SD/LD/SL/HD/SE/SG - chemical filter(with chemical pump)

Superior Performance
Unbeatable Pricing
Pride in Workmanship
Energy Efficient
Rugged Construction
SD/LD/SL/HD/SE/SG
SELF-PRIMING PUMP OPERATION MANUAL
SUPER GIANT ENTERPRISE CO., LTD.
No.7, Lane 404, Chung Cheng South Road, Yen Hang,
Yung Kang, Tainan, Taiwan,
Tel:886-6-2534546, 2541601
Fax:886-6-2534226, 2420509
Email: [email protected]
Web: http://superpump.tw
INDEX
1. Introduction
 Model and Style 2-6
Performance Curve  Specification 2. Using the Pump Safely 7
3. Equipment Misuse Hazard 7
4. Installation
 Install Instruction 8
 Examples 8-9
5. Operating
 Before Operating 11
 Operating Instruction 11
6. Maintenance and Repair
 Cautions 11
 Maintenance and Repair 11
7. Troubleshooting 12
8. Warning 13
9. Construction
 Construction of LD.SL series 14
 Construction of SD.HD series 15
 Construction of SE.SG series 16
10. Parts List 17
11. Marking Labels 18-19
 Information data 20
 Corrosion Resistance Chart 21
 Quality Guarantee 22
1. INTRODUCTION
•MODEL AND STYLE
Self-priming chemical pump with recycling system SD Series
Coupling series chemical pump SL Series
Self-priming chemical pump without recycling system LD Series
Self-priming chemical pump use 4 pole motor HD Series
SD.SL.LD.HD – 40 02 2 N B L -- C C H
(1)
(2) (3) (4) (5) (6) (7) (8) (9) (10)
(1)
(2)
(3)
(4)
(5)
Model
In/Outlet
Power
Pole Elastomer
SD.SL.LD.HD 40-1-1/2”
11-1ø1/2HP 03-3ø3HP
2-2P
N-NBR
(FRPP)
50-2”
13-3ø1/2HP 05-3ø5HP 4-4P
E-EPDM
SDP.SLP.HDP
75-3”
01-3ø1HP
07-3ø(7.5HP)
V-VITON
(CFRPP)
02-3ø2HP
10-3ø10HP
SDK.SLK - PVDF
SDC.SLC - CPVC
(6)
(7)
(8)
(9)
B-No check valve L-Low Head Seal Construction Frequency
A-With check valve
H-High Head
CCH,SCH
5:50Hz
CSH,SSH
6:60Hz
•FEATURE
1. Special self-cooling teflon bellow seal, combine with various seal materials ,
Prevents the attack of most chemical and solution contains particles.
2. Excellent self-priming performance up to 20 ft. Optional check valve prevents
the fluid from flowing back.
3. Residual cycling-return liquid cools the seal and prevents it from overheating
while running dry.
4. Corrosion and high temperature resistance.
•APPLICATION
1. SUPER pumps can be used in a wide variety of industrial applications, such
as food, chemical industry, Electro-plating, leather dyeing, waste and pollution
control.
2. Wide material selection ensures high performance of corrosion resistance.
•SD / LD / SL Specification
50HZ/60HZ
Power
In/Outlet
mm
Phase
Model
HP
Testing Fluid: Water (SG1.0)
50HZ
Phase Curve
60HZ
Weight
Kg
Max.
Head
M
Max.
Flow
L/min
Curve
Max.
Head
M
Max.
Flow
L/min
7
185
A
8
200
30 / 30
SD / LD
40011
40x40
1
1/2
4
a
SD / LD
40013
40x40
3
1/2
4
a
7
185
A
8
200
30 / 30
SD / LD
40012H
40x40
3
1
2
b
13
240
B
16
240
31 / 31
SD / LD
40014L
40x40
3
1
4
c
8
230
C
9
270
31 / 31
SD / LD / SL 40022L
40x40
3
2
2
d
17
360
D
20
320
39 / 39 / 75
SD / LD / SL 40022H
40x40
3
2
2
e
19
350
E
25
350
39 / 39 / 75
SD / LD / SL 40032H
40x40
3
3
2
f
25
400
F
28
410
43 / 43 / 80
SD / LD / SL 50032L
50x50
3
3
2
g
21
380
G
22
360
43 / 43 / 80
SD / LD / SL 50032H
50x50
3
3
2
h
23
400
H
30
430
43 / 43 / 80
SD / LD / SL 50052H
50x50
3
5
2
i
26
450
I
34
550
55(70#)/55/83
SD / LD / SL 75052H
75x75
3
5
2
j
27
800
J
35
860
56(71#)/ /84
SL 75072H
75x75
3
7.5
2
k
31
900
K
38
960
120
SL 75102L
75x75
3
10
2
l
31
920
L
40
1000
125
SL 75102H
75x75
3
10
2
m
35
1000
•SD / LD / SL Performance Curves
40
40
30
30
20
hf
20
m
10
d
ac
0
3
b
e
k
i
g
l
F
10
j
100 200 300 400 500 600 700 800 900 1000
0
E G H
D
C
A B
I
J
K
L
100 200 300 400 500 600 700 800 900 1000
•HD Specification
Testing Fluid: Water (SG1.0)
50HZ/60HZ
Model
In/Outlet
(mm)
Power馬 力
50HZ
Max.
Curve
Head M
60HZ
Max.Flow
Curve
/min
Max.
Head
M
Max.
Flow
L/min
Weight
kg
In
Out
Phase
HP
kW
40014
40
40
3ø
1
4
a
11
320
A
11
340
30
40024
40
40
3ø
2
4
b
12
360
B
15
400
39
50014
50
50
3ø
1
4
d
11
330
D
11
340
30
50024
50
50
3ø
2
4
e
12
360
E
11
400
39
50034
50
50
3ø
3
4
f
13
380
F
16
440
43
65014
65
65
3ø
1
4
g
10
520
G
11
500
31
65024
65
65
3ø
2
4
h
11
620
H
12.5
650
40
65034
65
65
3ø
3
4
k
11.5
680
K
16.5
740
43
80024
80
80
3ø
2
4
i
12.5
660
I
12.5
680
40
80034
80
80
3ø
3
4
j
11.5
700
J
16.5
760
44
•HD Performance Curves
15
15
F
10
10
b
ad
ef
5
DA
g
0
100
200
300
B
400
500
hk
600
i
j
HI
5
K J
G
700
800
0
100
200
300
400
500
600
700
800
4
•MODEL AND STYLE
SE - 25
(1)
(2)
SK - 1/2
(3)
(4)
(1) TYPE -SE
(2) In-Outlet
25 - 1"
40 - 1-1/2"
(3) Specific Gravity
SK - 1.1
(4) Power (HP)
1/2 - 1/2HP 3/4 - 3/4HP
1 - 1HP
2 - 2HP
6
(5)
N
(6)
F - C
(7) (8)
(5) Frequency
5-50HZ, 6-60HZ
(6) Elastomer
V - VITON
N - NBR
E - EPDM
(7) Material
F - FRPP
K - PVDF
•SE Specification
C
H
(9) (10)
(8) Fixed-seal
C - Ceramic
S - SSIC
(9) Rotational-seal
C - Carbon
S - SSIC
(10) Bellows Spring
H - Hastelloy - C
S - SUS316
Testing Fluid: Water (SG1.0)
50HZ/60HZ
Model
In/Outlet
(mm)
Power馬 力
50HZ
60HZ
25SK-1/2
25
25
1ø/ 3 ø
1/2
0.4
a
A
Max.
Head
M
11
40SK-1/2
40
40
1ø/ 3 ø
1/2
0.4
b
10
185
B
11
190
19
25SK-3/4
25
25
3ø
3/4
0.6
c
12.5
185
C
13
190
20
40SK-3/4
40
40
3ø
3/4
0.6
d
12.5
220
D
13
230
20
In
Out
Phase
HP
kW
Curve
Curve
Max.
Flow
L/min
160
19
40SK-1
40
40
3ø
1
0.75
e
14.5
240
E
15
250
21
40SK-2
40
40
3ø
2
1.5
f
17
270
F
25
320
29
•SE Performance Curves
5
Max.
Flow
/min
155
Weight
kg
Max.
Head
M
10
•MODEL AND STYLE
SG
(1)
- 40
(2)
02 - 2
(3)
(4)
N H - C
(5) (6) (7)
C H
5
N
(8) (9) (10) (11)
07:7.5HP 10:10HP
15:15HP
(4) Pole 2:2P
(5) Elastomer
N - NBR
E - EPDM
V - VITON
(6) L - Low head
H - High head
(1) TYPE
SG - FRPP
SGK - PVDF
(2) In-Outlet
40 - 1-1/2" 50 - 2"
75 - 3"
100 - 4"
(3) Power (HP)
01:1HP 02:2HP
03:3HP 05:5HP
•SG Specification
(7) Fixed-seal
C - Ceramic
S - SSIC
(8) Rotational-seal
C - Carbon
S - SSIC
(9) Bellows Spring
H - Hastelloy - C
S - SUS316
(10) Frequency :
5 - 50HZ
6 - 60HZ
(11)N - Normal
S - Special
Testing Fluid: Water (SG1.0)
50HZ/60HZ
Model
40012
In/Outlet
(mm)
Power馬 力
50HZ
In
Out
Phase
HP
kW
Curve
40
40
3ø
1
0.75
a
Max.Head
M
15
60HZ
Max.Flow
/min
250
Curve
A
Max.Head
M
15
Max.Flow
L/min
240
Weight
kg
21
40022
40
40
3ø
2
1.5
b
18
340
B
21
330
30
40032
40
40
3ø
3
2.2
c
22
420
C
26
430
33
50032
50
50
3ø
3
2.2
d
23
450
D
30
460
34
50052
50
50
3ø
5
3.75
e
28
560
E
35
580
47
75052
75
75
3ø
5
3.75
f
25
850
F
30
850
49
75072
75
75
3ø
7-1/2
5.5
g
27
930
G
33
980
73
75102
75
75
3ø
10
7.5
h
29
950
H
39
1100
80
100102
100
100
3ø
10
7.5
i
28
1300
I
35
1500
81
100152
100
100
3ø
15
11
j
30
1500
J
41
1750
110
•SG Performance Curves
50
50
40
40
30
30
20
20
10
0
e
c d
a b
fg h
i
j
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500
10
A
0
B
C
J
D E
F
G
H
I
100 200 300 400 500 600 700 800 900 1000 1100 120013001400 1500
6
2. Using the Pump Safely
1. How to Use This Manual
This manual is intended to help the operator to handle the product safely
and correctly. In support of this aim, important safety-related instructions are
classified as explained below. Be sure following them at all times.
2. General Safety
ALWAYS wear safety glasses when using power tools to repair this
equipment.
When the pumping system contains dangerous fluids, wear protective
gloves, glasses etc. while working on or around this equipment.
ALWAYS shut off the power supply and disconnect it from the pump before
performing maintenance or repair to the pump.
DO NOT put your face or body near the pump while the pump is operating.
Bleed all solution from discharge and suction lines before disconnecting the
fluid suction or fluid discharge lines from the pump.
DO NOT pump incompatible fluids through the pump. Consult your distributor
or the factory if you are not sure of compatibility of fluids with the pump’s
material.
Before starting a pump, make certain that the discharge point of the piping
system is clear and safe.
3. EQUIPMENT MISUSE HAZARD
1. General Safety
Any misuse of this equipment such as modifying parts, pumping
incompatible chemicals and fluids, using worn or damaged parts is not
recommended. Any of this circumstance could result in splashing or
spraying into the eyes, skin or possible serious bodily injury, fire, explosion
or property damage.
2. Temperature limits
Do not exceed the recommended operating temperatures of the pump,
otherwise pump failure may result.
3. SUPER PUMPS
Super pumps can be operated within the following limits:
FRPP
0°C~ 80°C
CFRPP
0°C~ 80°C
CPVC
0°C~ 70°C
PVDF
0°C~ 90°C
SUS316 0°C~ 90°C
4.Installation
Install Instruction
1. Place the machine in a horizontal position and on a sturdy-resting place. Keep
the pump level and install valves on the inlet and outlet of the pump for easy
maintenance.
2. If the pump must be installed outdoors, it is essential to provide adequate
covering, especially if the pump is equipped with an electrical switch.
3. Sunlight will weaken PVC pipes. Please install it with ample protection from direct
sunlight.
4. Choose heat resistant pipes if the temperature of the solution is above 60°C.
5. Before connecting tubing to the pump, the tubes should be washed to remove any
extraneous matter there may be such as welding pellets, cut-off from gaskets, etc.
6. Make sure that the tubes are perfectly sealed and that the air is not infiltrating the
pump by any means.
7. If metallic pipes are used, make sure that a vibration absorbing is connected to the
pump to avoid damage to the pipeline or the pump.
8. If the elevation of the outlet pipe reaches beyond that of the pump, please install a
check valve near the pump to prevent damage from back-pressure.
9. Install a foot valve to protect the pump from sucking in impurities.
10. Do not exert any extraneous forces on the pipe such as twisting or bending. After
installation is complete, please look over the pipes to make sure that none of the
pipes is warped due to excessive force.
11. Make sure that the pump and pipeline are sturdy and well leveled after
installation.
12. Make sure that the power, voltage, and frequency are suitable for the motor
before wiring, and install a circuit breaker.
13. Put a protective cover over the pump when it is used for pumping dangerous
liquid.
14. Make sure that the pump is filled with fluid, and all the valves are opened before
starting the motor.
15. Please make sure that the inlet connecting flange is equal in diameter with the
inlet flange, and the outlet-connecting flange is the same size as the outlet flange.
When mounting the pipes onto the pump, we suggest applying 8~9Nm of torque
on 12mm bolts for the inlet and applying 8~9Nm on 12mm bolts for the outlet.
Please also note that the inlet connecting flange should be equal in diameter with
the inlet flange and the outlet-connecting flange should be the same size as the
outlet flange.
16. The pump is marked with 230 VAC, 50 Hz, however it could be used with higher
voltage, as in industrial power supply. The wire connection diagram could be found
in the connection box on the motor.
17. Use an electromagnetic switch. It wills automatically cut-off the power supplies if
the motor is overloaded.
•EXAMPLES
Example A
1.When the pump is used for heatexchange, install a pressure gauge
at the outlet to make sure there is no
blockage in the pipeline.
2.A filter mesh should be installed at the
inlet to prevent solids from being
sucked in.
3.Install a valve at the inlet and the outlet
for easy maintenance.
4.Please install a check valve to prevent
excessive back-pressure.
1. In order to monitor flow and pressure
build-up, please install a pressure
gauge on the outlet.
2. Please install a dry-run control system
to prevent damage to the pump.
3. Please clean particles out of the pump
periodically.
4. SL series, external assembly, doubleseal pumps are recommended for this
series of operation.
Example C
1. If the pump is used in a waste gas
treatment tower, it should be a large
tank with a water level above 80cm.
2. In order to avoid foreign particles from
blocking up the inlet, please lower the
inlet and install a strainer. (Dai. about
5mm)
3. The strainer should easily detach for
cleaning. The diameter of the holes
should be about 3-5mm.
4. To avoid running out of fluid, please
make sure that the fluid supply system
functions well.
5. To prevent dry running, please install a
dry-run protector.
6. The motor shield must be used if the
pump is to be utilized outdoors or in a
compromised condition.
7. Please place a valve in the inlet when
the height of circulation is above 5m.
Example D
1. Please install a valve in the inlet to ensure safety during the transportation of
the tanks.
2. Please monitor the level of the liquid in the tank to avoid dry running.
3. Please place a valve in the inlet when the height of circulation is above 5m.
4. Please secure the inlet and outlet pipes.
5. The motor shield must be used if the pump is to be utilized outdoors, or in a
compromised condition.
Example E
1. To prevent the inlet from sucking extraneous particles, please install a foot
valve or a strainer.
2. To prevent the inlet from sucking air, please keep the water level at least 30
cm above the inlet strainer.
3. A check valve must be installed if the height is over 5m.
4. To avoid dry running, please install a dry-run protector.
5. Please secure the inlet and outlet pipes.
6. Single-direction valves may be used, provided that the proper material is
chosen.
7. An outlet valve must be installed to ensure safety during repairs.
8. pump to dry-running which is harmful to the pump.
10
5. OPERATION
•BEFORE OPERATING
1. Please note the following operating factors before using the pump: fluid series,
concentration, temperature, specific gravity, solid particles and/or deposits, capacity, head, voltage, and cycle.
2. Check the electrical connections and make sure that the motor rotates in the
direction shown on the fan cover of the motor.
3. Check the inlet and outlet flanges. Make sure flanges are securely fastened with gaskets in place.
4. Check fluid flow direction. The rotation of the impeller is determined by the
polarity of the power source. Rotation direction can be seen from the cooling fan
located at the top of the motor.
5. Make sure there is no leakage from the pump.
6. Be sure the pump is full of solution before running.
•OPERATING INSTRUCTION
1. Make sure the inlet and outlet valves are open and the fluid is to the proper level.
2. The service personnel must wear proper protection such as gloves, mask,
glasses, overall, and anything else necessary to protect the skin from coming in
contact with the liquid being pumped.
3. Make sure all the safety devices are in working order. For example, all the valves,
the fluid levels controller, the circuit breaker and the on-off switch.
4. If the flow is too low, stop the pump and check the inlet and outlet valve.
6. MAINTENANCE AND REPAIR
•CAUTIONS
1. Make sure the power is off.
2. Drain out the chemical solvent inside the pump and close the inlet and outlet
valves.
3. The service personnel must wear proper protection such as gloves, mask,
glasses, overall, and anything else necessary to protect the skin from coming in
contact with the liquid being pumped.
•MAINTENANCE AND REPAIR
1. Make sure that foreign objects do not block the inlet valve.
2. Motor and pump should be carefully connected to make sure that they are on a
straight line.
3. The check cover must be securely fastened onto the rear cover. When fastening
the rear cover, make sure it is centered on the frame.
4. Turn the impeller-fastening bolt clockwise to fix the impeller. The gap between the
impeller and check cover should be about 1 to 1.5 mm. If the gap is too narrow, it
will cause the check cover and impeller to wear out.
5. Make sure that the O-ring is in position when the main body is secured to the rear
cover.
11
7. TROUBLESHOOTING
Trouble
Motor doesn’t No
power. Check the
power supply.
Possible Cause
Motor burnout.
No power.
Electromagnetic switch turns off the
pump.
work.
Self-priming is too Outlet is blocked.
Water level in pump is not high enough.
slow.
It is sucking air.
There is not
enough
Pressure in the
outlet.
It is sucking air.
Inlet is blocked.
Impeller blade is worn.
Direction of motor operation is wrong.
Seal leaks.
Pump leaks due Water level controller is incorrectly installed.
There is no liquid in the inlet.
to dry running.
The pump is left running after outlet is
blocked.
Inlet pipe leaks.
Water-level is not high enough
Loud sounds and
excess vibrations.
Seal leaks.
Water at the inlet
but no pressure at
the outlet.
Crack on the
pump body.
and pump can’t self-prime.
Motor shaft is loosened.
Bearing is damaged.
Seal damaged.
Seal packing damaged.
If the switch is not working correctly,
Check outlet pipe.
Fill pump up with liquid.
Make sure there is no infiltration of air
through the inlet, and that the water level is
high enough.
Check the inlet pipe.
Clean the inlet.
Install a new impeller.
Change the contact lines of the motor.
Use a new seal.
Adjust water level controller.
Replace damaged parts with
new ones.
Fasten the shaft.
Replace bearing.
Inlet blocked.
Air is being sucked in.
Replace the seal.
Check whether the material is suitable for
the liquid.
Remove sludge.
Make sure there isn’t any leakage.
Material not proper for the solution.
Inlet pipe is not fastened.
Choose proper material.
Fasten the inlet pipe and replace
Long-term dry running makes the solution
very hot, and the pump exploded.
Motor is too hot.
Remedy
Recoil the motor
Check the power supply.
Checking whether motor is overloaded;
The motor is about to overload.
damaged pipe with new one.
Replace damaged parts with new ones
and operate properly.
Check whether the power is too high for the
motor, reduce the diameter of
Impeller or increase the power of motor.
The voltage is not steady,
Sometimes too high, sometimes too low.
Use a power stabilizer or surge protector to
protect the motor.
12
8. WARNING
1. Different chemical solutions mixed together will cause reaction and even
heat to damage the pump. Don’t pump different chemical solutions with the
same pump.
2. Chemicals may cause serious injury. Keep away from dangerous area.
3. Before operating, please check the discharge and suction line and valves
first. Make sure valves are all in correct position, then start. During
operation, check discharge usually.
4. Incorrect operation, for example, valves closed, incompatible material and
dry running may cause dangerous. Especially dry running, it will cause heat
as well as vapor, even some chemical decomposes hydrogen and explode.
5. Start the pump and check the discharge from the outlet. If it is too low,
unplug the pump immediately, and check the pipeline if there is any block..
6. The pump can be equipped with explosive-proof and pressure-proof motor.
Please consult our engineers.
7. If chemical vapor may attack the motor, corrosion resistance coating of
motor is necessary.
8. Any misuse of this equipment such as modifying parts, pumping
incompatible chemicals and fluids, using worn or damaged parts is not
recommended. Following the safety instructions.
9. Before repair, read this manual carefully to realize every parts and operating
schedule.
10. When the pumping system contains dangerous fluids, wear protective
gloves, glasses etc. while working on or around this equipment..
13
9. Construction
14
HD
1/2~5HP
0.75~2.25kW
1
9-1
5C
5B
9-4
9-2
2
5A
¡¡
9-3
3A
8
9
11
7
12
19A
13
15
6
16A
4
¡¡
7-1
10-1
10
16-1
14
15-1
9-6
8-1
¡¡
12-1
9
9-5
5D
10-2
¡¡
¡¡
18
¡¡
¡¡
¡¡ ¡¡
¡¡
¡¡
17
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡ ¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
17
16-1
16
16-1
16A
For Filter
16A
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡ ¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡
¡¡ ¡¡
¡¡
¡¡
¡¡
¡¡
GK 過濾機專用
¡¡
17A-1
17A
¡¡
17
¡¡
¡¡
16-2
¡¡
¡¡
¡¡
For Filter
SK/SL 過濾機專用
15
16-1
16A
SE
1/2~2HP
0.4kW~1.5kW
SG
1
1~15HP
0.75~11kW
14
5D
5A
2
9-1
1A
19A
3B
9-5
10-1
6-1
10
6-2
10-2
9-4
9-2
9-3
9
9-6
11
12-1
14
4
12
6
16
10. PARTS TABLE
NO.
PARTS
MATERIAL
NO.
PARTS
1
MOTOR
FC
9-5
BELLOWS PACKING
2
FRAME
FC
9-6
2A
FRAME BEARING
STEEL
10
2B
BEARING DUST SHIELD
FC
10-1
2C
BEARING LIQUID SHIELD
PP
10-2
3A
REAR COVER
FRPP / CFRPP
CPVC / PVDF
11
IMPELLER
FRPP
12
IMPELLER SCREW
NBR / EPDM /
VITON
12-1
IMPELLER SCREW
O-RING
COMBINED
REAR COVER
REAR COVER
O-RING
3B
4
BELLOWS REAR
O-RING
FIXED-SEAL
FIXED-SEAL REAR
O-RING
FIXED-SEAL
O-RING
5A
SHAFT SLEEVE
TEFLON
13
CHECK COVER
5B
SHAFT
SUS
14
CHECK VALVE
5C
SHAFT KEY
IRON
15
WATER FILLING CAP
5D
IMPELLER KEY
SUS
15-1
5F
BEARING SHIELD
6
FRONT COVER
6-1
AIR DRAIN VALVE
6-2
AIR DRAIN VALVE
PACKING
NBR
FRPP / CFRPP
CPVC / PVDF
FRPP / CFRPP
CPVC / PVDF
VITON
7
BELLOWS COVER
7-1
BELLOWS COVER
O-RING
8
FIXED-SEAL SOCKET
9-1
9-2
FIXED-SEAL SOCKET
O-RING
BELLOWS-SEAL
COMBINATION
ROTATIONAL-SEAL
BELLOWS
9-3
BELLOWS SPRING
9-4
BELLOWS FRONT
O-RING
8-1
9
17
FRPP / CFRPP
CPVC / PVDF
NBR / EPDM /
VITON
PPS / FRPP
CPVC / PVDF
NBR / EPDM /
VITON
CARBON/SILICON
TEFLON
HASTELLOY-C /
SUS
NBR / EPDM /
VITON
MATERIAL
NBR / EPDM
VITON / TEFLON
NBR / EPDM / VITON
CERAMIC / SIC
NBR / EPDM / VITON
NBR / EPDM / VITON
FRPP / CFRPP
CPVC / PVDF
FRPP / CFRPP
CPVC / PVDF
VITON
FRPP / CFRPP
CPVC / PVDF
NBR / EPDM
VITON / TEFLON
FRPP / CFRPP
CPVC / PVDF
16-1
WATER FILLING CAP
O-RING
RECYCLE JOINT PACKING
NBR / EPDM / VITON
16-2
RECYCLE HOSE
TEFLON
16A
RECYCLE JOINT
PVDF
17
SELF-PRIMING COVER
FRPP / CFRPP
CPVC / PVDF
NBR / VITON
SELF-PRIMING COVER
SCREW
COVER SCREW
O-RING
SELF-PRIMING COVER
PACKING
NBR / EPDM
VITON / TEFLON
19
BASE
FC
19A
BASE
FRPP
20
20-1
COUPLING
COUPLING RUBBER
FC
NBR
21
COUPLING SHIELD
SUS
17A
17A-1
18
PVDF
VITON
11. MARKING LABELS
CONNECTION
X
Y
Z
X
Y
Z
U2
V2
W2
U2
V2
W2
Y2
Y2
Y2
Y2
Y2
Y2
Connection
• Connection Drawings: Refer to the sticker inside the lid of the connection
box.
ACROSS
THE LINE
LOWER VOLTAGE
U1
V1
W1
Low Voltage
220 208 230 200
U1
V1
W1
RUN (L.V)
Y2
Y2
Y2
Y2
Y2
Y2
HIGH VOLTAGE
START (L.V)
START
High Voltage
380 415 460 400
CONNECTION
LOWER
1
2
3
4
5
1
4
2
6
3
6
5
VOLTAGE
U1
V1
W1
X1
Y1
Z1
Z1
X1
Y1
X2
Y2
Z2
U2
V2
W2
U1
V1
W1
Z2
X2
Y2
U2
V2
W2
LINE
LINE
110V
5
6
LINE
115V 220V
230V
5 6 EXCHANGE
EXCHANGE
RUN (2
LINE
) 220V
LOWER
START(2
) 380V
VOLTAGE
X1
Y1
Z1
X2
Y2
Z2
U2
V2
W2
X1
Y1
Z1
U1
V1
W1
U2
V2
W2
Z2
X2
Y2
U1
V1
W1
LINE
RUN (2
LINE
) 440V
START(2
) 760V
18
Warning Labels:
Electric Shock
Hot Surface
• Name Plate On The Pump: Example of the name plates on the pump housing.
• Name Plate On The Motor: Example of name plates on the motor housing.
1-PHASE
INDUCTION
MOTOR
TYPE
VOLT
AMP
POLE
RPM
WGT.
Rotation
FR.
OUTPUT
HP
FREQ
Hz
4
INS
E
PF
IP
55
kg
YEAR
CW / CCW
SER. NO
SUPER GIANT ENTERPRISE CO., LTD.
V
A
This motor complies with IEC 34-1:94 / A1:9T6AIWAN R.O.C.
3-PHASE
INDUCTION
MOTOR
kW
TYPE
FR.
VOLT
V
OUTPUT
HP
AMP
A
FREQ
Hz
POLE
4
INS
E
PF
RPM
IP
55
WGT.
kg
YEAR
SER. NO
SUPER GIANT ENTERPRISE CO., LTD.
kW
This motor complies with IEC 34-1:94 / A1:9T6AIWAN R.O.C.
Remark: The marking labels listed in this manual are for reference only. You should
check the labels on the product for correct and detailed information.
19
Date:
INFORMATION DATA
Company Name:
Address:
Name of Contact Person:
Phone & Fax Nos.:
Business Series
□1. Metalwork manufacturing
□6. Anodized aluminum processing □11. Dye
□2. Metalwork finish plating
□7. PC circuit board
□12.Pharmaceutical manufacture
□3.Other plating service
□8.Semiconductor
□13.Others
□4.Surface treatment equipment □9.Electronic component finishing
□5.Surface treatment service
□10.Leather processing
Mode of interest:
Power source: ______60Hz ______ 50Hz ______1-phase ______3-phase ________ V
SolutionTemperature:
Concentration:
Composition of solution:
Specific gravity:
Viscosity:
℃
cP
pH:
Particles Present? ___YES ___NO ___Unknown
Particle Hardness:
If Yes, Particle Size:___% by Volume:_____
Operating duration:
Head:
hours/day
Flow rate temperature:
℃
Piping diameter:
Place:
m
indoor
outdoor
A
Piping length:
m
Discharge side
m
System Sketch
SUPER GIANT ENTERPRISE CO., LTD.
No.7, Lane 404, Chung Cheng South Road, Yen Hang, Yung
Kang, Tainan, Taiwan,
Tel:886-6-2534546, 2541601 Fax:886-6-2534226, 2420509
E-mail:[email protected]
[email protected]
[email protected]
Website:http://superpump.tw
http://superpump.cn
20
CORROSION RESISTANCE CHART
CHEMICAL
NAME
CONC.
%
30
H2SO4
Sulfuric acid
60
98
HCl
Hydrochloric
acid
CrO3
Chromic acid
HNO3
Nitric acid
H3PO4
Phosphoric
acid
NaOC1
Sodium
Hypochlorite
CH3COOH
Acetic acid
15
32
20
20
50
25
50
10
25
HF
Hydrofluoric
25
HCl+HNO3
Aguaregia
3:1
H2O2
Hydrogen
Peroxide
10
NaOH
Caustic soda
45
FeCl3
Ferric chloride
Cu(CN)2
Copper Cyanide
TEMP.
℃
40
60
80
95
40
60
80
95
40
60
40
60
80
40
60
80
40
60
80
40
60
80
40
60
40
60
80
40
60
80
40
60
80
40
60
80
40
60
80
40
60
80
40
60
80
40
60
80
40
60
80
40
60
FRPP
BODY MATERIAL
CFRPP CPVC
PVDF
SEAL MATERIAL
Ceramic Carbon
Sic
RUBBER MATERIAL
NBR
EPDM VITON
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
○
●
●
●
●
○
X
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
○
○
○
●
●
●
●
○
X
●
X
●
X
○
●
●
●
●
●
●
●
●
●
●
●
●
●
○
●
●
●
●
●
●
●
●
●
●
●
●
●
○
○
○
●
●
●
●
○
●
●
●
●
●
●
●
●
○
○
●
●
●
●
●
●
●
○
○
●
○
●
●
●
●
●
●
●
●
●
●
●
●
●
○
●
●
●
○
●
●
●
●
●
●
●
○
○
●
●
○
●
●
○
○
○
●
●
●
●
●
X
●
●
●
○
○
X
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
○
●
●
○
○
●
●
●
●
●
○
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
○
●
○
○
●
●
○
●
●
○
○
○
●
●
●
○
●
●
△
△
●
●
●
△
●
●
X
△
●
●
●
X
●
●
●
●
●
●
●
●
●
X
●
●
○
●
●
●
●
X
○
○
X
●
●
●
●
X
●
X
●
X
○
●
X
○
X
●
X
○
●
●
●
X
X
X
●
X
○
●
○
●
X
X
●
●
X
●
X
○
X
X
●
○
X
●
X
○
X
X
●
X
●
X
●
●
●
●
●
●
X
●
X
●
○
○
●
●
●
X
●
X
●
X
X
X
●
●
X
●
X
●
●
●
●
●
△
●
●
●
●
○
○
○
●
○
X
●
●
●
●
△
○
○
●
X
X
●
●
○
○
△
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
○
●
●
●
●
●
●
●
●
●
●
●
●
●
△
●
●
●
●
●
●
●
●
△
●
●
●
●
●
●
X
●
●
●
●
Zn Cl2
Zinc Chlorate
40
60
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
NiSO4
Nickel Sulfate
40
60
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
※
Usable
○ Usable in certain regular condition
△ Use carefully
X Do not use
This list is only for your reference to choose pump. The corrosion resisting effect is shown under certain
21
•This list is only for your reference to choose pump. The corrosion resisting
effect is shown under certain condition.
Quality Guarantee
Model:
Serial No.:
All the SUPER GIANT products have passed strict quality control and fulfill
the filtration standard stated in our catalogue. They will run in excellent condition
under proper operation and good maintenance.
1. Please store this guarantee properly and show it when necessary.
2. Super Giant Enterprise company will charge for repair under the following
conditions.
•The damage is caused by non-permitted repair, or improper maintenance or
operation.
•The product is broken by natural disasters such as earth quake or fire.
3. The consumable parts and accessories are not covered in the guarantee.
4. guarantee period: 1 year after delivery
If you have any question, please contact our dealer or Super Giant Enterprise directly.
Address: No.7 Lane 404 Chung Cheng South Road, Yen Hang, Yung Kang, Tainan,
Taiwan, R.O.C.
Tel: 06-2534546
Fax: 06-2534226
Date:
/
/
/
22
While placing your order...
Please kindly provide us the following information.
1. Chemical: Name/Concentration/Temperature/
Specific Gravity/Viscosity
2. Capacity needed:__________L/min
3. Head needed:__________M
4. Power: Voltage/Frequency
SUPER GIANT ENTERPRISE CO., LTD.
No.7, Lane 404, Chung Cheng South Road, Yen
Hang, Yung Kang, Tainan, Taiwan,
Tel:886-6-2534546, 2541601
Fax:886-6-2534226, 2420509
E-mail:[email protected]
Website:http://superpump.tw
http://superpump.cn
上海區
廣東區
江蘇省太倉市沙溪鎮岳
王區鎮北路16號 215400
廣東省增城市新塘鎮
廣深公路坭紫村段
塑寶環保機械
升展機械
Tel:0512-53303388
53303398
Fax:0512-53303588
Tel:020-82691835
82602341~3
Fax:020-62351272
訂購時請提供下列資料:
1.藥液條件: 名稱/溫度/濃度/比重/黏度
2.需求流量: ____________L/min
3.需求揚程: ________M
4.馬達: 電壓/頻率
總公司
昇展實業股份有限公司
台灣省台南縣永康市中正南路404巷7號
Tel:886-6-2534546, 2541601
Fax:886-6-2534226, 2420509
MAY. 2010