www.dmgmori.com High-speed precision cutting centres HSC 30 / 70 linear Applications and parts Machine and technology Control technology Technical data HSC 30 linear / HSC 70 linear Precision in a new dimension. With its new HSC precision centres, DMG MORI sets benchmarks for a new dimension of high-speed machining. Linear drives in all axes with accelerations of > 1 g, as well as spindle speeds of up to 40,000 rpm ensure maximum dynamics and provide thermal stability while enabling the shortest possible machining times, the best possible surface quality with < Ra 0.15 µm and the highest level of component accuracy. Designed to cope with demanding mould construction and micro/precision machining of complex components with elaborate geometries, the new HSC range offers the optimal manufacturing solution for every application while maintaining high standards of quality. 02 1 3 5 2 4 6 Tool and mould construction 1: Mould for mobile telephone 2: Mould for engine cover Precision technology 3: Mould for Bobby car 4: Mould for tyre profile 5: Stamping tool 6: Plate for clock movement tis e er xp of 5-ax is e 5 r2 5 r2 ars Übe Ove ye Ja h re The new HSC range: Best performance in tool and mould construction. Application example: Whole mould produced using the HSC 70 linear with the best possible surface quality 03 5- Applications and parts Machine and technology êê Concept Control technology Technical data HSC 30 linear / HSC 70 linear Maximum precision for the highest-quality surface (Ra < 0.15 µm). The new HSC range impresses with its strong performance in all aspects, right down to the finest detail. In addition to highly dynamic linear drives and the new high-performance spindles with shaft, flange and jacket cooling, the thermosymmetrical design and special cooling measures ensure maximum precision and productivity. The new-look design of the machines from DMG MORI provides the perfect visual backdrop for showcasing the innovative highlights that help produce perfect components. 04 Work area HSC 30 linear HSC 70 linear Traverses X / Y / Z mm 320 / 300 / 280 650 (850)* / 600 / 380 (450)* Fixed table mm / kg 400 × 380 / 200 850 × 600 / 700 NC table mm / kg Ø 250 / 80 Ø 600 / 500 * 5-axis version Highlights HSC 30 linear / HSC 70 linear ++ Thermosymmetrical portal design: greatest stability and long-term precision ++ Highest level of long-term accuracy up to 5 µm* thanks to innovative cooling concept and thermo-symmetrical design ++ Best surface quality: Ra < 0.15 thanks to HSC spindles with 40,000 rpm and shaft, flange and jacket cooling Linear drives for maximum dynamics and precision, 60-month guarantee ++ Linear drives in all axes provided as standard for maximum dynamics and precision with 60-month guarantee * Under optimum conditions 05 Applications and parts Machine and technology ê Components HSC 30 linear Control technology Technical data 06 HSC 30 linear: > 2 g acceleration and a footprint of 4.5 m² HSC 30 linear Compact gantry design with linear drives in all axes. The HSC 30 linear is extremely compact with a footprint of just 4.2 m² and combines dynamism, precision, compactness and stability in one high-tech machine tool. In addition to comprehensive temperature management, linear drives in X / Y / Z with > 2g acceleration, and a motor spindle with 40,000 rpm and HSK-E40 tool holder as standard produce the best possible surface quality with Ra < 0.15 µm and the highest level of long-term accuracy. 1: 5-axis machining with NC-swivelling table 2: 30-station tool magazin 1 Highlights HSC 30 linear + Stable, vibration-damping grey cast-iron machine bed in gantry design + Linear drives in X / Y / Z with > 2 g HSC spindle with 40,000 rpm, HSK E40 and shaft, flange and jacket cooling as standard + 30-position tool changer as standard (option: 60 / 120 slots) + ULTRASONIC integration: Flexible integration of the HSK-S32 / 40 actuator system* * Option 07 2 Applications and parts Machine and technology êê Components HSC 70 linear Control technology Technical data 1: Cooling of linear drives and linear guides 2: 5-axis simultaneous machining 08 HSC 70 linear Top-of-the-range HSC precision centre with 80 m /min rapid traverse. The HSC 70 linear has a thermosymmetrical portal design that creates the perfect conditions for chip removal and perfect balance of power regardless of spindle position. This ensures excellent surface quality, in combination with the refined temperature management for the whole machine and a consistently high level of precision in the range of a few microns, including in demanding continuous operation. 5-axis operation is enabled via an NC-rotary table in combination with the rotary A-axis behind the milling spindle. Spindle speeds of up to 18,000 rpm as standard guarantee excellent, powerful milling performance, with an option to include spindles up to 40,000 rpm. 1 2 Highlights HSC 70 linear ++ Highest level of long-term accuracy up to 5 µm* thanks to innovative cooling concept and thermosymmetrical design ++ Best surface quality < Ra 0.15 thanks to HSC spindles with 40,000 rpm with shaft, flange and jacket cooling ++ Linear drives in all axes provided as standard for maximum dynamics and precision with 60-month guarantee ++ 5-axis simultaneous machining with direct drive in the spindle head and an NC-rotary table (optional) 18,000 rpm motor spindle as standard, optional motor spindle with 28,000 rpm (HSK-A63) or 40,000 rpm (HSK-E50) ++ Heidenhain TNC 640 or Siemens 840D solutionline optimal operating comfort, reduction in programming time ++ DMG control features developed especially for HSC machining, such as ATC (Application Tuning Cycle), AAC (Automatic Acceleration Control), AFC (Automatic Feedrate Control) * Under optimum conditions HSC 70 linear – Machine bed made from grey cast-iron: Thermosymmetrical portal design with outstanding accessibility. 09 Applications and parts Machine and technology êê Cooling concept Control technology Technical data HSC 30 linear / HSC 70 linear Innovative cooling concept for the highest level of accuracy and surface quality. In order to meet the high-level requirements in terms of surface quality and long-term accuracy in tool and mould construction, the thermosymmetrical design and an innovative cooling concept ensure the highest level of component accuracy. This ensures that not only are the linear drives cooled, but the frictional heat from the linear guides is also dissipated effectively. Additional cooling strips on the Z-axis slideways guarantee consistent temperature of the components. The shaft, flange and jacket cooling in the new HSC spindles reduces tool and spindle growth by up to 70 % and guarantees the highest surface quality < Ra 0.15 µm. 10 Innovative cooling concept ++ Cooling of machine bed and portal ++ Cooling of linear drives ++ Temperature control of components ++ Cooling of linear drives via pressure clamps ++ Cooling of Z-slides ++ Coolant temperature control* * Option Workpiece Example of accuracy measurement Automotive: Reflector components Optical roughness measurement produces value of Ra 0.12 μm (Sa 0.14 μm) Height of section μm 3– 2.5 – 2– 1.5 – 1– 0.5 – 0– -0.5 – -1 – -1.5 – -2 – Highest level of surface quality thanks to new HSC spindles 11 Neues Bild kommt With shaft, flange and jacket cooling ++ Up to 70 % less spindle growth ++ 5-fold reduction in warm-up time, stable temperature reached more quickly ++ Thermally stable processing conditions ++ Dissipation of heat produced by rotor Neues Bild kommt ++ Increase in overload capacity of motor Without shaft cooling new: With shaft cooling – 50 50 – 50 50 – 45 – 45 100 – 40 100 – 40 150 – 35 150 – 35 200 – 30 200 – 30 – 25 – 25 250 250 – 20 – 20 50 100150250300 350 50 100150250300 350 Applications and parts Machine and technology Control technology Technical data CELOS status monitor ERGOline® control panel with 21.5" multi-touchscreen and Siemens. 12 Supplied with CELOS from the 2nd quarter 2014 onwards HSC 30 linear / HSC 70 linear – From the idea to the finished product. CELOS by DMG MORI enables consistent administration, documentation and visualisation of order, process and machine data. CELOS can be extended with apps and is also compatible with your company’s existing infrastructures and programmes. 13 APP menu: Central access to available applications Uniform CELOS APPS Uniform user interface for all high-tech machines from DMG and MORI SEIKI. ++ JOB MANAGER: Systematic planning, administration and preparation of orders Consistent ++ CAD / CAM VIEW: Visualise workpieces and optimise program data Consistent administration, documentation and visualisation of order, process and machine data. ++ JOB ASSISTANT: Process-defined orders ++ TECH CALCULATOR: Calculate technology data, measurements and values ++ DOCUMENTS: Digital library with full text search ++ ORGANISER: Calendar and note functions Compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Can be extended with future-oriented CELOS apps. ++ NET SERVICE: Expert support via Internet-based remote diagnostics ++ MACHINE CHECK: Controlled maintenance and repairs for machines ++ ENERGY SAVING: Automated energy management ++ SETTINGS: Customisation and personalisation ++ STATUS MONITOR: View machine status in real time ++ CONTROL: Machine control with a touch-screen Applications and parts Machine and technology Control technology Technical data HSC 30 linear / HSC 70 linear Cutting-edge control technology for perfect HSC performance. All machines in the HSC generation are equipped with the ergonomic DMG ERGOline® control with a 19" screen and are also available with the Operate 4.5 with Siemens 840D solutionline and Heidenhain NC 640 across all series. The new ERGOline control panel with21.5" monitor, Siemens and CELOS will be available from Q2 2014. Optionally, various exclusive software cycles such as ATC, MPC, 3D quickSET® and DMG Virtual Machine are available, which are able to directly influence either workpiece quality or process optimisation. 14 Siemens 840D solutionline Heidenhain TNC 640 ++ Operate 4.5 ++ Workshop or DIN-ISO programming ++ Simple, interactive CNC programming ++ 3D-workpiece simulation ++ Quick editing of large CNC programs ++ Graphical programming ++ Extensive 5-axis functionality ++ Coordinate transformation ++ Quick-view simulation of complex programme parts ++ The fastest programme creation with visual programming ++ Direct spline machining from CAD data ++ Convenient thanks to the comprehensive selection of cycles ++ Efficient tool management 3D quickSET® MDynamics ++ Easiest testing and correction of the axis precision in the work area: That means precision balance in the kinematics at the touch of a button. ++ Highest processing speed with optimised speed direction ++ Perfect surface quality with an optimal speed profile thanks to an integrated “Advanced Lookahead" feature ++ Exact contour accuracy with an optimised compressor Exclusive Siemens software package Optimal surface 15 Optimal precision Optimal speed ATC DMG virtual machine ++ Easy feed drive tuning at the touch of a button: this is achieved via the provision of three settings (surface, speed, precision), which can be freely selected within a work piece programme. Your advantage: minimised processing time with maximised quality (including in relation to workpiece weight). ++ 1 : 1 simulation of your machine – integration of geometry, kinematics and dynamics of your DMG machine including all functionalities of CNC and PLC – increase your efficiency with maximum production safety and a reduction of setup times by up to 80 %! Available for Siemens and Heidenhain control Application Tuning Cycle Applications and parts Machine and technology Control technology Technical data êê Layout plans êê Performance chart HSC 30 linear / HSC 70 linear Layout plans HSC 30 linear HSC 70 linear Top view Top view 1,778 1,778 1,347 R 1,347 83 0 830 740 470 1,910 9 87 69 69 73 1,736 R 450 R 4 9 R 87 0 58 2 50 R 2,926 2,695 620 9 64 2,346 R R 8 0 36 1, R 67 R 1,818 R 69 8 R 1,4 38 R 669 1,925 2,347.5 3,743 2,426 HSC 70 linear Front view Front view 2,376 1,568 2,801 2,335 1,225 875 1,925 3,743 2,888.5 (3-axis) 1,734 2,409 2,996 (5-axis) HSC 30 linear 1,546 16 6 34 7 0 802 R R 4 48 R R 2,302 3,946 The largest and latest range of spindles. Motor spindle 18,000 rpm, 3-axis Motor spindle 18,000 rpm, 5-axis 13 / 19 kW, 45 / 65 Nm 10.5 / 15 kW, 56 / 80 Nm Torque (Nm) Power (kW) 19 kW 40% ED Torque (Nm) Power (kW) 19 13 15 kW 40% ED 13 kW 100% ED 80 Nm 40% ED 56 Nm 100% ED 2,000 15 10.5 18,000 Rotational speed (rpm) 80 56 18,000 Rotational speed (rpm) 45 Nm 100% ED 10.5 kW 100% ED 5,000 65 Nm 40% ED 6,000 65 45 17 Motor spindle 28,000 rpm Motor spindle 40,000 rpm 20 / 30 kW, 27 / 40 Nm 15 / 19.5 kW, 12 / 16 Nm 30 kW 40% ED 30 20 20 kW 100% ED Torque (Nm) 16 12 3.5 Power (kW) 19.5 15 16 Nm 40% ED 12 Nm 100% ED 19.5 kW 40% ED 15 kW 100% ED 40,000 Rotational speed (rpm) 27 Nm 100% ED 28,000 Rotational speed (rpm) 6.9 40 Nm 40% ED 6,300 40 27 Power (kW) 11,7000 Torque (Nm) Applications and parts Machine and technology Control technology Technical data HSC 30 linear / HSC 70 linear Technical data HSC 30 linear HSC 70 linear 650 (850) Working area X-axis (5-axis) mm 320 Y-axis mm 300 600 Z-axis (5-axis) mm 280 380 (450) Feed drive Rapid traverse X / Y / Z (linear drive) m/min 50 80 Acceleration (linear drive) m/s² 12 10 50 Rapid traverse X / Y / Z (ball screw drive) m/min – Acceleration (ball screw drive) m/s² – 6 Feed range (linear drive) mm/min 50,000 80,000 Feed force X / Y / Z kN Measuring system for linear axes Resolution mm Positioning accuracy P (VDI 3441) X / Y / Z µm – – direct (linear) direct (linear) 0.001 0.001 5 5 18,000 Main drive (standard) 12 / 16 45 / 65 HSK-E40 HSK-A63 Tool holder Main drive with shaft cooling (option) 28,000 20 / 30 Torque (100 / 40 % ED) Nm – 27 / 40 – HSK-A63 Tool holder – – rpm kW Speed range Power (100 / 40 % ED) Main drive with shaft cooling (option) 40,000 15 / 19.5 Torque (100 / 40 % ED) Nm – 12 / 16 – HSK-E50 30 (60) 30 (60, 120) Tool holder – – rpm kW Speed range Power (100 / 40 % ED) Tool magazine Number of pockets Maximum tool weight kg Max. tool diameter mm 2 5 63 80 Tool diameter for vacant adjacent pockets mm 70 80 Max. tool length mm 220 250 Dimensions fixed table mm 400 × 380 850 × 600 Table load kg 200 700 250 600 80 500 137 / 215 500 / 1,000 ±120° 20° / -110° 1,290 / 1,560 350 / 500 Working table Nm Torque (100 %) mm kg Diameter Table load NC-rotary table Controls Nm degree Swivel range Swivel torque (100 / 40 %) B-axis 18 Nm 13 / 19 Torque (100 / 40 % ED) 40,000 15 / 19.5 rpm kW Speed range Power (100 / 40 % ED) Heidenhain TNC 640, Operate 4.5 on Siemens 840D solutionline, CELOS Energy efficiency with DMG MORI machines Save up to 30 % energy. As a co-founder of the Blue Competence Initiative, sustainable manufacturing technology and resource-saving machine tool designs have already become the standard at DMG MORI. Thanks to intelligent technology, the energy consumption of our machines has fallen on average by 20 % over the entire life cycle. 19 Intelligent control technology ++ DMG AUTOshutdown: Intelligent standby controls to avoid unnecessary energy consumption when idle ++ DMG GREENmode: Increased process speed and energy saving thanks to intelligent control of feed ++ Simulation with the DMG Virtual Machine: The shortest set-up times thanks to advance simulations and reduced non-productive time HSC 70 linear: 5-axis simultaneous machining of an injection mould with the highest contour accuracy with direct drive in the spindle head and the NC-rotary table. Intelligent electronics and drive technology ++ Optimal drive design ++ Regulated accumulator motors ++ Drives capable of energy recovery Optimised mechanics ++ Reduced movement of masses and counterbalance ++ Minimised friction Always close by! www.dmgmori.com Europe Germany: DMG MORI Deutschland Riedwiesenstraße 19 D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 0 Fax: +49 (0) 71 52 / 90 90 - 22 44 DMG MORI Austria Oberes Ried 11 · A-6833 Klaus Tel.: +43 (0) 55 23 / 6 91 41 - 0 Fax: +43 (0) 55 23 / 6 91 41 - 100 Service Hotline: +43 (0) 1 795 76 109 Europe: DMG MORI Europe Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 01 12 - 40 Fax: +41 (0) 44 / 8 01 12 - 31 Asia: DMG MORI Asia 3 Tuas Link 1 Singapore 638584 Tel.: +65 66 60 66 88 Fax: +65 66 60 66 99 America: DMG MORI America 2400 Huntington Blvd. Hoffman Estates IL 60192 Tel.: +1 (847) 593 - 5400 Fax: +1 (847) 593 - 5433 _ Stockerau Josef Jessernigg-Str. 16 · A-2000 Stockerau Tel.: +43 (0) 55 23 / 6 91 41 - 0 Fax: +43 (0) 55 23 / 6 91 41 - 100 DMG MORI Benelux _ Nederland Wageningselaan 48 NL-3903 LA Veenendaal Tel.: +31 (0) 318 - 55 76 - 11 Fax: +31 (0) 318 - 52 44 - 29 Service Turning: +31 (0) 318 - 55 76 - 33 Service Milling: +31 (0) 318 - 55 76 - 34 Service Fax: +31 (0) 318 - 55 76 - 10 DMG MORI Hungary Vegyész u. 17 – 25 · B. Building H-1116 Budapest Tel.: +36 1 430 16 14 Fax: +36 1 430 16 15 Service Hotline: +36 1 777 90 57 DMG MORI Ibérica Pol. Ind. Els Pinetons Avda. Torre Mateu 2 – 8 · Nave 1 E-08291 Ripollet · Barcelona Tel.: +34 93 586 30 86 Fax: +34 93 586 30 91 _ Madrid C / Alcañiz 23 E-28042 Madrid Tel.: +34 91 66 99 865 Fax: +34 91 66 93 834 _ Belgium Hermesstraat 4B · B-1930 Zaventem Tel.: +32 (0) 2 / 7 12 10 - 90 Fax: +32 (0) 2 / 7 12 10 - 99 Service: +32 (0) 2 / 7 12 10 - 94 _ San Sebastián Edificio Igaraburu Pokopandegi, 11 Oficina 014 E-20018 San Sebastián Tel.: +34 943 100 233 Fax: +34 943 226 929 DMG MORI Czech Kaštanová 8 · CZ-620 00 Brno Tel.: +420 545 426 311 Fax: +420 545 426 310 Service: +420 545 426 320 Service Fax: +420 545 426 325 DMG MORI Italia Via G. Donizetti 138 I-24030 Brembate di Sopra (BG) Tel.: +39 035 62 28 201 Fax: +39 035 62 28 210 Service Fax: +39 035 62 28 250 _ Planá Chýnovská 535 · CZ-39111 Planá nad Lužnicí Tel.: +420 381 406 914 Fax: +420 381 406 915 _ Milano Via Riccardo Lombardi 10 I-20153 Milano (MI) Tel.: +39 02 48 94 921 Fax: +39 02 48 91 44 48 _ Slovensko Brnianska 2 · SK-91105 Trenčín Tel.: +421 326 494 824 DMG MORI France Parc du Moulin · 1, Rue du Noyer B.P. 19326 Roissy-en-France F-95705 Roissy CDG Cedex Tel.: +33 (0) 1 / 39 94 68 00 Fax: +33 (0) 1 / 39 94 68 58 _ Lyon Parc des Lumières 1205, Rue Nicéphore Niepce F-69800 Saint-Priest Tel.: +33 (0) 4 / 78 90 95 95 Fax: +33 (0) 4 / 78 90 60 00 _ Toulouse Futuropolis Bat. 2 · 2, Rue Maryse Hilsz F-31500 Toulouse Tel.: +33 (0) 5 / 34 25 29 95 Fax: +33 (0) 5 / 61 20 89 19 _ Haute-Savoie Espace Scionzier 520 avenue des Lacs · F-74950 Scionzier Tel.: +33 (0) 4 / 50 96 41 62 Fax: +33 (0) 4 / 50 96 41 30 _ Padova Via E. Fermi 7 I-35030 Veggiano (PD) Tel.: +39 049 900 66 11 Fax: +39 049 900 66 99 DMG MORI Middle East Jebel Ali Free Zone · JAFZA Towers 18 Floor 24 · Office 3 PO Box 262 607 · Dubai, U.A.E. Tel.: +971-4-88 65 740 Fax: +971-4-88 65 741 DMG MORI Polska ul. Fabryczna 7 PL-63-300 Pleszew Tel.: +48 (0) 62 / 7428 000 Fax: +48 (0) 62 / 7428 114 Service: +48 (0) 62 / 7428 285 DMG MORI Romania Road Bucuresti Piteşti, DN7, km 110 Platforma IATSA RO-117715 Piteşti · Stefanesti Tel.: +40 2486 10 408 Fax: +40 2486 10 409 DMG MORI Russia Nowohohlowskaja-Strasse 23 / 1 RUS-109052 Moscow Tel.: +7 495 225 49 60 Fax: +7 495 225 49 61 DMG / MORI SEIKI Europe AG Lagerstrasse 14, CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - 31 [email protected], www.dmgmori.com _ Jekaterinburg ul. Sofi Kowalewskoj 4, litera Z RUS-620049 Jekaterinburg Tel.: +7 343 379 04 73 Fax: +7 343 379 04 74 _ St. Petersburg pr. Obuhovskoy Oborony 271, litera A RUS-192012 St. Petersburg Tel.: +7 812 313 80 71 Fax: +7 812 313 80 71 DMG MORI Scandinavia _ Danmark Robert Jacobsens Vej 60 · 2.tv DK-2300 København S Tel.: +45 70 21 11 11 Fax: +45 49 17 77 00 _ Sverige EA Rosengrens gata 5 S-421 31 Västra Frölunda Tel.: +46 31 348 98 00 Fax: +46 31 47 63 51 _ Norge Bergsli Metallmaskiner AS Gateadresse: Bedriftsveien 64 N-3735 Skien Postadresse: Postboks 2553 N-3702 Skien Tel.: +47 35 50 35 00 Fax: +47 35 50 35 70 _ Finland Fastems Oy Ab Tuotekatu 4 FIN-33840 Tampere Tel.: +358 (0)3 268 5111 Fax: +358 (0)3 268 5000 _ Baltic states Fastems UAB Kalvarijos str. 38 LT-46346 Kaunas Tel.: +370 37 291567 Fax: +370 37 291589 DMG MORI Schweiz Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 24 48 - 48 Fax: +41 (0) 44 / 8 24 48 - 24 Service: +41 (0) 44 / 8 24 48 - 12 Service Fax: +41 (0) 44 / 8 24 48 - 25 DMG MORI South East Europe 9th km. National Road Thessaloniki – Moudanion · PO Box: 60233 GR-57001 Thessaloniki Tel.: +30 2310 47 44 86 Fax: +30 2310 47 44 87 DMG MORI Turkey Ferhatpaşa Mah. Gazipaşa Cad. NO: 11 TR-34885 Ataşehir · İstanbul Tel.: +90 216 471 66 36 Fax: +90 216 471 80 30 DMG MORI UK 4030 Siskin Parkway East Middlemarch Business Park Coventry CV3 4PE · GB Tel.: +44 (0) 2476 516 120 Fax: +44 (0) 2476 516 136 PRO.D6210_0314UK PRO.Dxxxx_xxxxUK Subject TSubjecttotomodification. modification.Technical Technicalupdate updaterights rightsreserved. reserved.The Themachines machinesdepicted depictedhere heremay mayinclude includesome someoptions, options,equipment equipmentand andCNC CNCalternatives. alternatives. Headquarters
© Copyright 2026 Paperzz