Superior Performance Unbeatable Pricing Pride in Workmanship Energy Efficient Rugged Construction SD/LD/SL/HD/SE/SG SELF-PRIMING PUMP OPERATION MANUAL SUPER GIANT ENTERPRISE CO., LTD. No.7, Lane 404, Chung Cheng South Road, Yen Hang, Yung Kang, Tainan, Taiwan, Tel:886-6-2534546, 2541601 Fax:886-6-2534226, 2420509 Email: [email protected] Web: http://superpump.tw INDEX 1. Introduction Model and Style 2-6 Performance Curve Specification 2. Using the Pump Safely 7 3. Equipment Misuse Hazard 7 4. Installation Install Instruction 8 Examples 8-9 5. Operating Before Operating 11 Operating Instruction 11 6. Maintenance and Repair Cautions 11 Maintenance and Repair 11 7. Troubleshooting 12 8. Warning 13 9. Construction Construction of LD.SL series 14 Construction of SD.HD series 15 Construction of SE.SG series 16 10. Parts List 17 11. Marking Labels 18-19 Information data 20 Corrosion Resistance Chart 21 Quality Guarantee 22 1. INTRODUCTION •MODEL AND STYLE Self-priming chemical pump with recycling system SD Series Coupling series chemical pump SL Series Self-priming chemical pump without recycling system LD Series Self-priming chemical pump use 4 pole motor HD Series SD.SL.LD.HD – 40 02 2 N B L -- C C H (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (1) (2) (3) (4) (5) Model In/Outlet Power Pole Elastomer SD.SL.LD.HD 40-1-1/2” 11-1ø1/2HP 03-3ø3HP 2-2P N-NBR (FRPP) 50-2” 13-3ø1/2HP 05-3ø5HP 4-4P E-EPDM SDP.SLP.HDP 75-3” 01-3ø1HP 07-3ø(7.5HP) V-VITON (CFRPP) 02-3ø2HP 10-3ø10HP SDK.SLK - PVDF SDC.SLC - CPVC (6) (7) (8) (9) B-No check valve L-Low Head Seal Construction Frequency A-With check valve H-High Head CCH,SCH 5:50Hz CSH,SSH 6:60Hz •FEATURE 1. Special self-cooling teflon bellow seal, combine with various seal materials , Prevents the attack of most chemical and solution contains particles. 2. Excellent self-priming performance up to 20 ft. Optional check valve prevents the fluid from flowing back. 3. Residual cycling-return liquid cools the seal and prevents it from overheating while running dry. 4. Corrosion and high temperature resistance. •APPLICATION 1. SUPER pumps can be used in a wide variety of industrial applications, such as food, chemical industry, Electro-plating, leather dyeing, waste and pollution control. 2. Wide material selection ensures high performance of corrosion resistance. •SD / LD / SL Specification 50HZ/60HZ Power In/Outlet mm Phase Model HP Testing Fluid: Water (SG1.0) 50HZ Phase Curve 60HZ Weight Kg Max. Head M Max. Flow L/min Curve Max. Head M Max. Flow L/min 7 185 A 8 200 30 / 30 SD / LD 40011 40x40 1 1/2 4 a SD / LD 40013 40x40 3 1/2 4 a 7 185 A 8 200 30 / 30 SD / LD 40012H 40x40 3 1 2 b 13 240 B 16 240 31 / 31 SD / LD 40014L 40x40 3 1 4 c 8 230 C 9 270 31 / 31 SD / LD / SL 40022L 40x40 3 2 2 d 17 360 D 20 320 39 / 39 / 75 SD / LD / SL 40022H 40x40 3 2 2 e 19 350 E 25 350 39 / 39 / 75 SD / LD / SL 40032H 40x40 3 3 2 f 25 400 F 28 410 43 / 43 / 80 SD / LD / SL 50032L 50x50 3 3 2 g 21 380 G 22 360 43 / 43 / 80 SD / LD / SL 50032H 50x50 3 3 2 h 23 400 H 30 430 43 / 43 / 80 SD / LD / SL 50052H 50x50 3 5 2 i 26 450 I 34 550 55(70#)/55/83 SD / LD / SL 75052H 75x75 3 5 2 j 27 800 J 35 860 56(71#)/ /84 SL 75072H 75x75 3 7.5 2 k 31 900 K 38 960 120 SL 75102L 75x75 3 10 2 l 31 920 L 40 1000 125 SL 75102H 75x75 3 10 2 m 35 1000 •SD / LD / SL Performance Curves 40 40 30 30 20 hf 20 m 10 d ac 0 3 b e k i g l F 10 j 100 200 300 400 500 600 700 800 900 1000 0 E G H D C A B I J K L 100 200 300 400 500 600 700 800 900 1000 •HD Specification Testing Fluid: Water (SG1.0) 50HZ/60HZ Model In/Outlet (mm) Power馬 力 50HZ Max. Curve Head M 60HZ Max.Flow Curve /min Max. Head M Max. Flow L/min Weight kg In Out Phase HP kW 40014 40 40 3ø 1 4 a 11 320 A 11 340 30 40024 40 40 3ø 2 4 b 12 360 B 15 400 39 50014 50 50 3ø 1 4 d 11 330 D 11 340 30 50024 50 50 3ø 2 4 e 12 360 E 11 400 39 50034 50 50 3ø 3 4 f 13 380 F 16 440 43 65014 65 65 3ø 1 4 g 10 520 G 11 500 31 65024 65 65 3ø 2 4 h 11 620 H 12.5 650 40 65034 65 65 3ø 3 4 k 11.5 680 K 16.5 740 43 80024 80 80 3ø 2 4 i 12.5 660 I 12.5 680 40 80034 80 80 3ø 3 4 j 11.5 700 J 16.5 760 44 •HD Performance Curves 15 15 F 10 10 b ad ef 5 DA g 0 100 200 300 B 400 500 hk 600 i j HI 5 K J G 700 800 0 100 200 300 400 500 600 700 800 4 •MODEL AND STYLE SE - 25 (1) (2) SK - 1/2 (3) (4) (1) TYPE -SE (2) In-Outlet 25 - 1" 40 - 1-1/2" (3) Specific Gravity SK - 1.1 (4) Power (HP) 1/2 - 1/2HP 3/4 - 3/4HP 1 - 1HP 2 - 2HP 6 (5) N (6) F - C (7) (8) (5) Frequency 5-50HZ, 6-60HZ (6) Elastomer V - VITON N - NBR E - EPDM (7) Material F - FRPP K - PVDF •SE Specification C H (9) (10) (8) Fixed-seal C - Ceramic S - SSIC (9) Rotational-seal C - Carbon S - SSIC (10) Bellows Spring H - Hastelloy - C S - SUS316 Testing Fluid: Water (SG1.0) 50HZ/60HZ Model In/Outlet (mm) Power馬 力 50HZ 60HZ 25SK-1/2 25 25 1ø/ 3 ø 1/2 0.4 a A Max. Head M 11 40SK-1/2 40 40 1ø/ 3 ø 1/2 0.4 b 10 185 B 11 190 19 25SK-3/4 25 25 3ø 3/4 0.6 c 12.5 185 C 13 190 20 40SK-3/4 40 40 3ø 3/4 0.6 d 12.5 220 D 13 230 20 In Out Phase HP kW Curve Curve Max. Flow L/min 160 19 40SK-1 40 40 3ø 1 0.75 e 14.5 240 E 15 250 21 40SK-2 40 40 3ø 2 1.5 f 17 270 F 25 320 29 •SE Performance Curves 5 Max. Flow /min 155 Weight kg Max. Head M 10 •MODEL AND STYLE SG (1) - 40 (2) 02 - 2 (3) (4) N H - C (5) (6) (7) C H 5 N (8) (9) (10) (11) 07:7.5HP 10:10HP 15:15HP (4) Pole 2:2P (5) Elastomer N - NBR E - EPDM V - VITON (6) L - Low head H - High head (1) TYPE SG - FRPP SGK - PVDF (2) In-Outlet 40 - 1-1/2" 50 - 2" 75 - 3" 100 - 4" (3) Power (HP) 01:1HP 02:2HP 03:3HP 05:5HP •SG Specification (7) Fixed-seal C - Ceramic S - SSIC (8) Rotational-seal C - Carbon S - SSIC (9) Bellows Spring H - Hastelloy - C S - SUS316 (10) Frequency : 5 - 50HZ 6 - 60HZ (11)N - Normal S - Special Testing Fluid: Water (SG1.0) 50HZ/60HZ Model 40012 In/Outlet (mm) Power馬 力 50HZ In Out Phase HP kW Curve 40 40 3ø 1 0.75 a Max.Head M 15 60HZ Max.Flow /min 250 Curve A Max.Head M 15 Max.Flow L/min 240 Weight kg 21 40022 40 40 3ø 2 1.5 b 18 340 B 21 330 30 40032 40 40 3ø 3 2.2 c 22 420 C 26 430 33 50032 50 50 3ø 3 2.2 d 23 450 D 30 460 34 50052 50 50 3ø 5 3.75 e 28 560 E 35 580 47 75052 75 75 3ø 5 3.75 f 25 850 F 30 850 49 75072 75 75 3ø 7-1/2 5.5 g 27 930 G 33 980 73 75102 75 75 3ø 10 7.5 h 29 950 H 39 1100 80 100102 100 100 3ø 10 7.5 i 28 1300 I 35 1500 81 100152 100 100 3ø 15 11 j 30 1500 J 41 1750 110 •SG Performance Curves 50 50 40 40 30 30 20 20 10 0 e c d a b fg h i j 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 10 A 0 B C J D E F G H I 100 200 300 400 500 600 700 800 900 1000 1100 120013001400 1500 6 2. Using the Pump Safely 1. How to Use This Manual This manual is intended to help the operator to handle the product safely and correctly. In support of this aim, important safety-related instructions are classified as explained below. Be sure following them at all times. 2. General Safety ALWAYS wear safety glasses when using power tools to repair this equipment. When the pumping system contains dangerous fluids, wear protective gloves, glasses etc. while working on or around this equipment. ALWAYS shut off the power supply and disconnect it from the pump before performing maintenance or repair to the pump. DO NOT put your face or body near the pump while the pump is operating. Bleed all solution from discharge and suction lines before disconnecting the fluid suction or fluid discharge lines from the pump. DO NOT pump incompatible fluids through the pump. Consult your distributor or the factory if you are not sure of compatibility of fluids with the pump’s material. Before starting a pump, make certain that the discharge point of the piping system is clear and safe. 3. EQUIPMENT MISUSE HAZARD 1. General Safety Any misuse of this equipment such as modifying parts, pumping incompatible chemicals and fluids, using worn or damaged parts is not recommended. Any of this circumstance could result in splashing or spraying into the eyes, skin or possible serious bodily injury, fire, explosion or property damage. 2. Temperature limits Do not exceed the recommended operating temperatures of the pump, otherwise pump failure may result. 3. SUPER PUMPS Super pumps can be operated within the following limits: FRPP 0°C~ 80°C CFRPP 0°C~ 80°C CPVC 0°C~ 70°C PVDF 0°C~ 90°C SUS316 0°C~ 90°C 4.Installation Install Instruction 1. Place the machine in a horizontal position and on a sturdy-resting place. Keep the pump level and install valves on the inlet and outlet of the pump for easy maintenance. 2. If the pump must be installed outdoors, it is essential to provide adequate covering, especially if the pump is equipped with an electrical switch. 3. Sunlight will weaken PVC pipes. Please install it with ample protection from direct sunlight. 4. Choose heat resistant pipes if the temperature of the solution is above 60°C. 5. Before connecting tubing to the pump, the tubes should be washed to remove any extraneous matter there may be such as welding pellets, cut-off from gaskets, etc. 6. Make sure that the tubes are perfectly sealed and that the air is not infiltrating the pump by any means. 7. If metallic pipes are used, make sure that a vibration absorbing is connected to the pump to avoid damage to the pipeline or the pump. 8. If the elevation of the outlet pipe reaches beyond that of the pump, please install a check valve near the pump to prevent damage from back-pressure. 9. Install a foot valve to protect the pump from sucking in impurities. 10. Do not exert any extraneous forces on the pipe such as twisting or bending. After installation is complete, please look over the pipes to make sure that none of the pipes is warped due to excessive force. 11. Make sure that the pump and pipeline are sturdy and well leveled after installation. 12. Make sure that the power, voltage, and frequency are suitable for the motor before wiring, and install a circuit breaker. 13. Put a protective cover over the pump when it is used for pumping dangerous liquid. 14. Make sure that the pump is filled with fluid, and all the valves are opened before starting the motor. 15. Please make sure that the inlet connecting flange is equal in diameter with the inlet flange, and the outlet-connecting flange is the same size as the outlet flange. When mounting the pipes onto the pump, we suggest applying 8~9Nm of torque on 12mm bolts for the inlet and applying 8~9Nm on 12mm bolts for the outlet. Please also note that the inlet connecting flange should be equal in diameter with the inlet flange and the outlet-connecting flange should be the same size as the outlet flange. 16. The pump is marked with 230 VAC, 50 Hz, however it could be used with higher voltage, as in industrial power supply. The wire connection diagram could be found in the connection box on the motor. 17. Use an electromagnetic switch. It wills automatically cut-off the power supplies if the motor is overloaded. •EXAMPLES Example A 1.When the pump is used for heatexchange, install a pressure gauge at the outlet to make sure there is no blockage in the pipeline. 2.A filter mesh should be installed at the inlet to prevent solids from being sucked in. 3.Install a valve at the inlet and the outlet for easy maintenance. 4.Please install a check valve to prevent excessive back-pressure. 1. In order to monitor flow and pressure build-up, please install a pressure gauge on the outlet. 2. Please install a dry-run control system to prevent damage to the pump. 3. Please clean particles out of the pump periodically. 4. SL series, external assembly, doubleseal pumps are recommended for this series of operation. Example C 1. If the pump is used in a waste gas treatment tower, it should be a large tank with a water level above 80cm. 2. In order to avoid foreign particles from blocking up the inlet, please lower the inlet and install a strainer. (Dai. about 5mm) 3. The strainer should easily detach for cleaning. The diameter of the holes should be about 3-5mm. 4. To avoid running out of fluid, please make sure that the fluid supply system functions well. 5. To prevent dry running, please install a dry-run protector. 6. The motor shield must be used if the pump is to be utilized outdoors or in a compromised condition. 7. Please place a valve in the inlet when the height of circulation is above 5m. Example D 1. Please install a valve in the inlet to ensure safety during the transportation of the tanks. 2. Please monitor the level of the liquid in the tank to avoid dry running. 3. Please place a valve in the inlet when the height of circulation is above 5m. 4. Please secure the inlet and outlet pipes. 5. The motor shield must be used if the pump is to be utilized outdoors, or in a compromised condition. Example E 1. To prevent the inlet from sucking extraneous particles, please install a foot valve or a strainer. 2. To prevent the inlet from sucking air, please keep the water level at least 30 cm above the inlet strainer. 3. A check valve must be installed if the height is over 5m. 4. To avoid dry running, please install a dry-run protector. 5. Please secure the inlet and outlet pipes. 6. Single-direction valves may be used, provided that the proper material is chosen. 7. An outlet valve must be installed to ensure safety during repairs. 8. pump to dry-running which is harmful to the pump. 10 5. OPERATION •BEFORE OPERATING 1. Please note the following operating factors before using the pump: fluid series, concentration, temperature, specific gravity, solid particles and/or deposits, capacity, head, voltage, and cycle. 2. Check the electrical connections and make sure that the motor rotates in the direction shown on the fan cover of the motor. 3. Check the inlet and outlet flanges. Make sure flanges are securely fastened with gaskets in place. 4. Check fluid flow direction. The rotation of the impeller is determined by the polarity of the power source. Rotation direction can be seen from the cooling fan located at the top of the motor. 5. Make sure there is no leakage from the pump. 6. Be sure the pump is full of solution before running. •OPERATING INSTRUCTION 1. Make sure the inlet and outlet valves are open and the fluid is to the proper level. 2. The service personnel must wear proper protection such as gloves, mask, glasses, overall, and anything else necessary to protect the skin from coming in contact with the liquid being pumped. 3. Make sure all the safety devices are in working order. For example, all the valves, the fluid levels controller, the circuit breaker and the on-off switch. 4. If the flow is too low, stop the pump and check the inlet and outlet valve. 6. MAINTENANCE AND REPAIR •CAUTIONS 1. Make sure the power is off. 2. Drain out the chemical solvent inside the pump and close the inlet and outlet valves. 3. The service personnel must wear proper protection such as gloves, mask, glasses, overall, and anything else necessary to protect the skin from coming in contact with the liquid being pumped. •MAINTENANCE AND REPAIR 1. Make sure that foreign objects do not block the inlet valve. 2. Motor and pump should be carefully connected to make sure that they are on a straight line. 3. The check cover must be securely fastened onto the rear cover. When fastening the rear cover, make sure it is centered on the frame. 4. Turn the impeller-fastening bolt clockwise to fix the impeller. The gap between the impeller and check cover should be about 1 to 1.5 mm. If the gap is too narrow, it will cause the check cover and impeller to wear out. 5. Make sure that the O-ring is in position when the main body is secured to the rear cover. 11 7. TROUBLESHOOTING Trouble Motor doesn’t No power. Check the power supply. Possible Cause Motor burnout. No power. Electromagnetic switch turns off the pump. work. Self-priming is too Outlet is blocked. Water level in pump is not high enough. slow. It is sucking air. There is not enough Pressure in the outlet. It is sucking air. Inlet is blocked. Impeller blade is worn. Direction of motor operation is wrong. Seal leaks. Pump leaks due Water level controller is incorrectly installed. There is no liquid in the inlet. to dry running. The pump is left running after outlet is blocked. Inlet pipe leaks. Water-level is not high enough Loud sounds and excess vibrations. Seal leaks. Water at the inlet but no pressure at the outlet. Crack on the pump body. and pump can’t self-prime. Motor shaft is loosened. Bearing is damaged. Seal damaged. Seal packing damaged. If the switch is not working correctly, Check outlet pipe. Fill pump up with liquid. Make sure there is no infiltration of air through the inlet, and that the water level is high enough. Check the inlet pipe. Clean the inlet. Install a new impeller. Change the contact lines of the motor. Use a new seal. Adjust water level controller. Replace damaged parts with new ones. Fasten the shaft. Replace bearing. Inlet blocked. Air is being sucked in. Replace the seal. Check whether the material is suitable for the liquid. Remove sludge. Make sure there isn’t any leakage. Material not proper for the solution. Inlet pipe is not fastened. Choose proper material. Fasten the inlet pipe and replace Long-term dry running makes the solution very hot, and the pump exploded. Motor is too hot. Remedy Recoil the motor Check the power supply. Checking whether motor is overloaded; The motor is about to overload. damaged pipe with new one. Replace damaged parts with new ones and operate properly. Check whether the power is too high for the motor, reduce the diameter of Impeller or increase the power of motor. The voltage is not steady, Sometimes too high, sometimes too low. Use a power stabilizer or surge protector to protect the motor. 12 8. WARNING 1. Different chemical solutions mixed together will cause reaction and even heat to damage the pump. Don’t pump different chemical solutions with the same pump. 2. Chemicals may cause serious injury. Keep away from dangerous area. 3. Before operating, please check the discharge and suction line and valves first. Make sure valves are all in correct position, then start. During operation, check discharge usually. 4. Incorrect operation, for example, valves closed, incompatible material and dry running may cause dangerous. Especially dry running, it will cause heat as well as vapor, even some chemical decomposes hydrogen and explode. 5. Start the pump and check the discharge from the outlet. If it is too low, unplug the pump immediately, and check the pipeline if there is any block.. 6. The pump can be equipped with explosive-proof and pressure-proof motor. Please consult our engineers. 7. If chemical vapor may attack the motor, corrosion resistance coating of motor is necessary. 8. Any misuse of this equipment such as modifying parts, pumping incompatible chemicals and fluids, using worn or damaged parts is not recommended. Following the safety instructions. 9. Before repair, read this manual carefully to realize every parts and operating schedule. 10. When the pumping system contains dangerous fluids, wear protective gloves, glasses etc. while working on or around this equipment.. 13 9. Construction 14 HD 1/2~5HP 0.75~2.25kW 1 9-1 5C 5B 9-4 9-2 2 5A ¡¡ 9-3 3A 8 9 11 7 12 19A 13 15 6 16A 4 ¡¡ 7-1 10-1 10 16-1 14 15-1 9-6 8-1 ¡¡ 12-1 9 9-5 5D 10-2 ¡¡ ¡¡ 18 ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 17 ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 17 16-1 16 16-1 16A For Filter 16A ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ GK 過濾機專用 ¡¡ 17A-1 17A ¡¡ 17 ¡¡ ¡¡ 16-2 ¡¡ ¡¡ ¡¡ For Filter SK/SL 過濾機專用 15 16-1 16A SE 1/2~2HP 0.4kW~1.5kW SG 1 1~15HP 0.75~11kW 14 5D 5A 2 9-1 1A 19A 3B 9-5 10-1 6-1 10 6-2 10-2 9-4 9-2 9-3 9 9-6 11 12-1 14 4 12 6 16 10. PARTS TABLE NO. PARTS MATERIAL NO. PARTS 1 MOTOR FC 9-5 BELLOWS PACKING 2 FRAME FC 9-6 2A FRAME BEARING STEEL 10 2B BEARING DUST SHIELD FC 10-1 2C BEARING LIQUID SHIELD PP 10-2 3A REAR COVER FRPP / CFRPP CPVC / PVDF 11 IMPELLER FRPP 12 IMPELLER SCREW NBR / EPDM / VITON 12-1 IMPELLER SCREW O-RING COMBINED REAR COVER REAR COVER O-RING 3B 4 BELLOWS REAR O-RING FIXED-SEAL FIXED-SEAL REAR O-RING FIXED-SEAL O-RING 5A SHAFT SLEEVE TEFLON 13 CHECK COVER 5B SHAFT SUS 14 CHECK VALVE 5C SHAFT KEY IRON 15 WATER FILLING CAP 5D IMPELLER KEY SUS 15-1 5F BEARING SHIELD 6 FRONT COVER 6-1 AIR DRAIN VALVE 6-2 AIR DRAIN VALVE PACKING NBR FRPP / CFRPP CPVC / PVDF FRPP / CFRPP CPVC / PVDF VITON 7 BELLOWS COVER 7-1 BELLOWS COVER O-RING 8 FIXED-SEAL SOCKET 9-1 9-2 FIXED-SEAL SOCKET O-RING BELLOWS-SEAL COMBINATION ROTATIONAL-SEAL BELLOWS 9-3 BELLOWS SPRING 9-4 BELLOWS FRONT O-RING 8-1 9 17 FRPP / CFRPP CPVC / PVDF NBR / EPDM / VITON PPS / FRPP CPVC / PVDF NBR / EPDM / VITON CARBON/SILICON TEFLON HASTELLOY-C / SUS NBR / EPDM / VITON MATERIAL NBR / EPDM VITON / TEFLON NBR / EPDM / VITON CERAMIC / SIC NBR / EPDM / VITON NBR / EPDM / VITON FRPP / CFRPP CPVC / PVDF FRPP / CFRPP CPVC / PVDF VITON FRPP / CFRPP CPVC / PVDF NBR / EPDM VITON / TEFLON FRPP / CFRPP CPVC / PVDF 16-1 WATER FILLING CAP O-RING RECYCLE JOINT PACKING NBR / EPDM / VITON 16-2 RECYCLE HOSE TEFLON 16A RECYCLE JOINT PVDF 17 SELF-PRIMING COVER FRPP / CFRPP CPVC / PVDF NBR / VITON SELF-PRIMING COVER SCREW COVER SCREW O-RING SELF-PRIMING COVER PACKING NBR / EPDM VITON / TEFLON 19 BASE FC 19A BASE FRPP 20 20-1 COUPLING COUPLING RUBBER FC NBR 21 COUPLING SHIELD SUS 17A 17A-1 18 PVDF VITON 11. MARKING LABELS CONNECTION X Y Z X Y Z U2 V2 W2 U2 V2 W2 Y2 Y2 Y2 Y2 Y2 Y2 Connection • Connection Drawings: Refer to the sticker inside the lid of the connection box. ACROSS THE LINE LOWER VOLTAGE U1 V1 W1 Low Voltage 220 208 230 200 U1 V1 W1 RUN (L.V) Y2 Y2 Y2 Y2 Y2 Y2 HIGH VOLTAGE START (L.V) START High Voltage 380 415 460 400 CONNECTION LOWER 1 2 3 4 5 1 4 2 6 3 6 5 VOLTAGE U1 V1 W1 X1 Y1 Z1 Z1 X1 Y1 X2 Y2 Z2 U2 V2 W2 U1 V1 W1 Z2 X2 Y2 U2 V2 W2 LINE LINE 110V 5 6 LINE 115V 220V 230V 5 6 EXCHANGE EXCHANGE RUN (2 LINE ) 220V LOWER START(2 ) 380V VOLTAGE X1 Y1 Z1 X2 Y2 Z2 U2 V2 W2 X1 Y1 Z1 U1 V1 W1 U2 V2 W2 Z2 X2 Y2 U1 V1 W1 LINE RUN (2 LINE ) 440V START(2 ) 760V 18 Warning Labels: Electric Shock Hot Surface • Name Plate On The Pump: Example of the name plates on the pump housing. • Name Plate On The Motor: Example of name plates on the motor housing. 1-PHASE INDUCTION MOTOR TYPE VOLT AMP POLE RPM WGT. Rotation FR. OUTPUT HP FREQ Hz 4 INS E PF IP 55 kg YEAR CW / CCW SER. NO SUPER GIANT ENTERPRISE CO., LTD. V A This motor complies with IEC 34-1:94 / A1:9T6AIWAN R.O.C. 3-PHASE INDUCTION MOTOR kW TYPE FR. VOLT V OUTPUT HP AMP A FREQ Hz POLE 4 INS E PF RPM IP 55 WGT. kg YEAR SER. NO SUPER GIANT ENTERPRISE CO., LTD. kW This motor complies with IEC 34-1:94 / A1:9T6AIWAN R.O.C. Remark: The marking labels listed in this manual are for reference only. You should check the labels on the product for correct and detailed information. 19 Date: INFORMATION DATA Company Name: Address: Name of Contact Person: Phone & Fax Nos.: Business Series □1. Metalwork manufacturing □6. Anodized aluminum processing □11. Dye □2. Metalwork finish plating □7. PC circuit board □12.Pharmaceutical manufacture □3.Other plating service □8.Semiconductor □13.Others □4.Surface treatment equipment □9.Electronic component finishing □5.Surface treatment service □10.Leather processing Mode of interest: Power source: ______60Hz ______ 50Hz ______1-phase ______3-phase ________ V SolutionTemperature: Concentration: Composition of solution: Specific gravity: Viscosity: ℃ cP pH: Particles Present? ___YES ___NO ___Unknown Particle Hardness: If Yes, Particle Size:___% by Volume:_____ Operating duration: Head: hours/day Flow rate temperature: ℃ Piping diameter: Place: m indoor outdoor A Piping length: m Discharge side m System Sketch SUPER GIANT ENTERPRISE CO., LTD. No.7, Lane 404, Chung Cheng South Road, Yen Hang, Yung Kang, Tainan, Taiwan, Tel:886-6-2534546, 2541601 Fax:886-6-2534226, 2420509 E-mail:[email protected] [email protected] [email protected] Website:http://superpump.tw http://superpump.cn 20 CORROSION RESISTANCE CHART CHEMICAL NAME CONC. % 30 H2SO4 Sulfuric acid 60 98 HCl Hydrochloric acid CrO3 Chromic acid HNO3 Nitric acid H3PO4 Phosphoric acid NaOC1 Sodium Hypochlorite CH3COOH Acetic acid 15 32 20 20 50 25 50 10 25 HF Hydrofluoric 25 HCl+HNO3 Aguaregia 3:1 H2O2 Hydrogen Peroxide 10 NaOH Caustic soda 45 FeCl3 Ferric chloride Cu(CN)2 Copper Cyanide TEMP. ℃ 40 60 80 95 40 60 80 95 40 60 40 60 80 40 60 80 40 60 80 40 60 80 40 60 40 60 80 40 60 80 40 60 80 40 60 80 40 60 80 40 60 80 40 60 80 40 60 80 40 60 80 40 60 FRPP BODY MATERIAL CFRPP CPVC PVDF SEAL MATERIAL Ceramic Carbon Sic RUBBER MATERIAL NBR EPDM VITON ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ● ● ● ● ○ X ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ● ● ● ● ○ X ● X ● X ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ● ● ● ● ○ ● ● ● ● ● ● ● ● ○ ○ ● ● ● ● ● ● ● ○ ○ ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ● ● ● ○ ● ● ● ● ● ● ● ○ ○ ● ● ○ ● ● ○ ○ ○ ● ● ● ● ● X ● ● ● ○ ○ X ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ● ● ○ ○ ● ● ● ● ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ● ○ ○ ● ● ○ ● ● ○ ○ ○ ● ● ● ○ ● ● △ △ ● ● ● △ ● ● X △ ● ● ● X ● ● ● ● ● ● ● ● ● X ● ● ○ ● ● ● ● X ○ ○ X ● ● ● ● X ● X ● X ○ ● X ○ X ● X ○ ● ● ● X X X ● X ○ ● ○ ● X X ● ● X ● X ○ X X ● ○ X ● X ○ X X ● X ● X ● ● ● ● ● ● X ● X ● ○ ○ ● ● ● X ● X ● X X X ● ● X ● X ● ● ● ● ● △ ● ● ● ● ○ ○ ○ ● ○ X ● ● ● ● △ ○ ○ ● X X ● ● ○ ○ △ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ● △ ● ● ● ● ● ● ● ● △ ● ● ● ● ● ● X ● ● ● ● Zn Cl2 Zinc Chlorate 40 60 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● NiSO4 Nickel Sulfate 40 60 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ※ Usable ○ Usable in certain regular condition △ Use carefully X Do not use This list is only for your reference to choose pump. The corrosion resisting effect is shown under certain 21 •This list is only for your reference to choose pump. The corrosion resisting effect is shown under certain condition. Quality Guarantee Model: Serial No.: All the SUPER GIANT products have passed strict quality control and fulfill the filtration standard stated in our catalogue. They will run in excellent condition under proper operation and good maintenance. 1. Please store this guarantee properly and show it when necessary. 2. Super Giant Enterprise company will charge for repair under the following conditions. •The damage is caused by non-permitted repair, or improper maintenance or operation. •The product is broken by natural disasters such as earth quake or fire. 3. The consumable parts and accessories are not covered in the guarantee. 4. guarantee period: 1 year after delivery If you have any question, please contact our dealer or Super Giant Enterprise directly. Address: No.7 Lane 404 Chung Cheng South Road, Yen Hang, Yung Kang, Tainan, Taiwan, R.O.C. Tel: 06-2534546 Fax: 06-2534226 Date: / / / 22 While placing your order... Please kindly provide us the following information. 1. Chemical: Name/Concentration/Temperature/ Specific Gravity/Viscosity 2. Capacity needed:__________L/min 3. Head needed:__________M 4. Power: Voltage/Frequency SUPER GIANT ENTERPRISE CO., LTD. No.7, Lane 404, Chung Cheng South Road, Yen Hang, Yung Kang, Tainan, Taiwan, Tel:886-6-2534546, 2541601 Fax:886-6-2534226, 2420509 E-mail:[email protected] Website:http://superpump.tw http://superpump.cn 上海區 廣東區 江蘇省太倉市沙溪鎮岳 王區鎮北路16號 215400 廣東省增城市新塘鎮 廣深公路坭紫村段 塑寶環保機械 升展機械 Tel:0512-53303388 53303398 Fax:0512-53303588 Tel:020-82691835 82602341~3 Fax:020-62351272 訂購時請提供下列資料: 1.藥液條件: 名稱/溫度/濃度/比重/黏度 2.需求流量: ____________L/min 3.需求揚程: ________M 4.馬達: 電壓/頻率 總公司 昇展實業股份有限公司 台灣省台南縣永康市中正南路404巷7號 Tel:886-6-2534546, 2541601 Fax:886-6-2534226, 2420509 MAY. 2010
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