Capturing Carbon Dioxide directly from the air A theoretical modeling approach Master of Science Thesis Stijn de Flart © Walt van der Veen Process & Energy Capturing Carbon Dioxide directly from the air A theoretical modeling approach Master of Science Thesis For the degree of Master of Science in Mechanical Engineering at Delft University of Technology Stijn de Flart May 11, 2016 Faculty of Mechanical, Maritime and Materials Engineering (3mE) · Delft University of Technology The work in this thesis was supported by EBN. Their co-operation is hereby gratefully acknowledged. c Process & Energy (P&E) Copyright All rights reserved. Delft University of Technology Department of Process & Energy (P&E) The undersigned hereby certify that they have read and recommend to the Faculty of Mechanical, Maritime and Materials Engineering (3mE) for acceptance a thesis entitled Capturing Carbon Dioxide directly from the air by Stijn de Flart in partial fulfillment of the requirements for the degree of Master of Science Mechanical Engineering Dated: May 11, 2016 Supervisor(s): Prof.dr. W. Buijs Dr.ir. H.J.M. Kramer Reader(s): Prof. dr. F.M. Mulder Abstract The transition towards a more sustainable society, one where less greenhouse gases are emitted and where industrial processes become more efficient and renewable. It is an important topic that drives lots of research. One of the biggest challenges is to reduce the greenhouse gas emissions, especially carbon dioxide. Carbon dioxide emissions generally arise during the combustion of fossil fuels and its sources can be classified as either large point sources (industrial facilities, electricity generation) and small point sources (transport, residential). Small point sources are very distributed (such as cars) and emit a lot less CO2 compared to large point sources, however, added up they still account for more than 41% of the total CO2 emissions. Conventional technologies are unable to address the CO2 emissions that arise from these small point sources, which has been driving innovations in new technologies such as Direct Air Capture (DAC). DAC technologies capture carbon dioxide from ambient air and aim to utilize the captured carbon dioxide; this would allow CO2 capture independent of source and location and can therefore address all CO2 emissions. Since CO2 is also an important feedstock for many processes, DAC technologies can additionally be used to regenerate the CO2 on site, avoiding unnecessary transport of CO2 . There are already a large number of processes and materials that are capable of this, however, it is still not yet widely applied in industry. The aim of this thesis is to first select a suitable material and then provide the tools to start designing such a process. This research discusses several direct air capture technologies and materials, and identifies the solid amine-based sorbents as an interesting candidate for further research. A specific solid amine-based sorbent, VP OC 1065, has been selected as being the most suitable material for this process. The VP OC 1065 contains primary amine groups (NH2 ) which interact with the CO2 molecules and are responsible for the CO2 capture, which in general can be classified as a chemisorption process. When designing an adsorption process both the CO2 capacity of the VP OC 1065 as well as the speed of adsorption should be known. In order to extract the speed of adsorption a mathematical model of a packed bed has been created which uses a linear driving force model to describe the rate of adsorption. The model can be matched with so-called breakthrough experiments in order to extract the speed of adsorption, using the CO2 capacity of the VP OC 1065 as an input for the model. Master of Science Thesis Stijn de Flart ii The CO2 capacity of the VP OC 1065 is expected to be directly linked to the chemical interaction between the functional amine groups and CO2 molecules, as is often the case in chemisorption processes. When conducting this research it became clear that various studies report different kinds of interaction with CO2 for these kind of sorbents. The quantum chemical calculations in the present work show that in order for this specific sorbent to capture CO2 the reaction needs a catalyst. It was found that functional amine groups are close enough to each other to catalyze CO2 capture. Besides that it was found that H2 O can also catalyze the CO2 capture. The CO2 reacts with these molecules to either form a carbamic acid complex or a bicarbonate complex with the other (protonated) amine. The H2 O catalyzed CO2 capture, where it reacts to form carbamic acid, was somewhat unexpected; no reports of this mechanism were encountered in literature during the study. Due to the two different reaction pathways (H2 O catalyzed or amine catalyzed), a dualsite Langmuir isotherm model was proposed to describe the CO2 capacity for the VP OC 1065. Thermodynamic properties such as heat of adsorption from the quantum chemical calculations were successfully implemented to describe the temperature dependence of the CO2 capacity and the model was validated. The dual-site model was able to describe the sorbent’s equilibrium capacity for CO2 as a function of the CO2 concentration and serves as an input for the mathematical model. The mathematical packed bed model was solved and validated, which together with the isotherm description can be used to start designing an actual CO2 capture process. Processes using solid sorbents seem to be highly scalable. It can be applied everywhere and can be designed as a modular system. Once a single DAC unit has been designed that captures 1 kg of CO2 a day it can used in a modular system of several units, eventually scaling up to tonnes of CO2 per day. The sorbent in this study regenerates the CO2 at a temperature of approximately 80 ◦ C which could be supplied in the form of waste heat. Using this technology, CO2 becomes available everywhere, makes further use of waste heat and is able to address CO2 emissions from every source (vehicles, industry, residential). Stijn de Flart Master of Science Thesis Table of Contents Preface xiii Acknowledgements xv 1 Introduction 1-1 Climate Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1-2 Increasing carbon dioxide concentrations in the atmosphere . . . . . . . . . . . . 2 1-3 Sources of CO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Carbon Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 1-4-1 Carbon Capture and Storage . . . . . . . . . . . . . . . . . . . . . . . . 3 1-4-2 Carbon Capture and Utilization . . . . . . . . . . . . . . . . . . . . . . . 4 1-4-3 Limitations conventional technology . . . . . . . . . . . . . . . . . . . . 5 1-5 Recycling CO2 from the air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1-6 Energy Transition Scholarship . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1-7 Aim of this thesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 Direct Air Capture 7 2-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Thermodynamics of air capture . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8 2-3 Technologies and processes for CO2 capture from air . . . . . . . . . . . . . . . 8 2-3-1 Inorganic Chemisorbents (solid) . . . . . . . . . . . . . . . . . . . . . . . 9 2-3-2 Inorganic Chemisorbents (in solution) . . . . . . . . . . . . . . . . . . . 10 2-3-3 2-3-4 Solid sorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physisorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11 2-3-5 Solid amine-based adsorbents . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Sorbent selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 15 16 Master of Science Thesis Stijn de Flart iv Table of Contents 3 Sorbent characterization and modeling approach 17 3-1 Model introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-1 Equilibrium considerations . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-2 17 18 Rate of adsorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3-2 Sorbent characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Modeling Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 23 3-3-1 Modeling Goal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3-3-2 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3-3-3 Hypotheses and assumptions . . . . . . . . . . . . . . . . . . . . . . . . 23 3-3-4 Governing equations and boundary conditions . . . . . . . . . . . . . . . 25 3-4 Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4 Molecular modeling 29 4-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Research Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Modeling approach and development . . . . . . . . . . . . . . . . . . . . . . . . 29 30 31 4-3-1 4-3-2 Carbamic acid route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Amine catalyzed route . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 37 4-3-3 Carbamic acid catalyzed route . . . . . . . . . . . . . . . . . . . . . . . 42 4-3-4 Effect of water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Conluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 50 5 Model development and results 53 5-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Isotherm model validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-1 Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 54 58 5-2-2 Low pressure regime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5-2-3 Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 5-3 Numerical solution method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3-1 Discretization of equations . . . . . . . . . . . . . . . . . . . . . . . . . 60 60 5-3-2 Operator splitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 5-4 Packed bed model validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4-1 Static validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4-2 Dynamic validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 65 65 5-5 Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 5-6 Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 6 Conclusion and recommendations 6-1 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Future prospects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 71 72 72 Stijn de Flart Master of Science Thesis Table of Contents v A Energy Transition Scholarship 73 B Experimental breakthrough set up 81 B-1 Experimental procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 B-2 Required equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Master of Science Thesis Stijn de Flart vi Stijn de Flart Table of Contents Master of Science Thesis List of Figures 1-1 Atmospheric CO2 concentration from Mauna Loa (Source: Earth System Research Laboratory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-2 U.S. carbon dioxide emissions by source [2] . . . . . . . . . . . . . . . . . . . . 3 1-3 Carbon Dioxide management. (Courtesy of CO2 CRC) . . . . . . . . . . . . . . . 4 2-1 Carbon Dioxide capture process using sodium hydroxide. Reproduced with permission from [63]. Copyright (2007) American Chemical Society. . . . . . . . . . . . 10 2-2 From left to right, primary to quaternary amine functional groups. . . . . . . . . 13 2-3 Different reaction pathways for primary to tertiary amines. Reprinted from [18] with permission from John Wiley and Sons . . . . . . . . . . . . . . . . . . . . . 13 2-4 Chemical structure PEI(L) Sorbent sample (R) . . . . . . . . . . . . . . . . . . . 14 2-5 Chemical composition sorbent (L) and the actual sample (R) . . . . . . . . . . . 15 3-1 Schematic representation of a packed bed adsorption process . . . . . . . . . . . 18 3-2 Typical type 1 isotherm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3-3 Experimental and theoretical breakthrough curves for CO2 adsorption on aminefunctionalized mesoporous silica. Reprinted from [50] with permission from Elsevier. 20 3-4 Adsorption isotherms of the sorbent. Reprinted from [56] with permission Elsevier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Alternative reaction mechanism . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Schematic representation of a packed bed separation process . . . . . . . . from . . . . . . . . . 21 22 24 4-1 Typical reaction profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4-2 Molecular modeling approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4-3 L: Molecular model benzylamine. R: Van der Waals complex between benzylamine and CO2 (b3lyp 31-G*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4-4 Energy profile calculation for the transition state starting structure (CO2 approaching the nitrogen atom, pm3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Master of Science Thesis Stijn de Flart viii List of Figures 4-5 Transition state geometry between CO2 and benzylamine (i1723, b3lyp 31-G*). . 34 4-6 Product geometry of the reaction between CO2 and benzylamine (b3lyp 31-G*). 35 4-7 Reaction profile for the Zwitterion route with Methylamine and CO2 . . . . . . . 36 4-8 Initial geometry of the simplified VP OC 1065 model (MMFF). . . . . . . . . . . 38 4-9 L: Close up of the simplified VP OC 1065 model. Amine groups are encircled. R: Conformer distribution, of the 100 best conformers (MMFF). . . . . . . . . . . . 38 4-10 Van der Waals complex between CO2 and 2 methylamine molecules (b3lyp 31-G*). 39 4-11 Proton transfer to the second methylamine (pm3). . . . . . . . . . . . . . . . . 39 4-12 Transition State between CO2 and two methylamine groups (i570, b3lyp 31-G*). 40 4-13 Product geometry for the reaction between CO2 and two methylamine groups (b3lyp 31-G*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 4-14 Reaction profile for the amine catalyzed carbamate formation. . . . . . . . . . . 41 4-15 Van der Waals complex between carbamic acid, methylamine and CO2 (b3lyp 31-G∗ ). 4-16 Starting structure transition state calculation (pm3). . . . . . . . . . . . . . . . 4-17 Transition state geometry (i861 b3lyp 31-G∗ ). 42 42 . . . . . . . . . . . . . . . . . . . 43 4-18 Product geometry for the carbamic acid catalyzed CO2 capture (b3lyp 31-G∗ ). . 43 4-19 Reaction profile carbamic acid catalyzed CO2 capture. . . . . . . . . . . . . . . . 44 4-20 Van der Waals complex between methylamine, CO2 and H2 O (b3lyp 31-G*). . . 45 4-21 Carbon atom of CO2 approaching the oxygen atom H2 O (pm3). . . . . . . . . . 46 4-22 Transition state geometry for the H2 O CO2 methylamine complex (i685, b3lyp 31-G*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 4-23 Product geometry for the bicarbonate route (b3lyp 31-G*). . . . . . . . . . . . . 47 4-24 Reaction profile for the bicarbonate route. . . . . . . . . . . . . . . . . . . . . . 48 4-25 L: Starting geometry for the transition state calculation (pm3). R: Transition state showing the water molecule acting as a catalyst (i1499, b3lyp 31-G*). . . . . . . 49 4-26 Product geometry for water catalyzed carbamic acid formation (b3lyp 31-G*). . . 49 4-27 Reaction profile water catalyzed carbamic acid formation. . . . . . . . . . . . . . 50 5-1 Original data from Veneman et al. Reprinted from [55] with permission from Elsevier. 54 5-2 Curve fitting session to isotherm data at 303 K. . . . . . . . . . . . . . . . . . . 55 5-3 Calculated isotherm according to dual site model for ∆H1 = -66.14 kJ/mol, corresponding to the bicarbonate route. Experimental data from Veneman et al. . . 57 5-4 Calculated isotherm according to dual site model for ∆H1 = -75.23 kJ/mol, corresponding to the carbamic acid route. Experimental data from Veneman et al. . 57 5-5 Adsorption capacity for ∆H1 = -71 kJ/mol. . . . . . . . . . . . . . . . . . . . . 58 5-6 Sensitivity upon changing reaction energies. . . . . . . . . . . . . . . . . . . . . 59 5-7 CO2 adsorption capacity of VP OC 1065 as a function of the relative humidity at a CO2 partial pressure of 40 Pa. Reprinted from [55] with permission from Elsevier. 59 5-8 Sorbent capacity conditions relevant for air capture. . . . . . . . . . . . . . . . . 60 5-9 Numerical grid representation of the packed bed. . . . . . . . . . . . . . . . . . 62 Stijn de Flart Master of Science Thesis List of Figures ix 5-10 Comparison of the calculated breakthrough curve with the one reported by Barry et al. (2000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 5-11 Breakthrough curve for DL = 6 cm2 d−1 . . . . . . . . . . . . . . . . . . . . . . 67 5-12 Breakthrough curve for u = 12 cm d− 1. . . . . . . . . . . . . . . . . . . . . . . 68 5-13 Breakthrough curve for k = 1 (d−1 ). . . . . . . . . . . . . . . . . . . . . . . . . 68 B-1 Possible breakthrough experiment set-up. . . . . . . . . . . . . . . . . . . . . . 81 Master of Science Thesis Stijn de Flart x Stijn de Flart List of Figures Master of Science Thesis List of Tables 2-1 Compositions of ambient air and flue gas . . . . . . . . . . . . . . . . . . . . . . 8 2-2 Chemical reactions in the NaOH process . . . . . . . . . . . . . . . . . . . . . . 11 2-3 Characteristics Physical and Chemical adsorption . . . . . . . . . . . . . . . . . 11 2-4 Solid amine-based sorbent selection . . . . . . . . . . . . . . . . . . . . . . . . . 16 3-1 Sorbent properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3-2 Model assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4-1 Calculated total energies of the zwitterion route for Benzylamine and CO2 . . . . 35 4-2 Comparison of zwitterion route for methylamine and benzylamine. . . . . . . . . 36 4-3 Calculated total energies of the amine route for 2 Methylamine and CO2 . . . . . 41 4-4 Calculated total energies of the amine route for 2 Methylamine and CO2 . . . . . 44 4-5 Calculated total energies of the bicarbonate route for H2 O, Methylamine and CO2 . 47 4-6 Calculated total energies of the carbamic acid route for H2 O, Methylamine and CO2 . 49 4-7 Reaction pathways for CO2 adsorption in VP OC 1065. . . . . . . . . . . . . . . 51 5-1 Isotherm data points at reference temperature of 303K (bold faced values were additionally added, rounded values are shown). . . . . . . . . . . . . . . . . . . 55 5-2 Isotherm parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 5-3 Simulation parameters from Barry et al. (2000). . . . . . . . . . . . . . . . . . . 65 5-4 Parameters for the dynamic validation of the packed bed model (breakthrough curves are computed at 5 cm in the bed). . . . . . . . . . . . . . . . . . . . . . 66 Master of Science Thesis Stijn de Flart xii Stijn de Flart List of Tables Master of Science Thesis Preface Direct Air Capture is quite an unusual subject for a mechanical engineering master thesis and the reader might be wondering how this became the specific topic that I’ve chosen. Somewhat more than a year ago, a friend of mine told me that he was planning on publishing a magazine and asked me if I could write a science related article about basically any kind of subject. The topic that I picked: write an energy scenario for 2050. In 2050 we are starting to get close to running out of fossil fuels. Not only are fossil fuels used for energy generation but they are also a source for many other products that we use in daily life. It did not seem obvious to me that we simply could replace this with renewable energy sources, since we somehow need a source of carbon as well. This made me wondering how we could somehow create this source ourselves in the future, which is where I encountered Direct Air Capture for the first time. Direct Air Capture could serve as a renewable source of carbon in the future and it made me so interested in the subject that I wanted to learn more about it. Besides my interest for Direct Air Capture I found my lacking knowledge in chemistry related subjects somewhat annoying. The molecular modeling part of this research allowed me to tackle this and greatly improved my chemical knowledge. During my research I spend a lot of time taking online courses in chemistry at for instance Khan Academy and read a lot about it from which I currently enjoy the benefits. It provides my mechanical engineering background, with a specialization in process technology, the right amount of chemical knowledge to get a better understanding of the overall process. The concept of using low-grade heat to recycle CO2 from the air and utilize it on site proved to be a well received concept as a tool for climate change mitigation. It made me win the Energy Transition Scholarship which made this research a lot easier. Due to the money price I was able to finance a big part of my time spent and besides that I met a lot of great people who share my vision. We have to switch to a more sustainable society, and in my vision Direct Air Capture will greatly help to achieve this! Stijn de Flart Master of Science Thesis Stijn de Flart xiv Stijn de Flart Preface Master of Science Thesis Acknowledgements This thesis would not exist if it was not for my supervisors Prof. dr. Wim Buijs and Dr. ir. Herman Kramer for allowing me to formulate my own thesis research. Besides that I would like to thank Wim for all the in-depth support he has given me and for the good conversations that we’ve had. In addition I would like to thank Herman for supporting me in this research. I would like to thank Dr. ir. Mathieu Pourquie for advising me with the numerical solution routines and I would like Prof. dr. Fokko Mulder for introducing me to the subject as well as being part of my committee. I would like to thank ir. Max Beaumont for his in-depth support in this project. Furthermore of course a big thanks to ir. Birgit de Bruin (Universiteitsfonds Delft) and Prof. dr. ir. Jacob Fokkema for supporting me during my research. I would also like to express my gratitude to ir. Erwin Niessen and dr. Berend Scheffers from EBN, who together with Universiteitsfonds Delft made the Energy Transition Scholarship possible. Some people who I do not want to leave unmentioned are of course Alexander Gunkel and Bardia Alaee. This research was exceptionally challenging, not only due to the complexity of the subject but also due to the focus on computational chemistry as a mechanical engineer and I could not have done it without the help of many other people. Finally I would like to thank my family and friends for encouraging me and taking my mind off studying now and then. Delft, University of Technology April 2016 Master of Science Thesis Stijn de Flart Stijn de Flart xvi Stijn de Flart Acknowledgements Master of Science Thesis Chapter 1 Introduction Lately, a lot of scientific research has been aimed at Direct Air Capture (DAC) technologies. DAC is a term that is often used to describe the process of capturing CO2 from the ambient air. However, before diving into this specific field of research, the more general topic of CO2 capture is introduced and the underlying reasons why it is done. 1-1 Climate Change At the moment of writing this thesis it is stated in the news that 2015 will likely be the warmest year ever measured. And, as the Intergovernmental Panel on Climate Change stated in Climate Change 2013 (IPCC 2013, p. 4 [52]): ‘Warming of the climate system is unequivocal, and since the 1950s, many of the observed changes are unprecedented over decades to millennia.’ Some of the effects of the change in climate are observed as warming of the ocean and atmosphere, diminishing of the amounts of snow and ice, rising sea levels and the increased concentration of greenhouse gases (GHG). It is evident that the change in climate is causing an impact on both natural as well as human systems and a solution is required (IPCC 2014, p. 3 [43]). More reason to underline the fact that we have to switch towards a more sustainable society. Since the industrialization, the concentration of greenhouse gases in the atmosphere have been increasing rapidly. It is clear that the increase in atmospheric GHG’s are due to human activities such as fossil fuel burning for energy generation. These GHG’s influence the earth’s energy balance which is known as the so-called greenhouse effect. It is common practice to describe the change in the earth’s energy balance in terms of radiative forcing (RF), which is a quantity that accounts for the change in energy fluxes. A positive RF value leads to surface warming whereas a negative RF value leads to surface cooling (IPCC 2013, p. 11 [52]). Four principal greenhouse gases that are emitted into the atmosphere during these processes have been identified: carbon dioxide (CO2 ), methane (CH4 ), nitrous oxide (N2 O) and the halocarbons (a group of gases containing bromine, chlorine and fluorine [42]). As IPCC states, the total radiative forcing is positive and the largest contributor to this is the increase in the atmospheric concentration of carbon dioxide. Master of Science Thesis Stijn de Flart 2 Introduction 1-2 Increasing carbon dioxide concentrations in the atmosphere As became clear in the previous paragraph, the increase in atmospheric CO2 concentration is the main contributor to the warming of the climate system. Figure 1-1 shows the atmospheric CO2 concentration over the last decades (IPCC 2013, p. 15 [52]). The increase in atmospheric Figure 1-1: Atmospheric CO2 concentration from Mauna Loa (Source: Earth System Research Laboratory) CO2 levels is considered to be the cause of human activities such as burning of fossil fuels for energy generation and using fossil fuels for transportation. In order to limit the climate change, the emission of greenhouse gases has to be substantially reduced. A good starting point is to see where most of the CO2 emissions arise and how they are currently being managed. 1-3 Sources of CO2 One of the main human activities that increases the CO2 concentration in the atmosphere is the combustion of fossil fuels. Therefore it is no surprise to learn that the power and industry sector, where a lot of fossil fuels are combusted, are responsible for a big part of the CO2 emissions. Figure 1-2 shows the CO2 emissions of the U.S. by source and from this graph it becomes clear that industry and power generation account for more than 50% of the total CO2 emissions. Besides the emissions that arise in industry, where fossil fuels are generally combusted in large boilers and furnaces, there are numerous of distributed smaller sources of CO2 such as cars for transportation. A good way to distinguish between these different type of sources of CO2 emissions is by classifying them either as large point sources or as small point sources. The large point sources are found in industry where often emissions are being emit to the atmosphere through large flue gas stacks. The small point sources are more Stijn de Flart Master of Science Thesis 1-4 Carbon Management 3 Figure 1-2: U.S. carbon dioxide emissions by source [2] distributed and consist of for instance cars for transportation or boilers in residential areas. Each of the smaller sources emit a very small amount of CO2 , but when they are added up they still account for more than 41% of the total CO2 emissions. As became clear in the previous paragraph, in order to limit the climate change the emissions of CO2 have to be reduced drastically. Some of these CO2 emissions are currently being captured, which will become more clear in the next paragraph. 1-4 Carbon Management Concerns over climate change and general awareness of the limited availability of earth’s natural resources drive innovations in technologies for stabilizing the CO2 concentration in the atmosphere as well as to make our current processes more efficient. To reduce CO2 emissions Goeppert et al. (2012) [26] identified three approaches: emitting less CO2 , sequestering CO2 and utilizing CO2 . Emitting less CO2 can for instance be achieved by making our technologies more energy-efficient, by switching to different fuels (substitution of coal with oil or gas) or by switching towards renewable energy sources (Aresta 2010, p. 5 [4]). Besides making our current processes more efficient it is also possible to capture CO2 and store it, or utilize it. Figure 1-3 shows some CO2 streams during these recycling processes. CO2 is generally captured from large point sources from where it is transported, utilized or stored. 1-4-1 Carbon Capture and Storage As described in the above section, one of the promising approaches is Carbon Capture and Storage (CCS). CCS is a term used for the process of capturing and storing CO2 , arising from large point sources such as fossil fuel burning power plants. The process can be divided into Master of Science Thesis Stijn de Flart 4 Introduction Figure 1-3: Carbon Dioxide management. (Courtesy of CO2 CRC) three basic steps: separation of CO2 from gas streams, transportation of CO2 , and finally storage where CO2 will be stored away permanently. CCS is generally applied at large point sources due to its economical feasibility and the high amounts of CO2 emitted. For the separation of CO2 from a flue gas stream four main approaches have been identified, namely, cryogenic distillation, membrane purification, absorption with liquids and adsorption using solids [1]. After the separation step the CO2 is transported ideally through pipelines to the storage site. Eventually, the captured and transported CO2 is injected in geological storage sites for long term storage. (IPCC 2005, summary for policy makers [40]). 1-4-2 Carbon Capture and Utilization Although CO2 is often placed in a negative context, being responsible for global climate change, it is also a gas that is vital to life on Earth and it is a viable resource for many kinds of industrial processes such as [4]: 1. Biofuel production; 2. Greenhouses; 3. Fuel synthesis; 4. Water treatment. Stijn de Flart Master of Science Thesis 1-5 Recycling CO2 from the air 5 Instead of storing the captured CO2 , it can also be utilized as a resource. To give an indication for the CO2 requirement for biofuel production from microalgae; 1.72 g of CO2 is required to obtain 1 g of biomass, so producing tonnes of biomass would require almost the double amount of mass in CO2 (González-Fernández et al., 2011 [28]). 1-4-3 Limitations conventional technology One of the most suitable technologies that is widely employed at large point sources is absorption in aqueous amine solutions, which is common practice in industry [26]. However, this technology is applied at concentrated sources (e.g. power plants) and cannot address the CO2 emissions originating from all the smaller, distributed point sources. As became clear, in total the smaller point sources still produce more than 40% of the total CO2 emissions and in order to limit the climate change also these emissions need to be addressed. Furthermore, the regeneration of CO2 introduces a high energy penalty to the process (MacDowell et al. 2010 [39]). To give an example, in case of chemical absorption it is expected that implementation of the technology will reduce the thermal efficiency of a modern power plant from approximately 45% to roughly 35%. The final remark is not necessarily a limitation of the conventional technology regarding CO2 capture but it is an inconvenient characteristic of the technology in case of utilization of CO2 . As became clear there are quite some processes that use CO2 as a feedstock and it makes sense to utilize the captured CO2 for this. Since the technology of separation is often applied at large point sources, the facilities that require CO2 should be close to these, something that is illustrated by Figure 1-3. However, these processes are not always located near the fossil fuel burning power plants where CO2 can be captured. This puts a constraint on the location of such facilities and often CO2 is supplied in the form of pressurized cylinders. This causes additional transport and energy costs. Although Figure 1-3 is just an impression and does not reflect any geological scales, it does provide some insight in the limitations of the conventional CO2 capture and recycling technologies. 1-5 Recycling CO2 from the air Basically, two challenges have to be overcome. With current technology only the large point sources can be equipped with a carbon capture system, where the smaller distributed point sources will keep on emitting CO2 to the atmosphere. The other challenge is the fact that often the CO2 has to be transported to the utilization sites, introducing transport costs. A possible solution to overcome these challenges is to separate CO2 from the air, which has already been proposed as a solution for stabilizing the CO2 concentration in the atmosphere in literature many times ([32][53][36]). These studies indicate that capturing carbon dioxide from the air is a feasible process that is able to address the emission of the smaller distributed point sources. When carbon dioxide is captured from the air it becomes decoupled from industry. Every type of source (small or large) can be addressed and it becomes possible to start generating CO2 directly at the utilization sites. Direct Air Capture could provide a solution to the above mentioned challenges. Possible future prospects for the technology, as stated by Klaus Lackner et al. (2011) [29], recycle the captured CO2 from the atmosphere into Master of Science Thesis Stijn de Flart 6 Introduction hydrocarbons, using renewable energy as an input which completely would close the carbon loop. 1-6 Energy Transition Scholarship The transition to a future that is less dependent on fossil fuels and more energy efficient is one of humanities big challenges and innovative solutions are definitely needed. To encourage students to come up with innovative solutions, Universiteitsfonds Delft and EBN organized the Energy Transition Scholarships. Students who are doing their master thesis research in the field of for instance CO2 capture can submit their solution to apply for this scholarship. A proposal was written for the concept described above of utilizing CO2 on-site while making use of waste heat, and has been awarded the Energy Transition Scholarship of 2015 [21]. The winning proposal can be found in Appendix A. 1-7 Aim of this thesis Capturing CO2 from air seems a very promising technology, and although it is a novel technology, already quite some sorbent materials have been reported to be able to capture carbon dioxide under atmospheric conditions. The aim of this thesis is to tune down to a specific sorbent material that can capture carbon dioxide and to characterize this material in order to improve the understanding of how it captures CO2 . As will become clear, a sorbent material has two important parameters that have to be determined which are basically the total capacity of the material for CO2 as well as the capture rate of the material. Both a molecular model as well as a mathematical model have been developed that can be used as tools in order to learn more about this material and to eventually help turn it into a commercial process. Stijn de Flart Master of Science Thesis Chapter 2 Direct Air Capture In the previous chapter both the background and the motivation for the technology of Direct Air Capture became clear. DAC could provide an additional tool in the mitigation of climate change and seems very promising to be used as a stand alone CO2 generator. The air will do the transport of CO2 and just as windmills or solar panels create energy on-site, this technology allows to create CO2 on site. This chapter gives a broad overview of all the different DAC technologies that have been reported in literature and aims to select one specific technology which will be modeled in the further chapters. 2-1 Introduction How is air capture of CO2 different from conventional post combustion CO2 capture and why are the current state of the art technologies not convenient for capturing CO2 directly from the air? One of the main differences of capturing CO2 directly from the air compared to capturing CO2 from the larger point sources is its concentration. Although the concentration of carbon dioxide in the atmosphere has been rising rapidly, it is still only 0.04%, whereas in a conventional flue gas stack the concentration of carbon dioxide is often between 5-15% [14]. A good indication of the challenge of direct air capture is obtained by looking at how much volume of air has to be processed in order to capture 1 kg of CO2 for both processes. The compositions of the respective gases as well as their molar masses are presented in Table 21. The CO2 concentration in kg/m3 for both gases can be calculated by multiplying the respective CO2 concentration with the density of CO2 . The CO2 density can be calculated according to the ideal gas law and for the sake of simplicity it is assumed that the flue gas is at the same temperature and pressure as ambient air since this figure only serves as an illustration. P MCO2 ρCO2 = ≈ 1.829kg/m3 (2-1) RT In equation (2-1), P represents the total pressure of the gas mixture (101.325 kPa), MCO2 is the molar mass of CO2 (44.009 g/mol) and R is the universal gas constant (8.314 J/mol K). For the calculations a temperature of 293.15 K was used which is considered as a reference Master of Science Thesis Stijn de Flart 8 Direct Air Capture Table 2-1: Compositions of ambient air and flue gas CO2 N2 O2 Ar Air [%] Flue gas [%] Molar mass 0.04 78 21 0.996 14 81 5 - 44.009 28.014 31.998 39.948 g mol ambient temperature. Using the calculated CO2 density, the effective concentrations for both the flue gas and the ambient air can be calculated: g fg ≈ 256.06 g/m3 ρfCO = yCO ρ 2 2 CO2 (2-2) ρair CO2 (2-3) = air yCO ρ 2 CO2 3 ≈ 0.73 g/m Capturing a kg of CO2 in the flue gas would require at least 4 m3 of gas to be processed whereas in the case of capturing a kg of CO2 from the air this number becomes roughly 1370 m3 , which is an enormous amount of air that has to be processed. Applying the conventional technology based on absorption in liquid amines therefore will have to deal with large amounts of solvent evaporation, making the process much more complex [26]. It is evident that if it is desired to separate CO2 from the air new processes have to be designed and although it seems to be a challenging task, a lot of highly selective sorbents capable of fulfilling this task have already been identified [34]. 2-2 Thermodynamics of air capture Another way of looking at the difference in the processes is by calculating the free energy required to separate one mole of CO2 under ambient conditions. The thermodynamic minimum free energy required to separate one mol of CO2 from a gas mixture is given by [63]: ∆G = RT ln P P0 (2-4) In this equation, P resembles the CO2 partial pressure after the separator, and P0 is the total pressure. As Lackner describes in Thermodynamics of direct air capture [35], the goal of air capture is not to completely reduce the output partial pressure of CO2 to 0 Pa but rather to harvest the CO2 as efficient as possible which is referred to as skimming. Taking T at 300 K, and P0 at 100,000 Pa and P at 40 Pa, the free energy of adsorption must at least be 20 kJ/mol. Material candidates for direct air capture should therefore have a strong interaction energy with CO2 in order to be able to effectively capture it at ambient conditions. 2-3 Technologies and processes for CO2 capture from air Before going into specific materials and processes that have been identified to be capable of capturing CO2 from the air it is important to first get a good understanding of the characteristics of the process. A good starting point for this are the operating conditions of the process. Stijn de Flart Master of Science Thesis 2-3 Technologies and processes for CO2 capture from air 9 Since the sorbent has to be capable of capturing CO2 under very dilute conditions, in the presence of moisture (due to the humidity) and close to room temperature the sorbent has to have a high selectivity towards CO2 , an acceptable adsorption rate under these conditions and it has to be highly stable. Furthermore since the aim of the process is to generate and utilize CO2 on-site it has to be easy to regenerate and it has to be stable over many cycles. Since many processes have a different CO2 demand it is also important that the technology is easy to scale. Summing up all these characteristics: 1. High selectivity towards CO2 (compared to other gases present in air) 2. Sufficient binding energy (higher than the 20 kJ/mol from the thermodynamic minimum) 3. Stable under moisture 4. Fast kinetics at ambient conditions 5. Easy to regenerate (not too strongly bound) 6. Scalable 7. Low energy requirement for regeneration Many sorbent materials are known to be able to capture carbon dioxide ([26], [18], [59]), of which some of these are also capable of doing so from the air. In Air as the renewable carbon source of the future Goeppert et al. give an overview of the many different technologies capable of capturing CO2 directly from the air. Generally, they can be divided in three groups, namely: inorganic chemisorbents (either in solid form or in solution), physical (solid) sorbents and solid amine based sorbents. Wang et al. (2014) discusses a great variety of solid sorbents capable of CO2 capture, however not all of them are suitable for air capture due to a low selectivity of CO2 , nonetheless the interested reader is referred to the work of Wang et al. [59]. Some of the above mentioned sorbents will be briefly discussed below. 2-3-1 Inorganic Chemisorbents (solid) This group of materials mainly include alkaline metal oxides (Na2 O, K2 O) and alkaline earth metal oxides (CaO, MgO). These sorbents typically react with CO2 in a 1:1 stoichiometry which can be described by the following reaction: M O(s) + CO2 (g) M CO3 (s) (2-5) Where M can be for example Mg, Ca, Sr, Ba. One of the big advantages is that Calcium minerals are one of the most abundant minerals on earth and therefore could be an interesting candidate for CO2 capture at a large scale. The downside however is that these kind of sorbents require temperatures in excess of 573 K in order to capture CO2 at a reasonable rate, which introduces a high energy penalty as an unwanted feature. This would imply that the air first has to be heated up before the CO2 will be captured making this process less feasible [18]. Master of Science Thesis Stijn de Flart 10 Direct Air Capture 2-3-2 Inorganic Chemisorbents (in solution) More interesting for the application of direct air capture are the inorganic chemisorbents in solution. Strong bases such as sodium hydroxide (NaOH) and potassium hydroxide (KOH) are capable of reacting with CO2 under atmospheric conditions, forming carbonates. The general chemical reaction that takes place can be described as follows: CO2 + 2M OH → M2 CO3 (s) + H2 O (2-6) Where again, M represents metals such as Na or K. In this case, the CO2 will react with the hydroxide group in order to form carbonates. Zeman and Lackner proposed a process that uses sodium hydroxide to capture CO2 from ambient air [64]. Figure 2-1 shows an overview of this process. A brief description is given below. In the first step of the process, air is contacted Figure 2-1: Carbon Dioxide capture process using sodium hydroxide. Reproduced with permission from [63]. Copyright (2007) American Chemical Society. with a sodium hydroxide solution which produces dissolved sodium carbonate. After this initial step, the carbonate ion is removed from the solution in the so-called ’Causticization’ process, where it is reacted with calcium hydroxide, producing calcite (CaCO3 ) and sodium hydroxide. The sodium hydroxide is recycled back to the air contactor and the calcite is filtered from the solution. As a final step in the process the calcium carbonate is thermally decomposed in the Lime Kiln where gaseous CO2 is produced which can be utilized or stored. In order to prevent an additional gas separation step the thermal decomposition of calcite is performed in a lime kiln fired with oxygen. Finally, hydration of the lime (CaO) completes the cycle and produces calcium hydroxide which is used in the causticization process. Table 22 presents the cycle of chemical reactions that are involved in this process. The estimated energy costs of this process range between 442 and 679 kJ/mol CO2 captured [63], where the most energy intensive step is the regeneration of the CO2 which requires high temperatures. As Goeppert et al point out, Calcium hydroxide and other inorganic hydroxides strongly bind CO2 in general, often far more than needed to capture CO2 from air which introduces high energy costs in the regeneration process. Combined with their corrosive nature and other factors it has shifted the focus towards the use of solid sorbents. Stijn de Flart Master of Science Thesis 2-3 Technologies and processes for CO2 capture from air 11 Table 2-2: Chemical reactions in the NaOH process Process Reaction Enthalpy of reaction Air scrubbing Causticization Calcination Hydration 2N aOH + CO2 → N a2 CO3 + H2 O N a2 CO3 + Ca(OH)2 → 2N aOH + CaCO3 CaCO3 → CaO + CO2 CaO + H2 O → Ca(OH)2 -109.4 -5.3 179.2 -64.5 2-3-3 kJ molCO2 Solid sorbents Many solid sorbents have been reported in literature for their capability of capturing and storing CO2 from air. Sorbents that have been reported range from physical sorbents such as zeolites or carbon based materials to selective chemisorbents such as solid amine-based adsorbents. As mentioned in the preceding paragraph, the solid sorbents can basically be classified as either physical sorbents or chemisorbents. In Principles of adsorption and adsorption processes Ruthven gives the characteristics of both classes and also for this work it is important to be able to distinguish them (Ruthven 1984, p. 29 [48]) Table 2-3: Characteristics Physical and Chemical adsorption Physical Adsorption Chemisorption Low heat of adsorption (<2 or 3 times latent heat of evaporation.) Non specific Monolayer or multilayer No dissociation of adsorbed species Only significant at relatively low temperatures Rapid, non-activated, reversible No electron transfer although polarization of sorbate may occur High heat of adsorption (> 2 or 3 times latent heat of evaporation.) Highly specific Monolayer only May involve dissociation Possible over a wide range of temperature Activated, may be slow and irreversible Electron transfer leading to bond formation between sorbate and surface 2-3-4 Physisorbents Physical solid sorbents capable of capturing CO2 that have been reported in literature mainly consist of zeolites and activated carbons ([26], [18], [59]). These kind of sorbents are promising candidates due to their low costs and high surface area as well as the ease of regeneration. During physical adsorption, both van der Waals forces and electrostatic interactions can play a role in order to capture a certain molecule. As Ruthven mentions, the van der Waals contribution will always be present whereas the electrostatic contributions will only be significant if the sorbent has an ionic structure. Zeolites, which are very porous crystalline aluminosilicates, have been investigated for their CO2 adsorption. As Wang et al. mention, the framework of a zeolite consist of interlocking tetrahedrons of SiO4 and AlO4 joined together in arrangements through shared oxygen atoms. The negative charge that is created by the substitution of a SiO4 tetrahedron for an AlO4 tetrahedron is balanced by exchangeable cations. Wang et Master of Science Thesis Stijn de Flart 12 Direct Air Capture al. [60] report that various studies have already revealed that zeolites in this case have a physical interaction with the CO2 molecules in the form of an ion-dipole interaction (shown in equation (2-7)). (metalion)x+ .....δ− O = C = Oδ+ (2-7) Although these materials have several excellent characteristics, the adsorption of CO2 on these kind of materials is physical and relatively weak and they have a reduced capacity in the presence of moisture. As became clear in the thermodynamics section, the minimum change in free energy of adsorption is in the range of 20 kJ/mol and the physical interaction will often be too weak to effectively harvest CO2 . Furthermore physical adsorption is non specific making it rather competitive with for instance H2 O molecules. A required high selectivity for CO2 , easily regeneration, scalability, these are all characteristics that point in the direction of a different type of solid sorbent that has been studied extensively: solid amine-based adsorbents. 2-3-5 Solid amine-based adsorbents Having said that absorption in liquid amine solutions is considered to be the state of the art technology for CO2 capture it makes sense to see how this kind of technology can be applied by making use of solid sorbents. These kind of sorbents consist of two main ingredients, namely, a solid and highly porous support such as fumed silica, and a functional amine such as polyethylenimine (PEI) which is supported on the porous support [16]. Compared to amine solutions these solid sorbents often have a lower capital cost and require less energy for regeneration [64] due to their lower heat capacity. Many different kind of solid amine-based adsorbents have been reported in literature for their capability of capturing CO2 directly from the air ([16], [9], [37], [13], [61], [33]), which are classified by Goeppert et al based on the interaction between the support and the active sorbent. They divide the supported amine sorbents in three classes: class 1 sorbents, class 2 sorbents and class 3 sorbents. Before diving into the different sorbent classes it is important to understand the role of the amines in the sorbents. Type of amine Choi et al. [18] give a very extensive overview of all different kind of amines that can be used for impregnation on solid supports, which are mainly silica. The amine group is the part of the sorbent responsible for the actual capture of the CO2 molecules, where it is expected that a chemical reaction takes place in order to fixate the CO2 molecules. The interaction between the amine and the CO2 molecules can be described by several mechanisms, depending on the nature of the functional group. To clarify this, a little bit of extra background on amines is required. As can be seen in Figure 2-2, amines are distinguished by their amount of hydrogen atoms and are classified as Primary Amines, Secondary Amines, Tertiary Amines and even Quaternary Amines ([61], [33]). As Choi et al. already discussed, primary and secondary amines can react directly with CO2 molecules to produce carbamates, whereas tertiary amines catalyze the formation of bicarbonate which is then fixated due to electrostatic forces. Figure 2-3 shows some of the possible reaction pathways as discussed by Choi et al. Stijn de Flart Master of Science Thesis 2-3 Technologies and processes for CO2 capture from air 13 Figure 2-2: From left to right, primary to quaternary amine functional groups. Figure 2-3: Different reaction pathways for primary to tertiary amines. Reprinted from [18] with permission from John Wiley and Sons On top of this there are quaternary amines, such as those proposed by Lackner et al [61] which are capable of capturing CO2 molecules from ambient air. Very briefly, this sorbent captures CO2 while it is dry and releases it when wet. This has led to their so-called moisture swing cycle, which regenerates the CO2 from the material by wetting it. This is somewhat similar to the capture mechanism of tertiary amines, which also need H2 O in order to be able to capture CO2 molecules [19]. As each different amine (primary to quaternary) interacts with CO2 in a different way, it influences the capture speed and regenerability. As Ko et al. [33] discussed, primary amines exhibit the highest adsorption rate, however the desorption rate constants of primary amines were almost 4 times lower compared to those of tertiary amines. Nevertheless, chowdhury et al. mentioned that the low rates of CO2 adsorption make Master of Science Thesis Stijn de Flart 14 Direct Air Capture tertiary amines difficult to use for gas removal. Furthermore, Didas et al. ([22]) evaluated that primary amines exhibit higher adsorption capacities as well as amine efficiencies under air capture conditions. Summarizing, desorption is more easily achieved in the order of tertiary to primary amines, whereas adsorption is better in the order of primary to tertiary amines. Class 1 supported amine sorbents This class of sorbents consists of monomeric or polymeric amines that have been physically adsorbed on support materials such as silica, mesoporous materials or other porous supports. Goeppert et al for instance prepared a sorbent where fumed silica was impregnated with different weight percentages of branched PEIs (Figure 2-4). They reported high CO2 adsorption capacities under atmospheric conditions (107 mg CO2 /g), fast kinetics and almost complete desorption at 85 ◦ C. Exactly the kind of characteristics that are interesting for this thesis. According to Choi et al, PEI is the most commonly used amine. It is basically build up out of primary amines, secondary amines and tertiary amines, combining the characteristics of all 3 different amines. Figure 2-4: Chemical structure PEI(L) Sorbent sample (R) A sample of the material was supplied by the Loker Hydrocarbon Research Institute and Department of Chemistry from the University of Southern California. The sample contains 51.8% PEI and is supported by fumed silica with a particle size of approximately between 500-1700 micrometer, sieved. These kind of sorbents are easy to prepare but due to the weak interaction between the amines and the support they sometimes have the tendency to decrease in performance due to leaching of amines. Class 2 supported amine sorbents To overcome the degradation issues for the class 1 sorbents the functional amine groups in the class 2 sorbents are being held in place by covalent bonds. Alesi et al. [3] for instance investigated a polystyrene supported primary amine resin, VP OC 1065, for which the chemical structure can be seen in Figure 2-5. As is discussed in their article, the primary amines are covalently attached to the polymer backbone which can solve the leaching problem of the class 1 supported amine sorbents. Stijn de Flart Master of Science Thesis 2-4 Sorbent selection 15 Figure 2-5: Chemical composition sorbent (L) and the actual sample (R) During their study on the CO2 adsorption characteristics it was shown that the adsorption capacities were stable over 18 cycles, CO2 is adsorbed under ambient conditions and the VP OC 1065 is fully regenerated at temperatures of 100 ◦ C (when it’s adsorbed under ambient conditions). This indicates that this indeed is a material that could be a candidate for a DAC process. A sample of the material was supplied by Aqua-com. Class 3 supported amine sorbents The final class of supported amine sorbents that is discussed by Goeppert et al. are the sorbents that consist of an inorganic support and a chemically grafted polyamine component. These sorbent materials combine the advantages of the covalently attached amine to the support together with the high nitrogen loading of polymeric amines, enhancing CO2 adsorption. Choi et al. [17] reports class 3 sorbents referred to as hyperbranched aminosilica (HAS) materials. Unfortunately no sorbent sample was acquired. 2-4 Sorbent selection Several different materials and processes have been discussed in the preceding paragraphs that seem to be suitable candidates for a process that captures CO2 from ambient air. As became clear in the first two paragraphs of this chapter, a good candidate should be able to selectively extract CO2 under conditions that are common for air capture (low concentration, moisture). Other important characteristics are the ease of regeneration (in terms of speed as well as energy requirement) and the stability over many cycles. Based on these characteristics most physical sorbents are not being considered any further, since they often bind too weakly to CO2 and their capacity is sensitive to the presence of moisture. The inorganic chemisorbents such as NaOH or KOH seem to be promising materials however, they require high temperatures for regeneration and during for instance the production of Sodium Hydroxide a lot of chlorine is produced which is a toxic gas. This has shifted the focus towards the solid amine-based sorbents as a candidate for direct air capture. Master of Science Thesis Stijn de Flart 16 Direct Air Capture Table 2-4: Solid amine-based sorbent selection Sorbent Class Amine type Capacity mg/g 1 reference FS-PEI-50 VP OC 1065 HAS-6 Class 1 Class 2 Class 3 PEI Primary Amine Aminopolymer 62 62 75.7 [25] [55] [17] It was found that most of the solid amine-based sorbents could be regenerated at temperatures around 100 ◦ C, which could be supplied by renewable energy sources or waste heat. Furthermore do solid sorbents not suffer from solvent evaporation which makes them an ideal candidate as a sorbent that is exposed to big amounts of air. The use of solid sorbents allows for a very modular design and once a single unit is able to deliver 1 kg of CO2 per day it can be easily scaled up. The solid amine-based sorbents seem to meet the process criteria that were defined earlier in this chapter and therefore has been chosen for this research. It would be beyond the scope of this thesis to identify every single amine sorbent that has been reported (although it would be very interesting) and therefore only 1 sorbent per sorbent class is considered here, outlined in Table 2-4. Based on their differences it is possible to judge them according to the DAC criteria that have been outlined in the beginning of paragraph 2.3. From the overview it seems that the HAS-6 sorbent definitely has the best characteristics, however they do report that the 75.7 mg/g of CO2 adsorption was achieved for an amineloading of 9.9 mmol/g. As they state in their study, the high amine loading increases the capacity of the sorbent but is accompanied by a decrease in adsorption speed. A suitable sorbent should not only have a high capacity for CO2 under ambient conditions, it should also have a good adsorption and desorption rate as well as a high stability under many cycles. The FS-PEI-50 has good characteristics however as Goeppert et al. pointed out, class 1 sorbents are less stable compared to class 2 sorbents. Based on these arguments and on the fact that no sample of the HAS-6 sorbent was available it was decided to continue the research on the VP OC 1065. 2-5 Concluding remarks Having identified a suitable sorbent for CO2 capture under ambient conditions the following chapters will shift the focus towards modeling the actual process where it is to be applied. Stijn de Flart Master of Science Thesis Chapter 3 Sorbent characterization and modeling approach In the previous two chapters it was explained what direct air capture is, how it could serve as a tool in the battle against climate change, what kind of materials can be used in this technology and which material will be focused on in this thesis. As was mentioned earlier, this thesis aims to identify and model a CO2 capturing process. Having a model that is capable to predict the sorbents behavior can eventually used as an input for the design of direct air capture equipment. Having such a device would allow industrial facilities to start harvesting their own CO2 by recycling it from the air, whereas the only input is heat which could be supplied in the form of waste heat. This chapter discusses the chosen sorbent in more detail and gives an overview of the modeling approach that was used in order to model the CO2 capturing process. 3-1 Model introduction Although it was referred to as direct air capture in chapter 2, generally speaking it is an adsorption process. Chapter 2 narrowed down to a single sorbent material which is a solid polystyrene material, functionalized with primary amines and the actual physics behind this capture mechanism can be described as those of an adsorption process. In an adsorption process, certain components of a fluid phase (in this case ambient air) are selectively transferred to solid particles which are often packed in a bed. During adsorption, molecules in a gas (or liquid) diffuse to the surface of the solid (or a highly viscous resin), where they either undergo a chemical reaction (chemisorption) which fixates them or where they are being held by weak intermolecular forces, in case of physical adsorption (Seader and Henley, 2006 p. 548 [20]). In describing an adsorption process, two parameters are of main concern which have to be determined both experimentally as well as through modeling. A sorbent has a limited capacity to store a specific gas which is highly dependent on the partial pressure of this gas as well as the temperature, and one would also need to obtain knowledge about the speed Master of Science Thesis Stijn de Flart 18 Sorbent characterization and modeling approach of adsorption. As Ruthven mentions, obtaining knowledge about the capacity of the sorbent is done experimentally by measuring isotherms of the material. To obtain an actual speed of adsorption however is often done by packing the sorbent in a fixed bed and study the response of an initially sorbate free bed to a step change in sorbate concentration at the column inlet, a so called breakthrough measurement. To extract the adsorption speed however, the experimental breakthrough curve has to be matched to a mathematical model and therefore it is important to have one. In chapter two it became clear that the aim of air capture is rather to skim the air, capturing the CO2 as efficient as possible. This somehow contradicts the packed bed configuration where the aim is to completely purify the air stream of CO2 , something that is illustrated by Figure 3-1. Nevertheless, it is common practice when characterizing a sorbent material to measure the breakthrough curves ([27], [25], [9]) and therefore it seems a logical step to create a model of a packed bed reactor. Figure 3-1: Schematic representation of a packed bed adsorption process 3-1-1 Equilibrium considerations In an adsorption process, a dynamic phase equilibrium is established between the adsorbate in the fluid phase and the solid surface of the sorbent. It is common to describe this equilibrium, or capacity, as a function of the adsorbate fluid concentration which for gaseous adsorption is the partial pressure of this species. In order to obtain the equilibrium capacity it is necessary to do experiments. During such experiments the amount of solute loading on the sorbent is measured as a function of the partial pressure of the solute in the fluid phase which is better Stijn de Flart Master of Science Thesis 3-1 Model introduction 19 Figure 3-2: Typical type 1 isotherm known as an adsorption isotherm (Seader and Henley, 2006 p. 559). Isotherms often have a characteristic shape and they have been classified into five common types by Brunauer et al [11]. Discussing all these five different types is not within the scope of this thesis and only the simplest Type I isotherm will be discussed here. The type I isotherm corresponds to unimolecular adsorption, where the sorbate covers a single layer on the sorbents surface. Once a single layer of sorbate molecules cover the sorbent surface it is saturated, which is often the case for chemisorption processes since there is a limited amount of functional sites. The isotherm shown in Figure 3-2 is calculated from the Langmuir equation (3-1) and is restricted to a Type I isotherm. The Langmuir isotherm assumes chemisorption and is named after Irving Langmuir (1881-1957). It is widely used to describe the reversible chemisorption of reactants on a solid surface and since it is expected that the CO2 molecules interact in a chemical way with the sorbent (chapter 2), the Langmuir isotherm seems to be a good starting point. The general form of the equation is shown below: θ= Ki P 1 + Ki P (3-1) Where θ is the surface coverage (the fraction of the actual loading divided by the maximum loading), Ki is the adsorption equilibrium constant and P is the partial pressure of the gas to be adsorbed. For i is larger than 1 the equation is often referred to as a Dual-site Langmuir isotherm (i = 2) or even triple sites, which can give a better representation of the experimental data. In theory any isotherm can be modeled by an n-site Langmuir model, however the link to reality will be lost since it will obtain a ’curve-fitting’ character. 3-1-2 Rate of adsorption As discussed in the previous paragraph, the rate of adsorption is a parameter that is of great importance for the actual design and sizing of an adsorption system. This parameter can be obtained by doing breakthrough experiments and by matching the breakthrough curve to Master of Science Thesis Stijn de Flart 20 Sorbent characterization and modeling approach Figure 3-3: Experimental and theoretical breakthrough curves for CO2 adsorption on aminefunctionalized mesoporous silica. Reprinted from [50] with permission from Elsevier. a theoretical model. During a breakthrough experiment, an initially sorbate free column is exposed to a step concentration of the adsorbable gas and the concentrations at the inlet and outlet are being monitored. As soon as these concentrations are the same, breakthrough has occurred and the column can be considered as saturated. By matching this curve with the mathematical model one can use the kinetic parameters to fit the theoretical model to the experimental data and will obtain information about the kinetics of the sorbent at certain process conditions (partial pressure and temperature). A good example of such an experiment where the theoretical breakthrough curve is matched with the experimental one is shown in Figure 3-3. The dashed lines indicate the experimental results and the solid lines represent the matched theoretical model. 3-2 Sorbent characterization As already became clear in chapter 2, the sorbent chosen for this thesis consists of primary amine functionalized polystyrene porous beads. According to Alesi et al. 8-10% of the polymeric structure is cross-linked with divinylbenzene in order to increase the structural stability of the resin [3]. During their study they exposed the sorbent to a 10 vol % CO2 in N2 mixture at adsorption temperatures ranging from 30 to 70 ◦ C. The capture capacity remained stable over 18 cycles and the capacities ranged from 1.85 to 1.15 mol CO2 /kg sorbent. Although they did not expose the resin to atmospheric CO2 levels they do report that the resin already takes up 1 mol CO2 /kg sorbent upon exposure to air, which is comparable to other air capturing sorbents. Some other characteristics of the resin are summarized in Table 3-1. Veneman et al. [56] did a similar study of the adsorption behavior of CO2 on this resin where they looked at the effect of H2 O on the CO2 adsorption capacity. They measured adsorption isotherms for both CO2 and H2 O at different temperatures and concluded that the Stijn de Flart Master of Science Thesis 3-2 Sorbent characterization 21 Table 3-1: Sorbent properties reference BET Surface area (m2 /g) BJH pore volume (cm3 /g) Amine loading (mol N/kg) CO2 capture capacity in air (mol CO2 /kg resin) Bulk density (cm3 /g) Median particle size (mm) 26.2 0.26 5.9 1 0.45 0.7 [3] [3] [30] [3] [3] [3] Figure 3-4: Adsorption isotherms of the sorbent. Reprinted from [56] with permission from Elsevier. resin adsorbs 4-5 times more H2 O than CO2 under conditions relevant for post-combustion CO2 capture. Furthermore they concluded that H2 O has a rather positive effect on the CO2 adsorption; the resin adsorbs more CO2 in the presence of water in the gas phase. From Figure 3-4 it can be seen that the isotherm indeed has the characteristic Type I shape. Unfortunately, the isotherm was computed for partial pressures of CO2 that are relevant for post combustion capture (80 kPa) whereas for direct air capture the range between 0 to 100 Pa partial pressure is more of an interest. When describing an isotherm for chemisorption it is often important to be aware of the chemical interaction between the solute and the sorbent’s functional groups. The primary amines are responsible for the chemisorption of CO2 and different kind of reaction mechanisms have been reported in literature. Alesi et al. used infrared spectroscopy while exposing it to CO2 to identify what kind of mechanisms could explain the CO2 capture. They found evidence that carbamic acid/carbamate species are formed and possibly bicarbonate species. A mechanism that is also reported by Satyapal et al. [49] where they propose the following Master of Science Thesis Stijn de Flart 22 Sorbent characterization and modeling approach reactions: CO2 + 2R2 N H R2 N H2+ + R2 N COO− (carbamatef ormation) (3-2) When moisture is present the carbamate ion can react with water to form bicarbonate: R2 N COO− + 2H2 O + CO2 R2 N H2+ + 2HCO3− (bicarbonatef ormation) (3-3) Which may also form directly from the amine, CO2 water reaction. CO2 + R2 N H + H2 O R2 N H2+ + HCO3− (3-4) Furthermore they concluded that the resin also captures CO2 by solubility in the polymer, however this was under 10% CO2 and it is not expected that any CO2 will dissolve in the resin under ambient conditions. Having that said the main CO2 capture mechanism is based upon a chemical reaction. Choi et al. propose a somewhat different chemical mechanism for primary amines where the CO2 molecules interact directly with the primary amine, through a zwitterion mechanism as shown below [18]: Figure 3-5: Alternative reaction mechanism The lone pair of electrons on the amine starts to attack the carbon atom from the CO2 in order to form the zwitterion. From there, the zwitterion is deprotonated by a free base which could be a second amine group or perhaps a water molecule. This would suggest that under dry conditions the theoretical maximum CO2 capacity would be 0.5 mol per mol of N and under humid conditions the theoretical maximum capacity would be 1 mol CO2 per mol N. As Lu et al. (2013) already mentioned, it is very important to keep the chemical characteristics of the sorbent in mind when fitting the isotherm model to the experimental data. In their study they investigated several Amine-grafted porous polymer networks where they used a three-site Langmuir model in order to represent the isotherm of the sorbent for CO2 adsorption [37]. Since it is unclear which of the above mentioned reactions play a role in the CO2 capture under gaseous conditions for the VP OC 1065, molecular modeling with Spartan software has been used which will be discussed in chapter 4. By applying molecular modeling insight into, different reaction pathways is obtained. Not only will this give input for an isotherm model, but as will become more clear later, it will also provide thermodynamic quantities that can be used to describe the temperature dependence of the CO2 capacity. Having characterized the sorbent the next paragraph focuses on the modeling approach that is used for the packed bed model. Stijn de Flart Master of Science Thesis 3-3 Modeling Approach 3-3 23 Modeling Approach Modeling an adsorption process can be a rather complex and challenging task and a good and structured approach is necessary in order to simplify the model as much as possible and to get a good understanding of the actual physics describing the process. A common method that has been proposed during the course ’Modeling of Processes and Energy Systems’ (P. Colonna, 2014) is the 9 step method [44], which provides a structured approach to tackle complex modeling problems. For this model, some of those steps were applied in order to get a complete understanding of the modeling goal and system to be modeled. 3-3-1 Modeling Goal As already became clear, a common way to characterize the rate of adsorption is by doing breakthrough experiments, however to extract this information it has to be matched to theoretical models. The model should therefore be capable to describe the adsorptive behavior of a solid sorbent in a packed configuration when it is exposed to a step change in sorbate concentration. The desired output of the model are breakthrough curves such as shown in Figure 3-3. 3-3-2 System description A schematic representation of the process is shown in Figure 3-6. As is indicated in the sketch, the packed bed is exposed to an air stream with a certain velocity u. The dimensions of the packed bed are indicated as well as the packing density, which takes the void area into account. When the air travels through the bed it selectively adsorbs the CO2 , where it travels from the fluid phase into the solid (or adsorbed) phase. The system boundary is indicated by the dashed line. In order to actually predict the breakthrough curve the model should be able to describe the CO2 concentration in both the fluid phase (cf (z, t)) as well as the solid phase (cs (z, t)) at every moment in time as well as every position in the bed. 3-3-3 Hypotheses and assumptions As with most engineering problems, the starting point for a mathematical description of a physical system is often provided by the conservation equations (mass, momentum and energy). However, these equations can often be simplified drastically by applying the correct assumptions. Ruthven provides a very useful classification scheme which allows a detailed analysis of the system which will be used as well for this work. As Ruthven mentions (1984, p. 224): ’the dynamic behavior of an adsorption system may be classified according to the nature of the mass transfer front and the complexity of the mathematical model required to describe the system.’ The nature of the mass transfer front is determined by the isotherm whereas the complexity of the mathematical model depends on sorbate concentration in the fluid phase, the choice of the mass transfer rate equation and the choice of the flow model. The starting point for the model is the differential mass balance equations for a small control volume in the adsorption column: − DL Master of Science Thesis ∂2c ∂ ∂c + (uc) + + ∂z 2 ∂z ∂t 1− ∂ q̄ ρp =0 ∂t (3-5) Stijn de Flart 24 Sorbent characterization and modeling approach Figure 3-6: Schematic representation of a packed bed separation process ∂ q̄ = f (q, c) (3-6) ∂t Where c represents the adsorbate concentration in the fluid phase, DL is the axial dispersion coefficient, u is the velocity through the bed and is the void area in the bed. Equation (3-6) is the mass transfer rate expression for the adsorbable component into the solid phase. This term is commonly a set of equations containing diffusion equations with respective boundaries which incorporates the equilibrium constraints (given by the isotherm) to which the mass transfer term must eventually reduce to. The solution to the mass balance equation will give the distribution of the gas composition throughout the bed. Equation (3-5) is the very general mass balance equation for a fixed bed system which is commonly used to describe packed bed adsorption ([24], [51]) and can often be simplified according to Ruthvens classification scheme which is outlined below (Ruthven, 1984 p. 224). Nature of Equilibrium Relationship Langmuir isotherms are classified as Favorable Isotherms. In this case the mass transfer front that is created when the bed is exposed to a sorbate concentration approaches a constant pattern form. For some special cases analytical solutions are available. Isothermal or Near Isothermal Since adsorption is an exothermic process and temperature changes may have an effect on both the equilibrium relation as well as the adsorption rate the internal heat generation has to be considered. However, in systems where the adsorbable component is present only at very low concentration (which is the case for DAC) the system can be classified as isothermal. Concentration level of adsorbable components Stijn de Flart Master of Science Thesis 3-3 Modeling Approach 25 If the adsorbable component is present at low concentration the system can be classified as a trace system. Since both the concentrations of water as well as carbon dioxide are very low the DAC system can be described as a trace system. Changes in the fluid velocity across the mass transfer zone are therefore negligible. Flow Model The flow model can be either classified as plug flow or as dispersed plug flow. In a plug flow system, the axial dispersion term that is present in the mass transfer equation can be neglected however since it is unclear if this can be neglected without doing experiments the system is classified as a dispersed plug flow system. Complexity of the Kinetic Model As was pointed out, the ∂∂tq̄ term in equation (3-5) is often a set of complex diffusion equations and a very common simplification is the linear driving force (LFD) model ([20], [50]). Shafeeyan et al. [51] give a review of mathematical modeling of fixed-bed columns for carbon dioxide adsorption where they give an overview of 34 modeling studies of which 28 made use of the LDF model showing its wide applicability. The LDF model assumes that the uptake rate of the adsorbable component is proportional to the linear difference between the adsorbate loading in equilibrium with the solute concentration in the bulk fluid, and its average concentration within the particle (denoted as q̄). The equilibrium loading can be computed from the isotherm of the material and finally the linear rate expression is given by: ∂ q̄ = k(q ∗ − q̄) ∂t (3-7) Table 3-2 summarizes all the assumptions that have been done for this model. Table 3-2: Model assumptions Equilibrium relationship Flow pattern Mass transfer rate model Heat effects Others Langmuir isotherm Axial dispersed plug flow LDF Isothermal Trace system, negligible pressure drop 3-3-4 Governing equations and boundary conditions Implementing the above mentioned assumptions, the fluid mass balance becomes: −DL Master of Science Thesis ∂c ∂2c ∂ + u (c) + + ∂z 2 ∂z ∂t 1− ∂ q̄ ρp =0 ∂t ∂ q̄ = k(q ∗ − q̄) ∂t qm Ki P q∗ = 1 + Ki P (3-8) (3-9) (3-10) Stijn de Flart 26 Sorbent characterization and modeling approach As Serna-Guerrero et al. (2010) [50] already pointed out, since the system behaves as an isothermal system the mass balance equation can be solved without solving the energy balance. Initially, the column is sorbate free: c(z, 0) = 0 (3-11) q̄(z, 0) = 0 (3-12) At the inlet a third-type boundary condition is considered and at the outlet the no-flux boundary condition was applied. DL ∂c |z=0 = −u|z=0 (cf − c|z=0 ) ∂z ∂c |z=L = 0 ∂z (3-13) (3-14) When a fluid is flowing through a packed bed axial mixing can occur. This is an unwanted effect since it reduces the efficiency of the separation (Ruthven 1984, p. 208). In the fluid mass balance equation all the effects that contribute to axial mixing are lumped in a single parameter DL . The axial dispersion coefficient can be determined experimentally or can be estimated from correlations. For gaseous systems a good first approximation is often given by: DL = γ1 Dm + γ2 Dp u (3-15) Where γ1 and γ2 are constants which normally have values of 0.7 and 0.5 respectively, Dp is the particle diameter and Dm denotes the molecular diffusivity of the adsorbable component. The value for k in equation (3-9) denotes the overall mass transfer coefficient which can be pressure and temperature dependent and is fitted to experimental results which is common to do [15]. Finally, the equilibrium capacity for the sorbent is determined by the isotherm. As was mentioned, equation (3-10) can represent an x-site Langmuir isotherm where Ki is the equilibrium constant. The equilibrium constant is temperature dependent and can be correlated to the heat of adsorption according to the Van ’t Hoff equation. −∆Hads Ki = K0i exp RT (3-16) The heat of adsorption can be determined experimentally, however, often it takes a lot of time to set up these experiments. Since it is a chemical reaction that fixates the CO2 molecules, a very promising alternative is to apply molecular modeling. As was already mentioned earlier, not only can molecular modeling provide insight in how many site’s the isotherm model would need (e.g. dual site for 2 reaction pathways involved in CO2 capture), it can also provide thermodynamic quantities such as heats of adsorption which can be used to describe the equilibrium constant given in (3-16). Since the possibilities with molecular modeling software are huge and this will be discussed seperately in chapter 4. 3-4 Concluding remarks A mathematical description of the packed bed system was discussed and a hypothetical x-site langmuir isotherm was proposed as a description for the CO2 capacity. Additional information about the chemical interaction of the sorbent with CO2 is required to further specify Stijn de Flart Master of Science Thesis 3-4 Concluding remarks 27 the isotherm model whereas values such as heat of adsorption are needed to describe the temperature dependence of the model. Since literature reports different kinds of reaction mechanisms, of which some are based upon the interaction of CO2 with amines in an aqueous environment, it was decided to use quantum chemical calculations to justify how the CO2 interacts with the VP OC 1065. Chapter 4 will focus on the quantum chemical calculations that have been performed in this study. The results of these calculations will serve as an input for the mathematical model described in this chapter. Solving the system of equations is quite a challenging task. Due to the Langmuir isotherm it is a non-linear system and no general analytical solution exists. Generally, a numerical solution has to be obtained. Chapter 5 will describe the applied numerical routine in order to solve the system of equations. Master of Science Thesis Stijn de Flart 28 Stijn de Flart Sorbent characterization and modeling approach Master of Science Thesis Chapter 4 Molecular modeling In the previous chapters it became clear that different reaction mechanisms have been reported in literature for the reaction between CO2 and functional amine groups in solid sorbents. On top of this, the mathematical model for the packed bed requires a description of the isotherm of the sorbent. When creating a model for the sorbent’s capacity it is important to have a good understanding about the chemical interaction of the material. Molecular modeling can be used to support or justify the proposed reaction mechanisms from literature and can be used to estimate thermodynamic data such as activation barriers or reaction energies. As became clear in the previous chapter, thermodynamic data can be used to describe the temperature dependence of the sorbent’s CO2 capacity. This data often compares very well to experimental data [46], [45]. 4-1 Introduction As Young mentions: ’Computational chemistry is used in a number of different ways. One particularly important way is to model a molecular system prior to synthesizing that molecule in the laboratory’. Although molecular models should not be considered as the perfect or exact solution (very few aspects of chemistry can be computed exact), they are often good enough to rule out 90% of the possible compounds being unsuitable for their intended use (Young, 2001 p. 3 [62]), avoiding experimental work without the desired results. More applicable to this study is the second use of computational chemistry. Computational chemistry can be used to understand a problem more completely. Thermodynamic properties such as heat of reaction and heat of adsorption can be determined theoretically as a starting estimate before conducting experiments and transition states can be calculated and visualized to provide information about the reaction mechanism. The software of choice for this study is Wavefunction’s Spartan’14 which has become a big favorite of both experimental chemists and educational institutions. Spartan offers ab initio, density functional (DFT), semi-empirical and molecular mechanics methods which are integrated in an easy to use graphical interface. One of the strengths of the software is the ease Master of Science Thesis Stijn de Flart 30 Molecular modeling of use and the robustness (Young, 2001 p. 330 [62]). Discussing all fundamental principles on which computational chemistry is based would lie outside of the scope of this thesis. It is considered more important to know how to apply the software on a practical level by using rules of thumb and guidelines provided by Young, Wavefunction and experts, rather than knowing in detail how the properties and geometries are calculated. In chapter 3 it became clear that different mechanisms are being reported for the interaction of CO2 with amine functionalized solids. Instead of setting up different kind of experiments in order to conclude the reaction mechanism, Spartan will be used to model these mechanisms and see which ones seem to be the most plausible. Furthermore the heats of reaction can be used as an input for the mathematical model. It is important to use simplifications wherever possible in order to reduce computational time and increase accuracy. 4-2 Research Questions A reaction mechanism between primary amines and CO2 that is often encountered is the zwitterion-carbamate route. The carbon atom is attacked by the free electrons on the nitrogen atom in order to form the zwitterion. CO2 + RN H2 RN H2+ COO− RN H2+ COO− − + B RN HCOO + BH + (Zwitterion f ormation) (4-1) (P roton transf er to f ree base B) (4-2) The zwitterion is then deprotonated by a free base, which can be another amine group or a water molecule to form a carbamate (or carbamic acid). This mechanism is reported in different studies and is based upon the reaction of amines with CO2 in an aqueous environment.[18][12][19][22] An interesting question that arises is that if in the case of a solid sorbent, in a gas-solid interface compared to an aqueous environment, the zwitterion route still holds. Besides the zwitterion route, a somewhat similar reaction mechanism is reported involving the direct formation of carbamate where CO2 reacts with two amine groups (4-3) which was described earlier in 3.2. CO2 + 2RN H2 RN H3+ + R2 N COO− (Direct carbamate f ormation) (4-3) An important consideration is that in a solid sorbent the amine functional groups have a fixed position. Will the functional amine groups be close enough to each other in order for the proton transfer to occur? Alesi et al. also identified the formation of bicarbonate species in their study. The bicarbonate formation can be explained by the reaction mechanisms that has been reported by Satyapal et al. (2001 [49]). CO2 + RN H2 + H2 O RN H3+ + HCO3− R2 N COO− + 2H2 O + CO2 R2 N H2+ + 2HCO3− (Direct bicarbonate f ormation) (4-4) (Carbamate to bicarbonate reaction) (4-5) Interesting thus is to model and see what kind of effect water will have during the interaction of the primary amine functional groups and the CO2 molecules. Summarizing, three basic questions can be formulated which can be modeled within the Spartan environment in order to come to a conclusion. Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 31 1. Is the zwitterion route also valid in a ’dry’ and gaseous environment? 2. Will the functional amine groups be close enough to each other to play a role in the proton transfer and carbamate formation? 3. What effect does water have on the CO2 adsorption of functional amines? In order to answer these questions several molecular models have been made within spartan which will be discussed below. 4-3 Modeling approach and development The aim of the molecular modeling is to justify the proposed reaction mechanisms. In determining an entire reaction coordinate, a number of molecular structures and their energies are important in order to define a reaction mechanism (Young, 2001 p. 147 [62]). For the most simple single-step reaction, 5 of those structures should be included: 1. Reactants, separated by large distances 2. The van der Waals complex between the reactants 3. The transition structure 4. The van der Waals complex between the products 5. The products separated by large distances Using these 5 steps as a so-called reaction coordinate and plotting them against the total energy of the compounds it can be visualized as a reaction profile such as seen in Figure 4-1 The reaction profile is a useful visualization for grasping quantities such as activation energy Figure 4-1: Typical reaction profile (Ea) or the heat of reaction. For activated complexes, the activation energy can give the dependence of the rate of reaction on temperature in the form of the Arrhenius equation. k = k0 exp−Ea /RT Master of Science Thesis (4-6) Stijn de Flart 32 Molecular modeling Where k is the rate constant and k0 is the pre-exponential factor. The rate constant is directly proportional to the rate of reaction and depends on the reactant concentration. For a first order reaction the rate of reaction is given according to equation (4-7). r = k[A] (4-7) Where [A] is the reactant concentration. As can be seen in the reaction profile, a maximum exists which corresponds to a transition structure. The geometry of such a transition structure is an important piece of information since it provides insight in the transition from reactants to products. In order to model the compounds in each of the 5 steps a general approach is needed. As was mentioned before, the aim of this thesis is not necessarily to discuss all the different quantum mechanical methods but rather to apply routines that are commonly used to model each system. According to Buijs [58], a good approach is to use molecular mechanics to identify the most stable conformers. The most stable conformer is further optimized using the semi-emperical pm3 method, which is then used as an input for the density functional calculations (b3lyp, 31-G*) . This general approach, explained in Figure 4-2, is used in various molecular modeling studies and seems like a suitable approach in order to tackle each of the research questions [10] [45]. Figure 4-2: Molecular modeling approach Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 33 Transition states can be obtained by creating an energy profile by varying the Van der Waals complex (for instance by increasing a bond length) at pm3 level. The energy profile is then used as an input for the transition state geometry calculation, which is further optimized at b3lyp (31-G*) level. All the following models use the approach shown in Figure 4-2. Every geometry is first calculated at pm3 level and then further optimized at b3lyp (31-G*) level. 4-3-1 Carbamic acid route As became clear in section 2.4 the VP OC 1065 is build up out of repeated benzylamine units that are cross-linked with divinylbenzene in order to improve its mechanical properties. Modeling a complete part of this polymeric resin would lead to enormous computational times. Since it is expected that the functional amine groups on the benzylamine will be responsible for the reaction, rather than the complete resin, it seems to be a good starting point to model a single benzylamine unit. After having modeled the separate reactants, the second step is the Van der Waals complex, where physical forces keep the CO2 molecule fixated to the functional amine group. Figure 4-3 shows the Van der Waals complex between a CO2 molecule and the benzylamine unit. The electrostatic potential map shows that the partially positive carbon atom gets attracted by the negative nitrogen atom, forming a complex. Figure 4-3: L: Molecular model benzylamine. R: Van der Waals complex between benzylamine and CO2 (b3lyp 31-G*). The next step would be to find a transition state for which a good starting ’guess’ is required. A good starting structure could be provided by decreasing the distance between the carbon atom and the nitrogen atom in small steps and calculating the equilibrium geometry at each step. A so-called energy profile is obtained, which visualizes what happens when the carbon atom starts to get closer to the nitrogen atom. From this energy profile calculation, a starting structure for the transition state calculation was obtained, shown in Figure 4-4. Master of Science Thesis Stijn de Flart 34 Molecular modeling Figure 4-4: Energy profile calculation for the transition state starting structure (CO2 approaching the nitrogen atom, pm3). Using the complex from the energy profile as a starting geometry, while removing all the constraints, the following transition state was obtained. Characteristic to a valid transition state is a single imaginary frequency, which when animated represents the reaction itself. A good way to validate a transition state is thus to animate this frequency and see if it shows the expected behavior. For the transition state between benzylamine and CO2 the imaginary frequency was found to be i1723, and when animated it shows proton transfer from the amine functional group towards the oxygen atom of the CO2 , indicating the formation of carbamic acid. Figure 4-5: Transition state geometry between CO2 and benzylamine (i1723, b3lyp 31-G*). Following the transition state geometry, the product to be modeled consists of the functional amine group, where one proton has transfered to the oxygen atom and the carbon atom has bonded with the nitrogen atom shown in Figure 4-6. Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 35 Table 4-1: Calculated total energies of the zwitterion route for Benzylamine and CO2 . Compound Reactants Van der Waals Complex Transition State Carbamic acid anti Carbamic acid normal E (kJ/mol) Hcorr (kJ/mol) ∆H -1353412.6 -1353427.5 -1353254.4 -1353396.8 -1353430.7 444.72 444.23 437.11 447.92 449.07 0 -15.44 150.62 18.98 -13.72 Figure 4-6: Product geometry of the reaction between CO2 and benzylamine (b3lyp 31-G*). Besides providing equilibrium geometries spartan also calculates the total energy’s of each compound. For instance, the heat of reaction can be calculated according to equation (4-8) [46]. Having identified all the different compounds for each step a reaction profile can be computed. ∆Ereaction = Eproducts − Ereactants (4-8) As is mentioned in the Quantum Mechanics Energy FAQ from Wavefunction: ’The quantum chemical calculations in Spartan assume that molecules are isolated, with a temperature of zero Kelvin, and with stationary nuclei. Real experiments are carried out with vibrating molecules at finite temperature (often 298.15 K). In order to correct for these differences Spartan can use calculated frequency data to determine a set of normal-mode vibrational frequencies (νi ).’[54]. In practice this translates itself into an enthalpy correction, split into four terms. The ’Zero point energy’ (Zp), the temperature correction (Hv), enthalpy due to translation (Ht), and enthalpy due to rotation (Hr). Using equation (4-8) together with the enthalpy correction, the energies for each complex can be calculated and are shown in Table 41. Where ∆H in this case is the change in enthalpy relative to the reactants (Benzylamine and CO2 together). Master of Science Thesis Stijn de Flart 36 Molecular modeling Model simplification Since benzylamine is a relatively large molecule it is worth the effort to see whether it can be simplified even further in order to reduce computational times. The most simple approximation would be to model the benzylamine as methylamine, since it would still contain the C-N bond at the methyl nitrogen interface and it still contains the functional amine group. Doing the exact same calculations as described above, the following energies were calculated which are shown in Table 4-2. Table 4-2: Comparison of zwitterion route for methylamine and benzylamine. Compound Reactants Van der Waals Complex Transition State Carbamic acid anti Carbamic acid normal E (kJ/mol) Hcorr (kJ/mol) ∆HM ethylamine ∆HBenzylamine -746782.3 -746798.2 -746628.2 -746768.9 -746803.2 220.33 221.37 214.43 225.22 225.77 0 -14.87 148.25 18.32 -15.45 0 -15.44 150.62 18.98 -13.72 When comparing the change in enthalpy from each of the reaction steps between Methylamine and Benzylamine it can be seen that the difference is almost negligible, indicating that the functional amine group plays a much bigger role in the reaction than the polymer backbone. For this reason, Methylamine is chosen as the model to represent the functional groups in the resin since this will greatly reduce the computational time. Using the values in Table 4-2, a reaction profile can be computed, which is shown in Figure 4-7. Figure 4-7: Reaction profile for the Zwitterion route with Methylamine and CO2 Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 37 Concluding remarks Looking at the reaction profile in Figure 4-7 it can be seen that it is a slightly exothermic, activated reaction. The barrier for reaction is in the order of 160 kJ/mol. Jamróz et al. [31] performed a similar theoretical study where they investigated the hypothetical zwitterion structure. They report experimental activation barriers ranging from 38-55 kJ/mol for this reaction whereas their quantum-chemical results were found to be in the order of 188 kJ/mol. A general rule of thumb is that reactions with an activation barrier below 88 kJ/mol will proceed readily at room temperature. Since CO2 does get adsorbed by the resin at room temperature the reaction barrier of 160+ kJ/mol seems to be much too high to be a realistic model for the reaction; catalysis is needed. Since several other reaction pathways have been proposed it is expected that perhaps those play a more dominant role in the capture of CO2 . 4-3-2 Amine catalyzed route The reaction between a CO2 molecule and two functional amine groups has been reported as a possible reaction pathway in solid amine-based sorbents (4-9). 2RN H2 + CO2 RN H3+ + R2 N COO− (4-9) For this reaction to be possible the two functional amine groups should be close enough to each other for the proton transfer to occur. Since no data is available on this matter, the Spartan software can be used to provide additional insight. Alesi et al. (2012) used Energy-dispersive X-ray spectroscopy in order to estimate the mass and molar concentration of nitrogen within the resin. This measurement calculated the composition as 10.7 wt % of N with the balance C. Based on stoichiometry this equals to 8.3:10.7:81.0 H:N:C on a weight basis. Furthermore 8-10 % wt of the resin is cross-linked with divinylbenzene to increase its mechanical properties. Based on this data, a simplified model for the polystyrene with primary amine groups and cross-linked with divinylbenzene was made with Spartan. The model is build up out of benzylamine units and contains one divinylbenzene group acting as a cross-linker. The model has a composition of 8.4:9.6:82 H:N:C based on mass and a total weight of 1318.941 amu. In order to justify if the amine groups will be close enough to each other a conformer distribution was made with Spartan. During the conformation searching, Spartan starts to change the initial geometry to find a lower-energy geometry. Figure 4-8 shows the initial geometry that was used as an input for the conformation searching in Spartan. From the calculated conformations the 100 lowest-energy conformations were selected and studied in more detail. Figure 4-9 shows a close-up of the lowest energy conformers where it immediately becomes clear that the 3 primary amine groups are close to each other. The distances N9-N2 and N2-N5 were measured to be 3.138 Å and 3.051 Å respectively which is considered as close enough for proton transfer to occur. When studying the first 10 conformations (which are already 98.3 % of the most likely geometries) it became clear that roughly 50 % of the primary amines were positioned close to each other, implying that indeed two functional amine groups could be involved in capturing a single CO2 molecule. Master of Science Thesis Stijn de Flart 38 Molecular modeling Figure 4-8: Initial geometry of the simplified VP OC 1065 model (MMFF). Figure 4-9: L: Close up of the simplified VP OC 1065 model. Amine groups are encircled. R: Conformer distribution, of the 100 best conformers (MMFF). Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 39 Reaction mechanism Based on the conformer distribution generated by Spartan it is likely that 40-50% of the primary amine groups will be near each other in order to play a role in the reaction with CO2 . A similar calculation as with the zwitterion mechanism can be performed, where the starting geometry in this case consists of 2 methylamine molecules, interacting with CO2 . Figure 4-10 shows the Van der Waals complex for this system. Figure 4-10: Van der Waals complex between CO2 and 2 methylamine molecules (b3lyp 31-G*). It can be seen that a hydrogen bond exists between one of the oxygen atoms from CO2 and a hydrogen atom from the primary amine. Furthermore the slightly negative nitrogen atom interacts with the slightly positive carbon atom, fixating the CO2 . It was found that proton transfer triggered the reaction, which can be seen from the snapshot of the energy profile in Figure 4-11. Figure 4-11: Proton transfer to the second methylamine (pm3). Letting the H-N bond length increase in steps, the CO2 molecule starts approaching the Master of Science Thesis Stijn de Flart 40 Molecular modeling nitrogen atom whereas the other proton starts approaching the oxygen atom. The calculated transition state is shown in Figure 4-12. Figure 4-12: Transition State between CO2 and two methylamine groups (i570, b3lyp 31-G*). Upon animation of the unique frequency of i570 it shows clear carbamate formation, where the product of the reaction is the salt between carbamate and methylammonium which is the input for the product geometry calculation. The optimized product geometry on b3lyp (31-G*) level is shown in Figure 4-13. Figure 4-13: Product geometry for the reaction between CO2 and two methylamine groups (b3lyp 31-G*). From the product geometry it becomes clear that the system leans towards a carbamic acid Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 41 - methylamine configuration. Table 4-3 shows the total energies together with the enthalpy corrections for this route. Table 4-3: Calculated total energies of the amine route for 2 Methylamine and CO2 . Compound Reactants Van der Waals Complex Transition State Product E (kJ/mol) Hcorr (kJ/mol) ∆H -998445.11 -998487.99 -998417.85 -998529.34 400.78 403.95 400.73 409.75 0 -39.71 27.22 -75.26 Again, the ∆H represents the change in enthalpy relative to the reactants. It can be seen that the reaction has become much more exothermic, with an enthalpy of reaction of -75.26 kJ/mol, which compares rather well with the heat of adsorption of 84 kJ/mol for primary amines reported by Satyapal et al. (2001). Compared to the zwitterion route, the activation barrier of 66.93 kJ/mol for this reaction is more than 2 times lower. Figure 4-14 shows the reaction profile for this route. The values for the heat of reaction and activation barrier are calculated from Table 4-3 and displayed in the profile. In addition, the activation barrier for the reverse reaction equals 102.48 kJ/mol, shifting the equilibrium to the right at low temperatures. An activation barrier of 66.93 kJ/mol fits rather well in the image of CO2 adsorption under ambient temperature. Based on the results of this simulation the direct reaction of 2 amine groups and a CO2 molecule therefore seems to be a possible reaction pathway. Figure 4-14: Reaction profile for the amine catalyzed carbamate formation. Master of Science Thesis Stijn de Flart 42 Molecular modeling 4-3-3 Carbamic acid catalyzed route Planas et al. (2013) performed a quantum chemical study on the adsorption of CO2 in amine functionalized metal organic frameworks (mof) [46]. During their study they performed quantum chemical calculations on a similar system, where 2 amine groups are positioned close to each other. They indeed found the amine catalyzed reaction between CO2 and the two functional amine groups, however, they found that when the carbamic acid - amine complex exists, a second CO2 molecule can be captured through carbamic acid catalysis. In order to investigate this route for the VP OC 1065 some quantum chemical calculations were performed. The starting complex is the VdW complex between the product geometry from Figure 4-13 and a CO2 molecule (Figure 4-15). Figure 4-15: Van der Waals complex between carbamic acid, methylamine and CO2 (b3lyp 31-G∗ ). Letting the CO2 approach the unoccupied amine site, the following starting structure for the transition state calculations was obtained, shown in Figure 4-16. Figure 4-16: Starting structure transition state calculation (pm3). Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 43 The hydrogen atom from the carbamic acid starts to orient itself in the direction of the oxygen atom from the CO2 molecule, whereas the hydrogen atom from the functional amine group orients itself towards the oxygen atom from the carbamic acid group. Using this starting structure, the following transition state was obtained (Figure 4-17). Figure 4-17: Transition state geometry (i861 b3lyp 31-G∗ ). The transition state shows the formation of a second carbamic acid complex, which is catalyzed by the already present carbamic acid. The product is completely in-line with the work of Planas et al. where they also found formation of a second carbamic acid group. The final product geometry is shown in Figure 4-18. Figure 4-18: Product geometry for the carbamic acid catalyzed CO2 capture (b3lyp 31-G∗ ). In a similar matter as before, the total energies for this route can be calculated and visualized which will provide some thermodynamic quantities (Table 4-4). Master of Science Thesis Stijn de Flart 44 Molecular modeling Table 4-4: Calculated total energies of the amine route for 2 Methylamine and CO2 . Compound E (kJ/mol) Hcorr (kJ/mol) ∆H Reactants Van der Waals Complex Transition State Product -1493648.97 -1493656.61 -1493605.14 -1493696.02 449.63 448.00 439.36 452.61 0 -9.27 33.56 -44.07 Having values for the total energies the complete route can be visualized by adding the first amine catalyzed CO2 capture which was discussed in the previous paragraph. The resulting reaction profile is shown in Figure 4-19. Figure 4-19: Reaction profile carbamic acid catalyzed CO2 capture. The reaction profile provides a lot of information about this route. What can be seen is that the barrier for reaction is much lower for the second CO2 molecule compared to the first one. In addition, also the heat of adsorption has dropped, which equals -44 kJ/mol (−119.3 − −75.3). Adsorption through carbamic acid catalysis is possible, however with the results from these calculations it seems much less favorable from a thermodynamic point of view. Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 4-3-4 45 Effect of water As Alesi et al. reported, the resin contained around 50 wt % water as received from the supplier and also adsorbs quite some water upon exposure to the atmosphere. Interesting thus to see how this can affect the CO2 adsorption of the resin. Literature reports the formation of bicarbonate as a possible mechanism for CO2 capture in solid sorbents. On top of this, the quantum chemical calculations showed that a second mechanism involving water could play a role in CO2 capture as will become clear in the sections below. Bicarbonate route The first route of interest is the direct bicarbonate formation. CO2 + RN H2 + H2 O RN H3+ + HCO3− (4-10) Carbon dioxide directly reacts with a water molecule to form carbonic acid, which then transfers a proton to the functional amine group. Figure 4-20 shows the Van der Waals complex for a system composed of H2 O, CO2 and methylamine. Figure 4-20: Van der Waals complex between methylamine, CO2 and H2 O (b3lyp 31-G*). As can be seen, two hydrogen bonds stabilize the complex. The stabilization energy for the complex of -53.4 kJ/mol is somewhat higher than the 2 methylamine - CO2 complex of -39.7 kJ/mol (energy of the complex relative to the energy of the reactants). A good starting guess for the transition state geometry can by found by letting the carbon atom from CO2 approach the oxygen atom from H2 O, which is shown in Figure 4-21 Master of Science Thesis Stijn de Flart 46 Molecular modeling Figure 4-21: Carbon atom of CO2 approaching the oxygen atom H2 O (pm3). As can be seen, the carbon dioxide molecule starts to bend slightly whereas the partially positive proton from the water molecule already starts to point towards the partially negative nitrogen atom. Using this geometry as a starting geometry for the transition state calculation the following transition state was obtained. Figure 4-22: Transition state geometry for the H2 O CO2 methylamine complex (i685, b3lyp 31-G*). Upon animation of the characteristic imaginary frequency of i685 proton transfer from the water molecule to the nitrogen atom was shown, together with the formation of bicarbonate from which the product geometry can be determined. Figure 4-23 shows the product geometry for this route, where it becomes clear that it is a rather reversible system between the salt methylammonium-bicarbonate and methylamine carbonic acid. The total energies for this Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 47 Figure 4-23: Product geometry for the bicarbonate route (b3lyp 31-G*). Table 4-5: Calculated total energies of the bicarbonate route for H2 O, Methylamine and CO2 . Compound Reactants Van der Waals Complex Transition State Product E (kJ/mol) Hcorr (kJ/mol) ∆H -947394.2 -947454.61 -947387.19 -947474.44 285.82 292.80 289.08 299.92 0 -53.43 10.26 -66.14 route as well as the relative change in enthalpy are shown in Table 4-5. The heat of reaction is a bit lower compared to the amine route. As was mentioned in section 2-3-5, tertiary amines capture CO2 by catalyzing bicarbonate formation, which is similar to this route. Satyapal et al. report a heat of reaction of 48 kJ/mol for tertiary amines which is already closer to the -66.14 kJ/mol obtained from the quantum-chemical calculations. Interesting to see is that the activation barrier for the reverse reaction is only 76.37 kJ/mol, making it a rather reversible route. Compared to the amine catalyzed route it has a slightly lower activation barrier, however due to its lower heat of reaction it is expected that the amine catalyzed route will be dominant when two groups are available for reaction. On the other hand, when only one amine group is available for reaction, the bicarbonate route seems like a feasible option. Finally, the energy profile is shown in Figure 4-24. In addition, the carbamate to bicarbonate reaction has also been investigated in order to justify it (equation (4-5)). None of these calculations came close to a similar reaction mechanism and in order to conclude if this route is a possible CO2 capture mechanism additional research would be required. However, it was found that water can catalyze the carbamate formation in a system consisting of 1 amine group, a CO2 molecule and an H2 O molecule which will be discussed below. Master of Science Thesis Stijn de Flart 48 Molecular modeling Figure 4-24: Reaction profile for the bicarbonate route. Water catalyzed CO2 capture Besides that water plays a role in the bicarbonate route, it was also found that it significantly lowers the activation barrier in the carbamic acid route, acting as a catalyst. The Van der Waals complex for this route in this case is the same as the one shown in Figure 4-20. When an energy profile is computed where the carbon dioxide starts to approach the nitrogen atom instead of the water molecule a different starting guess for a transition state was obtained. Running a transition state calculation on b3lyp level with the geometry shown in Figure 4-25 as a starting geometry, a transition state was obtained which showed that the water molecule acts as a catalyst for the carbamic acid formation. The carbon dioxide molecule starts to approach the nitrogen atom, which loses a proton to the water molecule. The water molecule transfers a proton to the carbamate ion, forming carbamic acid. Looking at the calculated total energies in Table 4-6 it can be seen that the barrier for this reaction has dropped tremendously, indicating that water acts as a catalyst in the direct formation of carbamic acid. Since the zwitterion mechanism is based upon reaction of CO2 in an aqueous solution of amines this is expected. The product geometry shown in Figure 4-26 shows a complex between carbamic acid and a water molecule, leading to a heat of reaction of -75.23 kJ/mol which is almost exactly the same as the amine catalyzed route. The barrier for reaction for this route equals 84.64 kJ/mol. In comparison with the amine catalyzed route and the bicarbonate route this is around 20 kJ/mol more. The barrier for reaction for the bicarbonate route was only 63.69 kJ/mol which points in the direction of competitive adsorption between these two mechanisms. On top of that, Alesi et al. measured formation of bicarbonate species which makes the bicarbonate route a likely mechanism for the CO2 capture. Figure 4-27 shows the reaction profile for this route. Stijn de Flart Master of Science Thesis 4-3 Modeling approach and development 49 Table 4-6: Calculated total energies of the carbamic acid route for H2 O, Methylamine and CO2 . Compound Reactants Van der Waals Complex Transition State Product E (kJ/mol) Hcorr (kJ/mol) ∆H -947394.2 -947454.61 -947359.39 -947482.34 285.82 292.80 282.23 298.73 0 -53.43 31.22 -75.23 Figure 4-25: L: Starting geometry for the transition state calculation (pm3). R: Transition state showing the water molecule acting as a catalyst (i1499, b3lyp 31-G*). Figure 4-26: Product geometry for water catalyzed carbamic acid formation (b3lyp 31-G*). Master of Science Thesis Stijn de Flart 50 Molecular modeling Figure 4-27: Reaction profile water catalyzed carbamic acid formation. 4-4 Conluding remarks Based on the results of the molecular modeling it seems that there are 4 routes through which CO2 molecules are captured by the functional amine groups. First of all, the simplified resin representation showed that around 50 % of the functional amine groups will be close enough to justify the reaction mechanism where two amine groups capture a single CO2 molecule. CO2 + 2RN H2 RN H2 + R2 N COOH (4-11) In addition it was found that a second CO2 molecule could be captured through carbamic acid catalysis, which is in-line with the results from Planas et al. RN HCOOH + RN H2 + CO2 2RN HCOOH (4-12) Besides the amine catalyzed carbamic acid formation it was found that when water is present two reactions can play a role in CO2 capture. The formation of bicarbonate, which forms a salt with methyl ammonium, and formation of carbamic acid where water acts as a catalyst. Especially the latter reaction is interesting since no reports in literature on this mechanism were found during this study. Unlike the general zwitterion route proposed by Choi et al. (shown in equation 4-1) water does not act as a base to form carbamate, but rather acts as a catalyst to form carbamic acid. The different reaction routes are summarized in Table 4-7 combined with some thermodynamic quantities. Stijn de Flart Master of Science Thesis 4-4 Conluding remarks 51 Table 4-7: Reaction pathways for CO2 adsorption in VP OC 1065. Reaction path Eaf (kJ/mol) Ear (kJ/mol) ∆H (kJ/mol) 66.9 42.8 63.7 84.6 102.48 77.63 76.4 106.45 -75.3 -44.1 -66.1 -75.2 2RN H2 + CO2 RN HCOOH + RN H2 RN HCOOH + RN H2 + CO2 2RN HCOOH RN H2 + H2 O + CO2 RN H3+ + HCO3− RN H2 + H2 O + CO2 RN HCOOH + H2 O Table 4-7 starts with the 2 amine catalyzed reaction pathways. Looking at the thermodynamic quantities, the first reaction is in good agreement with experimental data for heat of adsorption reported in literature. The carbamic acid catalyzed CO2 capture however seems to be rather reversible with a very low heat of adsorption. Although it has a low barrier for reaction, it seems that the reactions with H2 O molecules are more favorable and therefore it will be left out for this study. Looking at the H2 O catalyzed reactions and by comparing the energy barriers for both reactions it seems that bicarbonate formation is more likely to occur due to its 20 kJ/mol lower reaction barrier at low temperatures, whereas the carbamic acid formation is thermodynamically more favorable at higher temperatures due to its higher heat of adsorption. Finally it was found that in a gaseous and dry environment the proposed zwitterion route seems to be unlikely due to its high activation barrier of 163.1 kJ/mol. When water is present however, this mechanism does seem possible since it almost halves the barrier for reaction. From the conformational study it became clear that 3 amine groups are positioned close to each other, from which 2 can be involved in capturing a CO2 molecule, leaving 5 single amine groups. The other CO2 molecules are expected to be captured in the presence of water through one of the two routes. The results of this modeling study are in good agreement with the results from Alesi et al. (2012) who measured both carbamate and bicarbonate species when the resin is exposed to CO2 . Having identified two different reaction pathways for the CO2 capture (one with water and one with amines) the proposed x-site Langmuir isotherm model reduces to a dual-site Langmuir model describing the temperature dependency according to the heat of reactions. q= Where Ki is given by: qs1 K1 P qs2 K2 P + 1 + K1 P 1 + K2 P −∆Hads Ki = K0i exp RT (4-13) (4-14) The values for ∆Hads that are required in equation (4-13) can directly be taken from the quantum chemical calculations for the different reaction mechanisms. The hypothetical model for the adsorption isotherm can now be implemented in the dynamic adsorption model that was discussed in chapter 3. Due to its non-linearity no analytical solution exists and numerical approximations have to be used, which will be discussed in the next chapter. Master of Science Thesis Stijn de Flart 52 Stijn de Flart Molecular modeling Master of Science Thesis Chapter 5 Model development and results Chapter 3 outlined the mathematical representation of an adsorption column, whereas chapter 4 proposed a hypothetical model for the adsorption isotherm, with the thermodynamic data from the quantum chemical calculations as an input. Having this data the total system can be solved using numerical techniques which provides knowledge about the rate of adsorption. No analytical solutions exist in order to solve this non-linear, time dependent model and numerical routines have to be applied. This chapter will describe the numerical solution method that has been used in order to solve the model equations that were described in chapter 3. 5-1 Introduction Just for clarity the model equations are shown below, combined with the hypothetical isotherm model that was proposed at the end of chapter 4. ∂2c ∂ ∂c −DL 2 + u (c) + + ∂z ∂z ∂t 1− ∂ q̄ ρp =0 ∂t ∂ q̄ = k(q ∗ − q̄) ∂t qs1 K1 P qs2 K2 P q∗ = + 1 + K1 P 1 + K2 P (5-1) (5-2) (5-3) Equation (5-3) contains 4 unknowns, qsi and Ki , that have to be obtained by curve fitting. qsi relates to the maximum capacity for the relative reaction mechanism and Ki is an equilibrium constant that describes the temperature dependence of the CO2 capacity of the sorbent. Normally, Ki should be estimated at different temperatures, however, due to the thermodynamic data for ∆Hads from the quantum chemical calculations a single fit at a reference temperature is sufficient. Recalling that Ki can be rewritten as a function of temperature, the following equation is obtained: −∆Hads Ki = K0i exp (5-4) RT Master of Science Thesis Stijn de Flart 54 Model development and results K0i in equation (5-4) is a constant that can be obtained by fitting (5-3) to experimental data at a reference temperature. Since K0i is independent of temperature it can be used to describe the sorbents isotherm at different temperatures so only a single curve fit is required. In order to model the packed bed system a validated isotherm model is required. Therefore, before diving into the numerical solution of the general mass balance the first aim is to obtain values for K0i and qsi which are an input for the dynamic model. 5-2 Isotherm model validation Equation (5-3) contains several constants that are obtained by fitting the isotherm model to experimental data (qsi , Ki ). ∆Hads from the quantum chemical calculations can be used as an input for equation (5-4) and a single fit is sufficient at a reference temperature of 303 K. Experimental data on the isotherm can be obtained from the study from Veneman et al. (2015), shown in Figure 5-1. In order to extract the experimental data from this graph a webplotdigitizer tool was used [47]. This tool allows its user to upload a graph and quite accurately extract the data points. The webplotdigitizer tool provides the data in a matrix form which can be directly used as an input for Matlab’s curve fitting tool. The data points that were extracted at 303 K are shown in Table 5-1. Figure 5-1: Original data from Veneman et al. Reprinted from [55] with permission from Elsevier. Stijn de Flart Master of Science Thesis 5-2 Isotherm model validation 55 Table 5-1: Isotherm data points at reference temperature of 303K (bold faced values were additionally added, rounded values are shown). P (Pa) 0 329 988 1537 3073 4280 8671 14159 45549 71012 q (mol/kg) 0 1.59 1.94 2.05 2.16 2.34 2.52 2.65 2.81 2.94 In order to obtain a good fit for the model it was necessary to add two additional data points in the low pressure regime, denoted by the bold faced values in Table 5-1. The data points can be implemented in matlab’s curve fitting tool, which uses equation (5-3) to fit a curve to the data points by changing values of qsi and Ki . The curve fitting session is shown in Figure 5-2. Figure 5-2: Curve fitting session to isotherm data at 303 K. The fit has an excellent R-square value of 0.9988 and provides values for qs1 , qs2 , K1 and K2 , denoted in Table 5-2. Table 5-2 also contains values for ∆H1 and ∆H2 which are results from the quantum chemical calculations obtained in the previous chapter. It however is still Master of Science Thesis Stijn de Flart 56 Model development and results Table 5-2: Isotherm parameters Parameter Value Description Source qs1 (mol/kg) K1 (Pa−1 ) qs2 (mol/kg) K2 (Pa−1 ) ∆H1 (kJ/mol) ∆H2 (kJ/mol) 1.942 0.01201 1.061 0.0001444 -66.14, -75.23 -75.26 CO2 capacity Equilibrium constant CO2 capacity Equilibrium constant H2 O catalyzed heat of ads. Amine catalyzed heat of ads. Curve fitting Curve fitting Curve fitting Curve fitting Quantum Chemical calculations Quantum Chemical calculations unclear which heat of adsorption ∆Hi belongs to which qsi . In Table 5-2, the two values of ∆H1 are related to water catalyzed CO2 capture and ∆H2 is related to amine catalyzed CO2 capture. It is thus needed to link these values to the correct qs1 and qs2 . What can be seen is that qs1 is much larger than qs2 , indicating that qs1 is linked to the reaction mechanism that is most likely dominant in the CO2 capture. Recalling the conformer distribution from chapter 4, it became clear that less or more 2 groups of 3 primary amines were close to each other and 3 amine groups were more isolated. Since only two groups can participate in the amine catalyzed route the other 5 are expected to capture CO2 by using H2 O as a catalyst. It is thus expected that the contribution of H2 O to the CO2 adsorption will be larger (4 groups for the amine catalysis and 5 groups for the water catalysis). Since qs1 is larger than qs2 , qs1 is attributed to the water catalyzed part of the CO2 adsorption and thus uses the values of ∆H1 to describe the temperature dependence. Using the thermodynamic data, values for K01 and K02 can be calculated and the isotherm model can be used to describe the CO2 capacity of the VP OC 1065 at different temperatures. K1 exp(−∆H1 /RT ) K2 = exp(−∆H2 /RT ) K01 = (5-5) K02 (5-6) Having calculated K01 and K02 equation (5-3) and (5-4) can now be used to describe the CO2 capacity at different temperatures. Table 5-2 shows 2 different values for ∆H1 which is due to the two different routes where H2 O plays a role. As was mentioned in chapter 4, the bicarbonate route has a lower energy barrier, however also a lower heat of reaction making it a rather reversible route. The H2 O catalyzed carbamic acid route has a similar heat of reaction to the amine catalyzed route, making it a more stable reaction product. It is expected that kinetics will prefer the bicarbonate route at lower temperatures whereas at higher temperatures the H2 O catalyzed carbamic acid route may have the preference. Upon calculation and implementation of the different K0i ’s in the isotherm model the following results were obtained, shown in Figure 5-3 and Figure 5-4. Stijn de Flart Master of Science Thesis 5-2 Isotherm model validation 57 Dual site isotherm model. ∆ H1 = -66.14 kJ/mol) 3 Loading in mol/kg 2.5 2 1.5 1 Veneman et al. reference model (T = 303 K) Veneman et al. reference model (T = 313 K) Veneman et al. reference model (T = 343 K) Veneman et al. reference model (T = 353 K) Veneman et al. reference model (T = 373 K) 0.5 0 0 1 2 3 4 5 6 7 8 9 10 ×10 4 Partial CO2 pressure in Pa Figure 5-3: Calculated isotherm according to dual site model for ∆H1 = -66.14 kJ/mol, corresponding to the bicarbonate route. Experimental data from Veneman et al. Dual site isotherm model. ∆ H1 = -75.23 kJ/mol) 3 Loading in mol/kg 2.5 2 1.5 1 Veneman et al. reference model (T = 303 K) Veneman et al. reference model (T = 313 K) Veneman et al. reference model (T = 343 K) Veneman et al. reference model (T = 353 K) Veneman et al. reference model (T = 373 K) 0.5 0 0 1 2 3 4 5 6 7 Partial CO2 pressure in Pa 8 9 10 ×10 4 Figure 5-4: Calculated isotherm according to dual site model for ∆H1 = -75.23 kJ/mol, corresponding to the carbamic acid route. Experimental data from Veneman et al. Master of Science Thesis Stijn de Flart 58 Model development and results It can be seen that the dual site model fits the experimental data quite well for both values of ∆H1 . Using the reaction energy for the bicarbonate route the model has a better fit at the lower temperatures whereas the H2 O catalyzed reaction energy has a better fit at higher temperatures. The best fit to the experimental data was obtained when ∆H1 was set to -71 kJ/mol, shown in Figure 5-5 which is somewhat in the middle of the two reaction energies. Dual site isotherm model. ∆ H1 = -71 kJ/mol) 3 Loading in mol/kg 2.5 2 1.5 1 Veneman et al. reference model (T = 303 K) Veneman et al. reference model (T = 313 K) Veneman et al. reference model (T = 343 K) Veneman et al. reference model (T = 353 K) Veneman et al. reference model (T = 373 K) 0.5 0 0 1 2 3 4 5 6 7 8 9 10 ×10 4 Partial CO2 pressure in Pa Figure 5-5: Adsorption capacity for ∆H1 = -71 kJ/mol. 5-2-1 Sensitivity The sensitivity of the model was tested in order to see how well the isotherms match the experimental data upon a small change of the heat of reaction. Figure 5-6 shows the results for two different heat of reactions. It can be seen that especially at higher temperatures the isotherms did not match with the experimental data at all anymore, showing that the model is not simply a model that fits for any heat of reaction and describes the chemical behavior of the material rather well. Stijn de Flart Master of Science Thesis 5-2 Isotherm model validation Dual site isotherm model. ∆ H1,2 = -60 kJ/mol 3 2.5 2.5 2 2 1.5 1 Veneman et al. reference model (T = 303 K) Veneman et al. reference model (T = 313 K) Veneman et al. reference model (T = 343 K) Veneman et al. reference model (T = 353 K) Veneman et al. reference model (T = 373 K) 0.5 0 0 1 2 3 4 5 6 7 Partial CO2 pressure in Pa 8 Dual site isotherm model. ∆ H1,2 = -85 kJ/mol 3 Loading in mol/kg Loading in mol/kg 59 9 10 ×10 4 1.5 1 Veneman et al. reference model (T = 303 K) Veneman et al. reference model (T = 313 K) Veneman et al. reference model (T = 343 K) Veneman et al. reference model (T = 353 K) Veneman et al. reference model (T = 373 K) 0.5 0 0 1 2 3 4 5 6 7 8 Partial CO2 pressure in Pa 9 10 ×10 4 Figure 5-6: Sensitivity upon changing reaction energies. 5-2-2 Low pressure regime More interesting for direct air capture applications is the low partial pressure regime, ranging from 0 to 100 pascal. Figure 5-7 shows experimental data from the VP OC 1065’s CO2 capacity at 40 Pa partial pressure and different relative humidities. Under ambient conditions it can be seen that the capacity will be around 1.4 mol/kg. The theoretical model predicts capacities of 1 mol/kg for both ∆H1 values which is lower than the measurements from Veneman et al. but still an acceptable approximation of the CO2 capacity under atmospheric conditions for initial design calculations (Figure 5-8). Figure 5-7: CO2 adsorption capacity of VP OC 1065 as a function of the relative humidity at a CO2 partial pressure of 40 Pa. Reprinted from [55] with permission from Elsevier. Master of Science Thesis Stijn de Flart 60 Model development and results Dual site isotherm model. ∆ H1 = -66.14 kJ/mol 2.5 2.5 2 2 1.5 1 0.5 Dual site isotherm model. ∆ H1 = -75.23 kJ/mol 3 Theoretical sorbent capacity. T = 298 K Loading in mol/kg Loading in mol/kg 3 Theoretical sorbent capacity. T = 298 K 1.5 1 0.5 0 0 0 10 20 30 40 50 60 70 80 90 100 Partial CO2 pressure in Pa 0 10 20 30 40 50 60 70 80 90 100 Partial CO2 pressure in Pa Figure 5-8: Sorbent capacity conditions relevant for air capture. 5-2-3 Concluding remarks The results from the quantum chemical calculations were successfully implemented in an isotherm model. Not only did the quantum chemical calculations provide information about the amount of necessary sites in the Langmuir model, they also provided the thermodynamic data that was used to describe the temperature dependence of the model while keeping a link to reality. After implementation the isotherm model was able to describe the CO2 capacity of the VP OC 1065 at different temperatures. Additionally at conditions relevant for direct air capture the model was capable of predicting the equilibrium capacities rather well. 5-3 Numerical solution method Having an isotherm model for the VP OC 1065’s CO2 capacity the focus can shift towards the actual solution of the system of equations shown in 5-1 to 5-3. Shafeeyan et al. give a very broad overview of different modeling studies done on the adsorption of CO2 in a fixed-bed column. Many of the studies use finite difference methods in order to solve the system of equations which have been reported in other studies as well ([51], [41] [38]). Finite Difference Methods are relatively easy to implement and can be used to solve various types of differential equations. 5-3-1 Discretization of equations Upon applying a finite difference discretization for the spatial operators, the system of equations in 5-1 to 5-3 (for a single species) can be expressed as follows, which will also become Stijn de Flart Master of Science Thesis 5-3 Numerical solution method 61 more clear later in this chapter: dq dc 1− ρp + = Ac + b dt dt dq = k [q∗ (c) − q] dt qs2 K2 RT c qs1 K1 RT c + q∗ = 1 + K1 RT c 1 + K2 RT c (5-7) (5-8) (5-9) Where in this case c is multiplied with RT in order to convert it to a partial pressure. It should be noted though that in (5-9) not necessarily two vectors will be divided by each other; the equations are solved element wise using matlab’s build in root finding algorithm. In (5-7), ∂2c ∂c the A matrix contains the central difference approximations of both the terms ∂z 2 and ∂z from the general mass balance equation given in (5-1). The vector b contains the boundary conditions in its discretized form. The differential equations can be made discrete by giving ∂z a finite value of ∆z. The total length of the adsorption column is then made discrete by creating a grid of n nodes with a spacing of ∆z in between. To get a good understanding of the grid and how it represents the theoretical model the following section discusses it in some more detail. Grid generation Figure 5-9 displays again the physical model of the packed bed, where below it shows the actual grid that in this case represents the packed bed. In the one dimensional grid, the length of the bed is split up in n+1 nodes where the length between two nodes equals ∆z. By making ∆z finite one can start formulating the differential equations in its numerical and finite form, which can then be formulated as a system of algebraic equations which can be ∂2c ∂c solved. By applying central differences in order to approximate the terms ∂z 2 and ∂z the following equations are obtained [57]: ∂2c ci−1 − 2ci + ci+1 ≈ ∂z 2 ∆z 2 ∂c ci+1 − ci+1 ≈ ∂z 2∆z (5-10) (5-11) In equations 5-10 and 5-11, ci represents the CO2 concentration in a node which is directly linked to a specific coordinate in the grid. It can be seen that when i = 1, there is the robin boundary condition whereas at i = n there is the no flux boundary condition. Having the discretized form of the spatial operators, the mass balance can be rewritten in the following form. dc 1− dq DL u + ρp = (ci+1 − 2ci + ci−1 ) − (ci+1 − ci−1 ) (5-12) dt dt ∆z 2 2∆z Similarly, the boundary conditions can be approximated as well by central differences. ∂c c2 − c0 |z=0 = −u (cf − c|z=0 ) ≈ DL = −u [cf − c1 ] ∂z 2∆z ∂c cn+1 − cn−1 |z=0 = 0 ≈ ∂z 2∆z DL Master of Science Thesis (5-13) (5-14) Stijn de Flart 62 Model development and results Figure 5-9: Numerical grid representation of the packed bed. From Figure 5-9 it becomes clear that i is in the range of 1 to n. When i = 1 is entered however in equation (5-12) it is seen that a value of c0 is required (similar to cn+1 ). The discretized boundary conditions can be written in the form to calculate c0 and cn+1 to provide this value. c0 = cn+1 2∆zu (cf − c1 ) + c2 DL = cn−1 (5-15) (5-16) System of equations Equation (5-12) can be solved for i = 1,2,...,n by using the boundary conditions at i = 1 and i = n. To make the system of equations a bit more manageable the following substitution was done: DL ∆z 2 u σ= 2∆z ρ= Stijn de Flart (5-17) (5-18) Master of Science Thesis 5-3 Numerical solution method 63 Inserting i = 1 to n in equation (5-12) the following equation is obtained (after simplifying it with some algebra): ∂q ∂c 1− ρp + = (ρ + σ)c0 + (−2ρ)c1 + (ρ − σ)c2 ∂t ∂t ∂q ∂c 1− ρp + = (ρ + σ)ci−1 + (−2ρ)ci + (ρ − σ)ci+1 ∂t ∂t ∂q 1− ∂c ρp + = (ρ + σ)cn−1 + (−2ρ)cn + (ρ − σ)cn+1 ∂t ∂t (i = 1) (5-19) (i = 2, 3, ..., n − 1) (5-20) (i = n) (5-21) It becomes clear that indeed values for c0 and cn+1 are needed since they do not exist in the grid. These are provided by the boundary conditions and upon implementation of those the following system is obtained: ∂c + ∂t ∂c + ∂t ∂c + ∂t ∂q 2∆zu 1− 2∆zu ρp c1 + (2ρ)c2 + (ρ + σ) cf = −2ρ − (ρ + σ) ∂t DL DL (i = 1) (5-22) 1− ∂q ρp = (ρ + σ)ci−1 + (−2ρ)ci + (ρ − σ)ci+1 ∂t (i = 2, 3, ..., n − 1) (5-23) 1− ∂q ρp = (2ρ)cn−1 + (−2ρ)cn ∂t (i = n) (5-24) Comparing this system with equation (5-7) it becomes clear what the A matrix and the b vector become. −2ρ − (ρ + σ) 2∆zu DL ρ+σ 0 A= 0 0 0 0 (ρ + σ) 2∆zu 0 0 0 0 c1 DL cf 0 0 0 0 c2 0 c3 . 0 0 0 0 . . 0 0 . b = . c . . . 0 n−2 . c 0 ρ + σ −2ρ ρ − σ n−1 . cn 0 0 2ρ −2ρ 0 (5-25) Using the A matrix and the b vector, the mass balance equation can indeed be written as: 2ρ 0 −2ρ ρ − σ . . 0 . 0 0 0 0 0 0 dc + dt 1− dq ρp = Ac + b dt (5-26) Equation (5-26) can be solved by using a split-operator method, which decouples the transport term (which is the right side of the equation) and the reaction term (which is the ∂q ∂t ). 5-3-2 Operator splitting Solving the Diffusion-Advection-Reaction equation is quite a challenging task, especially in the case of adsorption systems where the reaction term is often non-linear due to the adsorption isotherm. A way to simplify this is by separating the adsorption part from the transport part Master of Science Thesis Stijn de Flart 64 Model development and results which is better known as the operator splitting method. This method calculates a solution to the system of equations without the adsorption part during the first step. In the second step, the adsorption part is added and corrects the concentrations that were calculated during the first step. The operator splitting method is well-known and often applied in modeling chemical transport equations ([7] [5] [6]). Barry et al. (2000) compare several split-operator methods for solving the discretized system of equations. The operator splitting method separates the ∂q ∂c ∂t term from the ∂t term. ∂q First, a suitable finite difference method to discretize the ∂c ∂t and ∂t terms is required in order to solve the system of equations. The Crank-Nicolson method is an implicit method that is second order in time O(∆t2 ) and is unconditionally stable. Central differences have a second-order accuracy as well O(∆z 2 ). The Crank-Nicolson method itself will not be discussed in detail in this thesis and can be found in most of the numerical methods for differential equations literature. Using the Crank-Nicolson method for the system of equations given in 5-7, 5-8 and 5-9 the following O(∆t2 ) scheme: AL cn+1 + 1− 1− ∆t ρp qn+1 = ρp qn + AR cn + (bn+1 + bn ) 2 (5-27) where cn is the numerical solution for the CO2 concentration throughout the bed at the nth ∆t time step. AL = I − A ∆t 2 and AR = I + A 2 . Similarly the linear driving force equation becomes (5-8): (∆t/2)[q∗ (cn+1 ) + q∗ (cn )] + (1 − k(∆t/2))qn qn+1 = (5-28) 1 + k(∆t/2) Where q∗ gives the equilibrium capacity according to the dual-site langmuir isotherm. Substituting equation (5-28) in (5-27) would yield a system that can be solved iteratively for cn+1 which is O(∆t2 , ∆z 2 ) accurate. Solving this system however is a difficult task and very computational intense which can be avoided by using a two-step method. Barry et al. (2000) propose the following two-step method in order to solve equations (5-26) and (5-27): n n+1 c∗,n+1 = A− + bn ) L 1 AR c + (b ∆t 2 (5-29) 1− 1− ρp qn+1 = c∗,n+1 + ρp qn (5-30) Where first the transport step is calculated in equation (5-29) and is followed by the reaction step in (5-30). In equation (5-30), cn+1 can be solved iteratively using root finding techniques, where it is input for cn in the next time step. This two-step method makes it lots easier to solve the equations however it goes at the cost of accuracy since this scheme is O(∆t) accurate instead of O(∆t2 ) for the Crank-Nicolson method. cn+1 + 5-4 Packed bed model validation A matlab code was written in order to solve equations (5-29) and (5-30). To conclude if the mathematical model delivers the correct results two validation studies have been performed. In the static validation, the breakthrough curve is compared with known results from literature for the same parameters and isotherm. During the dynamic validation, the isotherm remains the same and parameters such as velocity, axial dispersion and mass transfer rate are changed. The behavior of the model is analyzed, resulting in a conclusion. Stijn de Flart Master of Science Thesis 5-4 Packed bed model validation 65 Table 5-3: Simulation parameters from Barry et al. (2000). Curve type u (cmd− 1) DL (cm2 d− 1) k(d− 1) ν Ks A1 A2 A3 L(cm) BTC at 5 cm 6 3 100 0.1 2 0 1 0 40 5-4-1 Static validation Barry et al. (2000) provide an example for the breakthrough calculation and in order to validate this model the same calculation was performed. The system they solve is slightly different and is shown below: ∂c ∂c ∂q ∂2c + = DL 2 − u ∂t ∂t ∂z ∂x ∂q = k [q ∗ (c) − q] ∂t P2 j j=0 aj c ∗ q = Ks A2 (ν − 1) − A2 A3 ν − a2 c (5-31) (5-32) (5-33) Where, u (which they call V) is the velocity and a0 = Ks A1 A2 (ν − 1) − A2 A3 (A2 + νA1 ) a1 = Ks A2 (1 − ν) + ν(A2 A3 − uA1 )A2 u − A2 u a2 = uν It should be noted that a1 is different than the one shown in [6], however it is expected that it contains a typo since they refer to their previous study for this isotherm which contains the A2 u term [8]. To validate the code, the same parameters (Table 5-3) were used and the breakthrough curve was computed at a distance of 5 cm for a total column length of 40 cm. The total simulation time was 5 days with a ∆t of 0.01 days and a ∆z of 0.1 cm. Figure 5-10 shows the breakthrough curve that has been computed at a distance of 5 cm in the column and compares the computed breakthrough curve with the one given by Barry et al. (using the webplot digitizer tool). It can be seen that the breakthrough curve that was calculated with the matlab code has an excellent match with their breakthrough curve. 5-4-2 Dynamic validation Besides having the correct breakthrough curve it is also important to see how the model responds to changes in for instance the mass transfer coefficient (k), the axial dispersion term (DL ) and the bed velocity (u). A couple of simulations have been done in order to compare the results with the base case. The simulation parameters are shown in Table 5-4. Master of Science Thesis Stijn de Flart 66 Model development and results Breakthrough curve at 5 cm 1 0.9 Relative concentration 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 Breakthrough curve from Barry et al. (2000) Calculated breakthrough curve 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Time (days) Figure 5-10: Comparison of the calculated breakthrough curve with the one reported by Barry et al. (2000). Table 5-4: Parameters for the dynamic validation of the packed bed model (breakthrough curves are computed at 5 cm in the bed). Case u (cmd− 1) DL (cm2 d− 1) k(d− 1) ν Ks A1 A2 A3 L(cm) 1: 2: 3: 4: 6 6 12 6 3 6 3 3 100 100 100 1 0.1 0.1 0.1 0.1 2 2 2 2 0 0 0 0 1 1 1 1 0 0 0 0 40 40 40 40 Base case Axial dispersion change Bed velocity change Mass transfer change Case 2: change in axial dispersion The axial dispersion is increased and the effect on the breakthrough curve is studied. Having a higher axial dispersion coefficient the expected behavior would be that the mass transfer front is less ’sharp’ and the breakthrough curve is less steep. Due to the higher dispersion, introducing more axial mixing, breakthrough should occur sooner and saturation of the bed should take longer. Figure 5-11 shows the result of the simulation which indeed show the expected results. Breakthrough already occurs after half a day whereas saturation did not occur at all after 5 days. Case 3: change in bed velocity When increasing the velocity through the bed (with a note that the mass transfer coefficient is still very high) the expected behavior is basically a much steeper breakthrough and a shorter Stijn de Flart Master of Science Thesis 5-4 Packed bed model validation 67 Breakthrough curve after 5 days, D L = 6 (cm 2 d -1) 1 0.9 Relative concentration 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Time (days) Figure 5-11: Breakthrough curve for DL = 6 cm2 d−1 . saturation time. Figure 5-12 shows the result of a simulation where the bed velocity has been doubled. The saturation time has indeed less or more halved and the breakthrough curve is steeper, however the breakthrough time remains the same. In a normal system this would be very unexpected behavior since a quicker breakthrough is also expected but it should be pointed out that in this case the equilibrium isotherm contains a velocity term in the a1 and a2 coefficient. In the base case, the equilibrium capacity of the model is 1.5 mol/kg whereas in the case 3, the equilibrium capacity has doubled. Therefore it makes sense that the breakthrough time remains the same. It could be argued that if the capacity doubles and the velocity doubles the saturation time should remain the same. However, velocity plays a bigger role now making the system is less dispersed. This results in a steeper breakthrough curve resulting in a much shorter saturation time. Case 4: change in the mass transfer coefficient The mass transfer coefficient basically describes the adsorption rate of the adsorbate. Having a very high mass transfer coefficient means that the overall kinetics of the system are determined by parameters such as velocity and dispersion whereas having a low mass transfer coefficient the saturation time rather depends on the mass transfer coefficient. When decreasing the mass transfer coefficient to 1 (d−1 ) the following breakthrough curve was obtained. From Figure 513 it becomes clear that the breakthrough curve has become much more broad, indicating that for k = 1 (d− 1) the mass transfer becomes a limiting factor. Breakthrough occurs rather quickly since the adsorbate in the fluid phase starts to travel through the column without being adsorbed into the solid phase. The residence time is too low for complete adsorption Master of Science Thesis Stijn de Flart 68 Model development and results Breakthrough curve after 5 days, u = 12 (cm d -1) 1 0.9 Relative concentration 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Time (days) Figure 5-12: Breakthrough curve for u = 12 cm d− 1. Breakthrough curve after 5 days, k = 1 (d -1) 1 0.9 Relative concentration 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Time (days) Figure 5-13: Breakthrough curve for k = 1 (d−1 ). Stijn de Flart Master of Science Thesis 5-5 Implementation 69 and that is something that is illustrated by the breakthrough curve. 5-5 Implementation Based on the dynamic and static validation it was shown that the packed bed adsorption model shows the correct behavior for the validation case. The model works correctly and can be used to start modeling the breakthrough curves for the VP OC 1065 sorbent which can be matched to experimental breakthrough curves. A description of such an experiment is found in Appendix B which should be performed. Other parameters such as the packing density () and the axial dispersion coefficient DL can be estimated using correlations given in chapter 3. To determine them more accurately however experiments should be performed as well. Nevertheless upon implementation of the isotherm model for the VP OC 1065 a good starting guess for adsorption rate can still be made by using correlations and matching the experimental breakthrough curve by varying the mass transfer coefficient. 5-6 Concluding remarks Simulation times for all the cases were in the order of a couple of minutes however it was noticed that they are highly dependent on the complexity of the isotherm model. The model can definitely be improved by using a more efficient root-finding algorithm or by using other numerical routines. The alternative would be to start using software like gPROMS which have standard adsorption models included [23]. Master of Science Thesis Stijn de Flart 70 Stijn de Flart Model development and results Master of Science Thesis Chapter 6 Conclusion and recommendations 6-1 Conclusion This work has identified solid amine-based sorbents as a suitable candidate for a Direct Air Capture process. A process where CO2 can be captured from air and recycled using low grade heat of around 80◦ C. Especially the class 2 solid sorbents containing primary amine groups proved to be very promising due to their stability over many cycles which is an important criteria for a air capture process. This work selected the class 2 VP OC 1065 sorbent, functionalized with primary amine groups to focus on. In designing an air capture adsorption process, two parameters are essential to know which are the rate of adsorption, and the capacity of the material. The rate of the process can be extracted by matching experimental results of breakthrough curves with a mathematical model. The capacity of the material is a function of the partial pressure and is dependent on the chemical behavior of the material. It became clear that the reaction mechanisms of such materials are not yet completely understood, as literature reports different reaction mechanisms, and in order to justify them molecular modeling using the Spartan software was applied. The quantum chemical calculations showed that the reaction between CO2 and a functional amine will only proceed if there is a catalyst. This catalyst was found to be either a water molecule, or a nearby second amine group. When CO2 is captured, it is either stored as an carbamic acid (where the reaction is catalyzed by a nearby second amine group or a H2 O molecule) or as a bicarbonate complex. Especially the H2 O catalyzed carbamic acid formation was interesting, since during this study no reports of it were found in literature. The results of the modeling study are in good agreement with mechanisms reported in literature and were successfully implemented in an isotherm model to describe the sorbent’s CO2 capacity. The system of equations describing an adsorption process were successfully solved using an operator splitting method with a Crank-Nicolson scheme. The molecular modeling results served as an input for the model from where it can be matched to experimental results. The model was validated for a similar case and the dynamic behavior is considered to be correct. Master of Science Thesis Stijn de Flart 72 Conclusion and recommendations The molecular modeling revealed good insight in the VP OC 1065 and the mathematical model can be used as a tool to extract an adsorption rate. These are the tools needed to start designing an direct air capture process. 6-2 Recommendations To get one step closer to designing this process lots of experimental work has to be performed. Breakthrough experiments should be performed for different column lengths and the model needs to be used to estimate the adsorption speed. In addition low partial pressure isotherm measurements can be used to get a better description of the low pressure regime of the CO2 capacity. Computational time can be reduced by improving the mathematical model. A different root finding algorithm can be implemented, a different method can be applied (finite volume) or a software package could be used (gPROMS). Finally, the numerical routine can be implemented in Fortran instead of matlab to improve the computational time. Besides that there are still technological as well as commercial challenges before this technology is ready to be applied in industry. To create a completely autonomous system, either waste-heat or renewable energy sources should be used to regenerate the CO2 from the sorbent. The further use of waste heat could additionally improve the overall plant efficiency. Even though CO2 is a resource, the price of CO2 is currently low and the technology has to be able to compete with such low prices. 6-3 Future prospects The benefits of the technology are clear, all CO2 emissions can be captured whereas at the same time CO2 can be made available everywhere. Just as currently energy generation is decentralized (in the form of solar panels) this technology could decentralize CO2 capture. Everywhere where waste-heat is available the technology can be applied and the CO2 can be regenerated locally. In a future where fossil fuels become a rarity, the recycling of CO2 and H2 O could serve as a way to synthesize hydrocarbons using well known processes such as the Fischer-Tropsch process. CO2 capture is decentralized and transported to a facility that converts the CO2 in fuels again, closing the carbon loop and creating an artificial ’unlimited’ source of fuels. Stijn de Flart Master of Science Thesis Appendix A Energy Transition Scholarship Master of Science Thesis Stijn de Flart Carbon Dioxide as a resource Recycling it directly from the air Stijn de Flart October 16, 2015 I NTRODUCTION During my studies I became specifically interested in the world of renewable energy sources and the transition towards a more sustainable society. The world energy demand continues to grow whereas the conventional energy sources are getting depleted. We are currently facing an enormous technological and societal challenge where we have to become more sustainable and I actively want to contribute to help and face this challenge. To introduce myself, I’m Stijn de Flart and am enrolled in the Sustainable Processes & Energy Technologies master track at the TU Delft (part of the Mechanical Engineering master tracks). I’ve already started my master thesis where I had a very clear view of what I wanted to research, namely, capturing and recycling carbon dioxide directly from the air. Figure 1: Illustrative figure made by a friend of mine, Walt van der Veen. 1 S OCIETAL AND INDUSTRIAL CHALLENGE Since the beginning of the industrialization the CO 2 concentration in the atmosphere has been rapidly increasing. The increase in atmospheric CO 2 levels is considered to be the cause of human activities such as burning of fossil fuels for energy generation and using fossil fuels for transportation. It is generally acknowledged that the increase in atmospheric CO 2 concentration, along with other greenhouse gases, cause global climate change (IPCC 2007). Concerns over climate change and general awareness of the limited availability of earths natural resources drive innovations in technologies for stabilizing the CO 2 concentration in the atmosphere as well as to make our current processes more efficient. C ARBON D IOXIDE AS A RESOURCE Although CO 2 is often placed in a negative context, being responsible for global climate change, it is also a gas that is vital to life on Earth and it is a viable resource for many kinds of industrial processes (Aresta 2010) such as : 1. Biofuel production; 2. Greenhouses; 3. Fuel synthesis; 4. Water treatment. To give an indication for the CO 2 requirement for biofuel production from microalgae; 1.72 g of CO 2 is required to obtain 1 g of biomass, so producing tonnes of biomass would require almost the double amount of mass in CO 2 . (González-Fernández, C. et al., 2011). C ONVENTIONAL T ECHNOLOGY AND LIMITATIONS Among the technologies to control the CO 2 emissions are carbon capture and sequestration (CCS) and carbon capture and utilization (CCU). With CCU, CO 2 is turned into a resource instead of a waste, creating an artificial carbon loop. One of the most suitable ways of separating CO 2 from a gas stream is based on absorption in liquid amines, which is common practice in industry (Goeppert et al., 2012). However, this technology is applied at concentrated sources (e.g. power plants) and regenerating the CO 2 introduces a high energy penalty to the process (IPCC 2005). This puts a constraint on the location of processes that require CO 2 since they should be close to power plants. Not all industrial processes that require CO 2 are located near power plants and often it is supplied in the form of pressurized cylinders. This causes additional transport costs and additional energy costs. Generally speaking, two solutions are needed. One to control the CO 2 emissions and one to supply CO 2 , both in a sustainable way. 2 G ET IT FROM THE AIR ! A possible solution to overcome these challenges is to separate CO 2 from the air by making use of solid sorbents. Solid sorbents require less heat for regeneration due to their lower heat capacity and capturing CO 2 from the air has several advantages (Alesi et al., 2012). The biggest is that it can be decoupled from the fossil fuel power generation, making use of renewable energy sources as an input. In this way, the carbon loop can be closed. Direct air capture proves promising for processes such as biofuel production since the CO 2 can be produced on-site in a sustainable way. Low grade heat is required for regeneration (around 100 degrees Celsius) which is often available at industrial processes in the form of waste heat or can be supplied by renewable energy sources. (Goeppert et al., 2014) By making further use of this waste heat the overall plant efficiency can be increased. F UTURE PROSPECTS In essence, CO 2 is half of the reagents needed to synthesize hydrocarbons. The other half is of course H2O and together they can be converted by having energy as an input to hydrocarbons. (Lackner et al., 2011). Imagine that the hydrocarbons we burn can be recycled back into their original form! Whereas this is still something for the future, the technology can already be applied at a much smaller (kg/day) scale, where the CO 2 can be used for one of the processes described above. The great advantage of capturing CO 2 from the air is that it can be decoupled from fossil fuel based power plants. It is available everywhere, and with this technology it can be made available everywhere. Low grade heat (around 100 degrees Celsius) is needed for the regeneration process, which can be either supplied by renewable energy sources or in the form of waste heat from an other industrial process. Industrial processes that are best carried out at remote locations requiring CO 2 can now directly generate it themselves, with the possibility to make use of waste heat which otherwise would have not been used anymore. P ROPOSED S OLUTION Several solid sorbents have been identified to be able to capture CO 2 from the atmosphere. These adsorbents can operate via physisorption or chemisorption. Zeolites, activated carbons, calcium oxides, hydrotalcites, metal-organic frame (MOF) materials, aminopolymers and organic-inorganic hybrid materials make up the main classes of adsorbents (Ko Y. G. et al. 2011) able of accomplishing this. A solid sorbent for atmospheric CO 2 capture should have two important characteristics. The sorbent must have a high selectivity towards CO 2 at ambient operating conditions and the captured CO 2 has to be easily regenerated so it can be used as a feedstock. Another important characteristic is the stability of the sorbents and the kinetics of the process. The sorbents are generally employed in a cyclic process, making use of pressure swings or temperature swings to desorb the material after adsorptions. 3 S OLID A MINES Ko, Y G. et al (2011) demonstrated the interaction between CO2 and various amines. Solid Amine sorbents can be divided into several classes: 1. Primary Amines, containing the N H2 functional group; 2. Secondary Amines, containing the N H functional group; 3. Tertiary Amines, containing the N functional group. P RIMARY A MINES Ko, Y. G. et al (2011) identified that primary amines possessed the highest bonding-affinity to CO 2 . Didas, S. A. et al (2012) also identified that primary amines exhibit significantly higher adsorption capacities of CO 2 in ultra-dilute gas streams, making them suitable for atmospheric CO 2 capture. Goeppert A. et al. (2014) exposed polyethylenimine (PEI) supported on fumed silica to a gas stream containing 400 ppm CO 2 which was effectively adsorbed by this sorbent. P RIMARY B ENZYLAMINE Alesi, W. R. et al. (2012) proposed a primary benzylamine for applications in CO2 capture. The material exhibited high CO 2 capacities and showed low moisture adsorption which is desired for a process in which CO 2 will be cyclically captured and released. Moreover the CO 2 capture capacity remained stable over multiple cycles which is another desired characteristic for this process. R ESEARCH GOAL In order to come up with a process that can be used in industry it is important to get a good understanding of the CO 2 capture process. The aim of this study is to model the CO 2 capture process and determine if it can be turned into a viable process in industry. The material chosen is the primary benzylamine described by Alesi, W. R. et al. (2012) due to its high stability and CO 2 capture capacity. 4 R ESEARCH PLAN AND CURRENT PROGRESS In order to achieve the described goal which is to model the adsorption process of CO 2 under atmospheric conditions the research project has been divided in several milestones of which some have been reached. The research is supervised by TU Delft professor W. Buijs, Engineering Thermodynamics group, Process & Energy Department, 3mE. M ATHEMATICAL MODEL The aim of the first milestone is to describe the process mathematically. Based on the outcome of a literature study a mathematical model has been proposed, which is able to describe fixed bed adsorption. The fixed bed configuration is chosen because this is the most common way for adsorption processes (Cussler, 1997, p. 312). Currently the model has been validated for several cases and now has to be adapted towards the application of benzylamine. M OLECULAR MODELING In order to get insight in how the CO 2 molecules interact with the material, molecular modeling with Spartan software has been used. As an addition, the molecular modeling will be able to provide heats of reactions which will serve as an input to describe how the sorbent behaves at different temperatures. E XPERIMENTS Whereas the molecular modeling provides an input for the reaction mechanism as well as the heats of reaction, still some experiments have to be conducted in order to measure the equilibrium capacity of the sorbent for different CO 2 concentrations which are commonly encountered in atmospheric or near atmospheric environments (e.g. office spaces). In parallel breakthrough curve experiments have to be performed. P ROGRESS SO FAR Most of the mathematical modeling has been done whereas the model is currently being validated. The focus is currently on the molecular modeling and the experiments. The mathematical model will eventually be compared and fitted to the experimental data making it able to describe the adsorption process. 5 B IBLIOGRAPHY Intergovernmental Panel on Climate Change. (2005): Special Report on Carbon Dioxide Capture and Storage. Prepared by Working Group III of the Intergovernmental Panel on Climate Change [Metz, B., O. Davidson, H. C. de Coninck, M. Loos, and L. A. Meyer (eds.)]. Cambridge University Press, Cambridge, United Kingdom and New York, NY, USA, 442 pp. Intergovernmental Panel on Climate Change. (2007): Climate Change 2007: Mitigation. Contribution of Working Group III to the Fourth Assessment Report of the Intergovernmental Panel on Climate Change [B. Metz, O.R. Davidson, P.R. Bosch, R. Dave, L.A. Meyer (eds)], Cambridge University Press, Cambridge, United Kingdom and New York, NY, USA., XXX pp. Aresta M. (2010) Carbon Dioxide as Chemical Feedstock [online]. 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(2012) Role of Amine Structure on Carbon Dioxide Adsorption from Ultradilute Gas Streams such as Ambient Air. ChemSusChem 2012, 5, 2058-2064. Goeppert A, Zhang H, Czaun M, May R. B., Surya Prakash G. K., Olah G. A., Narayanan S. R. (2014) Easily Regenerable Solid Adsorbents Based on Polyamines for Carbon Dioxide Capture from the Air. ChemSusChem 7 (2014) 1386-1397. Graves C, Ebbesen S. D., Mogensen M, Lackner K. S. (2011) Sustainable hydrocarbon fuels by recycling CO 2 and H2O with renewable or nuclear energy. Renewable and Sustainable Energy Reviews 15 (2011) 1-23. Goeppert A., Czaun M., Surya G. K., Olah G. A. (2012) Air as the renewable carbon source of the future: an overview of CO 2 capture from the atmosphere. Energy Environ. Sci., 2012, 5, 7833. 6 80 Stijn de Flart Energy Transition Scholarship Master of Science Thesis Appendix B Experimental breakthrough set up When conducting a breakthrough experiment, a known amount of solute free sorbent is packed in a column. In line with this thesis, the gas of interest is CO2 under atmospheric conditions (400 ppm, 20 ◦ C and a relative humidity varying from 40 to 80%). The sorbent is exposed to a known flow rate and at the inlet and outlet the relative humidity as well as the CO2 concentration is measured. As soon as the inlet and outlet CO2 concentration are identical, the sorbent is saturated and the breakthrough curve can be computed. Figure B-1: Possible breakthrough experiment set-up. Master of Science Thesis Stijn de Flart 82 Experimental breakthrough set up The experimental set-up is shown in Figure B-1. During the experiment, the sorbent temperature should remain constant should be controllable. In order to achieve this the, sorbent will be packed in a glass u-tube and will be suspended in a temperature controllable bath. Two pieces of glass wool can be used to hold the sorbent in place. The sorbent adsorbs a big amount of CO2 when it is exposed to the air and should be pre-evacuated before every experiment starts. This is achieved by heating up the sorbent to a temperature of around 90 ◦ C with nitrogen. B-1 Experimental procedure The experiment can be performed using the following procedure: 1. Heat sorbent and evacuate all the CO2 and water from the sorbent; 2. Weigh the sorbent and load it in the column; 3. Heat up the sorbent; 4. Flush the heated sorbent with nitrogen or air to desorb all CO2 ; 5. Cool down the sorbent; 6. Data logging of CO2 concentration and relative humidity; 7. Start breakthrough experiment, supply air at a fixed flowrate and control the temperature; 8. When the in- and outlet concentrations match the experiment is completed. B-2 Required equipment The following equipment would be needed in order to perform this experiment: 1. 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