Roles of nitrogen incorporation in HfAlOx „N… gate dielectrics for suppression of boron penetration Toshihide Nabatame,a) Kunihiko Iwamoto, Katsuhiko Yamamoto, Koji Tominaga, Hirokazu Hisamatsu, Morifumi Ohno, Koji Akiyama, and Minoru Ikeda MIRAI, Association of Super-Advanced Electronics Technology (ASET), AIST Tsukuba West 7, Ibaraki 305-8569, Japan Tomoaki Nishimura, Hiroyuki Ota, and Tsuyoshi Horikawa MIRAI, Advanced Semiconductor Research Center (ASRC), National Institute of Advanced Industrial Science and Technology (AIST), AIST Tsukuba Center 4, 1-1-1 Higashi, Tsukuba, Ibaraki 305-0046, Japan Akira Toriumi Department of Materials Science, School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8586, Japan 共Received 9 February 2004; accepted 3 April 2004; published 19 August 2004兲 We have investigated impacts of nitrogen incorporation into HfAlOx films on the gate leakage currents and the flat band voltage V FB shifts. Also, a role of O–Hf–N bonding states in HfAlOx (N) in suppression of boron penetration is discussed. The nitrogen concentration CN in HfAlOx (N) was controlled by changing the NH3 annealing temperature at the step of the layer-by-layer deposition and annealing process as well as the O2 annealing temperature of post-deposition annealing. The CN over 10 at. % in HfAlOx (N) films effectively suppressed boron penetration as revealed by very slow diffusion in Hf3 N4 films and the formation of boron-nitrogen remote complex in HfOx (N), preserved the amorphous structure and reduced the V FB shift compared to the case of HfAlOx without nitrogen incorporation, while CN exceeding 13 at. % led to a significant increase of the gate leakage current. This suggests the excess O–Hf–N bond formation enhanced the leakage current. © 2004 American Vacuum Society. 关DOI: 10.1116/1.1768526兴 I. INTRODUCTION Several metal oxides have been investigated as candidates for high-k 共high dielectric-constant兲 gate dielectrics to replace SiO2 in 65 nm complementary metal-oxidesemiconductor technology and beyond. Among the high-k alternatives, HfO2 is also an excellent material due to its high dielectric constant, high density, wide band gap and relevant band offsets with respect to the Si band edge.1 However, a relatively low crystallization temperature around 400 °C for HfO2 might cause problems such as the surface roughness enhancement and the grain boundary leakage in the gate stack. The purpose of the nitrogen incorporation into high-k materials is mainly to improve thermal stability and suppress boron penetration. Nitrogen-incorporated HfO2 and HfSiOx have increased the crystallization temperature up to about 950 °C.2– 4 Moreover, it has been reported that the boron penetration into HfOx (N) or HfSiOx (N) layer is closely related to the film quality in terms of crystallization and phase separation.2,4,5 On the other hand, there have been several reports on using aluminum incorporation into HfO2 in order to raise the crystallization temperature.6 – 8 We have also obtained a low leakage current density and a high dielectric constant in homogeneous amorphous HfAlOx films.9 Recently, to obtain greater thermal stability at high temperature, nitrogen-incorporated HfAlOx films have also been investigated and device properties have been reported.10–13 Nevera兲 Electronic mail: [email protected] 2128 J. Vac. Sci. Technol. B 22„4…, JulÕAug 2004 theless, the roles of nitrogen incorporation into HfAlOx have not been well understood, in connection with the electrical properties and boron penetration behavior. In this article, we have investigated impacts of nitrogen incorporation into HfAlOx films on the gate leakage currents and the flat-band voltage (V FB) shifts. We also discuss whether the O–Hf–N bonding in HfAlOx (N) suppresses boron penetration during the activation annealing. II. EXPERIMENT We first grew a 1.5-nm-thick thermal SiO2 film as an interfacial layer on n-Si(100) through a rapid thermal annealing 共RTA兲 process in O2 ambient at 950 °C for 30 s. HfAlOx (N) films were prepared by the layer-by-layer deposition and annealing 共LL-D&A兲 process,11,13 in which a sequence consisting of 0.7-nm-thick HfAlOx film growth by the atomic layer deposition 共ALD兲 followed by an in situ NH3 RTA process 共RTN兲 at 650 or 850 °C was repeated. HfAlOx films with a Hf content of 60 at. % were deposited on a SiO2 interfacial layer at 250 °C by ALD. The nitrogen concentration (CN) in the HfAlOx (N) films was controlled by changing the RTN and post-deposition annealing 共PDA兲 temperatures. We prepared HfAlOx (N) films with CN of 2, 10, and 13 at. % by combination of the RTN/PDA temperatures. Finally, HfAlOx (N) films with a thickness of 6 or 8 nm were grown. For comparison, we also prepared HfAlOx films without nitrogen incorporation through the conventional ALD process followed by PDA at 650 °C in O2 ambient. A 150-nm-thick ␣-Si gate was deposited by low pressure- 1071-1023Õ2004Õ22„4…Õ2128Õ4Õ$19.00 ©2004 American Vacuum Society 2128 2129 Nabatame et al.: Roles of nitrogen incorporation in HfAlOx „N… 2129 FIG. 1. SIMS depth profiles of HfAlOx (N) films with nitrogen concentrations of 2, 10, and 13 at. %. 共a兲 For nitrogen and 共b兲 for oxygen profiles. Nitrogen concentration at depth of 1 nm is listed in the figure. chemical vapor deposition using SiH4 at 550 °C. Subsequently, BF⫹ 2 for pMOS capacitors was implanted at 35 keV with a dose of 3⫻1015 cm⫺2 . Activation annealing was done through RTA at 950 °C for 20 s in N2 ambient, followed by forming gas annealing at 400 °C for 30 min in H2 ambient. To reveal the behavior of nitrogen in the HfAlOx (N) films, we also deposited 8-nm-thick Hf3 N4 and AlN films on SiO2 (1.5 nm)/n-Si(100) by dc-magnetron sputtering. Secondary ion mass spectroscopy 共SIMS兲 was used to analyze the depth profiles of nitrogen, oxygen, and boron in the poly-Si/HfAlOx (N兲/SiO2 /Si gate stacks. The morphology of the HfAlOx (N) films was characterized by transmission electron microscopy 共TEM兲. III. RESULTS AND DISCUSSION The nitrogen depth profiles of 2-nm-thick HfAlOx (N) films with various RTN/PDA conditions are shown in Fig. 1共a兲. The CN of the HfAlOx (N) films was estimated from N1s spectra by using x-ray photoemission spectroscopy analysis. Therefore, each SIMS profile was fitted by each CN value at a depth of 1 nm in the HfAlOx (N) films. The CN at a depth of 1 nm in the HfAlOx (N) films changed by the combination of RTN/PDA temperatures. The CN of the HfAlOx (N) films clearly increased when the RTN temperature was increased while holding the PDA temperature unchanged. Furthermore, a higher PDA annealing temperature slightly reduced the CN of the upper layer in the HfAlOx (N) films when the RTN temperature was unchanged. This is because the oxygen PDA replaces some of nitrogen bonds by oxygen bonds as shown in Fig. 1共b兲, where the increase of oxygen concentration by 850 °C PDA corresponds to the decrease of nitrogen in the HfAlOx (N) film 关Fig. 1共a兲兴. Nitrogen out-diffusion from the surface layer and oxygen interdiffusion into the film were observed, while nitrogen atoms remained unchanged in the deeper layer of the HfAlOx (N) film even after PDA at 850 °C in O2 ambient. These results indicate that the effective nitrogen incorporation into a HfAlOx film can be controlled by changing the RTN and PDA annealing temperatures. The J g -V g characteristics of p ⫹ poly-Si/HfAlOx (N兲/ SiO2 /n-Si capacitors are compared in Fig. 2. The thickness of all HfAlOx (N) films was constant at about 8 nm. The gate JVST B - Microelectronics and Nanometer Structures FIG. 2. Leakage current density—gate voltage curves for p ⫹ poly-Si/HfAlOx (N兲/SiO2 (1.5 nm)/n-Si capacitors. The thickness of all HfAlOx (N) films was about 8 nm and CN was 0, 2, 10, and 13 at. %. leakage current was clearly increased as the nitrogen content was increased. In particular, a high leakage current density of about 1 A/cm2 was observed even at V g ⫽1.0 V for CN ⫽13 at. %. In contrast, the leakage current density for CN ⫽10 at. % is significantly reduced by five orders of magnitude compared to the 13 at. % case but keeps one order of magnitude larger compared to the CN⫽2 at. % case at V g ⫽1.0 V. This suggests that an excess amount of nitrogen in HfAlOx (N) creates the current leakage sites arising from excess O–Hf–N bonds. Normalized C – V curves for different nitrogen contents are compared in Fig. 3. The C – V curve for the CN ⫽13 at. % was not measurable because of the high leakage current. An anomalous, positive V FB shift for CN⫽0 at. % is well suppressed by nitrogen incorporation because of boron penetration. In fact, boron depth profiles for HfAlOx (N兲/SiO2 structures are shown in Fig. 4 for different nitrogen concentrations, by using backside SIMS. Boron penetration into a Si substrate through HfAlOx (N) strongly depended on the nitrogen concentration in the HfAlOx (N) films. Noticeable boron penetration through the HfAlOx (N) films was observed with CN of 0 and 2 at. %, while it was FIG. 3. Normalized C – V curves of the p ⫹ poly-Si/HfAlOx (N兲/ SiO2 (1.5 nm)/n-Si capacitors measured for various nitrogen concentrations. In the 8-nm-thick HfAlOx (N) films, the equivalent oxide thickness for CN of 0, 2, and 10 at. % 共estimated from the accumulation capacitance at V g ⫽V FB⫹2.5 V) was about 3.0, 2.3, and 3.3 nm, respectively. 2130 Nabatame et al.: Roles of nitrogen incorporation in HfAlOx „N… FIG. 4. Boron depth profiles for different nitrogen concentrations measured by backside SIMS. significantly suppressed for CN⫽10 at. % or more. This boron penetration behavior is quite consistent with the observed V FB shifts shown in Fig. 3. We used TEM to characterize the structural changes in the HfAlOx (N) films after activation annealing at 950 °C for 20 s. Figures 5共a兲 and 5共b兲 show cross-sectional TEM images of HfAlOx (N) with CN of 0 and 13 at. %, respectively. We observed that the HfAlOx (N) with CN of 13 at. % remained amorphous even after the high-temperature activation. Furthermore, the thickness of film with CN of 13 at. % slightly shrinks compared with that of the CN⫽0 at. % film. This result corresponds to the densification of film by the annealing process. In fact, we confirmed that the film density prepared by LL-D&A process with RTN at 850 °C is increased by about 20% compared to that of the conventional ALD process with PDA at 650 °C, as revealed by x-ray reflection analysis 共the data is not shown here兲. On the other hand, in the HfAlOx films without nitrogen incorporation, polycrystalline phase with grain boundaries that would act as boron diffusion paths appeared. Therefore, as shown in Fig. 3, the large V FB shift of 0.95 V for polycrystalline HfAlOx is basically due to boron penetration. To investigate how nitrogen in HfAlOx (N) affects boron penetration, we prepared 8-nm-thick pure Hf3 N4 and AlN films. Both films were deposited on SiO2 (1.5 nm)/n-Si by dc-magnetron sputtering followed by ␣-Si deposition. This was then followed by BF⫹ 2 implantation and activation an- 2130 FIG. 5. Cross-sectional TEM images of a HfAlOx (N)(8 nm兲/SiO2 (1.5 nm) stack structure after activation annealing at 950 °C for 20 s with a nitrogen concentration of 共a兲 0 at. % and 共b兲 13 at. %. nealing at 950 °C for 20 s or 1000 °C for 10 s. Figures 6共a兲 and 6共b兲 show boron depth profiles in the Hf3 N4 and AlN films, respectively, after the activation annealing. It is obvious that boron penetration was stopped in Hf3 N4 films even after high-temperature activation at 1000 °C, while considerable boron diffusion occurs into Si through the AlN film. This indicates that the Hf–N bonds in the Hf3 N4 films apparently act as a boron diffusion barrier. Furthermore, through a TEM electron-energy-loss spectroscopy analysis we examined whether incorporated nitrogen bonded to Hf or Al elements in HfO2 and Al2 O3 films nitrided by RTN treatment at 850 °C in NH3 ambient.14 We observed that the incorporated nitrogen mainly bonded to a Hf element rather than an Al element during RTN treatment. Therefore, these results suggest that the O–Hf–N bonding of HfAlOx (N) films leads to effective protection against boron penetration. Furthermore, it is thought from the first principle calculation of boron diffusion in HfOx (N) 15 that the additional possibility of boron stop by nitrogen incorporation is due to the formation of boron-nitrogen remote complex in the network. IV. CONCLUSIONS We have investigated the roles of nitrogen incorporation into HfAlOx films in the electrical properties and the boron penetration in pMOS capacitors. The incorporation of nitrogen into HfAlOx films suppressed boron penetration, while FIG. 6. Boron depth profiles for 共a兲 Hf3 N4 (8 nm兲/SiO2 (1.5 nm) and 共b兲 AlN(8 nm兲/SiO2 (1.5 nm) stack structures annealed at 950 °C for 20 s and 1000 °C for 10 s as measured by backside SIMS. J. Vac. Sci. Technol. B, Vol. 22, No. 4, JulÕAug 2004 2131 Nabatame et al.: Roles of nitrogen incorporation in HfAlOx „N… an excess amount of nitrogen 共13 at. %兲 caused a high leakage current. This suggests that an excessive increase of O–Hf–N bonds generates the leakage sites in the HfAlOx (N). At the optimized nitrogen concentration of 10 at. %, the V FB shift due to boron penetration was significantly suppressed. Observing the suppression of the boron diffusion in Hf3 N4 films, it is suggested that O–Hf–N bonds in HfAlOx (N) act as a boron-diffusion-barrier. Therefore, the concentration and bonding configuration of nitrogen in HfAlOx (N) gate dielectrics need to be precisely controlled in poly-Si gate CMOS fabrication. 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