EN 1634-1 EN 1634-1 Fire resistance test for door and shutter assemblies - Part 1: Fire doors and shutters is needed for material and density control. Alternative DBI can oversee the manufacture of the test specimen in which case no extra specimen is needed. General principles This information sheet describes general principles for determining the fire resistance of fire doors and shutters. At DBI it is possible to test two doors simultaneously if the width of the doors is less than 1200 mm. The test specimen is build into a test frame and placed as front of the furnace and exposed to standard fire conditions. Test specimen The test specimen shall be fully representative of the door and frame intended for use in practice, including any surface finishes and fittings which are an essential part of the specimen and may influence its behaviour in test. • The temperature rise of the thermocouples on the frame exceeds 360 °C. The average surface temperature is measured with 5 thermocouples, and additional with minimum 2 thermocouples on all areas with different thermal insulation. On the door leaves the maximum surface temperature is measured 100 mm from the edges, additional measurements is made 25 mm from the edges, this is only relevant for a few countries. The test specimen shall be full size, unless the test specimen is bigger than the opening of the furnace (3 m x 4.5 m) then it shall be tested to the maximum size possible. The maximum surface temperature is also measured on the frame. An example of the positioning of thermocouples is shown in figure 1. The adjustments of the door leaf and the clearance gabs shall be within the tolerances of the design values stated by the sponsor. Measurement of deflection is a mandatory requirement to determine significant movements i.e. greater than 3 mm (normally the deflection is measured in 7 places per door leaf). The tested gabs shall be set between the middle value and the maximum of the stated range. The gabs will be measured prior to the start of the test. Radiation measurements are recorded according to EN 1363-2 if the door or shutter includes glazing. Besides the doors needed for the fire resistance test, an extra door The temperature rise of any of the thermocouples on the leaves exceeds 180 °C. Application of instrumentation Where compliance with the insulation criteria (I) is required, thermocouples shall be attached to the unexposed face for the purpose of recording the average and maximum surface temperatures. The test specimen shall be installed as in practice, with a choice between a standard supporting construction (flexible or rigid) or an associated construction. The door or shutter shall be fully operational prior to the test. Normally the door shall be tested from both sides, involving two specimens, one from each direction. Hinged or pivoted, timber leaf doors with a timber frame shall only be tested opening into the furnace, if they are symmetric. • Performance criteria Integrity failure is determined as described in EN 1363-1, with the exception that the gab gauge must not be deployed at the cill of the door or shutter assembly. Insulation failure is deemed to occur if: • The temperature rise of the average thermocouples exceeds 140 oC in average. Radiation failure is deemed to occur if the radiation measurements exceeds 15 kW/m2. Field of direct application of test result Unless otherwise stated in the following text the construction of door assembly shall be the same as that tested. The number of leaves and the mode of operation (e.g. sliding, swinging, single action or double action) shall not be changed. Specific restrictions on materials and construction Timber constructions • The thickness and density of the door leaves and timber based panels, shall not be reduced but may be increased (max. 25% of weight). • The cross-sectional dimensions and/ or the density of the timber frames (including rebates) shall not be reduced but may be increased. Steel constructions • The dimensions of steel wrap around frames may be increased to accommodate increased supporting construction thickness. • The thickness of the steel may also be increased by up to 25%. Other variations described in direct of application are: The number of stiffening elements for uninsulated doors and the number and type of fixing of such members within the panel fabrication may be increased proportionally with the increase in size but shall not be reduced. • • • Decorative finishes Paint Decorative laminates • • Frames Fixings to the supporting construction may be increased Glazed constructions • The type of glass and the edge fixing technique, including type and number of fixings per metre of perimeter, shall not be changed from those tested. • • The number of glazed apertures and each of the dimensions of glass in each pane included within a test specimen of timber or steel construction may be decreased but shall not be increased beyond the tested. The distance between the edge of glazing and the perimeter of the door leaf or the distance between glazed apertures shall not be reduced from those incorporated in the test specimens. Other positioning within the door can only be modified if this does not involve the removal or repositioning of structural members. Hardware • Changes in hardware are permitted provided the alternative hardware has been demonstrated in another doorset of similar configuration. • The number of any movement restrictors such as locks, latches and hinges may be increased but shall not be decreased. Permissible size variations • Doors of sizes different from those of tested specimens are permitted within certain limitations but the variations are dependent on product type and the length of time that the performance criteria are fulfilled. Note of CE marking The product standards and EN 1634-1 will be used as a basis for CE marking of fire doors all over EU, however the product standards relatet to fire have not yet been released and at present fire doors can not be CE marked. Further information For further information regarding testing doors and shutters according to this method please contact: Anders Drustrup Phone: +45 51 57 23 32 E-mail: [email protected] Jeannette Jørgensen Phone: +45 51 57 23 33 E-mail: [email protected] Danish Institute of Fire and Security Technology 07/10 Jernholmen 12, DK-2650 Hvidovre Tlf.: +45 36 34 90 00, Fax: +45 36 34 90 01 E-mail: [email protected] www.dbi-net.dk
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