. Hydrotalcite-like compounds (hereafter indicated as HTlc) based on Mg and Al hydroxycarbonates are the most suitable layered hosts to test this idea, because of their biocompatibility, and because they are already used in medicine for their antiacid and antipepsin activity. Early results of our researches appeared in proceedings of thematic symposia before the end of last century and in a 150 U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 monograph [1,2]. However, the topic was mature in the scientific community and much work has been done by using hydrotalcite as host for vitamins, such as ascorbic acid and retinoic acid [3]; non-steroidal anti-inflammatory drugs (NSAID), such as salicylate, naproxen [4] and diclofenac [5]. Moreover, intercalation compounds with pesticides and plant growth regulators [6] for agriculture application and HTlc-DNA hybrid composites as non-viral inorganic vectors [7] have been prepared. Another field of application of HTlc in rapid expansion resides in the preparation of novel nanocomposites based on exfoliated inorganic layered materials and organic polymers. The composites obtained exhibit an interesting combination of chemical, physical and mechanical properties when compared to those of the two separate components [8]. The most part of literature concerns with montmorillonites and cationic clays, but recent papers suggest the use of organically modified HTlc as suitable fillers of polymers such as polycaprolactone [9], polyethylene [10], polystyrene [11] and poly methylmetacrylate [12]. This use has allowed new developments in the application of HTlc loaded with bioactive species. In fact, it is possible to disperse them in biodegradable polymers and obtain systems to be used as films, membranes or fibres in biomedical field. This review is divided in three parts. The first part recalls preparation methods, structural aspects and reactivity of hydrotalcites, the second part deals with the properties of HTlc-intercalation compounds with anionic drugs and UV-filters, the third part with the preparation of polymeric nanocomposites. 2. Part 1 2.1. Synthesis and structural aspect of hydrotalcites The synthesis, the structural characterisation, the intercalation properties and the applications of HTlc have been the object of many recent monographs and reviews [13]. These compounds, also known as ‘‘anionic clays’’ or ‘‘layered double hydroxides’’ constitute a large family of materials with general formula ½MðIIÞ1x MðIIIÞx ðOHÞ2 ðAn x=n ÞmH2 O, where M(II) is a divalent cation such as Mg, Ni, Zn, Cu or Co and M(III) is a trivalent cation such as Al, Cr, Fe or Ga with An an anion of charge n such as CO2 3 , Cl , NO3 or organic anion. The x value generally range between 0.2 and 0.4 and determines the layer charge density and the anion exchange capacity. The anions can be exchanged by other inorganic, organic or metallo-organic anions and even by biologically active molecules containing ionisable acidic groups. Incorporation of anions containing specific functionality into HTlc allows to prepare functional solids and this synthetic route has been applied to prepare novel nanocomposite materials of interest in the field of photo-physics and photo-chemistry [14], catalysis [13b,15] and drug release [1,2]. Before to describe the different methods used to prepare and modify the hydrotalcites, it seems useful to recall some Fig. 1. Schematic illustration of the HTlc structure in carbonate form. of their structural aspects. The structure of HTlc, shown in Fig. 1, is similar to that of the mineral brucite (Mg(OH)2) in which each layer being obtained by the edge concatenation of different Mg(OH)6 octahedra [16]. In HTlc structure partial isomorphous replacement of the divalent cations by trivalent cations occurs generating positive charges on the sheet. The positive charges are balanced by anions located in the interlayer region where also hydration water molecules are accommodated. Different methods have been suggested to prepare hydrotalcites, such as precipitation at constant pH (coprecipitation), precipitation at variable pH, hydrothermal synthesis, electrochemical methods, etc., each of them provides different advantages [13b]. The systems reviewed in this paper were prepared by urea method. Hydrotalcites having a good crystallinity degree and micron-sized particles with a narrow particle size distribution were obtained accomplishing a precipitation from ‘‘homogeneous’’ solution in which urea is the precipitating reagent [17]. Lamellar solids in carbonate form were obtained because of the high concentration of the carbonate anions in the solution, deriving from the thermal decomposition of urea. In order to prepare intercalation compounds with guest anions different from the carbonate one, various ways were adopted and will be described in the following section. 2.2. Preparation of HTlc-intercalation compounds with biological active anions The first way to obtain hydrotalcite intercalation compounds is to perform an anion exchange reaction. In U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 151 Fig. 2. (A) Anion exchange isotherms of MgAl-HTlc-Cl toward DIK ( ), IBU (m) and of MgAl-HTlc-NO3 toward TIAP (j). Experimental conditions: Concentration 0.1 M, temperature 25 °C, reaction time 3 days. (B) X-ray diffraction patterns of the MgAl-HTlc at different exchange percentages of TIAP: (a) 24.2%, (b) 46.8%, (c) 64.9%, (d) 94.1%. designing the reaction the nature of the counterion originally present in the HTlc should be considered. The diffusion of anionic species with high steric hindrance into the interlamellar region will be facilitated if the counterion is little held and determines a large gallery height. Considering the selectivity scale for the most common counterions 2 [18], CO2 3 > SO4 OH > F > Cl > Br > NO3 > ClO4 , HTlc containing chloride, or rather, nitrate anions are the most suitable precursors for the uptake of biologically active species. In particular, the hydrotalcite in carbonate form (HTlc-CO3) was first converted in chloride form (HTlc-Cl) by titration with HCl 0.1 M at constant pH of 5 and then, the HTlc-Cl was equilibrated with an aqueous solution of NaNO3 0.5 M (molar ratio NO 3 =Cl ¼ 10Þ to obtain the nitrate form of the hydrotal- cite (HTlc-NO3). The intercalation mechanism and the relative selectivity coefficient was studied both by means of anion exchange isotherm and following the structural changes occurring at different degrees of exchange. Fig. 2A shows the anion exchange isotherms of MgAlHTlc-Cl toward diclofenac (DIK), ibuprofen (IBU) and of MgAl-HTlc-NO3 toward tiaprofenic acid (TIAP), while Fig. 2B shows the X-ray diffraction patterns of the MgAlHTlc at different exchange percentages of TIAP. It may be seen that the drugs are exchanged with high selectivity and that the ion exchange process occurs with a first order phase transition from the Cl- or NO3-phase to the drug phase. If high steric hindrance prevents direct exchange, two other procedures may be used to obtain the intercalation Ion Exchange M(II)Al-HTlc-CO3 (7.65Å) HCl 0.1M M(II)Al-HTlc-Cl (7.75Å) pH=5 NaNO3 0.5M M(II)Al-HTlc-NO3 (8.9Å) NO3/Cl=10 Solution of the guest in saline form M(II)Al-HTlc-Guest Coprecipitation M(II) + M(III) + Guest solution Aging NaOH HTlc-Guest pH=9-10 HTlc-Guest (with improved cristallinity) Reconstruction procedure (Memory effect) MgAl-HTlc-CO3 MgAlOx 450˚C MgAlOx Solution of the guest in acid form CO2-free water MgAl-HTlc-Guest MgAl-HTlc-OH Fig. 3. Scheme of experimental routes followed to obtain HTlc-intercalation compounds. 152 U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 H2 C Cl COOH H3 C CHCH2 H3 C H N Cl Diclofenac (DIK) H3CO Ibuprofen (IBU) H2C COOH N CO CH3 HC COOH CH3 H 3C O C COOH CH Cl Ketoprofen (KET) Indomethacin (IND) HO O S CH3 O COOH CH3 F Thiaprofenic Acid (TIAP) Flurbiprofen (FLUR) Fig. 5. XRPD of the indicated intercalation compounds. Fig. 4. Structural formulae of the anti-inflammatory drugs. compounds: the direct synthesis by coprecipitation and the reconstruction of the calcinated hydrotalcites in presence of selected guests. The direct synthetic procedure requires the precipitation of the HTlc in the presence of the anionic form of the guests. The chloride or nitrate M(II) and M(III) salts are often used and dissolved in a solution containing the selected guest. Coprecipitation is performed at pH between 9 and 10 by addition of NaOH solution. Well crystallised samples are formed when the guests have a high self-assembly tendency. In other cases, a hydrothermal treatment of intercalates formed may improve the crystallinity of the products [19]. The second procedure, typical of MgAl-HTlc-CO3, takes in advantage of the ‘‘memory effect’’ of the hydrotalcite calcinated at 300–500 °C. The calcinated solid, constituted of a mixture of magnesium and aluminum oxides, is able to reconstruct the lamellar structure in water or in solution of given anions [20,21]. When the regeneration occurs in CO2-free distilled water the positive charge of the lamellae will be balanced by OH ions. The interlayer OH groups can be replaced by other anions via an acid–base reaction with the corresponding species in acid form. Otherwise, the reconstruction should be carried out in a solution containing the guest in acid form in order to have the direct intercalation of the guest. The scheme of experimental routes followed to obtain intercalation compounds is shown in the scheme of Fig. 3. Drugs, belonging to the anti-inflammatory class (NSAID), such as indomethacin (IND), TIAP, ketoprofen (KET) [22], DIK [23], IBU [24] and flurbiprofen (FLUR) [25] were selected to prepare intercalation compounds with the biocompatible MgAl-HTlc. The structural formulae of the drugs are shown in Fig. 4, the –COOH group confers the acid properties to the molecules. Two synthetic procedures were adopted in order to obtain the nanohybrids: ion-exchange reactions starting from the HTlc-Cl and reconstruction of the HTlc structure. The best results, in terms of crystallinity and ion-exchange percentage of the intercalation compounds, were obtained with the former procedure. The compounds were characterized by thermogravimetric analysis (TGA), X ray diffraction patterns (XRPD), DSC, FT-IR and SEM. The composition and the interlayer distance of the obtained materials are reported in Table 1. Fig. 5 shows the XRPD of the intercalation compounds with the anti-inflammatory compared with the pristine chloride form. The interlayer distances of the compounds containing DIK, KET and TIAP are very close because of their structural analogy, while the more complex IND gives the higher interlayer distance increase. Furthermore, the interlayer distance is consistent with the presence in the interlayer region of a monolayer of NSAID anions, partially interdigitated, with their principal axis almost perpendicular to the layer plane. It was also found that hydrotalcites show a marked preference for these species, probably because of their high tendency to aggregate as a compact monofilm in the interlayer region (see Fig. 2A). As an example the computer-generated disposition of the DIK anions into the interlamellar region of MgAl-HTlc is shown in Fig. 6. Further investigations were performed considering several UV absorbents: p-aminobenzoic acid (PABA) [26], 2-phenyl-1H-benzimidazole-5-sulfonic acid (Euso- Table 1 Composition, interlayer distance and drug loading of intercalation products HTlc and anti-inflammatory NSAID Intercalation product d (Å) Drug loading (%) Ref. IND KET TIAP DIK IBU [MgAl]aIND0.20Cl0.13 Æ 0.3H2O [MgAl]KET0.27Cl0.06 Æ 0.4H2O [MgAl]TIAP0.27Cl0.06 Æ 0.4H2O [MgAl]DIK0.33 Æ 1H2O [MgAl]IBU0.33 Æ 0.5H2O 25.7 22.7 22.7 23.6 21.7 50.4 50.0 50.3 55.0 50.0 [22] [22] [22] [23] [24] a [MgAl] = [Mg0.67Al0.33(OH)2]. U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 153 Table 2 Composition, interlayer distance and drug loading of intercalation products HTlc and sunscreen Sunscreen Intercalation product PABA PABA EUS EUS FER m4BHF d4BHF a b c Fig. 6. Computer-generated representation of HTlc-DIK: DIK ions are arranged in the interlayer region to form a bilayer plane and are partially interdigitated, with their principal axis almost perpendicular to the layer plane. lexÒ) (EUS) [27], ferulic acid (FER) [28] and 5-benzoyl-4hydroxy-2-methoxy-benzenesulphonate acid (4BHF) [29]. In Fig. 7 the structural formulae of these species are shown. All the intercalation products were prepared by ion exchange procedure by contact between MgAl-HTlc or ZnAl-HTlc, in chloride or nitrate form, and sunscreen in saline form (sodium salt solution); the compounds obtained were characterized by XRPD, TGA, DSC, FTIR, SEM techniques. HTlc-Cl showed great affinity toward EUS and FER anions while, in the case of PABA and 4BHF, the HTlc-NO3 resulted a better starting material. Aluminum and sunscreen content in HTlc was investigated and the formula was calculated for each compounds (Table 2): the sunscreen loading resulted always very high, reaching almost the stoichiometric value. The interlayer distances of the intercalation compounds, evaluated by [MgAl]0.34 aPABA0.21(NO3)0.13 Æ H2O [ZnAl]0.34 bPABA0.26(CO3)0.04 Æ H2O [MgAl]034EUS0.23Cl0.11 Æ 0.2H2O [ZnAl]0.34EUS0.29Cl0.05 Æ 0.9H2O [MgAl]0.39 cFER0.22Cl0.17 Æ 0.7H2O [ZnAl]0.34m4BHF0.22(NO3)0.11 Æ 1 H2O [ZnAl]0.34d4BHF0.12(CO3)0.038(NO3)0.02 Æ 0.9 H2O d Sunscreen Ref. (Å) loading (%) 15.5 15.9 21.1 21.9 17.1 19.4 15.3 24.8 24.7 48.5 42.7 35.5 37.7 25.6 [MgAl]0.34 = [Mg0.66Al0.34(OH)2]. [ZnAl]0.34 = [Zn0.66Al0.34(OH)2]. [MgAl]0.39 = [Mg0.61Al0.39(OH)2]. XRPD (Fig. 8), were dramatically increased with respect the pristine chloride (7.75 Å) or nitrate (9 Å) form. Considering that, in general, the molecular anions are oriented between the sheets with the C SO 3 and C–COO bond orthogonal to the layer plane the interlayer distance increases with the increasing of the anion complexity. Moreover, taking advantage of the bi-protic nature of 4BHF, the mono-anions (m4BHF), the di-anions (d4BHF) or a mixture of mono and divalent anions have been intercalated into the hydrotalcite and two different phases were obtained (19.4 and 15.3 Å for the ZnAlm4BHF and ZnAl-d4BHF, respectively) [29]. SEM micrographs showed that intercalation process did not modify the crystal size and morphological characteristics, in fact both starting HTlc (chloride or nitrate forms) and all the intercalation products had regular and well-formed hexagonal plates with similar size showing that neither aggregation process or crystal breakdown occurred after sunscreen immobilization. It is interesting to note that the crystal edges resulted less regular and less sharp in the case of compounds containing zinc. Fig. 9 reports as examples the SEM images of EUS and PABA intercalation products in comparison to those of the starting HTlc. COOH H N N SO3H NH2 EUS O PABA OH O SO3H OMe OH HO OMe 4-BHF FER Fig. 7. Structural formulae of the UV absorbents. [26] [26] [27] [27] [28] [29] [29] Fig. 8. XRPD of the indicated intercalation compounds. 154 U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 Fig. 9. Scanning electron micrographies of the indicated samples. 3. Part 2 3.1. HTlc-intercalation compounds to improve drug solubility About 30–40% of drugs now available on the market are poorly soluble in biological fluids and in this case the dissolution process is the limiting step for drug bioavailability. In fact, before absorption the drug must be solved in biological fluids and, if it is well absorbed by gastrointestinal membrane, the passive absorption rate is controlled by Fick diffusion law and depends on drug concentration in biological fluids in the absorption site [30]. On the basis of these considerations, solubility is an important physicochemical property for a drug because it plays a key role in drug liberation, absorption and, as a final result, in its bioavailability. Recently, FDA Guidance for Industry (USA) [31] and the CPMP Note for Guidance on the Investigation of Bioavailability and Bioequivalence (Europe) [32] have introduced the biopharmaceutic classification system (BCS). This classification is a scientific framework which classifies drug substances on their aqueous solubility and permeability [33]. According to BCS, drug substances are classified in four groups: Class 1: high solubility and high permeability; Class 2: low solubility and high permeability; Class 3: high solubility and low permeability; Class 4: low solubility and low permeability. For drugs owning to the class 2 of BCS, the improving of their apparent solubility [34] is an important aim for the development of a suitable formulation for oral administration. Intercalation in inorganic matrices such as hydrotalcites, which can host molecularly dispersed drugs into their structures (liquid shell model), could induce an improvement of apparent solubility. At acid pH (less than 4) hydrotalcite quickly dissolves, releasing the drug in molecular form promptly suitable for absorption. IND, TIAP and KET, were chosen as models of poorly soluble drugs in acid environment [22] and were intercalated in MgAl-HTlc. The intercalation compounds were all obtained with a good drug loading (ca. 50% that is 1000 mg of the intercalated compound contains ca. 500 mg of drug) (Table 1). The solubility measurements of the drug from the intercalate were determined in a gastric juice with pH 1.2 (USP 25 at 37 °C) in order to mimic gastric environment and for comparison solubility measurement of the drug from the physical mixture (HTlc-Cl/drug) and the drug powder were performed too. The best results were obtained for IND. In fact, the drug concentration from the physical mixture and from the crystalline drug powder was less than 2 mg/ml, whereas measurements from the intercalate (Fig. 10), showed that after 1 min the IND concentration was 12 mg/ml and after 15 min reached 14 mg/ml. This value was maintained during the experiment (3 h). Apparent solubility enhancement was observed also for the other two tested drugs and it was 1.3 and 1.6 times higher than that from the crystalline drug for KET and TIAP, respectively. The drug solubility increase could presumably be explained Fig. 10. Indomethacin concentrations from the intercalation compound in pH 1.2 gastric fluid. U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 155 by the lack in crystallinity of intercalated drugs which are directly released in ionic form by dissolution of HTlc in acidic medium. Recently good results have been obtained with FLUR too: improvement of drug dissolution rate in gastric medium and permeability through gastric mucus were observed [25]. 3.2. HTlc to obtain a controlled drug release When the intercalation compound between hydrotalcite and a drug is surrounded by intestinal environment at pH 6.8–7.5, the interlayer region of this lamellar host may be considered a microvessel from which an anionic drug, previously immobilized, is released as a consequence of a deintercalation process. Thus hydrotalcite could be used as a matrix for a new controlled release formulation. Controlled release dosage forms which permit a prolonged drug release find relevant applications for drugs with low half life and chronic therapy. This strategy in fact can permit reduction of administrations (once a day drug), of drug dosage and side effects with patient compliance improvement. In the intestinal tract the drug release from intercalated product is due to exchange of drug ions with the phosphates, hydroxides, carbonates present in the intestinal medium. Interesting results were reported when the non steroidal antiinflamatory drugs, DIK [23] and IBU [24], were intercalated in hydrotalcite. These drugs are characterized by a short biological half life and are used for the relief of rheumatoid arthritis and osteoarthritis symptoms, for the treatment of acute flares and in longterm management of these diseases. Their use is often limited by the frequent side effects affecting the gastrointestinal tract. These problems could be reduced by a formulation able to control the drug release. The in vitro dissolution studies showed that the drug was released by a de-intercalation process due to the exchange of the drug with the ions present in the dissolution medium. The drug release (Fig. 11) from HTlc-DIK was performed in simulated intestinal fluid at pH 7.5 ± 0.1 and in a solution designed to mimic the ionic conditions of the small intestine (pH 7.0) [35]. At pH 7.5 the dissolution rate of DIK from HTlc-DIK was slower than that from the physical mixture. The drug release from the physical mixture was already complete after 15 min, whereas the DIK release from intercalation product due to exchange of DIK ions with the phosphates of the medium, was 38% after 15 min, 60% after 90 min and 90% after 9 h. The first rapid drug release (burst effect) can be explained with the release of DIK anions taken up on the surface of the microcrystals and those intercalated in the external part of the lamellar structure. Then, the slower release is due to the exchange of drug ions which are in the internal part of the lamellae and have to diffuse through the HTlc particles. As small species (phosphates) exchange bigger ions (DIK), a consequent decrease of the interlayer distance occurs. Thus the initial exchange of anions of the external part of the crystals causes the forma- Fig. 11. Release of DIK from HTlc-DIK and the physical mixture at pH 7.5 and 7.0. tion of an external phase with smaller distance (boundary phase) [36] with a consequent DIK release rate decrease. When the dissolution test was performed at pH 7.0, the DIK release from physical mixture was almost complete after 15 min, whereas the drug release from HTlc-DIK was 20% after 15 min, 40% after 2 h, 50% after 4 h, up to a maximum of 70% at the end of the experiment (24 h). This means that in this fluid the DIK release was slower than that at intestinal simulated pH 7.5 buffer and that DIK ions were not completely exchanged by the medium ions. The slower DIK release rate can be explained with the lower concentration of phosphates in this medium, whereas the release decreasing can be due to the occurrence of the grafting reaction between acidic H2 PO 4 anions, which prevail at pH 7 on HPO2 4 anions, and the hydroxyls of the layer [37]. In this strongly bound form, phosphates are no more movable and can obstruct the exit of the drug anions. In the case of IBU intercalation product (HTlc-IBU) the drug release profile, even if was not as slow as in the case of DIK, was not immediate and showed that 60% of the drug was released after 20 min and the 100% after 100 min. This different behaviour can be explained by both the greater affinity of DIK for HTlc (Fig. 2A) and its bigger molecular size in comparison to IBU. In fact, after the exchange of the ions present in the external part of the particle, the formation of an external phase with smaller interlayer distance can slow down more the release of DIK than that of IBU, as this latter ion has a smaller size. On the basis of these results HTlc may be used to prepare modified release formulations. Since HTlc dissolves in strong acidic media, thus releasing immediately the intercalated drug in the stomach, the intercalation compounds need to be protected by a proper enteric coating. The combination of HTlc, able to provide a sustained drug release in the distal intestinal tract, and a polymer, which avoids 156 U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 Fig. 12. Scanning Electron Micrographies of Eudragit S/HTlc-DIK: (a) microparticles and (b) relative cross-section. drug delivery in the upper gastrointestinal tract is a strategy which can be develop in order to obtain a system for DIK colonic delivery. Thus, a new composite system for colonic delivery of diclofenac has been designed by microencapsulating HTlc-DIK in EudragitÒ S or EudragitÒ L (Fig. 12). This will be described in a forthcoming paper [38]. 3.3. HTlc-intercalation compounds to improve sunscreen effectiveness and safety The exposure to solar radiations can cause not only short-term responses, as eritema and sunburn, but longterm effects as cutaneous photoageing, immunosuppression and skin cancers [39–41] which are increasing in all the world. In particular, the ultraviolet components may damage DNA and, thus, lead to mutagenic and carcinogenic events [42]. Therefore, protection against UV radiations has become an increasingly important issue for human health and induced cosmetic industries to improve sunscreen products for providing wide spectrum coverage and to asses a method to determine the sun protecting factor (SPF). Also public institutes [43,44] and textile industries [45,46] took care of this problem and studied sunprotective clothing that may help to prevent illness or even death in the case of cancer patients [44]. Moreover, at this time, sunscreen use represents probably the easiest and most available way for consumers to protect their skin from excess of solar radiation and to prevent some of the damages. Protection of the skin by either radiation reflection (e.g., micronized titanium dioxide, zinc oxide) or absorption by organic (UV) filters are preventive measures against such toxic events. The possibility, however, exists that the sunlight transforms the absorbing molecules into reactive intermediates, with loss of protective and screen power [47–49], which may also promote phototoxic or photoallergic contact dermatitis [50,51], DNA damage and photocross reaction with other molecules as drugs [52–54]. Therefore, the photochemical stability is the most important characteristic of an effective and safe solar cosmetic products also in consideration that sunscreens and their derivatives can be absorbed trough the skin and can have systemic effects, can accumulate in the skin with repeated applications. The phodegradation can be prevented by: 1. presence of more protective factors, in order to obtain a synergic protection, 2. photo-stable sunscreens at fixed wavelengths and 3. molecular encapsulation or complexation. As regard the last point, many strategies have been proposed and the use of hydrotalcites showed to be a good approach. Recently, in fact, we demonstrated that sunscreen intercalation in these inorganic materials could represent a new strategy to improve sunscreen photostability and, at same time, to avoid a direct contact with skin [26–29]. The aim of these researches was to immobilize and to store the sunscreens in the interlayer region of a lamellar host and HTlc containing magnesium and aluminum (MgAl-HTlc) or zinc and aluminum (ZnAl-HTlc) cations were chosen because their oxides are good ultraviolet light absorber. The used sunscreens were PABA, EUS, FER and 4BHF. PABA was a very interesting molecule and first it was chosen as sunscreen model because of its high photoinstability and photosensitizing properties. It is a UV-B absorber (200–313 nm) used as sunscreen component as early as the 1920s and then lasted when dermatologists became aware that it was a fairly photosensitizer. In fact, it tends to cross-sensitize with other para-substituted molecules [55] and it is responsible for many cutaneous problems [56,57] and carcinogenic effect, so that, it has not been employed in cosmetic formulations and in many solar products it is reported ‘‘PABA-free’’ [55]. EUS is a widely used UV absorber, approved by European Community (EC) cosmetic law. After sunlight exposition it can produce some free radicals and active oxygen species responsible of photoallergic reactions [58]. U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 157 FER is a very promising substance for solar formulations because its properties. In fact, it provides a high degree of skin protection acting as UV-absorber screen and also reducing the UVB-induced erythema, because of its high effectiveness in scavenging nitric oxide [59]. FER sunscreen is not approved by EU cosmetic law but it is largely used in several countries, such as Japan, as food preservative and as an active ingredient in many skin lotions, sunscreens and pharmaceutical preparations; Food and Drug Administration (FDA) did not establish its status yet. It was chosen because its use is limited because its low stability after exposure to air and light. 4BHF, EU sunscreen approved, is a bi-protic molecule and mono-anion and di-anion forms have been intercalated in ZnAl-HTlc obtaining two compounds (HTlc-m4BHF and HTlc-d4BHF, respectively) with different filter loading (Table 2). Free sunscreens and intercalation products (same amount of filter) were formulated and sunscreen release from formulations was studied. A silicon cream [60], not oily and water proof, was chosen as vehicle for the following requirements: 1. the least presence of water to prevent the filter deintercalation from hydrotalcite and consequently to avoid its contact with the skin; 2. absence of dissolved ions, whose presence could cause filter deintercalation from hydrotalcite via ionic exchange during the cream preparation and storage; 3. consistency, spreading, cosmetic pleasantness, water resistance as requested from a good sunscreen formulation. The in vitro releases have been performed in different media and in all the cases the entrapped sunscreen has been released from the creams in very low amounts, sometimes negligible amounts, in comparison to free filter. PABA in vitro release profile was reported (Fig. 13) as an example. When the test was performed in water (a), PABA was released from cream in a quantity of 20% after 15 min, 43% after 5 h and the release increased up to 80% only after 8 h. Intercalated PABA was released in very lower percentage. In fact, the release is less than 5% for the first hour, less than 10% in 5 h and less than 12% in 8 h. The same release differentiations were observed in the presence of a phosphate buffer (b). The release of PABA, when in free solid state, was 25% in 15 min, around 50% in 6 h and increased up to 67% in 7 h while PABA release from both intercalated compounds is around 20% after 3 h and less than 31% after 8 h. The non-intercalated PABA release from the cream in sea water (NaCl salt solution) (c) was more than 30% after 15 min and rises to 50% after 2 h, while from the intercalated formulation was less than 10% after 6 h and less than 12% in 8 h. These results showed that, even after a bath in sea water, the sunscreen was barely released while most of it remains entrapped inside the inorganic host practically Fig. 13. PABA release from creams in water (a), in phosphate buffer pH 5.5 (b) and in sea water (c). avoiding any its skin contact. Very good results were obtained also for 6 months aged formulations in the case of 4BHF, but these data will be published furthermore. Successively the free sunscreens, the intercalation products and their formulations have been investigated by spectrophotometric analysis in order to study the matrix influence on sunscreen sunlight protection effect and on their photostability by means UV–Vis absorption spectroscopy. The absorption spectra were recorded before and after different irradiation times. In all the case, HTlc showed to have protective and stabilizing properties for the used organic filters; FER behavior is reported as example. 158 U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 Fig. 15. Absorption spectra of HTlc-FER, physical mixture of FER and HTlc-Cl (PHYS-MIX) and pure FER, recorded before (full line) and after (dashed line) irradiation. Fig. 14. Absorption spectra of pure solid FER, intercalated product HTlc-FER, inorganic matrix HTlc-Cl and physical mixture of FER and HTlc-Cl (PHYS-MIX). To achieve information on UV–Vis radiation protection, absorption spectra of different FER samples were recorded (Fig. 14). Figure shows HTlc-FER spectrum to those of pure solid FER, inorganic matrix HTlc-Cl and physical mixture prepared by mixing FER with HTlc-Cl. The spectra obtained from HTlc-FER and FER were rather similar in the range 250–400 nm and a shifting of the maximum from 390 to 300 nm was observed. However the HTlc-FER spectrum was slightly broader above 390 nm signifying that in the intercalation product specific interactions occurred between the chromophore and the matrix. This observation was further confirmed by comparing the spectra of the matrix alone, that did not present any remarkable absorption contribution, and physical mixture where no broadening was observed. Therefore, this analysis showed that the intercalation process led to a new nanostructered material with a slightly broader protection range. In Fig. 15, the spectra recorded before (full line) and after irradiation (dotted line) at 366 nm for 210 min of HTlc-FER, physical mixture and pure FER have been reported. It can be noted that the HTlc-FER sample spectra did not present any significant change after irradiation. On the other hand, irradiation of the physical mixture led to decreased absorbance all over the spectral range indicating a degradation of the chromophore material. These observations suggested that the solar screen was protected from photodegradation when intercalated in the matrix. For comparison, FER spectrum (aqueous solution) before (full line) and after irradiation (dotted line) at 313 nm for 90 min has been reported; in these conditions the irradiation led to the modification expected for a trans–cis isomerization. In order to investigate the possible interactions with cream components also the sunscreen loaded formulation have been submitted to UV–Vis radiation exposure; absorption spectra and fluorescence spectra (fluorescence intensity vs. irradiation time) were recorded (data not reported). The loaded cream absorption was similar to not formulated intercalation compounds and in any case it was 2–3 fold higher [26,27]. This effect is due to the contribution of cream ingredients to the screening properties of the intercalation compounds, leading to a higher protection factor. All the creams showed a reasonable photostability. The use of HTlc in solar formulations therefore offers many advantages such as: 1. sunscreen stabilization; 2. absorption of ultraviolet lights in both the UV-A region and the UV-B region; 3. absence of a close contact between skin and filter with the consequent elimination of allergy problems; 4. revaluation of old molecules, not expensive, currently not used. With this assumption, a new protection model has been designed. 4. Part 3 4.1. HTlc as additives in biodegradable polymeric matrices In recent years, polymer/layered crystals nanocomposites have been recognized as one of the most promising research fields in material chemistry because of their enhanced mechanical, thermal, gas barrier and flame retardant properties, when compared to those of the pristine polymer. Another interesting aspect of nanocomposites, not yet developed, regards the possibility to confer to the polymer, through the dispersion of selected nanostructured compounds, special functionalities. Polymeric matrices in the form of films, membranes or fibers with bio-medical U. Costantino et al. / Microporous and Mesoporous Materials 107 (2008) 149–160 properties can be obtained by dispersion into the polymer of intercalation compounds containing anti-inflammatory, anti-microbical or anti-oxidant species. For this purpose, the hydrotalcite containing DIK was used as filler of a biocompatible and biodegradable polyester, i.e., polycaprolactone [61]. The studies on of mechanical properties of composites, containing different amounts of MgAl-HTlc-DIK, showed that the presence of the inorganic filler in the polymeric matrix caused an improvement of mechanical parameters except for the fracture. Moreover, the composites processed as films were submitted to in vitro release tests in a physiological saline solution (0.9% NaCl). The DIK release was very promising for tunable drug delivery systems and it consisted of two steps: (1) a first stage, in which the DIK was quickly released, very likely, from the surface of the lamellae; (2) a second stage, much lower ascribable to the anti-inflammatory deintercalation from the interlayer region of HTlc inside the polymeric film. The amount of DIK that released from composite materials depends on both the nature of the counter anion, that have to be exchanged, and on the anions diffusion through the polymer. Similar results were obtained by using the antimicrobial drug chloramphenicol [62]. 5. Conclusion The scientific results presented in this review indicate that layered compounds belonging to the family of biocompatible hydrotalcites are versatile hosts of a variety of molecular anions with biological activity. Applications of Mg–Al and Fe–Al in medicinal chemistry has already reached the commercial area and many patents have been issued, however, the development of systems for drug release, for immobilization of sunscreens and antimicrobial agents still requires additional fundamental and applied research. The systems of drug release from nanocomposites constituted by biodegradable polymers and HTlc-intercalation compounds is surely an argument of research for the interest in biomedical applications. Acknowledgements The Authors wish to thank Prof. L. Latterini for the measurements of the photochemical stability and FIRB (RBNE017MB5), PRISMA 2005 and COFIN 2003 projects for funding these researches. References [1] (a) G. Fardella, L. Perioli, U. Costantino, M. Nocchetti, V. Ambrogi, G. Grandolini, Proceed. Intern. Symp. Control. Rel. Bioact. Mater., Controlled Release Society 24 (1997) 1033; (b) G. Fardella, V. Ambrogi, L. Perioli, G. Grandolini, Proceed. Intern. Symp. Control. Rel. Bioact. 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