STUDY OF THERMAL CRACKS IN CONCRETE STRUCTURES USING PROBABILITY THEORY Masami Ishikawa Tohoku Gakuin University, Japan Masahiro Yurugi Former Prof. of Hirosaki University, Japan JSCE Standard Spec. for concrete structures Definition of Crack Index by JSCE standard spec(2013). Crack Index Thermal stress, Drying shrinkage, etc. Maximum principal tensile stress Icr(t) = ftk(t) / σt(t) 100 Tensile strength In case of prevent the occurrence of cracks, ensure the crack index of 1.85 If the value 1.85 can not satisfied, Crack probability (%) Description of the JSCE spec. Check the crack risk on design proccese 90 It will allow the occurrence of cracks 80 70 60 50% 50 40 30 20 5% 10 0 0.0 Check the crack width 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 Crack Index: Icr (Safty factor:γcr) 2.0 Crack width and Crack Index JSCE recommendation ・Large crack width affects durability, water-tightness, and the aesthetics of the structure ・Predict the crack width in advance by FEM etc. If it is difficult to calculate the crack width by simulation, the following relation available Relationship between Crack index and Crack width due to steel ratio in JSCE Spec. 0.5 p=0.25 0.4 0.55%~0.65% 300 300 300 C=250 C=300 C=300 0.85%~0.95% 0.3 1000 0.2 C=280 0.1 0 5000 0.2 0.4 0.6 0.8 1 Crack Index Icr 1.2 1.4 Metropolitan Expressway company Ltd., 1984 This relationship is based on the results of one particular experiment it can not say that this graph applicable for all cases 1500 Crack width (mm) 0.25%~0.30% 300 Purpose of this study Crack Index : Icr The crack occurrence can be regarded as a stochastic phenomenon The crack width should be also discussed using probability theory Crack width Crack Probability 30000 15000 700 (mm) 5000 800 800 A standard design from the Ministry of Land, Infrastructure and Transport of Japan. 6000 800 The wall-type structure for crack width calculations Calculation procedure Calculate temperature distributions Thermal stress calculation without taking account cracks Stresses Tensile strength 0 Calculate the thermal stress taking crack generation into account Stresses Thermal stress Cracking =Crack Index Thermal stress 0 Age Age Crack Index Tensile strength Crack width The relationship is obtained Material properties Data Unit Collected data Standard Average deviation 2.85 0.375 14.0 0.7 Input data Standard Average deviation 2.89 0.365 13.94 0.61 Heat conduction Heat convection W/(m·°C) W/(m2·°C) Heat capacity kJ/(kg·°C) 1.15 0.025 1.148 0.025 wall °C 21.05 1.06 21.24 1.05 Q∞ α °C °C ― 24.05 48.39 1.054 1.06 4.70 0.27 24.23 48.18 1.028 0.94 4.70 0.266 °C ― ― 48.61 4.71 Ambient Temp. (After placement) Placing Temp. (Wall part) Adiabatic heating parameter For placing temp. 20 °C Q∞ Correction value at each α placing temp. Compressive strength at 28 days ― ― ― 1.211 0.269 N/mm2 41.7 3.336 41.41 3.09 Density Parameter: d of Eqs. 8 kg/m3 ― 2300 5.17 0 0.395 2300 5.25 0 0.323 ― ― ×10-6/℃ 0.18 0.30 9.96 0 0.031 0.84 0.18 0.298 10.059 0 0.028 1.01 Poisson’s ratio Parameter: c of Eqs. 7 Thermal expansion coeff. Input data sets Input data set-1 Comp. strength Comp. strength 41.7 Ultimate adavtic, 48.4 Heat Convection 2.85 …… …… Placing temp. 24.0 ・Fifty values were generated by the Monte Carlo method with normally distributed random numbers ・ Selected one value from each of the fifty values Input data set-2 Ultimate adiabatic temperature increase Comp. strength 39.5 Ultimate adavtic, 45.2 Heat Convection 2.93 …… Placing temp. Input …… data set-… 22.3 Comp. strength Ultimate adavtic, Heat convection ・ Create the fifty sets of data with fifty different combinations Heat Convection …… Placing temp. 40.4 47.1 Input data set-50 2.65 Comp. strength …… Ultimate adavtic, 24.0 Heat Convection …… etc. Placing temp. 41.7 48.4 2.85 …… 24.0 Construction Schedule Season Spring Autumn Bottom Sabs May 1st September 1st May 15th September 15th Wall and top Slabs End of calculation October 31 Concrete Structure model was assumed to be located in the Aomori city Concrete was cured for five days Proportions of the concrete mix. Type of cement Blast furnace B type Cement content 300 Water content 165 kg/m3 Water-to-cement ratio Sendai kg/m3 55% Osaka Kyoto Tokyo Numerical model The model comprised only one-quarter of the total shape Bond link elements 500 1250 1250 Rebar Truss Element Jount Element 1250 1250 ・ Cracks occurred at 5.0m intervals along the longitudinal direction ・ The tensile strength of the bond link elements was reduced by 40% Temperature history (September) 50 Upper Temp.(℃) 40 Middle. Lower 30 20 10 0 0 10 20 30 Age(days) 40 50 60 Stress history (September) Stress (N/mm2) 3.0 2.5 Upper 2.0 Middle 1.5 Lower 1.0 0.5 0.0 -0.5 0 -1.0 10 20 30 Age(days) 40 50 60 joint Crack induced Evaluation point of thecrack index C 2.25m L Output point for crack width 1.5m 0.5m 5m 5m 5m Average of Crack Index Crack probability Calculation Standard Spec. 0.71(May) 0.99 0.96 0.78(Sept.) 0.93 0.84 Crack probability (%) Evaluation of crack probability If the crack index can be assumed to be distributed normally, the crack occurrence probability, x Sept. May 99% 0.71 0.71(May) 100 0.78(Sept.) 80 60 40 20 0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Crack Index: Icr (Safty factor:γcr) x 93% 1.0 0.78 1.0 Results of calculations Month May Sept. Average Standard Devi. Variation Coeff. 52.04 3.88 0.075 2.74 0.41 0.15 68% Crack index 0.71 0.125 0.18 95% Crack width(mm) 0.42 0.095 0.23 43.92 4.49 0.102 2.58 0.385 0.15 Crack index 0.78 0.147 0.19 Crack width (mm) 0.36 0.112 0.31 Output term Maximum temp. (℃) Maximum stress (N/mm2) Maximum temp. (℃) Maximum stress (N/mm2) -2σ -1σ -0.2mm -0.1mm 1σ 0.1mm 2σ 0.2mm 95% of the data lie within the range of deviation of ±0.2 mm. ・The standard deviation of crack width on the wall surface is approximately 0.1 mm. ・ If a crack width of 0.3 mm was obtained from the analysis results, the range is 0.1~0.5 mm, owing to the fluctuation of material properties. Relationship Crack Index and Crack width The regression line : y = −0.444x + 0.734 The correlation coefficient is 0.770 0.7 −0.444(Icr=0.9) + 0.734=0.334 Crack width (mm) 0.6 −0.444(Icr=1.0) + 0.734=0.290 0.5 -0.04 0.4 0.3 0.2 0.1 0 0.4 0.6 0.8 1.0 1.2 Crack Index To reduce crack width by 0.04 mm, the crack index should be increased by 0.1. Effectiveness of rebar on crack width ・ Three cases with crack indexes of 0.5, 0.7, and 0.9 were selected from the calculations of the 50 sets September construction cases. ・ Sensitivity analyses for eight levels of rebar were carried out. 0.6 Crack Index 0.92 Crack Index 0.70 Crack Index 0.54 Crack width (mm) 0.5 0.4 0.3 0.2 0.1 0 0 0.2 0.4 0.6 0.8 1 1.2 1.4 Reinforcement ratio (%) ・ In order to control the crack width to 0.3 mm, it is necessary to raise the crack index to 0.9 or more for wall type structure with 0.13% reinforcement ratio. Conclusions ・ For a culvert box with a wall thickness of 800 mm, and assuming concrete with a cement content of 300 kg/m3, The crack index Av. September : 0.71 May: 0.78 Std. div. 0.125 0.147 Crack probability. 99% 96%. ・ The standard deviation of the crack width on the concrete surface was approximately 0.1 mm. Therefore, 95% of the data lay within ±0.2 mm. ・ The linear regression of the relationship between the crack index x and the crack width y (mm) was obtained. y = −0.444x + 0.734 ・ In order to limit crack width to 0.3 mm, it is necessary to control the crack index to approximately 0.9 for a wall-type structure with a reinforcement ratio of approximately 0.13%.
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